Efficient petroleum coke blending system and blending process thereof
By designing technical means of premixing, drying and full mixing of materials in the petroleum coke blending system, the uneven mixing problem caused by the different particle sizes and shapes of petroleum coke and other materials is solved, and a more uniform mixing effect is achieved and more Stable material performance.
Patent Information
- Application Number
- CN202411675808.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During stirring, the existing petroleum coke blending devices have different sizes and shapes of petroleum coke and other materials, which causes lighter materials to float on the surface to form layers during rapid stirring, affecting the mixing effect.
An efficient petroleum coke blending system is designed, including a premix mechanism for the separation, a drying mechanism and a mixing mechanism. The feed assembly, a dispensing tray assembly and a mixing rod assembly are used to achieve the mixing of particles in sequence according to size and shape, and the drying and stirring assembly ensures that the Dry evenly, and the second mixing rod assembly in the mixing barrel and the fan cooperate to achieve full mixing.
The mixing uniformity and material characteristics of petroleum coke and compounding are improved, layering is avoided, the mixing process is optimized, and the stability of material performance is ensured.
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Figure CN119186342A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of blending, and in particular to a high-efficiency petroleum coke blending system and a blending process thereof. Background Art
[0002] A petroleum coke blending device is a device used to evenly mix petroleum coke with other blending materials (such as coal, mineral additives, petroleum asphalt, etc.), and improve the quality of fuel by optimizing the ratio. The device is widely used in industries such as power, metallurgy and chemical industry to promote efficient utilization and sustainable development of resources, such as a petroleum coke blending device disclosed in Chinese patent publication number CN118304779A.
[0003] During use, the existing petroleum coke blending device usually directly puts the petroleum coke and other blending materials into the high-efficiency petroleum coke blending system for mixing. Since the particle sizes and shapes of petroleum coke and other blending materials are different, the existing petroleum coke blending device often rotates at a relatively fast speed to accelerate the mutual contact between different particles when stirring and mixing the petroleum coke and other blending materials. Due to the different particle sizes and shapes of petroleum coke and other materials, rapid stirring will cause the lighter material to be at the edge of the petroleum coke blending device due to inertia when used for mixing, resulting in poor overall mixing effect, which in turn affects the physical and chemical properties of the petroleum coke and the blending materials after mixing. Summary of the invention
[0004] In view of the above-mentioned shortcomings of the prior art, the present invention provides a high-efficiency petroleum coke blending system and a blending process thereof, which can effectively solve the problem in the prior art that the different particle sizes and shapes of petroleum coke and other materials are different, resulting in the lighter materials floating on the surface and forming stratification during rapid stirring, resulting in poor overall mixing effect.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: The present invention provides a high-efficiency petroleum coke blending system, comprising: A base, the top of which is fixedly connected with a partition frame, and the side of which is provided with a controller; A drying mechanism, the drying mechanism comprising a drying box fixedly connected to the top of the partition frame; A material distribution and premixing mechanism, the material distribution and premixing mechanism comprises a premixing barrel fixedly connected to the top of the drying box, the inner bottom of the premixing barrel is fixedly connected to a porous plate, the central position of the top of the porous plate is fixedly connected to a fixed column, the rod body of the fixed column is sequentially provided with an impeller fan, a material distribution plate assembly, a rebound plate and two groups of staggered pre-stirring rods, the outer peripheral surface of the rebound plate is provided with a plurality of first mixing rod assemblies for preliminary mixing of petroleum coke and admixtures in an annular array, and the top of the premixing barrel is provided with a plurality of feeding assemblies for controlling the order in which the petroleum coke and admixtures enter the premixing barrel; A mixing mechanism, the mixing mechanism includes a mixing barrel fixedly connected between a base and a partition frame, the mixing barrel is connected to a drying box, a plurality of cooling rings are fixedly embedded in a linear array on the outer peripheral surface of the mixing barrel, a fixed frame assembly is arranged in the inner middle of the mixing barrel, and a plurality of second mixing rod assemblies for fully mixing petroleum coke and admixtures are arranged in the inner middle of the fixed frame assembly.
[0006] Preferably, a square heat-conducting column is fixedly connected to the inner middle of the drying box, and partition plates are fixedly connected to the four sides of the heat-conducting column, and the partition plates divide the drying box into four areas, and each area is provided with a humidity sensor, and the inner bottom of the four areas of the drying box is provided with a drying stirring assembly, and the drying stirring assembly is used to stir the petroleum coke and admixtures in a dried state in each area; The heat-conducting column is a hollow structure, and a heating rod is fixedly connected to the inner middle of the heat-conducting column. The four surfaces of the heat-conducting column are symmetrically fixedly connected to two groups of heat collecting covers about the partition plate. Each group of the heat collecting covers has a plurality of heat collecting covers, and a linear array is fixedly connected to the side of the heat-conducting column. The end of the heat collecting cover away from the heat-conducting column is an arc surface, and the arc surface of each heat collecting cover is fixedly connected to a heat-conducting rod, and the end of the heat-conducting rod away from the arc surface of the heat collecting cover is fixedly connected to the inside of the drying box; The drying and stirring assembly includes a rotating column rotatably connected to the bottom of the drying box, and a built-in motor for driving the rotating column to rotate is arranged inside the rotating column, the shaft of the rotating column is divided into two areas from top to bottom, and the two areas of the shaft of the rotating column are evenly and fixedly connected with a plurality of rotating rods, and the shaft of each rotating rod is fixedly connected with a plurality of stirring inclined plates in a linear array, and the stirring inclined plates in the two areas of the driving rotating column are inclined in opposite directions.
[0007] Preferably, the inner bottom of the four areas of the drying box has a plurality of square discharge holes opened around the drying and stirring components, and the bottom of the four areas of the drying box is provided with a discharge component blocking the square discharge holes; The material discharging assembly comprises an electric telescopic rod fixedly connected to the bottom of the drying box, the end of the electric telescopic rod away from the drying box is fixedly connected to a connecting block, the side of the connecting block is evenly fixedly connected to connecting arms corresponding to the number of the material discharging square holes, the top of the connecting arm away from the connecting block is fixedly connected to a slider corresponding to the position of the material discharging square hole, and the slider blocks the material discharging square hole, and the controller is electrically connected to the humidity sensor and the electric telescopic rod.
[0008] Preferably, the impeller fan is rotatably connected to a fixed column, the distribution plate assembly includes a fixed plate fixedly connected to the outer circumference of the fixed column, a plurality of connecting rods are fixedly connected to the outer circumference of the fixed plate in an annular array, and one end of each connecting rod away from the fixed plate is fixedly connected to the inner wall of the premixing barrel, the rod body of each connecting rod is commonly fixedly connected with a plurality of annular rings with increasing area from the inside to the outside, the rebound plate is fixedly connected to the connecting rod and the fixed column, and the rebound plate is made of elastic material.
