Automatic pool body anticorrosive paint spraying machine

Through the automated pool body anti-corrosion coating sprayer, the precise movement of the nozzle is achieved by using the motor-driven chain and slider system and electric screw, which solves the problems of low efficiency and unstable quality of traditional manual spraying, and achieves efficient and uniform coating The spraying effect and reduces the labor intensity of workers.

CN119186874APending Publication Date: 2024-12-27CHINA MCC22 GROUP CORP LTD
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Patent Information

Application Number
CN202411338489.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

The traditional artificial spraying anticorrosion coating process is low efficiency, unstable construction quality, workers have high labor intensity and harsh environment.

Method used

An automated anti-corrosion coating sprayer is designed, including a base frame, support frame, roller and spraying components. The chain and slider system driven by a motor can be used to achieve accurate movement of the nozzle, and the automatic spray control is achieved by combining an electric screw and a controller. .

Benefits of technology

It improves the spraying efficiency and quality, reduces the labor intensity of workers, has uniform spraying effect, adapts to pool bodies of different shapes and sizes, and is suitable for anticorrosion coating spraying in multiple industries.

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Abstract

The invention discloses an automatic pool body anticorrosive paint spraying machine. The supporting frame comprises a supporting plate and a supporting column, the top of the supporting plate is fixedly connected with two supporting rods and a connecting rod connecting the two supporting rods, each supporting rod comprises a first supporting section and a second supporting section, a driving motor is installed at the top of the supporting plate, and an output shaft of the driving motor is fixedly connected with a rotating shaft; the rotating shafts penetrate into the first supporting section and are rotationally connected with the first supporting section, the rotating shafts of the same structure are rotationally connected to the upper portion of the inner wall of the first supporting section, two chain wheels are fixedly connected to the outer walls of the two rotating shafts, and a chain is connected between the upper chain wheel and the lower chain wheel on the same side. Buckles are fixedly connected to the outer side of the chain, a connecting block is fixedly connected between the two buckles, the connecting block penetrates into the second supporting section and is movably connected with the second supporting section, a sliding block is fixedly connected to the outer side of the connecting block, and the sliding block is movably connected with the second supporting section. The automatic spraying device is high in automation degree, capable of reducing the labor intensity of workers, excellent in spraying effect and uniform in coating.
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Description

Technical Field

[0001] The invention relates to building construction equipment, in particular to an automatic tank body anti-corrosion coating sprayer. Background Art

[0002] In today's industrial field, the application of tank anti-corrosion coatings is becoming more and more widespread, such as the anti-corrosion coating spraying construction of tanks, water tanks and other concrete structures in the chemical, water treatment and other industries. However, the traditional anti-corrosion coating spraying operation mainly relies on manual operation, which has problems such as low efficiency and unstable construction quality. Summary of the invention

[0003] The purpose of the present invention is to provide an automated pool anti-corrosion coating sprayer, which solves the problems of high labor intensity, high skill level requirements for workers, and long-term exposure of workers to harsh environments during construction in traditional manual spraying of anti-corrosion coatings.

[0004] The present invention solves the above technical problems by adopting the following technical solutions: An automatic tank anti-corrosion paint spraying machine includes a base frame, a support frame, a roller and a spraying assembly, wherein the support frame includes a support plate and a support column: The top of the support plate is fixedly connected with two groups of support rods and a connecting rod connecting the two support rods, the support rod includes a first support section and a second support section, the first support section is fixedly arranged at the left side of the top surface of the support plate, and the second support section is slidably assembled on the left side of the first support rod along the up-down direction; A driving motor is installed on the top of the support plate, and the output shaft of the driving motor is fixedly connected to a rotating shaft, and the rotating shaft penetrates into the interior of the first supporting section and is rotatably connected thereto, and a rotating shaft with the same structure is rotatably connected above the inner wall of the first supporting section, and two sprockets are fixedly connected to the outer walls of the two rotating shafts, and a chain is connected between the two sprockets on the same side of the upper and lower sides; A buckle is fixedly connected to the outer side of the chain, a connecting block is fixedly connected between the two buckles, the connecting block penetrates into the interior of the second supporting section and is movably connected thereto, a sliding block is fixedly connected to the outer side of the connecting block, and the sliding block is movably connected to the second supporting section.

