A coating device for processing air conditioning and dehumidification equipment
By designing a coating device for processing air conditioning dehumidification equipment including robotic arms, tape cutting assembly, tube pulling assembly and coating assembly, the problem of manual participation and inability to automatically mark surface coating in the prior art is solved. , realizes automatic coating and marking of refrigerant hoses, and improves operational convenience and work efficiency.
Patent Information
- Application Number
- CN202411690887.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-11-25
AI Technical Summary
The existing refrigerant hose surface coating devices require manual participation and cannot automatically apply marking paint at the refrigerant hose cutting location, resulting in trouble and inconvenience in operation.
A coating device for processing air conditioning dehumidification equipment is designed, including a robotic arm, a tape cut assembly, a tube assembly and a coating assembly. Through the cooperation of these components, automatic coating and marking of the refrigerant hose is realized.
Continuous coating of anticorrosion coating on the surface of the refrigerant hose is realized, and marking coatings are automatically applied at the cutting position, improving work efficiency and operational convenience.
Smart Images

Figure CN119175166B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of coating, and in particular to a coating device for processing air-conditioning and dehumidification equipment. Background Art
[0002] Air conditioning is also known as air conditioner. Air conditioning is a device that processes the temperature, humidity, purity, and air flow speed of the air to meet people's production and life needs. It is referred to as air conditioning for short. Air conditioning is an air conditioner with the characteristics of regulating temperature and humidity. The refrigerant hose is an accessory in the air conditioning dehumidification equipment. During its production and processing, since it is exposed to the external environment after the air conditioner is installed, the surface of the refrigerant hose needs to be coated with anti-corrosion coating during production.
[0003] At present, most of the devices for coating the surface of refrigerant hoses still require manual participation and manual cooperation, such as the pulling process of the refrigerant hose during coating. This method is more troublesome; in addition, the refrigerant hose needs to be cut and used in the later stage, and the existing coating devices cannot automatically coat the marking paint at the cutting position of the refrigerant hose according to actual needs, which makes it difficult to meet the needs of the staff. Summary of the invention
[0004] In order to solve the above-mentioned technical problems, a coating device for processing air-conditioning and dehumidification equipment is provided. This technical solution solves the problem that most of the current devices for coating the surface of refrigerant hoses proposed in the above-mentioned background technology still require manual participation and manual cooperation in processing, such as the pulling process of the refrigerant hose during coating. This method is relatively troublesome; in addition, the refrigerant hose needs to be cut and used in the later stage, and the existing coating device cannot automatically coat the cutting position of the refrigerant hose with marking paint according to actual needs.
[0005] In order to achieve the above purpose, the technical solution adopted by the present invention is:
[0006] A coating device for processing air-conditioning and dehumidification equipment, comprising:
[0007] A machine body, wherein a placing table and a box are respectively installed on both sides of the top of the machine body, and through holes are opened on both sides of the box body;
[0008] A refrigerant hose assembly, the refrigerant hose assembly is arranged on the top of the placement table, the refrigerant hose assembly comprises a refrigerant hose roll, the refrigerant hose roll is bundled together by two sets of cable ties, and a counterweight is arranged at one end of the refrigerant hose roll;
[0009] A mechanical arm, the mechanical arm is used to grab the external refrigerant hose assembly;
[0010] A cable tie cutting assembly, which is mounted on the left side of the top of the machine body and is used for cutting cable ties;
[0011] A first tube pulling assembly, which is installed under the horizontal plate of the placement table and is used to pull one end of the refrigerant hose roll into the interior of the box;
[0012] A second tube-pulling assembly, the second tube-pulling assembly being arranged at the rear side of the interior of the box body and used for passing one end of the refrigerant hose coil through the interior of the box body;
[0013] A coating assembly, which is arranged at the inner bottom end of the box body and is used to coat the refrigerant hose roll;
[0014] The third tube-drawing assembly is arranged on the top front side of the machine body and cooperates with the second tube-drawing assembly to straighten the refrigerant hose roll.
[0015] Preferably, the belt cutting assembly includes two groups of support plates, the two groups of support plates are respectively welded to the front and rear sides of the top of the machine body, the two groups of support plates are internally rotatably connected with a first screw rod, the outer surface of the first screw rod is threadedly connected with a movable part, the movable part is slidably connected to a first guide rod, the first guide rod is fixedly installed between the two groups of support plates, and one end of the first screw rod is fixedly installed at the output end of a first stepper motor, the first stepper motor is arranged on the outside of one of the groups of support plates, an electric push rod is installed inside the movable part, and the output end of the electric push rod is fixedly connected to a lifting part.
[0016] Preferably, a slide rail is fixedly installed at the inner bottom end of the lifting member, and tools are slidably connected to both ends of the outer surface of the slide rail, and a rack is fixedly connected to the tool. A slot is also provided at the inner bottom end of the lifting member, and a movable block is slidably connected inside the slot, and the movable block is fixedly connected to the output end of the cylinder, and the cylinder is installed inside the lifting member, and the top two sides of the movable block are rotatably connected to the second connecting rod, the other end of the second connecting rod is rotatably connected to the first connecting rod, and the end of the first connecting rod away from the second connecting rod is fixedly connected to a half gear, and the connection between the first connecting rod and the half gear is rotatably connected to the lifting member through a rotating shaft, and the two groups of the half gears are respectively meshed with the two groups of the racks.