[0009] Preferably, the first mixing rod assembly comprises a plurality of first fixed rods fixedly connected to the outer peripheral surface of the rebound disk in an annular array, the rod body of each of the first fixed rods is fixedly connected to a plurality of material catching pieces and material mixing pieces in an alternating annular array, both sides of the material mixing piece are connected to a plurality of pairs of mixing structures arranged in a linear array along the length direction of the material catching piece, and both sides of the material catching piece are fixedly connected to a grid frame; The mixing structure includes a round-headed column rotatably connected to the side of the material-catching piece, the round-headed column is composed of a cylinder and a semi-sphere, and the cylinder is rotatably connected to the material-catching piece, a plurality of first mixing inclined pieces are slidably connected to the annular array on the outer circumference of the round-headed column, and a plurality of conical heads are fixedly connected to the spherical rectangular array of the semi-sphere of the round-headed column.
[0010] Preferably, the pre-mixing rod is fixedly connected to the fixed column, and the pre-mixing rod is composed of three parts, namely a cylinder, a cone and a sphere, which are fixed alternately in sequence; the feeding assembly includes a feeding barrel fixedly connected to the top of the pre-mixing barrel; an elastic material-blocking disk is fixedly connected to the inner middle portion of the feeding barrel; the elastic material-blocking disk is composed of a circle formed by a fixed ring and a plurality of sector plates, and each sector plate is connected to the fixed ring by an elastic hinge; a fixing frame is fixedly connected to the inner top of the feeding barrel, and the fixing frame is composed of a cross and a fixed rod, and a magnetic ball is fixedly connected to the end of the fixing rod away from the cross, and the magnetic ball is magnetically connected to the center position of the top of each sector plate; and a funnel is fixedly connected to the top of the feeding barrel.
[0011] Preferably, the fixed frame assembly includes a second fixed rod movably connected to the middle part of the mixing barrel, and two groups of fixing plates are symmetrically fixedly connected to the upper and lower parts of the second fixed rod. Each group of the fixing plates has a plurality of fixing plates, and the annular array is fixedly connected to the rod body of the second fixed rod, and the second mixing rod assembly is arranged between the two corresponding fixing plates on the upper and lower parts of the second fixed rod.
[0012] Preferably, the second mixing rod assembly comprises an electric rotating column rotatably connected between opposite surfaces of two fixing plates, the internal structure of the electric rotating column is consistent with that of the rotating column, a plurality of groups of grooves are provided in a linear array of the shaft of the electric rotating column, a plurality of double connecting rods are fixedly connected in a linear array of the shaft of the electric rotating column, and the plurality of groups of grooves and the plurality of double connecting rods are alternately arranged on the shaft of the electric rotating column, a plurality of second mixing inclined plates are symmetrically fixedly connected in a linear array on the outer peripheral surface of the double connecting rod, and a plurality of convex balls are fixedly connected in a linear array on a side of the double connecting rod away from the electric rotating column The outer circumferential surface of each two cooling circles of the mixing barrel is fixedly connected with a relief valve, each cooling circle is fixedly connected with an injection block away from the mixing barrel, and each injection block is fixedly connected with a shunt pipe on one side away from the cooling circle, the shunt pipe has an input end and multiple output ends, and the output ends of the shunt pipe correspond to and are connected with the number of gas injection blocks, a fan is fixedly connected to the side of the base, the output end of the fan is fixedly connected with an air supply pipe, the air supply pipe is fixedly connected with the input end of the shunt pipe away from the fan, and a discharge port is fixedly connected to the bottom of the mixing barrel.
[0013] A blending process for efficient petroleum coke blending, the blending process comprising: pre-mixing of petroleum coke and blending materials, drying of the pre-mixed petroleum coke and blending materials, and final full mixing of the petroleum coke and blending materials, specifically comprising the following steps: Pre-mixing of petroleum coke and blending materials: first, petroleum coke and blending materials are placed in separate feed assemblies, so that the petroleum coke and blending material particles of the same volume in each feed assembly enter the pre-mixing barrel in sequence according to the size of the petroleum coke and blending material particles. When the petroleum coke and blending material particles enter the pre-mixing barrel, they will first collide with the impeller fan of the pre-mixing barrel, thereby causing the impeller fan to rotate. The rotating impeller fan makes the petroleum coke and blending materials evenly distributed in various positions in the pre-mixing barrel, and then the petroleum coke and blending material particles will be dispersed through the feed plate assembly. At the same time, the feed plate assembly also slows down the petroleum coke and blending material particles in the process of passing through the feed plate assembly, so that large particles and small particles in the petroleum coke and blending material particles can pass through the feed plate assembly at the same time, and the petroleum coke and blending material particles passing through the feed plate assembly will collide with the first mixing rod assembly, thereby causing the first mixing rod assembly to rotate, and then the first mixing rod assembly is used to achieve preliminary mixing of the petroleum coke and blending material particles; Drying of pre-mixed petroleum coke and blended materials: The preliminarily mixed particles of petroleum coke and blended materials will enter the drying box of the drying mechanism for drying, and the preliminarily mixed particles of petroleum coke and blended materials will enter different areas of the drying box for simultaneous drying. In order to make the particles of petroleum coke and blended materials in each area evenly heated, a drying and stirring assembly for stirring and drying the particles of petroleum coke and blended materials is provided in each area, and a discharge assembly in each area discharges the dried particles of petroleum coke and blended materials to enter the mixing mechanism. The petroleum coke and the blending materials are finally fully mixed: when the dried petroleum coke and the blending materials enter the mixing barrel of the mixing mechanism, the second mixing rod assembly in the mixing barrel can be used to fully mix the petroleum coke and the blending materials, and the fan transmits the outside air sucked by the fan to the cooling circles at various positions of the mixing barrel through the air supply pipe and the diversion pipe, and the outside air sprayed by the cooling circle will increase the internal air pressure of the mixing barrel, so that the outside air is discharged through the air relief valve, realizing the circulation of air in the mixing barrel, and achieving full mixing of the petroleum coke and the blending materials entering the mixing barrel while cooling them down, and the petroleum coke and the blending materials that have completed mixing will be discharged through the discharge port.
[0014] Compared with the known prior art, the technical solution provided by the present invention has the following beneficial effects: 1. The efficient petroleum coke blending system can realize the preliminary mixing of the petroleum coke and the blending materials according to their sizes and shapes into the premixing barrel in sequence through the feed assembly, the feed plate assembly and the first mixing rod assembly in the feed premixing mechanism. The feed assembly uses magnetic balls with different magnetic properties to adsorb the elastic material blocking plate, thereby blocking the petroleum coke or blending materials entering the current feed barrel. When the petroleum coke or blending materials in the feed barrel reach a certain amount, the gravity generated will cause the magnetic balls to be unable to adsorb the elastic material blocking plate, thereby This causes the elastic material resistance plate to open, allowing the petroleum coke or admixture to enter the premixing barrel. The dividing plate assembly in the premixing barrel can reduce the speed of the petroleum coke or admixture entering the premixing barrel in advance, so that the petroleum coke and the admixture enter the premixing barrel in sequence according to their size and shape, and can be mixed by the first mixing rod assembly at the same time. Through material division and premixing, it can be ensured that different materials enter in a specific order, thereby improving the uniformity of mixing, optimizing the mixing process of petroleum coke and admixtures, and improving the mixing uniformity and material properties of petroleum coke and admixtures.