[0005] Further, the optimization scheme of the present invention is: The rollers are symmetrically arranged on the left and right sides of the base frame and two groups of rollers are arranged in the front and rear directions. Two groups of driving mechanisms driven by motors are arranged in the base frame. The support plate is arranged horizontally. The support column is fixedly connected between the support plate and the base frame. The width of the support plate is greater than the rollers in the left and right directions and is cantilevered. The cantilevered part of the support plate is provided with support ribs connected to the support columns.

[0006] The spraying assembly includes a storage tank, a delivery pump, a nozzle and a delivery pipe. The storage tank and the delivery pump are installed on the top of the support plate. The nozzle is slidably assembled on a connecting rod along the left and right directions. The connecting rod is fixedly connected between two sliders. An electric screw is installed on the inner wall of the connecting rod. A nut is threadedly connected to the outer wall of the electric screw. The nut is fixedly connected to the nozzle. A controller is provided at the bottom of the slider.

[0007] Compared with the prior art, the present invention using the above technical solution has the following beneficial effects: 1. High degree of automation, reducing the labor intensity of workers. During the spraying process, workers only need to operate the control panel to complete the entire spraying process; 2. Excellent spraying effect, uniform coating, high-precision nozzle ensures the coating spraying speed and spraying angle, making the coating thickness uniform and the adhesion strong; 3. Easy to operate, strong adaptability, the control system adopts humanized design, making it easy for workers to use. At the same time, the equipment can adapt to pools of different shapes and sizes to improve spraying efficiency; 4. The scope of application is wide. The present invention is not only suitable for spraying anti-corrosion coatings on concrete structures such as pools and water tanks, but can also be used for equipment anti-corrosion in the petroleum, chemical, metallurgical and other industries. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 It is a schematic diagram of the main structure of an embodiment of the present invention; Figure 2 This is a schematic structural diagram of a first supporting section according to an embodiment of the present invention; Figure 3 A schematic diagram of the connecting rod structure of an embodiment of the present invention; Figure 4 Schematic diagram of the slider structure of an embodiment of the present invention.

[0009] In the figure: 1. base frame; 2. support plate; 3. roller; 4. support column; 5. support rod; 6. first support section; 7. second support section; 8. connecting rod; 9. connecting block; 10. rotating shaft; 11. sprocket; 12. driving motor; 13. chain; 14. buckle; 15. tensioning wheel; 16. storage tank; 17. delivery pump; 18. nozzle; 19. delivery pipe; 20. slider; 21. nut; 22. electric screw; 23. controller. DETAILED DESCRIPTION

[0010] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0011] Figure 1 As shown, the support frame is mainly composed of a support plate 2 and a support column 4. The support plate 2 is horizontally arranged, and the support column 4 is fixedly connected between the support plate 2 and the base frame 1. The width of the support plate 2 is larger than the size of the roller 3 in the left and right directions and is cantilevered, and the cantilevered part is provided with a support rib connected to the support column 4.

[0012] Figure 2-Figure 4 As shown, the support assembly includes two groups of support rods 5 and a connecting rod 8 connecting the two support rods 5. The support rod 5 is mainly composed of a first support section 6 and a second support section 7. The first support section 6 is fixedly arranged at the left position of the top surface of the support plate 2, and the second support section 7 is slidably assembled on the left side of the first support section 6 along the up and down direction. The first support section 6 is a hollow structure and a vertical slide groove is provided on the side wall close to the second support section 7. A driving motor 12 is installed on the top of the support plate 2, and the output shaft of the driving motor 12 is fixedly connected to a rotating shaft 10, which passes through the interior of the first supporting section 6 and is rotatably connected thereto. A rotating shaft 10 of the same structure is rotatably connected to the upper side of the inner wall of the first supporting section 6, and the outer walls of the two rotating shafts 10 are fixedly connected to two sprockets 11, and a chain 13 is connected between the two sprockets 11 on the same side of the upper and lower sides, and two sections of the chain 13 are fixedly connected to the outer sides with buckles 14, and a connecting block 9 is fixedly connected between the two buckles 14, and the connecting block 9 passes through the interior of the second supporting section 7 and is movably connected thereto, and a slider 20 is fixedly connected to the outer side of the connecting block 9, and the slider 20 is movably connected to the second supporting section 7, and the operation of the chain 13 drives the two buckles 14 to move, and the two buckles 14 drive the connecting block 9 to move, thereby driving the slider 20 to move.