[0017] Preferably, the first pulling tube assembly includes a support block, a second screw rod and a movable frame, the support block is provided with two groups and both are welded to the top of the machine body, the second screw rod is rotatably connected to the inside of the two groups of support blocks, the movable frame is threadedly connected to the second screw rod, and a second guide rod is also installed between the two groups of support blocks, the movable frame is slidably connected to the second guide rod, a second stepper motor for driving the second screw rod to rotate is installed on the outside of one group of the support blocks, the inside of the movable frame is rotatably connected to the third screw rod, a movable seat is threadedly connected to the third screw rod, the movable seat is slidably connected to the third guide rod, the third guide rod is fixedly connected to the inside of the movable frame, one end of the third screw rod is fixedly connected to the output end of the third stepper motor, and the third stepper motor is arranged on the outside of the movable frame.
[0018] Preferably, the first pulling tube assembly also includes a splint, a rotating rod is rotatably connected inside the movable seat, a frame is welded on the top of the rotating rod, a driving motor for driving the rotating rod to rotate is installed on the outside of the movable seat, a screw is rotatably connected inside the frame, and the threads opened at both ends of the screw have opposite rotation directions, two groups of splints are provided, and are respectively threadedly connected to the two ends of the outer surface of the screw, a fixing rod is also welded inside the frame, the splint is slidably connected to the fixing rod, a servo motor is fixedly installed on the outside of the frame, the output end of the servo motor extends to the inside of the frame and is fixedly connected to one end of the screw, and sponges are provided on the inner sides of the two groups of splints.
[0019] Preferably, the second pulling tube assembly includes a fourth screw rod and a fourth guide rod, the fourth screw rod is rotatably connected to the inner rear side of the box body, the fourth guide rod is fixedly connected to the inner rear side of the box body, the outer surface of the fourth screw rod is threadedly connected with a moving part, an electric lifting rod is installed on the top of the moving part, a pressure block is arranged inside the moving part, the middle part of the top end of the pressure block is fixedly connected to the output end of the electric lifting rod, one end of the fourth screw rod is fixedly connected to the output end of the fourth stepper motor, and the fourth stepper motor is installed on the outside of the box body.
[0020] Preferably, the coating assembly includes a fixing part, which is welded at the middle position of the bottom wall of the box body, and the right side of the fixing part is rotatably connected to a first gear, and the left side of the fixing part is provided with a first transmission motor, and the first gear is fixedly connected to the output end of the first transmission motor, and the right side of the fixing part is also rotatably connected to two groups of second gears and a third gear, and the two groups of second gears are both meshed with the first gear, and the two groups of second gears are respectively meshed with two groups of third gears, and the two groups of third gears are both meshed with a rotating ring gear, and the rotating ring gear is slidably connected to the inside of the fixing part, and the first nozzle and the second nozzle are fixedly installed on the outside of the rotating ring gear.
[0021] Preferably, the third pulling tube assembly includes a fixed frame, which is welded to the front side of the top of the machine body, and the internal rotation of the fixed frame is connected to a fifth screw rod, the outer surface of the fifth screw rod is threadedly connected to an L-shaped plate, and the L-shaped plate is slidably connected to a fifth guide rod, the fifth guide rod is fixedly connected in the fixed frame, and a fifth stepper motor for driving the fifth screw rod to rotate is installed on the outside of the fixed frame, and a mounting plate is fixedly connected to the inside of the horizontal plate of the L-shaped plate.
[0022] Preferably, a group of driving gears and several groups of driven gears are rotatably connected inside the mounting disk, several groups of tooth plates are slidably connected inside the mounting disk, and a rotating circle is also rotatably connected inside the mounting disk. The inner wall of the rotating circle is fixedly connected with teeth meshing with the driven gears, and the outer circumferential surface of the rotating circle is fixedly connected with teeth meshing with the driving gears. Several groups of tooth plates are respectively meshed with several groups of driven gears, and one end of the tooth plate close to the center of the mounting disk is fixedly connected with a clamping block. A second transmission motor is provided at the internal top of the mounting disk, and the output end of the second transmission motor is fixedly connected to the top of the driving gear.
[0023] Preferably, a scale is installed on the top of the body, an electromagnet is installed on the top of the scale, the scale is made of iron material, and the left end of the scale is located on the same vertical plane as the middle of the front side of the box.
[0024] Compared with the prior art, the present invention provides a coating device for processing air-conditioning and dehumidification equipment, which has the following beneficial effects:
[0025] In real life, the refrigerant hose of the air conditioner is very easy to bend. In the present invention, the refrigerant hose is tied together with two sets of cable ties to form a refrigerant hose roll. The purpose of this is to prevent it from getting loose when the robot arm grabs it and places it on the placement table, thereby ensuring the continuity of the robot arm's feeding. In addition, a counterweight block is installed inside the initial end of the refrigerant hose roll. The purpose of this is to keep this end of the refrigerant hose roll in a vertical state under the action of gravity.
