Installation production line and installation method of automobile ceiling skylight

Abstract

The invention provides an installation production line of an automobile ceiling skylight. The installation production line comprises a positioning tool, a tail edge clamping base pre-burying tool, a first robot and a second robot. The positioning tool is horizontally installed on the ground, the tail edge clamping seat pre-embedded tool is installed above the positioning tool, the first robot and the second robot are arranged adjacent to the positioning tool, and the first robot and the second robot do not interfere with each other when moving; the device can be combined with existing personnel operation, realizes a man-machine separation operation mode, avoids potential safety hazards of personnel operation, eliminates labor / equipment waiting waste, reduces labor input cost, improves production efficiency by 15%-20% compared with a traditional operation mode, and also reduces labor intensity of operators.

Description

Technical Field

[0001] The invention relates to the technical field of automobile parts assembly, and in particular to an installation production line and an installation method of an automobile roof skylight. Background Art

[0002] At present, the common installation method of the reinforcement frame of the car roof on the market is to press the upper and lower roof membranes together in an integral frame type. The working principle is that the reinforcement frame is manually embedded in the profiling block in the pressure-maintaining frame, and the glue is applied to the reinforcement frame installation area on the back of the roof. After the reinforcement frame is embedded and the roof is glued, the upper profiling mold is pushed by the cylinder to close the upper and lower roof membranes and maintain the pressure for 15-20 to allow the glue to react and solidify, so as to achieve the purpose of bonding the roof and the reinforcement frame. However, this process has the following defects:

[0003] 1. When personnel pre-embed the reinforcement frame, it is an inverted type, and they need to work within the operating range of the gluing robot, which poses production safety hazards such as collision and scalding.

[0004] 2. Operation sequence: manually take the canopy body to position the lower model cavity → manually take the frame accessories → manually embed the frame accessories → robot glue application → equipment pressure maintenance → manually take the installed canopy. The operation sequence is fixed and single, which wastes labor hours and has low production efficiency.

[0005] In view of this, it is necessary to provide a novel automobile roof skylight installation production line and installation method thereof to overcome the above-mentioned defects. Summary of the invention

[0006] The purpose of the present invention is to provide an installation production line and an installation method for a car roof sunroof, which can be combined with existing personnel operations to realize a human-machine separation operation mode, avoid safety hazards in personnel operations, eliminate labor / equipment waiting waste, reduce labor input costs, and increase production efficiency by 15%-20% compared to traditional operation methods, and also reduce the labor intensity of operators.

[0007] In order to achieve the above-mentioned purpose, the technical solution provided by the present invention is implemented as follows: a production line for installing a car roof sunroof, comprising: a positioning tool, a tail edge holder pre-embedded tool, a first robot and a second robot; the positioning tool is horizontally installed on the ground, the tail edge holder pre-embedded tool is installed above the positioning tool, the first robot and the second robot are both arranged adjacent to the positioning tool, and the first robot and the second robot do not interfere with each other when moving.

[0008] Preferably, the automobile roof sunroof installation production line further comprises a safety guardrail, and the safety guardrail is arranged around the periphery of the positioning tooling, the tail edge clamp pre-embedded tooling, the first robot and the second robot.

[0009] Preferably, the automobile ceiling sunroof installation production line also includes an atmosphere light base gun tray, a ceiling front frame gun tray and a ceiling rear frame gun tray; the atmosphere light base gun tray, the ceiling front frame gun tray and the ceiling rear frame gun tray are placed close to the second robot.

[0010] Preferably, the automobile ceiling skylight installation production line also includes a material rack, and the atmosphere light base gun tray, the ceiling front frame gun tray and the ceiling rear frame gun tray are mounted on the material rack, and the material rack is placed close to the second robot.

[0011] Preferably, the automobile sunroof installation production line further comprises a spare gun tray, and the spare gun tray is placed close to the second robot.

[0012] A method for installing a car roof skylight comprises the following steps:

[0013] S1. The first robot applies glue to the installation area of ​​the ambient light base on the B side of the car roof;

[0014] S2, the second robot grabs the ambient light gun plate and performs pressure-maintaining operation on the installation area of ​​the B surface of the car roof, so that the ambient light base on the ambient light gun plate is installed on the B surface of the car roof;

[0015] S3, the first robot applies glue to the B front frame + rear frame + tail edge card seat positioning of the car roof, and the first robot automatically returns to the waiting position after the gluing is completed;

[0016] S4. The trailing edge clamp tooling automatically moves the trailing edge clamp to the B side of the car roof. The first robot sequentially grabs the front frame gun disc and the rear frame gun disc of the car roof and carries out pressure maintenance operation on the B side of the car roof, so that the car roof and the front frame on the front frame gun disc, the rear frame on the rear frame gun disc, and the trailing edge clamp are installed. After the pressure maintenance operation is completed, the front frame gun disc and the rear frame gun disc of the car roof are prepared in advance.