[0015] 2. The efficient petroleum coke blending system can realize the partition drying of the petroleum coke and blending materials entering the drying box after the initial mixing through the partition plates and the drying and stirring components in the drying mechanism, so as to avoid the petroleum coke and blending materials piling up in large quantities, which would cause the mixture of petroleum coke and blending materials to be over-dried on the outside and unable to be dried on the inside. Partition drying can ensure that each part of the material is heated evenly, avoid the problem of excessive drying on the outside and moisture on the inside, and improve the drying efficiency. At the same time, drying the petroleum coke and blending materials can remove excess moisture, avoid unnecessary chemical reactions in the subsequent full mixing process, and ensure stable material performance.
[0016] 3. The efficient petroleum coke blending system can achieve the final thorough mixing of the petroleum coke and blending material mixture after preliminary mixing and drying through the fixed frame assembly and the second mixing rod assembly in the mixing mechanism, wherein the second mixing rod assembly achieves thorough mixing after preliminary mixing through rapid rotation, and the combination of the petroleum coke and blending material mixture after preliminary mixing and drying in the fixed frame assembly and the second mixing rod assembly can ensure that the materials are more uniform during the mixing process, avoiding the phenomenon of lighter materials floating on the surface and forming stratification due to rapid stirring. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic structural diagram of the overall side of the present invention; Figure 3 This is a schematic diagram of the structure inside the premixing barrel of the present invention; Figure 4 It is a schematic diagram of the structure inside the feed assembly of the present invention; Figure 5 It is a schematic diagram of the structure of the premixed whole of the present invention; Figure 6 It is a schematic structural diagram of the premixing rod assembly of the present invention; Figure 7 It is a schematic diagram of the overall structure of the drying mechanism of the present invention; Figure 8 It is a schematic diagram of the structure inside the drying mechanism of the present invention; Fig. 9 It is a schematic diagram of the structure inside the bottom of the drying mechanism of the present invention; Fig.10 It is a schematic structural diagram of the drying and stirring assembly of the present invention; Fig.11 It is a schematic diagram of the overall structure of the mixing mechanism of the present invention; Fig.12 It is a structural schematic diagram of the fixing frame assembly of the present invention; Fig.13 It is a schematic diagram of the structure inside the mixing barrel of the present invention.
[0019] Reference numerals: 1, base; 11, shelf; 2. Material distribution and premixing mechanism; 21. Premixing barrel; 22. Fixed column; 23. Impeller fan; 24. Material distribution plate assembly; 241. Fixed plate; 242. Connecting rod; 243. Annular ring; 25. Rebound plate; 26. First mixing rod assembly; 261. First fixed rod; 262. Catching piece; 263. Mixing piece; 264. Grid frame; 265. Mixing structure; 2651. Round head column; 2652. First mixing inclined piece; 2653. Conical head; 27. Premixing rod; 28. Feeding assembly; 281. Feeding barrel; 282. Elastic material blocking plate; 283. Magnetic ball; 284. Fixed frame; 285. Funnel; 29. Perforated plate; 3. Drying mechanism; 31. Drying box; 32. Heat-conducting column; 321. Heat collecting cover; 33. Partition plate; 34. Heat-conducting rod; 35. Drying stirring assembly; 351. Rotating column; 352. Rotating rod; 353. Stirring tilting plate; 36. Discharging assembly; 361. Electric telescopic rod; 362. Connecting block; 363. Connecting arm; 364. Sliding block; 37. Heating rod; 4. Mixing mechanism; 41. Mixing barrel; 42. Cooling circle; 43. Fixed frame assembly; 431. Second fixed rod; 432. Fixed plate; 44. Second mixing rod assembly; 441. Electric rotating column; 442. Groove; 443. Double connecting rod; 444. Second mixing inclined plate; 445. Convex ball; 45. Air release valve; 46. Air injection block; 461. Diverter pipe; 47. Discharge port; 48. Fan; 481. Air duct. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] The present invention will be further described below in conjunction with the embodiments.
[0022] Example: Refer to Figures 1 to 13 , a high-efficiency petroleum coke blending system, comprising: A base 1, a partition frame 11 is fixedly connected to the top of the base 1, and a controller is arranged on the side of the base 1; The drying mechanism 3 includes a drying box 31 fixedly connected to the top of the partition frame 11; The material distribution and premixing mechanism 2 comprises a premixing barrel 21 fixedly connected to the top of the drying box 31, a porous plate 29 is fixedly connected to the inner bottom of the premixing barrel 21, a fixed column 22 is fixedly connected to the central position of the top of the porous plate 29, and the rod body of the fixed column 22 is sequentially provided with an impeller fan 23, a material distribution plate assembly 24, a rebound plate 25 and two groups of staggered pre-mixing rods 27 from top to bottom, a plurality of first mixing rod assemblies 26 for preliminarily mixing petroleum coke and admixtures are arranged in an annular array on the outer peripheral surface of the rebound plate 25, and a plurality of feeding assemblies 28 for controlling the order in which the petroleum coke and admixtures enter the premixing barrel 21 are arranged on the top of the premixing barrel 21; The mixing mechanism 4 includes a mixing barrel 41 fixedly connected between the base 1 and the partition frame 11, the mixing barrel 41 is connected to the drying box 31, a plurality of cooling rings 42 are fixedly embedded in a linear array on the outer peripheral surface of the mixing barrel 41, a fixing frame assembly 43 is arranged in the inner middle part of the mixing barrel 41, and a plurality of second mixing rod assemblies 44 for fully mixing the petroleum coke and the admixture are arranged in the inner middle part of the fixing frame assembly 43.
[0023] By utilizing the feed assembly 28 in the material dividing and premixing mechanism 2, the petroleum coke and the admixture can be sequentially introduced into the premixing barrel 21 for preliminary mixing according to their sizes and shapes. The petroleum coke and the admixture entering the premixing barrel 21 will sequentially pass through the impeller fan 23, the material dividing plate assembly 24, the first mixing rod assembly 26 and the pre-stirring rod 27 to achieve preliminary mixing of the petroleum coke and the admixture. The mixing mechanism 4 utilizes the fixed frame assembly 43 and the second mixing rod assembly 44 in the mixing mechanism 4 to achieve final mixing of the petroleum coke and the admixture.
[0024] Reference Figures 7 and 8 , Fig.10 A square heat-conducting column 32 is fixedly connected to the inner middle of the drying box 31, and a partition plate 33 is fixedly connected to the four sides of the heat-conducting column 32. The partition plate 33 divides the drying box 31 into four areas, and each area is provided with a humidity sensor. The inner bottom of the four areas of the drying box 31 is provided with a drying stirring assembly 35, and the drying stirring assembly 35 is used to stir the petroleum coke and the admixture in the drying state in each area; The heat-conducting column 32 is a hollow structure, and a heating rod 37 is fixedly connected to the inner middle of the heat-conducting column 32. The four surfaces of the heat-conducting column 32 are symmetrically fixedly connected to two groups of heat collecting covers 321 about the partition plate 33. Each group of heat collecting covers 321 has a plurality of heat collecting covers, and a linear array is fixedly connected to the side of the heat-conducting column 32. The end of the heat collecting cover 321 away from the heat-conducting column 32 is an arc surface. The arc surface of each heat collecting cover 321 is fixedly connected to a heat-conducting rod 34. The end of the heat-conducting rod 34 away from the arc surface of the heat collecting cover 321 is fixedly connected to the inside of the drying box 31. The drying and stirring assembly 35 includes a rotating column 351 rotatably connected to the bottom of the drying box 31, and a built-in motor for driving the rotating column 351 to rotate is arranged inside the rotating column 351. The shaft of the rotating column 351 is divided into two areas from top to bottom, and the two areas of the shaft of the rotating column 351 are evenly and fixedly connected with a plurality of rotating rods 352, and the shaft of each rotating rod 352 is fixedly connected with a plurality of stirring tilting plates 353 in a linear array, and the stirring tilting plates 353 in the two areas of the driving rotating column 351 are tilted in opposite directions.