[0026] The present invention cuts off the tie on the refrigerant hose roll by using the tie cutting assembly, and then realizes continuous anti-corrosion coating of the refrigerant hose by using the first tube drawing assembly, the second tube drawing assembly and the coating assembly in a convenient and quick manner.
[0027] Since the required length of the refrigerant hose is within several threshold ranges when the air conditioner is installed in real life, the refrigerant hose needs to be cut later. The present invention, with the cooperation of the second tube drawing assembly, the coating assembly and the third tube drawing assembly, can automatically coat the refrigerant hose with a brightly colored coating according to the actual required length of the refrigerant hose, indicate the later cutting position, and meet the needs of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0029] Figure 2 It is a structural schematic diagram of the refrigerant hose assembly of the present invention;
[0030] Figure 3 It is a structural schematic diagram of the first tube drawing assembly in the present invention;
[0031] Figure 4 It is a schematic diagram of the internal structure of the movable frame in the present invention;
[0032] Figure 5 For the present invention Figure 4 Schematic diagram of the proposed enlarged structure at A;
[0033] Figure 6 It is a structural schematic diagram of the belt cutting assembly in the present invention;
[0034] Figure 7 It is a schematic diagram of the internal structure of the lifting member in the present invention;
[0035] Figure 8 is a schematic structural diagram of the third tube drawing assembly in the present invention;
[0036] Fig. 9 It is a schematic diagram of the position of the second transmission motor in the present invention;
[0037] Fig.10 It is a schematic diagram of the internal structure of the installation disk in the present invention;
[0038] Fig.11 It is a schematic diagram of the internal structure of the box in the present invention;
[0039] Fig.12 is a schematic structural diagram of the second tube drawing assembly in the present invention;
[0040] Fig.13 It is a schematic diagram of the structure of the coating component in the present invention.
[0041] The numbers in the figure are:
[0042] 1. machine body; 101. placing table; 102. box body; 103. through hole;
[0043] 2. Refrigerant hose assembly; 201. Refrigerant hose roll; 202. Cable tie; 203. Counterweight;
[0044] 3. Robotic arm;
[0045] 4. Belt cutting assembly; 401. Support plate; 402. First screw rod; 403. First guide rod; 404. First stepper motor; 405. Movable part; 406. Electric push rod; 407. Lifting part; 408. Slide rail; 409. Cutting tool; 410. Rack; 411. Half gear; 412. First connecting rod; 413. Second connecting rod; 414. Movable block; 415. Notch; 416. Cylinder;
[0046] 5. First pull tube assembly; 501. Support block; 502. Second screw rod; 503. Second guide rod; 504. Second stepping motor; 505. Movable frame; 506. Third screw rod; 507. Third guide rod; 508. Third stepping motor; 509. Movable seat; 510. Rotating rod; 511. Driving motor; 512. Frame; 513. Screw rod; 514. Fixed rod; 515. Servo motor; 516. Clamp; 517. Sponge;
[0047] 6. Second pull tube assembly; 601. Fourth screw rod; 602. Fourth guide rod; 603. Fourth stepping motor; 604. Moving part; 605. Electric lifting rod; 606. Pressing block;
[0048] 7. Coating assembly; 701. Fixing member; 702. First gear; 703. First transmission motor; 704. Second gear; 705. Third gear; 706. Rotating gear ring; 707. First nozzle; 708. Second nozzle;
[0049] 8. The third pulling tube assembly; 801. The fixing frame; 802. The fifth screw rod; 803. The fifth guide rod; 804. The fifth stepping motor; 805. The L-shaped plate; 806. The mounting plate; 807. The driven gear; 808. The driving gear; 809. The rotating circle; 810. The gear plate; 811. The clamping block; 812. The second transmission motor; 813. The scale; 814. The electromagnet. DETAILED DESCRIPTION
[0050] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0051] Example 1
[0052] Please refer to Figure 1-Figure 13 As shown, a coating device for processing air-conditioning and dehumidification equipment comprises:
[0053] The machine body 1 has a placing table 101 and a box 102 installed on both sides of the top of the machine body 1, and through holes 103 are opened on both sides of the box 102;
[0054] A refrigerant hose assembly 2 is disposed on the top of the placement platform 101. The refrigerant hose assembly 2 includes a refrigerant hose roll 201. The refrigerant hose roll 201 is bundled together by two sets of tie bands 202. A counterweight block 203 is disposed at one end of the refrigerant hose roll 201.
[0055] A mechanical arm 3, the mechanical arm 3 is used to grab the external refrigerant hose assembly 2;
[0056] The strap cutting assembly 4 is mounted on the top left side of the machine body 1 and is used to cut the strap 202;
[0057] A first tube pulling assembly 5, which is installed under the horizontal plate of the placement table 101 and is used to pull one end of the refrigerant hose roll 201 into the interior of the box 102;
[0058] A second tube-pulling assembly 6, which is disposed at the rear side of the box 102 and is used to pass one end of the refrigerant hose roll 201 out of the box 102;
[0059] A coating assembly 7, which is disposed at the bottom of the box 102 and is used to coat the refrigerant hose roll 201;
[0060] The third tube-drawing assembly 8 is arranged at the top front side of the body 1 and cooperates with the second tube-drawing assembly 6 to straighten the refrigerant hose roll 201 .