[0013] like Figure 1-4 As shown, the spraying assembly is mainly composed of a storage tank 16, a delivery pump 17, a nozzle 18 and a delivery pipe 19. The storage tank 16 and the delivery pump 17 are arranged on the support plate 2. The nozzle 18 is slidably assembled on the connecting rod 8 in the left and right directions, and the connecting rod 8 is fixedly connected between two sliders 20. An electric screw 22 is installed on the inner wall of the connecting rod 8, and a nut 21 is threadedly connected to the outer wall of the electric screw 22. The nut 21 is fixedly connected to the nozzle 18. A controller 23 is arranged at the bottom of the slider 20, and the nut 21 is driven by the electric screw 22 to move along the inner wall of the connecting rod 8, thereby driving the nozzle 18 to move.

[0014] like Figure 4, the controller 23 includes a data receiving module, a data sending module, a data processing module, an action module, a data storage module, a data recording module, and a position detection module. The data receiving module is used to receive data from the information control center. The signal sending module is used to transmit the operation data of the automatic spraying machine of the anti-corrosion coating to the information control center. The data processing module is respectively connected to the data receiving module, the data sending module, the action module, the data storage module, the data recording module and the position detection module for processing and analyzing the data. The action module is used to control the driving mechanism to enable the automatic spraying machine of the anti-corrosion coating, control the delivery pump to deliver the anti-corrosion coating, control the second support section 7 to move relative to the first support section 6, and control the nozzle 18 to move relative to the connecting rod 8. The data storage module is used to store data. The data recording module is used to record the position information of the automatic spraying machine of the anti-corrosion coating and the position information of the nozzle 18 when it starts or ends spraying. The position detection module is used to locate the position of the automatic spraying machine of the anti-corrosion coating in the construction site and the distance of the automatic spraying machine of the anti-corrosion coating relative to the construction wallboard.

[0015] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.

Claims

1. An automated tank anti-corrosion coating sprayer, comprising a base frame, a support frame, a roller and a spraying assembly, wherein the support frame comprises a support plate and a support column, and is characterized in that: The top of the support plate (2) is fixedly connected with two groups of support rods (5) and a connecting rod (8) connecting the two support rods (5); the support rod (5) comprises a first support section (6) and a second support section (7); the first support section (6) is fixedly arranged on the left side of the top surface of the support plate (2); and the second support section (7) is slidably assembled on the left side surface of the first support rod (5) in the up-down direction; A driving motor (12) is installed on the top of the support plate (2); the output shaft of the driving motor (12) is fixedly connected to a rotating shaft (10); the rotating shaft (10) penetrates into the interior of the first supporting section (6) and is rotatably connected thereto; a rotating shaft (10) of the same structure is rotatably connected above the inner wall of the first supporting section (6); two sprocket wheels (11) are fixedly connected to the outer walls of the two rotating shafts (10); a chain (13) is connected between the two sprocket wheels (11) on the same side of the upper and lower sides; The chain (13) is fixedly connected with a buckle (14), a connecting block (9) is fixedly connected between the two buckles (14), the connecting block (9) penetrates into the interior of the second supporting section (7) and is movably connected thereto, a sliding block (20) is fixedly connected to the outer side of the connecting block (9), and the sliding block (20) is movably connected to the second supporting section (7).

2. The automatic tank anti-corrosion coating spraying machine according to claim 1 is characterized in that: The rollers (3) are symmetrically arranged on the left and right sides of the base frame (1) and two groups of rollers (3) are arranged in the front-back direction. Two groups of drive mechanisms driven by motors are arranged in the base frame (1). The support plate (2) is arranged horizontally. The support column (4) is fixedly connected between the support plate (2) and the base frame (1). The width of the support plate (2) is greater than the width of the rollers (3) in the left-right direction and is cantilevered. The cantilevered portion of the support plate (2) is provided with a support rib connected to the support column (4).

3. The automatic tank anti-corrosion coating spraying machine according to claim 1 is characterized in that: The spraying assembly comprises a material storage tank (16), a delivery pump (17), a nozzle (18) and a delivery pipe (19); the material storage tank (16) and the delivery pump (17) are mounted on the top of the support plate (2); the nozzle (18) is slidably mounted on a connecting rod (8) in the left-right direction; the connecting rod (8) is fixedly connected between two sliders (20); an electric screw (22) is mounted on the inner wall of the connecting rod (8); a nut (21) is threadedly connected to the outer wall of the electric screw (22); the nut (21) is fixedly connected to the nozzle (18); and a controller (23) is arranged at the bottom of the slider (20).