[0025] By utilizing the rotation of the rotating column 351 in the drying and stirring assembly 35, in cooperation with the rotating rod 352 and the stirring tilting plate 353 set in the rotating column 351, the petroleum coke and the admixtures can be stirred and flipped during the drying process, thereby avoiding the problem of the mixture consisting of the petroleum coke and the admixtures being too dry on the outside and wet on the inside during drying.
[0026] Reference Figures 7 to 9 The inner bottom of the four areas of the drying box 31 has a plurality of square discharge holes surrounding the drying and stirring components 35, and the bottom of the four areas of the drying box 31 is provided with a discharge component 36 for blocking the square discharge holes; The discharge assembly 36 includes an electric telescopic rod 361 fixedly connected to the bottom of the drying box 31, and the end of the electric telescopic rod 361 away from the drying box 31 is fixedly connected to a connecting block 362, and the side of the connecting block 362 is evenly fixedly connected with connecting arms 363 corresponding to the number of discharge square holes, and the top of the connecting arm 363 away from the connecting block 362 is fixedly connected with a slider 364 corresponding to the position of the discharge square hole, and the slider 364 blocks the discharge square hole, and the controller is electrically connected to the humidity sensor and the electric telescopic rod 361.
[0027] By using the discharge components 36 arranged in the four areas of the drying box 31, the petroleum coke and blending materials that have been dried in each area are released separately, thereby avoiding excessive drying of the petroleum coke and blending materials in any area of the four areas of the drying box 31.
[0028] Reference Figures 3 to 5The impeller fan 23 is rotatably connected to the fixed column 22, and the distribution plate assembly 24 includes a fixed plate 241 fixedly connected to the outer circumference of the fixed column 22, and a plurality of connecting rods 242 are fixedly connected in an annular array on the outer circumference of the fixed plate 241, and one end of each connecting rod 242 away from the fixed plate 241 is fixedly connected to the inner wall of the premixing barrel 21, and the rod body of each connecting rod 242 is commonly fixedly connected with a plurality of annular rings 243 with increasing areas from the inside to the outside, and the rebound plate 25 is fixedly connected to the connecting rod 242 and the fixed column 22, and the rebound plate 25 is made of elastic material.
[0029] The impeller fan 23 in the material distribution and premixing mechanism 2 can be used to guide and disperse the petroleum coke and admixtures that have just entered the premixing barrel 21, so that they can fully contact the subsequent distribution plate assembly 24, the first mixing rod assembly 26 and the pre-mixing rod 27 in the premixing barrel 21. The distribution plate assembly 24 uses its connecting rod 242 and the annular ring 243 to slow down the petroleum coke and admixtures entering the premixing barrel 21, thereby shortening the interval for petroleum coke and admixtures of inconsistent size and shape to enter the first mixing rod assembly 26 for pre-mixing treatment.
[0030] Reference Figures 5 and 6 The first mixing rod assembly 26 includes a plurality of first fixed rods 261 fixedly connected to the outer circumference of the rebound disk 25 in an annular array, and the rod body of each first fixed rod 261 is fixedly connected to a plurality of material catching pieces 262 and material mixing pieces 263 in an alternating annular array, and both sides of the material mixing piece 263 are connected to a plurality of pairs of mixing structures 265 arranged in a linear array along the length direction of the material catching piece 262, and both sides of the material catching piece 262 are fixedly connected to a grid frame 264; The mixing structure 265 includes a round-headed column 2651 rotatably connected to the side of the material-catching piece 262. The round-headed column 2651 is composed of a cylinder and a semi-sphere, and the cylinder is rotatably connected to the material-catching piece 262. The outer peripheral surface of the cylinder of the round-headed column 2651 is slidably connected to a plurality of first mixing inclined pieces 2652 in an annular array, and the spherical rectangular array of the semi-sphere of the round-headed column 2651 is fixedly connected to a plurality of conical heads 2653.
[0031] By respectively arranging a grid frame 264 and a mixing structure 265 on the material-catching piece 262 and the material-mixing piece 263 in the first mixing rod assembly 26, the petroleum coke and admixture mixture that needs to be pre-mixed can be captured and mixed.
[0032] Reference Figures 4 to 5The pre-mixing rod 27 is fixedly connected to the fixed column 22. The pre-mixing rod 27 is composed of three parts: a cylinder, a cone and a sphere, which are fixed alternately in sequence. The feeding assembly 28 includes a feeding barrel 281 fixedly connected to the top of the pre-mixing barrel 21, and an elastic material-blocking disk 282 is fixedly connected to the inner middle part of the feeding barrel 281. The elastic material-blocking disk 282 is composed of a circle composed of a fixed ring and a plurality of fan-shaped plates, and each fan-shaped plate is connected to the fixed ring through an elastic hinge. A fixing frame 284 is fixedly connected to the inner top of the feeding barrel 281. The fixing frame 284 is composed of a cross and a fixed rod, and a magnetic ball 283 is fixedly connected to the end of the fixing rod away from the cross. The magnetic ball 283 is magnetically connected to the center position of the top of each fan-shaped plate, and a funnel 285 is fixedly connected to the top of the feeding barrel 281.
[0033] By utilizing the magnetic balls 283 with different magnetic forces in the feed assembly 28, the elastic material blocking disk 282 can be adsorbed to different degrees, thereby realizing the process of petroleum coke and admixtures entering the premixing barrel 21 in sequence according to their sizes and shapes.
[0034] Reference Figure 11 to Figure 12 The fixed frame assembly 43 includes a second fixed rod 431 movably connected to the middle part of the mixing barrel 41, and two groups of fixing plates 432 are symmetrically fixedly connected to the upper and lower parts of the second fixed rod 431. Each group of fixing plates 432 has a plurality of fixing plates, and the annular array is fixedly connected to the rod body of the second fixed rod 431. The second mixing rod assembly 44 is arranged between the two corresponding fixing plates 432 on the upper and lower parts of the second fixed rod 431.
[0035] The fixing frame assembly 43 can be used to realize the subsequent installation process of the second mixing rod assembly 44 , and the fixing piece 432 in the fixing frame assembly 43 also plays a positioning role for the second mixing rod assembly 44 .