[0061] Example 2
[0062] Please refer to Figure 6 As shown, the tape cutting assembly 4 includes two groups of support plates 401, and the two groups of support plates 401 are respectively welded to the front and rear sides of the top of the body 1, and the first screw rod 402 is rotatably connected inside the two groups of support plates 401, and the outer surface of the first screw rod 402 is threadedly connected to a movable part 405, and the movable part 405 is slidably connected to the first guide rod 403, and the first guide rod 403 is fixedly installed between the two groups of support plates 401, and one end of the first screw rod 402 is fixedly installed at the output end of the first stepper motor 404, and the first stepper motor 404 is arranged on the outside of one of the groups of support plates 401, and an electric push rod 406 is installed inside the movable part 405, and the output end of the electric push rod 406 is fixedly connected to a lifting part 407.
[0063] Please refer to Figure 7As shown, a slide rail 408 is fixedly installed at the inner bottom end of the lifting member 407, and both ends of the outer surface of the slide rail 408 are slidably connected to a tool 409, and a rack 410 is fixedly connected to the tool 409. A slot 415 is also provided at the inner bottom end of the lifting member 407, and a movable block 414 is slidably connected inside the slot 415. The movable block 414 is fixedly connected to the output end of the cylinder 416, and the cylinder 416 is installed inside the lifting member 407. The top two sides of the movable block 414 are rotatably connected to the second connecting rod 413, and the other end of the second connecting rod 413 is rotatably connected to the first connecting rod 412, and the end of the first connecting rod 412 away from the second connecting rod 413 is fixedly connected to a half gear 411, and the connection between the first connecting rod 412 and the half gear 411 is rotatably connected to the lifting member 407 through a rotating shaft, and the two groups of half gears 411 are respectively meshed with the two groups of racks 410.
[0064] Personnel in the technical field can understand that, the first screw rod 402 is driven to rotate by the output end of the first stepper motor 404, so that the movable part 405 slides back and forth along the first guide rod 403; the lifting part 407 is driven to move up and down by the output end of the electric push rod 406, thereby changing the height of the two sets of cutting tools 409; and the movable block 414 is driven to move by the retraction of the output end of the cylinder 416. During the movement, the movable block 414 drives the first connecting rod 412 and the half gear 411 to swing through the second connecting rod 413, so that the two sets of half gears 411 rotate synchronously, driving the two sets of racks 410 to approach each other, so that the cutting tools 409 on both sides are close to each other, and the cable tie 202 is cut off.
[0065] Example 3
[0066] Please refer to Figure 3 and Figure 4 As shown, the first tube pulling assembly 5 includes a support block 501, a second screw rod 502 and a movable frame 505. The support block 501 is provided with two groups, both of which are welded to the top of the machine body 1. The second screw rod 502 is rotatably connected to the inside of the two groups of support blocks 501. The movable frame 505 is threadedly connected to the second screw rod 502. A second guide rod 503 is also installed between the two groups of support blocks 501. The movable frame 505 is slidably connected to the second guide rod 503. A second stepping motor 504 for driving the second screw rod 502 to rotate is installed on the outer side of one group of support blocks 501. The inside of the movable frame 505 is rotatably connected to the third screw rod 506. A movable seat 509 is threadedly connected to the third guide rod 507. The third guide rod 507 is fixedly connected to the inside of the movable frame 505. One end of the third screw rod 506 is fixedly connected to the output end of the third stepping motor 508. The third stepping motor 508 is arranged on the outer side of the movable frame 505.
[0067] Please refer to Figure 5As shown, the first pulling tube assembly 5 also includes a splint 516, a rotating rod 510 is rotatably connected inside the movable seat 509, a frame 512 is welded on the top of the rotating rod 510, a driving motor 511 for driving the rotating rod 510 to rotate is installed on the outer side of the movable seat 509, a screw 513 is rotatably connected inside the frame 512, and the threads opened at both ends of the screw 513 have opposite rotation directions, two groups of splints 516 are provided, and are respectively threadedly connected to the two ends of the outer surface of the screw 513, a fixing rod 514 is also welded inside the frame 512, the splint 516 is slidably connected to the fixing rod 514, a servo motor 515 is fixedly installed on the outer side of the frame 512, the output end of the servo motor 515 extends to the inside of the frame 512, and is fixedly connected to one end of the screw 513, and a sponge 517 is provided on the inner side of the two groups of splints 516.
[0068] Personnel in the technical field can understand that, the second screw rod 502 is driven to rotate by the output end of the second stepper motor 504, so that the movable frame 505 slides left and right along the outer surface of the second guide rod 503; the third screw rod 506 is driven to rotate by the output end of the third stepper motor 508, so that the movable seat 509 slides back and forth along the outer surface of the third guide rod 507; the screw rod 513 is driven to rotate by the output end of the servo motor 515, so that the two groups of splints 516 are moved closer to or away from each other; and the output end of the drive motor 511 can drive the rotating rod 510 to rotate, thereby driving the two groups of splints 516 to rotate.
[0069] Example 4
[0070] Please refer to Fig.11 and Fig.12 As shown, the second pulling tube assembly 6 includes a fourth screw rod 601 and a fourth guide rod 602. The fourth screw rod 601 is rotatably connected to the inner rear side of the box body 102, and the fourth guide rod 602 is fixedly connected to the inner rear side of the box body 102. The outer surface of the fourth screw rod 601 is threadedly connected with a moving part 604, and an electric lifting rod 605 is installed on the top of the moving part 604. A pressure block 606 is arranged inside the moving part 604, and the middle part of the top end of the pressure block 606 is fixedly connected to the output end of the electric lifting rod 605. One end of the fourth screw rod 601 is fixedly connected to the output end of the fourth stepper motor 603, and the fourth stepper motor 603 is installed on the outside of the box body 102.
[0071] It can be understood by those skilled in the art that the output end of the fourth stepper motor 603 drives the fourth screw rod 601 to rotate, so that the moving member 604 slides left and right along the outer surface of the fourth guide rod 602; the output end of the electric lifting rod 605 can drive the pressing block 606 to move up and down.
[0072] Example 5
[0073] Please refer to Fig.13As shown, the coating assembly 7 includes a fixing member 701, which is welded at the middle position of the inner bottom wall of the box body 102. The right side of the fixing member 701 is rotatably connected to the first gear 702, and the left side of the fixing member 701 is provided with a first transmission motor 703. The first gear 702 is fixedly connected to the output end of the first transmission motor 703, and the right side of the fixing member 701 is also rotatably connected to two groups of second gears 704 and a third gear 705, the two groups of second gears 704 are both meshed with the first gear 702, the two groups of second gears 704 are respectively meshed with the two groups of third gears 705, and the two groups of third gears 705 are both meshed with a rotating ring gear 706, the rotating ring gear 706 is slidably connected to the inside of the fixing member 701, and the first nozzle 707 and the second nozzle 708 are fixedly installed on the outside of the rotating ring gear 706.
[0074] It can be understood by those skilled in the art that the output end of the first transmission motor 703 drives the first gear 702 to rotate, so that the two sets of second gears 704 rotate synchronously and in the same direction, and then drives the two sets of third gears 705 to rotate synchronously and in the same direction, so that the rotating ring gear 706 rotates, and drives the first nozzle 707 and the second nozzle 708 to rotate. The first nozzle 707 is connected to the external anti-corrosion paint, and the second nozzle 708 is connected to the external marking paint. The marking paint has a bright color, and a drying lamp (not shown in the figure) is also provided on the rotating ring gear 706 to quickly heat dry the paint sprayed on the surface of the refrigerant hose;
[0075] It is worth mentioning here that the present invention is designed with a group of first gears 702, two groups of second gears 704 and two groups of third gears 705. On the one hand, the frequency converter used in the traditional method can be omitted, and this method can also play the role of transmission and changing the rotation speed, and a certain speed can be used for coating according to actual needs; on the other hand, due to the coating process, the first nozzle 707 and the second nozzle 708 need to rotate 360 degrees around the refrigerant hose, and there is a gap on the fixing part 701, so two groups of second gears 704 and two groups of third gears 705 are designed, so that the rotating ring gear 706 can continuously rotate 360 degrees to achieve coating.
[0076] Example 6
[0077] Please refer to Figure 8 As shown, the third pulling tube assembly 8 includes a fixed frame 801, which is welded to the front side of the top of the body 1, and the internal rotation connection of the fixed frame 801 is connected to the fifth screw rod 802, and the outer surface of the fifth screw rod 802 is threadedly connected to the L-shaped plate 805, and the L-shaped plate 805 is slidably connected to the fifth guide rod 803, and the fifth guide rod 803 is fixedly connected in the fixed frame 801, and the outer side of the fixed frame 801 is installed with a fifth stepping motor 804 for driving the fifth screw rod 802 to rotate, and the horizontal plate of the L-shaped plate 805 is fixedly connected to the mounting plate 806.
[0078] Please refer to Fig. 9 and Fig.10 As shown, the interior of the mounting disk 806 is rotatably connected to a group of driving gears 808 and several groups of driven gears 807, the interior of the mounting disk 806 is slidably connected to several groups of tooth plates 810, the interior of the mounting disk 806 is also rotatably connected to a rotating circle 809, the inner wall of the rotating circle 809 is fixedly connected to teeth meshing with the driven gear 807, and the outer circumferential surface of the rotating circle 809 is fixedly connected to teeth meshing with the driving gear 808, several groups of tooth plates 810 are respectively meshed with several groups of driven gears 807, one end of the tooth plate 810 close to the center of the mounting disk 806 is fixedly connected to a clamping block 811, and a second transmission motor 812 is provided at the internal top of the mounting disk 806, and the output end of the second transmission motor 812 is fixedly connected to the top of the driving gear 808.