[0036] Reference Figures 11 to 13The second mixing rod assembly 44 includes an electric rotating column 441 rotatably connected between two fixing plates 432. The internal structure of the electric rotating column 441 is consistent with that of the rotating column 351. The rod body of the electric rotating column 441 is provided with a plurality of groups of grooves 442 in a linear array. The rod body of the electric rotating column 441 is fixedly connected with a plurality of double connecting rods 443 in a linear array. The plurality of groups of grooves 442 and the plurality of double connecting rods 443 are alternately arranged on the rod body of the electric rotating column 441. The outer circumference of the double connecting rod 443 is symmetrically fixedly connected with a plurality of second mixing inclined plates 444. A plurality of convex balls 445 are fixedly connected with a linear array on one side of the double connecting rod 443 away from the electric rotating column 441. The outer circumferential surface of each two cooling circles 42 of the mixing barrel 41 is fixedly connected with a vent valve 45, each cooling circle 42 is fixedly connected with a gas injection block 46 away from the mixing barrel 41, and each gas injection block 46 is fixedly connected with a shunt pipe 461 on one side away from the cooling circle 42. The shunt pipe 461 has an input end and multiple output ends. The output ends of the shunt pipe 461 correspond to the number of the gas injection blocks 46 and are connected. A fan 48 is fixedly connected to the side of the base 1, and the output end of the fan 48 is fixedly connected with an air supply pipe 481. The air supply pipe 481 is fixedly connected to the input end of the shunt pipe 461 away from the fan 48, and a discharge port 47 is fixedly connected to the bottom of the mixing barrel 41.
[0037] By utilizing the electric rotating column 441 in the second mixing rod assembly 44 to drive the rotation of the double connecting rod 443 and the convex ball 445, the pre-mixed petroleum coke and the admixtures can be fully mixed, and the fan 48 can cool the fully mixed petroleum coke and the admixtures through the cooling ring 42, and the air relief valve 45 discharges the heat generated during the cooling from the mixing barrel 41.
[0038] The operating principle of this embodiment is as follows: Step 1: First, put petroleum coke or admixtures (such as coal, mineral additives, petroleum asphalt, etc., and this equipment is only suitable for solid granular admixtures, and the proportion of petroleum coke or admixtures is assumed to have been completed by default. At the same time, it is assumed that the material with a relatively small proportion in the petroleum coke or admixtures is relatively easy to flow due to the small gap between each other under the same volume, while the irregular and large particles are relatively difficult to flow due to the large gap between each other) into the feed assembly 28 according to their number. The number of feed assemblies 28 is determined by the type of admixtures required. When the petroleum coke or admixtures enter the feed barrel 281 in the feed assembly 28, the elastic material blocking plate 282 The petroleum coke or the admixture will be blocked, and the elastic material blocking disk 282 is composed of a fixed ring and a circle formed by a plurality of fan-shaped plates, and each fan-shaped plate is connected to the fixed ring by an elastic hinge, so the circle formed by the fan-shaped plates will form a closed circle in the fixed ring under the action of the elastic hinge (at this time, the closed circle formed by the fan-shaped plates is not affected by the weight of the petroleum coke or the admixture), and a magnetic ball 283 is arranged above the elastic material blocking disk 282, so as to adsorb the closed circle formed by the plurality of fan-shaped plates in the elastic material blocking disk 282 (the magnetic force of the magnetic ball 283 in each feeding component 28 is the same), thereby enhancing the weight required for the closed circle to be separated, and the magnetic ball 283 in each feeding component 28 is used to separate the closed circle. 3 produces the same suction force on the elastic material resistance disk 282, so the pressure entering each pre-mixing barrel 21 to overcome the adsorption of the magnetic ball 283 on the elastic material resistance disk 282 is the same, so that the amount of different proportions of petroleum coke or admixtures to overcome the adsorption of the magnetic ball 283 on the closed circle in the elastic material resistance disk 282 is also different. Because the size and shape of the petroleum coke or admixture are different, the petroleum coke or admixture with higher density and larger particles will cause greater pressure on the elastic material resistance disk 282 at the same volume, thereby overcoming the adsorption of the magnetic ball 283 on the closed circle formed by the multiple fan-shaped plates in the elastic material resistance disk 282 in advance, and then causing the fan-shaped plates to form a closed circle to open, resulting in a higher density and The petroleum coke or admixture with larger particles will enter the premixing barrel 21 first, while the petroleum coke or admixture with a smaller size and shape than the former will need a larger amount to overcome the adsorption of the magnetic ball 283 on the elastic material blocking disk 282, so that the petroleum coke or admixture entering the premixing barrel 21 enters in the order of the petroleum coke volume proportion from small to large. The petroleum coke or admixture is added and mixed in the order of the petroleum coke volume from small to large, which can improve the mixing uniformity and efficiency, improve the fluidity, control the reactivity, reduce the equipment wear, and optimize the physical and chemical properties of the final product. This method ensures that the small proportion of additives can be evenly dispersed, avoids local uneven concentration, and thus improves the overall mixing quality; Among them, when the petroleum coke and the admixture enter the premixing barrel 21 in sequence through the feeding assembly 28, the petroleum coke and the admixture will first contact the impeller fan 23. Since the process of the petroleum coke and the admixture entering the premixing barrel 21 from the feeding assembly 28 is a free fall motion, the petroleum coke and the admixture have a certain power when entering the premixing barrel 21, causing the impeller fan 23 to rotate when the petroleum coke and the admixture contact the impeller fan 23. Because when the petroleum coke and the admixture contact the impeller fan 23, the kinetic energy is converted into impact force, so that the impeller fan 23 is pushed, thereby causing it to rotate. As the impeller fan 23 rotates, the impeller fan 23 can guide and disperse the petroleum coke and the admixture that have just entered the premixing barrel 21, so that it can be combined with the subsequent distribution plate assembly 24, the first mixing rod assembly 26 and the pre-stirring rod 2 in the premixing barrel 21. 7 Full contact promotes the effect of uniform dispersion of materials. After being dispersed by the impeller fan 23, the petroleum coke and the admixture will contact the distribution plate assembly 24, and the distribution plate assembly 24 uses the annular net composed of the connecting rod 242 and the annular ring 243 to achieve deceleration of the petroleum coke and the admixture that preferentially enter the premixing barrel 21, because the design of the annular net can increase the contact area and friction between the petroleum coke and the admixture (that is, the time required for large particles and large density to pass through the annular ring 243 is long), so that the flow speed is slowed down. Therefore, by deceleration, the interval time of petroleum coke and admixture with inconsistent size and shape entering the first mixing rod assembly 26 for pre-mixing treatment can be shortened (the interval time of petroleum coke and admixture with inconsistent size and shape passing through the annular ring 243 does not exceed 2 seconds), so that they can be better distributed and evenly mixed when entering the first mixing rod assembly 26; The petroleum coke and the blending material passing through the annular ring 243 will contact the first mixing rod assembly 26, and the first mixing rod assembly 26 can pre-mix the petroleum coke and the blending material entering therein, so that the petroleum coke and the blending material can be simply mixed in the pre-mixing barrel 21. The first mixing rod assembly 26 alternately arranges the catching pieces 262 and the mixing pieces 263 in the first fixed rod 261, and the force generated by the petroleum coke and the blending material when they fall and their own weight will act on the catching pieces 262 and the mixing pieces 263, so that the first mixing rod assembly 26 rotates; The material-catching sheet 262 and the material-mixing sheet 263 can realize the simultaneous capture, collection, mixing and dispersion of the petroleum coke and the admixtures that need to be premixed, because a grid frame 264 is provided in the material-catching sheet 262, and the grid frame 264 can realize the capture and collection of the petroleum coke and the admixtures, because the grid frame 264 has a notch structure, when the petroleum coke and the admixtures are in contact with the grid frame 264, they will be blocked by the grid frame 264 and gathered in the notch thereof, and the notch of the grid frame 264 can be designed according to the particle size of the petroleum coke and the admixtures, so that the petroleum coke and the admixtures can be effectively captured without excessively hindering the mixing and dispersion effect of the mixing sheet 263, and the mixing sheet 263 is provided with a plurality of mixing structures 2 65. The mixing structure 265 can achieve the dispersing and mixing effect on the petroleum coke and the admixtures by using the first mixing inclined piece 2652 and the conical head 2653 therein, because the first mixing inclined piece 2652 can change the flow direction of the material, so that the petroleum coke and the admixtures generate turbulence during the flow, thereby breaking the original flow state of the material and achieving the dispersing and mixing effect. The conical head 2653 has a unique shape. On the one hand, it can guide the material to flow in different directions and increase the collision and friction between the materials. On the other hand, the tip of the conical head 2653 can be inserted into the material to further destroy the agglomeration state of the material, promote the uniform mixing of the petroleum coke and the admixtures, and improve the efficiency and uniformity of premixing. Among them, the premixed petroleum coke and admixtures (hereinafter referred to as the premixed petroleum coke and admixtures) will contact the pre-mixing rods 27 in different directions, and the pre-mixing rods 27 can guide and divert the flow of the mixture, thereby avoiding the mixture from clumping. This is because the pre-mixing rod 27 is composed of three parts, namely, a cylinder, a cone and a sphere, which are alternately arranged in sequence, and the cylinder, cone and sphere can provide different flow paths during the mixing process, thereby breaking the aggregation state of the material and making it more evenly dispersed. At the same time, the alternating arrangement of these shapes (cylinders, cones and spheres) can change the flow direction and speed of the fluid, promote the mutual collision and mixing of the mixture in the flow, reduce the adhesion between particles, and further achieve the premixing effect.