[0079] Please refer to Figure 8 As shown, a scale 813 is installed on the top of the body 1, and an electromagnet 814 is installed on the top of the scale 813. The scale 813 is made of iron material, and the left end of the scale 813 is located on the same vertical plane as the middle of the front side of the box 102.
[0080] It can be understood by those skilled in the art that the output end of the fifth stepping motor 804 drives the fifth lead screw 802 to rotate, so that the L-shaped plate 805 slides left and right along the fifth guide rod 803, thereby changing the position of the L-shaped plate 805; the output end of the second transmission motor 812 drives the driving gear 808 to rotate, so that the rotating circle 809 rotates, driving all the driven gears 807 to rotate synchronously, and then all the tooth plates 810 slide synchronously toward the center position of the mounting plate 806, so that all the clamping blocks 811 also move synchronously toward the center position of the mounting plate 806;
[0081] It is worth mentioning here that the clamping block 811 and the rotating circle 809 are offset, that is, the height of the clamping block 811 is higher than the rotating circle 809, so that the rotating circle 809 will not affect the movement of the clamping block 811; in addition, the mounting plate 806 is designed so that when the refrigerant hose passes through the through hole 103 on the right side of the box body 102, it will enter the interior of the mounting plate 806, and all the clamping blocks 811 will move toward the center of the mounting plate 806 to cover the outer surface of the refrigerant hose, and through this clamping method, during the subsequent coating process, the refrigerant hose is always located inside the mounting plate 806 and will not fall off.
[0082] Working principle and use process of this device: In order to clearly express the working principle of the present invention, we use Figure 1For the sake of perspective, in real life, the refrigerant hose of the air conditioner is very easy to bend. In the present invention, the refrigerant hose is bundled together with two sets of cable ties 202 to form a refrigerant hose roll 201. The purpose of this is that when the robot arm 3 grabs it and places it on the placement table 101, it will not become loose, thereby ensuring the continuity of the robot arm 3 feeding the material. In addition, by installing a counterweight block 203 inside the initial end of the refrigerant hose roll 201, the purpose of this is that this end of the refrigerant hose roll 201 will remain in a vertical state (such as Figure 1 shown);
[0083] First, the output end of the driving motor 511 drives the rotating rod 510 to rotate to a horizontal position, thereby driving the two groups of clamping plates 516 to rotate to a horizontal position, and the two groups of clamping plates 516 reach the position of the counterweight block 203 through the cooperation of the output end of the second stepper motor 504 and the output end of the third stepper motor 508, and the output end of the servo motor 515 drives the screw rod 513 to rotate, so that the two groups of clamping plates 516 are close to each other, clamping the initial end of the refrigerant hose roll 201, and then the output end of the driving motor 511 drives the rotating rod 510 to rotate to a vertical position, thereby driving the two groups of clamping plates 516 to rotate to a vertical position, so that the initial end of the refrigerant hose roll 201 that was originally in a vertical state becomes a horizontal state;
[0084] The two groups of cable ties 202 on the refrigerant hose roll 201 are in relative positions, and when the robot arm 3 puts down the refrigerant hose roll 201 on the placement table 101, the positions of the two groups of cable ties 202 are located directly below the lifting member 407. Through the cooperation of the output end of the first stepper motor 404 and the output end of the electric push rod 406, the positions of the two groups of cutters 409 are respectively adapted to the positions of the two groups of cable ties 202, and then the output end of the cylinder 416 is extended to drive the movable block 414 to move, so that the cutters 409 on both sides are close to each other, and the two groups of cable ties 202 are cut off in turn;
[0085] Then, the second screw rod 502 is driven to rotate by the output end of the second stepper motor 504, so that the two sets of clamping plates 516 move to the right, thereby extending the initial end of the refrigerant hose roll 201 into the interior of the box body 102, and then the initial end of the refrigerant hose roll 201 can be passed through the through hole 103 on the right side of the box body 102 through the cooperation of the output end of the fourth stepper motor 603 and the output end of the electric lifting rod 605. In the present invention, the process of sending the refrigerant hose out of the box body 102 is always performed by the second tube drawing assembly 6;
[0086] The refrigerant hose located in the box 102 drives the first gear 702 to rotate at the output end of the first transmission motor 703, and drives the first nozzle 707 and the second nozzle 708 to rotate. The first nozzle 707 is connected to the external anti-corrosion paint to coat the surface of the refrigerant hose, and a drying lamp (not shown in the figure) is also provided on the rotating gear ring 706 to quickly heat dry the paint sprayed on the surface of the refrigerant hose;
[0087] The above-mentioned whole process is to explain the continuous coating of the refrigerant hose. It is worth mentioning that the present invention has another feature. When the air conditioner is installed in real life, the required length of the refrigerant hose is within several threshold ranges, so the refrigerant hose needs to be cut later. The present invention can mark the cutting position to facilitate the subsequent cutting process. The specific steps are as follows:
[0088] According to actual needs, the position of the electromagnet 814 is adjusted. When the electromagnet 814 is energized, it will be adsorbed on the scale 813. When the L-shaped plate 805 moves to contact the electromagnet 814, the L-shaped plate 805 will stop moving, and the left end of the scale 813 is located on the same vertical plane as the middle of the front side of the box 102, that is, it is also located on the same vertical plane as the middle of the second nozzle 708.
[0089] When the initial end of the refrigerant hose roll 201 extends out of the box body 102, it will enter the interior of the mounting plate 806, and the output end of the second transmission motor 812 drives the driving gear 808 to rotate, so that all the clamping blocks 811 move synchronously toward the center of the mounting plate 806 to clamp the initial end of the refrigerant hose roll 201, and then the output end of the fifth stepper motor 804 drives the fifth screw rod 802 to rotate, so that the L-shaped plate 805 moves to the right and contacts the electromagnet 814, and then cooperates with the second pulling tube assembly 6, so that the refrigerant hose is in a straightened state, and then under the action of the output end of the first transmission motor 703, the second nozzle 708 sprays a brightly colored paint on the refrigerant hose to mark the later cutting part;
[0090] After the first mark is applied, the refrigerant hose is always located inside the mounting plate 806. Under the push of the second tube pulling assembly 6, the first mark is located inside the mounting plate 806. The clamping block 811 clamps the first mark, and then repeats the above steps to complete the second mark application. Similarly, all marks are applied on the refrigerant hose roll 201. The whole process is automated to meet the needs of the staff.
[0091] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A coating device for processing air conditioning and dehumidification equipment, characterized in that: include: A machine body (1), wherein a placement platform (101) and a box body (102) are respectively installed on both sides of the top of the machine body (1), and through holes (103) are opened through both sides of the box body (102); A refrigerant hose assembly (2), the refrigerant hose assembly (2) being arranged on the top of the placement platform (101), the refrigerant hose assembly (2) comprising a refrigerant hose roll (201), the refrigerant hose roll (201) being bundled together by two sets of tie bands (202), and a counterweight block (203) being arranged at one end of the refrigerant hose roll (201); A mechanical arm (3), the mechanical arm (3) being used to grasp an external refrigerant hose assembly (2); A cable tie cutting assembly (4), the cable tie cutting assembly (4) being mounted on the top left side of the machine body (1) and being used for cutting the cable tie (202); A first tube pulling assembly (5), the first tube pulling assembly (5) being installed below the horizontal plate of the placement table (101) and being used to pull one end of the refrigerant hose roll (201) into the interior of the box (102); a second tube-pulling assembly (6), the second tube-pulling assembly (6) being arranged at the rear side of the interior of the box (102) and being used to pass one end of the refrigerant hose roll (201) out of the interior of the box (102); A coating component (7), the coating component (7) being arranged at the inner bottom end of the box body (102) and being used for coating the refrigerant hose roll (201); A third tube-drawing assembly (8), the third tube-drawing assembly (8) being arranged on the top front side of the machine body (1) and cooperating with the second tube-drawing assembly (6) to straighten the refrigerant hose roll (201); The first tube pulling assembly (5) comprises a support block (501), a second screw rod (502) and a movable frame (505); the support block (501) is provided in two groups and both are welded to the top of the machine body (1); the second screw rod (502) is rotatably connected to the inside of the two groups of support blocks (501); the movable frame (505) is threadedly connected to the second screw rod (502); a second guide rod (503) is also installed between the two groups of support blocks (501); the movable frame (505) is slidably connected to the second guide rod (503); and a second guide rod (503) is installed on the outer side of one group of support blocks (501). A second stepping motor (504) is provided for driving the second screw rod (502) to rotate; the interior of the movable frame (505) is rotatably connected to the third screw rod (506); a movable seat (509) is threadedly connected to the third screw rod (506); the movable seat (509) is slidably connected to a third guide rod (507); the third guide rod (507) is fixedly connected to the interior of the movable frame (505); one end of the third screw rod (506) is fixedly connected to the output end of the third stepping motor (508); and the third stepping motor (508) is arranged on the outside of the movable frame (505); The first tube pulling assembly (5) further comprises a clamping plate (516), the interior of the movable seat (509) is rotatably connected to a rotating rod (510), a frame (512) is welded to the top of the rotating rod (510), a driving motor (511) for driving the rotating rod (510) to rotate is installed on the outer side of the movable seat (509), a screw rod (513) is rotatably connected to the interior of the frame (512), the threads at both ends of the screw rod (513) have opposite rotation directions, two groups of clamping plates (516) are provided, and are respectively threadedly connected to the two ends of the outer surface of the screw rod (513), a fixing rod (514) is further welded to the interior of the frame (512), the clamping plate (516) and the fixing rod (514) are slidably connected, a servo motor (515) is fixedly installed on the outer side of the frame (512), the output end of the servo motor (515) extends to the interior of the frame (512) and is fixedly connected to one end of the screw rod (513), and a sponge (517) is provided on the inner side of the two groups of clamping plates (516); The second tube pulling assembly (6) comprises a fourth screw rod (601) and a fourth guide rod (602), wherein the fourth screw rod (601) is rotatably connected to the inner rear side of the box body (102), the fourth guide rod (602) is fixedly connected to the inner rear side of the box body (102), a moving part (604) is threadedly connected to the outer surface of the fourth screw rod (601), an electric lifting rod (605) is installed on the top of the moving part (604), a pressing block (606) is arranged inside the moving part (604), the middle part of the top end of the pressing block (606) is fixedly connected to the output end of the electric lifting rod (605), one end of the fourth screw rod (601) is fixedly connected to the output end of the fourth stepping motor (603), and the fourth stepping motor (603) is installed on the outer side of the box body (102); The coating assembly (7) comprises a fixing member (701), the fixing member (701) being welded to the middle position of the inner bottom wall of the box body (102), the right side of the fixing member (701) being rotatably connected to a first gear (702), the left side of the fixing member (701) being provided with a first transmission motor (703), the first gear (702) being fixedly connected to the output end of the first transmission motor (703), and the right side of the fixing member (701) being rotatably connected to two groups of second gears (704) and a third gear (705), the two groups of second gears (704) being meshed with the first gear (702), the two groups of second gears (704) being meshed with two groups of third gears (705) respectively, the two groups of third gears (705) being meshed with a rotating ring gear (706), the rotating ring gear (706) being slidably connected to the inside of the fixing member (701), and the outside of the rotating ring gear (706) being fixedly mounted with a first spray head (707) and a second spray head (708).