[0039] Step 2: After the pre-mixing, the mixture will pass through the porous plate 29 and enter the drying box 31 of the drying mechanism 3, and the drying mechanism 3 can dry the mixture to remove the moisture in the mixture. Drying the mixture can avoid the adhesion between the particles of the mixture before they are fully mixed, thereby forming lumps and affecting the uniformity of the mixture. After drying, the contact between the particles is freer, which helps to achieve more uniform mixing; The four partition plates 33 divide the drying box 31 into four independent areas with the heat-conducting column 32 as the center, and the mixture in the pre-mixing barrel 21 is evenly distributed in the four independent areas through the porous plate 29, and the heat-conducting column 32 generates heat by using the heating rod 37 arranged inside it, and evenly transmits the heat generated by the heating rod 37 to each area through the heat-conducting rod 34, so as to realize the drying of the mixture in each area. At the same time, in order to avoid the phenomenon that the mixture is excessively dried outside and cannot be dried inside due to the large amount of mixture piled up together during the drying process, a drying stirring component 35 for stirring and turning the mixture in the drying state is arranged in each area, and the drying stirring component 35 is used to stir and turn the mixture in the drying state. The built-in motor provided inside the rotating column 351 is used to rotate the rotating column 351. As the rotating column 351 rotates, the rotating rod 352 and the stirring tilting piece 353 provided in the rotating column 351 also rotate accordingly, thereby achieving stirring and flipping of the mixture in a drying state. At the same time, since the stirring tilting pieces 353 above and below the rotating column 351 are tilted in opposite directions, the stirring tilting pieces 353 in opposite directions can effectively break the dead corners in the material, promote the flow of the material, and ensure that each part can participate in the drying process. At the same time, the stirring tilting pieces 353 in different directions can also generate convection and shear force during the stirring process, so that the mixture can be more fully exchanged between different layers, thereby improving the mixing uniformity.
[0040] Among them, since each area in each drying box 31 is provided with a humidity sensor, when the humidity sensor detects that the mixture in the current area has been dried, it will send a signal to the controller (the controller is prior art, so it is not drawn in the figure), and when the controller receives the signal sent by the humidity sensor in the corresponding area, the controller will send a signal to the corresponding discharge component 36 in its area, so that the electric telescopic rod 361 in the discharge component 36 at the corresponding position is extended, and as the electric telescopic rod 361 is extended, the connecting block 362 located under the electric telescopic rod 361 also drops synchronously. When the connecting block 362 drops, it will drive the slider 364 to slide out of the discharge square hole in the corresponding area of the drying box 31 synchronously through the connecting arm 363, so that the slider 364 loses the blockage of the discharge square hole, so that the mixture that has been dried in each area can be quickly discharged, thereby avoiding excessive drying of the mixture.
[0041] Step 3: The mixture after premixing and drying will enter the mixing mechanism 4 from the drying box 31 for final mixing. When the mixture enters the mixing barrel 41 in the mixing mechanism 4, the fan 48 starts to start synchronously. When the fan 48 starts, it will transmit the outside air to the shunt pipe 461 through the air delivery pipe 481, and the shunt pipe 461 will further transmit the outside air to the gas injection blocks 46 at various positions. Since the gas injection block 46 is connected to the cooling ring 42, the outside air will be transmitted to the inside of the mixing barrel 41 through the cooling ring 42, so as to cool down the fully mixed mixture in the mixing barrel 41. As a result, the outside air continues to enter the mixing barrel 41, causing the pressure in the mixing barrel 41 to increase. Therefore, excessive outside air will drive the heat of the mixture during drying to be discharged from the air release valve 45, thereby realizing heat exchange, and cooling helps to reduce the fluidity of the mixture, prevent the materials from sticking or agglomerating due to excessive temperature, thereby maintaining the independence of the particles. Among them, while the cooling circle 42 in the mixing mechanism 4 is cooling the mixture, the second mixing rod assembly 44 also starts to perform the final mixing of the mixture. The second mixing rod assembly 44 uses the rotating electric rotating column 441 therein to drive the double connecting rod 443 and the second mixing inclined and side convex balls 445 arranged on both sides of the double connecting rod 443 to rotate, thereby achieving the final mixing of the mixture. Because of the double connecting rod 443 and the inclined surface design, the mixture can be stirred from multiple directions and the mixture can produce a rotating and inclined movement direction. At the same time, the design of the double connecting rod 443 can ensure that the agitator contacts every part of the mixture, reducing dead angles, and the shear force generated by the rotating and tilting movement mode helps to break the material agglomeration and thus complete the final mixing of the mixture.
[0042] A blending process for efficient petroleum coke blending, the blending process includes: pre-mixing of petroleum coke and blending materials, drying of the pre-mixed petroleum coke and blending materials, and final full mixing of the petroleum coke and blending materials, specifically comprising the following steps: Premixing of petroleum coke and blending materials: First, the petroleum coke and blending materials are placed in separate feed components 28, so that the petroleum coke and blending material particles of the same volume in each feed component 28 enter the premixing barrel 21 in sequence according to the size of the petroleum coke and blending material particles. When the petroleum coke and blending material particles enter the premixing barrel 21, they will first collide with the impeller fan 23 of the premixing barrel 21, thereby causing the impeller fan 23 to rotate. The rotating impeller fan 23 makes the petroleum coke and blending materials evenly distributed in various positions in the premixing barrel 21, and then the petroleum coke and blending materials are The mixed material particles will be dispersed through the distribution plate assembly 24. At the same time, the distribution plate assembly 24 also slows down the petroleum coke and mixed material particles during the process of passing through the distribution plate assembly 24, so that large particles and small particles in the petroleum coke and mixed material particles can pass through the distribution plate assembly 24 at the same time. The petroleum coke and mixed material particles passing through the distribution plate assembly 24 will collide with the first mixing rod assembly 26, thereby causing the first mixing rod assembly 26 to rotate, and then the petroleum coke and mixed material particles are initially mixed through the first mixing rod assembly 26. Drying of pre-mixed petroleum coke and blended materials: the preliminarily mixed particles of petroleum coke and blended materials enter the drying box 31 of the drying mechanism 3 for drying, and the preliminarily mixed particles of petroleum coke and blended materials enter different areas of the drying box 31 for simultaneous drying, and in order to make the particles of petroleum coke and blended materials in each area evenly heated, a drying and stirring assembly 35 for stirring and drying the particles of petroleum coke and blended materials is provided in each area, and a discharge assembly 36 in each area discharges the dried particles of petroleum coke and blended materials to enter the mixing mechanism 4; The petroleum coke and the blending materials are finally fully mixed: when the dried petroleum coke and the blending materials enter the mixing barrel 41 of the mixing mechanism 4, the second mixing rod assembly 44 in the mixing barrel 41 can be used to fully mix the petroleum coke and the blending materials, and the fan 48 transmits the outside air sucked by the fan 48 to the cooling circle 42 at various positions of the mixing barrel 41 through the air supply pipe 481 and the diversion pipe 461, and the outside air sprayed by the cooling circle 42 will increase the internal air pressure of the mixing barrel 41, so that the outside air is discharged through the air relief valve 45, realizing the circulation of air in the mixing barrel 41, and achieving full mixing of the petroleum coke and the blending materials entering the mixing barrel 41 while cooling them, and the petroleum coke and the blending materials that have completed mixing will be discharged through the discharge port 47.
[0043] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.
Claims
1. An efficient petroleum coke blending system, characterized in that: include: A base (1), the top of the base (1) being fixedly connected to a partition frame (11), and a controller being arranged on a side of the base (1); A drying mechanism (3), the drying mechanism (3) comprising a drying box (31) fixedly connected to the top of the partition frame (11); A material distribution premixing mechanism (2), the material distribution premixing mechanism (2) comprising a premixing barrel (21) fixedly connected to the top of a drying box (31), a porous plate (29) fixedly connected to the inner bottom of the premixing barrel (21), a fixed column (22) fixedly connected to the central position of the top of the porous plate (29), the rod body of the fixed column (22) being provided with an impeller fan (23), a material distribution plate assembly (24), a rebound plate (25) and two groups of staggered premixing rods (27) in sequence from top to bottom, a plurality of first mixing rod assemblies (26) for preliminarily mixing petroleum coke and admixtures being provided in an annular array on the outer peripheral surface of the rebound plate (25), and a plurality of feed assemblies (28) for controlling the order in which the petroleum coke and admixtures enter the premixing barrel (21) being provided on the top of the premixing barrel (21); A mixing mechanism (4), the mixing mechanism (4) comprising a mixing barrel (41) fixedly connected between a base (1) and a partition frame (11), the mixing barrel (41) being connected to a drying box (31), a plurality of cooling rings (42) being fixedly embedded in a linear array on the outer peripheral surface of the mixing barrel (41), a fixing frame assembly (43) being arranged in the inner middle of the mixing barrel (41), and a plurality of second mixing rod assemblies (44) for fully mixing petroleum coke and admixtures being arranged in the inner middle of the fixing frame assembly (43).
2. The high-efficiency petroleum coke blending system according to claim 1, characterized in that: A square heat-conducting column (32) is fixedly connected to the middle of the drying box (31), and partition plates (33) are fixedly connected to the four sides of the heat-conducting column (32), and the partition plates (33) divide the drying box (31) into four areas, and each area is provided with a humidity sensor, and a drying stirring assembly (35) is provided at the bottom of the four areas of the drying box (31), and the drying stirring assembly (35) is used to stir the petroleum coke and admixture in a dried state in each area; The heat-conducting column (32) is a hollow structure, and a heating rod (37) is fixedly connected to the inner middle of the heat-conducting column (32). The four surfaces of the heat-conducting column (32) are symmetrically fixedly connected to two groups of heat collecting covers (321) about the partition plate (33). Each group of the heat collecting covers (321) has a plurality of heat collecting covers (321), and a linear array is fixedly connected to the side of the heat-conducting column (32). One end of the heat collecting cover (321) away from the heat-conducting column (32) is an arc-shaped surface. The arc-shaped surface of each heat collecting cover (321) is fixedly connected to a heat-conducting rod (34). One end of the heat-conducting rod (34) away from the arc-shaped surface of the heat collecting cover (321) is fixedly connected to the inside of the drying box (31); The drying stirring assembly (35) comprises a rotating column (351) rotatably connected to the bottom of the drying box (31), and a built-in motor for driving the rotating column (351) to rotate is arranged inside the rotating column (351), the shaft of the rotating column (351) is divided into two areas from top to bottom, the two areas of the shaft of the rotating column (351) are evenly fixedly connected with a plurality of rotating rods (352), the shaft of each rotating rod (352) is fixedly connected with a plurality of stirring inclined plates (353) in a linear array, and the stirring inclined plates (353) in the two areas of the driving rotating column (351) are inclined in opposite directions.
3. The high-efficiency petroleum coke blending system according to claim 1, characterized in that: The inner bottom of the four areas of the drying box (31) is provided with a plurality of square discharge holes surrounding the drying and stirring components (35), and the bottom of the four areas of the drying box (31) is provided with a discharge component (36) for blocking the square discharge holes; The material discharge assembly (36) comprises an electric telescopic rod (361) fixedly connected to the bottom of the drying box (31); an end of the electric telescopic rod (361) away from the drying box (31) is fixedly connected to a connection block (362); connecting arms (363) corresponding to the number of material discharge square holes are evenly fixedly connected to the side of the connection block (362); a slider (364) corresponding to the position of the material discharge square hole is fixedly connected to the top of an end of the connection arm (363) away from the connection block (362); and the slider (364) blocks the material discharge square hole; and the controller is electrically connected to the humidity sensor and the electric telescopic rod (361).
4. The high-efficiency petroleum coke blending system according to claim 1, characterized in that: The impeller fan (23) is rotatably connected to the fixed column (22); the material distribution plate assembly (24) comprises a fixed plate (241) fixedly connected to the outer peripheral surface of the fixed column (22); a plurality of connecting rods (242) are fixedly connected in an annular array to the outer peripheral surface of the fixed plate (241); one end of each connecting rod (242) away from the fixed plate (241) is fixedly connected to the inner wall of the premixing barrel (21); the rod body of each connecting rod (242) is commonly fixedly connected to a plurality of annular rings (243) whose areas increase from the inside to the outside; the rebound plate (25) is fixedly connected to the connecting rod (242) and the fixed column (22); and the rebound plate (25) is made of elastic material.