2. The coating device for processing air-conditioning and dehumidification equipment according to claim 1, characterized in that: The strip cutting assembly (4) comprises two groups of support plates (401), the two groups of support plates (401) are respectively welded to the front and rear sides of the top of the machine body (1), the first screw rod (402) is rotatably connected inside the two groups of support plates (401), the outer surface of the first screw rod (402) is threadedly connected to a movable part (405), the movable part (405) is slidably connected to a first guide rod (403), the first guide rod (403) is fixedly installed between the two groups of support plates (401), and one end of the first screw rod (402) is fixedly installed at the output end of a first stepper motor (404), the first stepper motor (404) is arranged on the outside of one of the groups of support plates (401), an electric push rod (406) is installed inside the movable part (405), and the output end of the electric push rod (406) is fixedly connected to a lifting part (407).
3. The coating device for processing air-conditioning and dehumidification equipment according to claim 2, characterized in that: The inner bottom end of the lifting member (407) is fixedly mounted with a slide rail (408), both ends of the outer surface of the slide rail (408) are slidably connected with a tool (409), and the tool (409) is fixedly connected with a rack (410). The inner bottom end of the lifting member (407) is also provided with a notch (415), and the interior of the notch (415) is slidably connected with a movable block (414), and the movable block (414) is fixedly connected to the output end of the cylinder (416), and the cylinder (416) is mounted on the lifting member (407). 7), both sides of the top end of the movable block (414) are rotatably connected to the second connecting rod (413), the other end of the second connecting rod (413) is rotatably connected to the first connecting rod (412), and one end of the first connecting rod (412) away from the second connecting rod (413) is fixedly connected to the half gear (411), the connection between the first connecting rod (412) and the half gear (411) is rotatably connected to the lifting member (407) via a rotating shaft, and the two groups of half gears (411) are respectively meshed with the two groups of racks (410).
4. The coating device for processing air-conditioning and dehumidification equipment according to claim 1, characterized in that: The third tube pulling assembly (8) comprises a fixed frame (801), the fixed frame (801) is welded to the front side of the top of the machine body (1), the fixed frame (801) is internally rotatably connected to a fifth screw rod (802), the outer surface of the fifth screw rod (802) is threadedly connected to an L-shaped plate (805), the L-shaped plate (805) is slidably connected to a fifth guide rod (803), the fifth guide rod (803) is fixedly connected in the fixed frame (801), and a fifth stepping motor (804) for driving the fifth screw rod (802) to rotate is installed outside the fixed frame (801), and a mounting plate (806) is fixedly connected inside the transverse plate of the L-shaped plate (805).
5. The coating device for processing air-conditioning and dehumidification equipment according to claim 4, characterized in that: A group of driving gears (808) and a plurality of driven gears (807) are rotatably connected inside the mounting plate (806), a plurality of tooth plates (810) are slidably connected inside the mounting plate (806), a rotating ring (809) is also rotatably connected inside the mounting plate (806), teeth meshing with the driven gears (807) are fixedly connected to the inner wall of the rotating ring (809), and teeth meshing with the driving gears (808) are fixedly connected to the outer peripheral surface of the rotating ring (809), a plurality of tooth plates (810) are respectively meshed with the plurality of driven gears (807), a clamping block (811) is fixedly connected to one end of the tooth plate (810) close to the center of the mounting plate (806), a second transmission motor (812) is provided at the top end of the mounting plate (806), and an output end of the second transmission motor (812) is fixedly connected to the top of the driving gear (808).
6. The coating device for processing air-conditioning and dehumidification equipment according to claim 1, characterized in that: A scale (813) is installed on the top of the machine body (1), and an electromagnet (814) is installed on the top of the scale (813). The scale (813) is made of iron material, and the left end of the scale (813) and the middle of the front side of the box body (102) are located on the same vertical plane.
Citation Information
Patent Citations
Coating device and method of crush-resistant hose outer rubber layer
CN109647661A
Coating device for outer rubber layer of compression-resistant hose
CN209502121U