5. The high-efficiency petroleum coke blending system according to claim 1, characterized in that: The first mixing rod assembly (26) comprises a plurality of first fixing rods (261) fixedly connected to the outer peripheral surface of the rebound plate (25) in an annular array, the rod body of each of the first fixing rods (261) being fixedly connected to a plurality of material catching pieces (262) and material mixing pieces (263) in an alternating annular array, both sides of the material mixing piece (263) being connected to a plurality of pairs of mixing structures (265) arranged in a linear array along the length direction of the material catching piece (262), and both sides of the material catching piece (262) being fixedly connected to a grid frame (264); The mixing structure (265) comprises a round-headed column (2651) rotatably connected to the side of the material-catching piece (262); the round-headed column (2651) is composed of a cylinder and a semi-circular sphere, and the cylinder is rotatably connected to the material-catching piece (262); a plurality of first mixing inclined sheets (2652) are slidably connected in an annular array on the outer circumference of the cylinder of the round-headed column (2651); and a plurality of conical heads (2653) are fixedly connected in a spherical rectangular array on the semi-circular sphere of the round-headed column (2651).
6. The high-efficiency petroleum coke blending system according to claim 1, characterized in that: The pre-mixing rod (27) is fixedly connected to the fixed column (22), and the pre-mixing rod (27) is composed of three parts, namely a cylinder, a cone and a sphere, which are fixed alternately in sequence. The feeding assembly (28) includes a feeding barrel (281) fixedly connected to the top of the pre-mixing barrel (21), and an elastic material blocking disk (282) is fixedly connected to the inner middle part of the feeding barrel (281), and the elastic material blocking disk (282) is composed of a circle formed by a fixed ring and a plurality of fan-shaped plates, and each fan-shaped plate is connected to the fixed ring through an elastic hinge. The inner top of the feeding barrel (281) is fixedly connected to a fixing frame (284), and the fixing frame (284) is composed of a cross and a fixing rod, and a magnetic ball (283) is fixedly connected to the end of the fixing rod away from the cross, and the magnetic ball (283) is magnetically connected to the center position of the top of each fan-shaped plate. The top of the feeding barrel (281) is fixedly connected to a funnel (285).
7. The high-efficiency petroleum coke blending system according to claim 1, characterized in that: The fixing frame assembly (43) comprises a second fixing rod (431) movably connected to the middle part of the mixing barrel (41); two groups of fixing plates (432) are symmetrically fixedly connected to the upper and lower parts of the rod body of the second fixing rod (431); each group of fixing plates (432) comprises a plurality of fixing plates (432) which are fixedly connected to the rod body of the second fixing rod (431) in an annular array; and the second mixing rod assembly (44) is arranged between the two corresponding fixing plates (432) on the upper and lower parts of the second fixing rod (431).
8. The high-efficiency petroleum coke blending system according to claim 1, characterized in that: The second mixing rod assembly (44) comprises an electric rotating column (441) rotatably connected between two fixing plates (432); the internal structure of the electric rotating column (441) is consistent with that of the rotating column (351); a plurality of groups of grooves (442) are provided in a linear array on the rod body of the electric rotating column (441); a plurality of double connecting rods (443) are fixedly connected to the linear array on the rod body of the electric rotating column (441); and the plurality of groups of grooves (442) and the plurality of double connecting rods (443) are alternately arranged on the rod body of the electric rotating column (441); a plurality of second mixing inclined plates (444) are symmetrically fixedly connected to the outer circumference of the double connecting rod (443); a plurality of convex balls (445) are fixedly connected to the linear array on one side of the double connecting rod (443) away from the electric rotating column (441); and the mixing barrel (4 1) The outer circumferential surfaces of each of the two cooling circles (42) are fixedly connected to an air release valve (45); each of the cooling circles (42) is fixedly connected to an air injection block (46) away from the mixing barrel (41); each of the air injection blocks (46) is fixedly connected to a shunt pipe (461) on a side away from the cooling circle (42); the shunt pipe (461) has an input end and a plurality of output ends; the output ends of the shunt pipe (461) correspond in number to and are connected to the air injection blocks (46); a fan (48) is fixedly connected to the side of the base (1); the output end of the fan (48) is fixedly connected to an air supply pipe (481); the air supply pipe (481) is fixedly connected to the input end of the shunt pipe (461) away from the fan (48); and a discharge port (47) is fixedly connected to the bottom of the mixing barrel (41).
9. A blending process for high-efficiency petroleum coke blending, applied to the high-efficiency petroleum coke blending system according to any one of claims 1 to 8, characterized in that: The blending process includes: pre-mixing of petroleum coke and blending materials, drying of the pre-mixed petroleum coke and blending materials, and final full mixing of the petroleum coke and blending materials, specifically including the following steps: Premixing of petroleum coke and blending materials: First, the petroleum coke and blending materials are placed in separate feed components (28) respectively, so that the petroleum coke and blending material particles in the same volume of each feed component (28) enter the premixing barrel (21) in sequence according to the size of the petroleum coke and blending material particles. When the petroleum coke and blending material particles enter the premixing barrel (21), they will first collide with the impeller fan (23) of the premixing barrel (21), thereby causing the impeller fan (23) to rotate. The rotating impeller fan (23) makes the petroleum coke and blending materials evenly distributed at various positions in the premixing barrel (21), and then the petroleum coke and blending materials are mixed. The blending material particles are dispersed through the distribution plate assembly (24). At the same time, the distribution plate assembly (24) also slows down the petroleum coke and blending material particles during the process of passing through the distribution plate assembly (24), so that large particles and small particles of the petroleum coke and blending material particles can pass through the distribution plate assembly (24) at the same time. The petroleum coke and blending material particles passing through the distribution plate assembly (24) collide with the first mixing rod assembly (26), thereby causing the first mixing rod assembly (26) to rotate, and then the petroleum coke and blending material particles are initially mixed through the first mixing rod assembly (26); Drying of the pre-mixed petroleum coke and blended material: the pre-mixed petroleum coke and blended material particles enter the drying box (31) of the drying mechanism (3) for drying, and the pre-mixed petroleum coke and blended material particles enter different areas of the drying box (31) for simultaneous drying. In order to ensure that the petroleum coke and blended material particles in each area are heated evenly, a drying and stirring assembly (35) for stirring and drying the petroleum coke and blended material particles is provided in each area, and a discharge assembly (36) in each area discharges the petroleum coke and blended material particles that have been dried, so that they enter the mixing mechanism (4); The petroleum coke and the blending materials are finally fully mixed: when the dried petroleum coke and the blending materials enter the mixing barrel (41) of the mixing mechanism (4), the second mixing rod assembly (44) in the mixing barrel (41) can be used to fully mix the petroleum coke and the blending materials, and the fan (48) transmits the outside air sucked by the fan (48) to the cooling ring (42) at various positions of the mixing barrel (41) through the air supply pipe (481) and the diversion pipe (461). The outside air sprayed by the cooling ring (42) will increase the internal air pressure of the mixing barrel (41), so that the outside air is discharged through the air release valve (45), realizing the circulation of air in the mixing barrel (41), and achieving full mixing of the petroleum coke and the blending materials entering the mixing barrel (41) while cooling them down. The petroleum coke and the blending materials that have completed mixing will be discharged through the discharge port (47).
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