[0017] Compared with the existing technology, the beneficial effect is that the operator prepares the atmosphere light base gun tray, the ceiling front frame gun tray and the ceiling rear frame gun tray in advance outside the production line, which can be combined with the existing personnel operations to achieve a human-machine separation operation mode, avoid safety hazards in personnel operations, eliminate labor / equipment waiting waste, reduce labor input costs, and increase production efficiency by 15%-20% compared to traditional operation methods, and also reduce the labor intensity of operators. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 The present invention provides an installation production line and a schematic structural diagram of an automobile roof skylight.

[0020] Figure numerals: 1. Positioning tooling; 2. Pre-embedded tooling for the tail edge holder; 3. First robot; 4. Second robot; 5. Safety guardrail; 6. Gun tray for atmosphere light base; 7. Gun tray for the front frame of the canopy; 8. Gun tray for the rear frame of the canopy; 9. Material rack; 10. Spare gun tray; 11. Car roof. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and beneficial technical effect of the present invention clearer, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be understood that the specific implementation methods described in this specification are only for explaining the present invention, not for limiting the present invention.

[0022] In addition, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first", "second", and "third" may explicitly or implicitly include one or more of the features. In addition, the meaning of "multiple" and "several" refers to two or more, unless otherwise clearly and specifically defined.

[0023] See also Figure 1 The present invention provides an automobile sunroof installation production line, comprising: a positioning tool 1, a tail edge clamping seat pre-embedded tool 2, a first robot 3 and a second robot 4; the positioning tool 1 is horizontally installed on the ground, the tail edge clamping seat pre-embedded tool 2 is installed above the positioning tool 1, the first robot 3 and the second robot 4 are both arranged adjacent to the positioning tool 1, and the first robot 3 and the second robot 4 do not interfere with each other when moving. It should be noted that the number of the first robots 3 is two, and the two first robots 3 move synchronously.

[0024] In this way, the first robot 3 applies glue to the installation area of ​​the ambient light base on the B side of the car roof; the second robot 4 grabs the ambient light gun disc and performs pressure maintenance operation in the installation area on the B side of the car roof; the first robot 3 applies glue to the positioning positions of the front frame + rear frame + tail edge holder of the B side of the car roof; the tail edge holder tooling automatically transfers the tail edge holder to the B side of the car roof, and the first robot 3 grabs the front frame gun disc 7 and the rear frame gun disc 8 of the roof in turn to the B side of the car roof for pressure maintenance operation, so that the car roof and the front frame, rear frame and tail edge holder are installed.

[0025] In a preferred embodiment, the automobile sunroof installation production line further includes a safety guardrail 5, which is arranged around the positioning tooling 1, the tail edge holder embedded tooling 2, the first robot 3 and the second robot 4 to prevent people from approaching.

[0026] In a preferred embodiment, the installation production line of the automobile roof sunroof also includes an atmosphere light base gun tray 6, a roof front frame gun tray 7 and a roof rear frame gun tray 8; the atmosphere light base gun tray 6, the roof front frame gun tray 7 and the roof rear frame gun tray 8 are placed close to the second robot 4 to facilitate the second robot 4 to grab the atmosphere light base gun tray 6, the roof front frame gun tray 7 and the roof rear frame gun tray 8.

[0027] In a preferred embodiment, the installation production line of the automobile roof sunroof also includes a material rack 9, and the atmosphere light base gun tray 6, the roof front frame gun tray 7 and the roof rear frame gun tray 8 are each mounted on a material rack 9, and the material rack 9 is placed close to the second robot 4 to facilitate the second robot 4 to grab the atmosphere light base gun tray 6, the roof front frame gun tray 7 and the roof rear frame gun tray 8 on the material rack 9.

[0028] In a preferred embodiment, the car roof sunroof installation production line also includes a spare gun tray 10, which is placed close to the second robot 4. The spare gun tray 10 can be used to load the atmosphere light base, the roof front frame and the roof rear frame as a backup.

[0029] The present invention provides a method for installing a car roof skylight, comprising the following steps:

[0030] S1, the first robot 3 applies glue to the ambient light base installation area on the B side of the car roof;

[0031] S2. The operator prepares the atmosphere light base gun tray 6 outside the production line in advance. The second robot 4 grabs the atmosphere light gun tray and performs a pressure-maintaining operation on the installation area of ​​the B surface of the car roof (pressure-maintaining operation for 15 seconds) so that the atmosphere light base on the atmosphere light gun tray is installed on the B surface of the car roof;

[0032] S3, the operator prepares the gun plate 7 for the front frame and the gun plate 8 for the rear frame outside the production line in advance, and the first robot 3 applies glue to the B front frame + rear frame + tail edge card seat positioning of the automobile roof. After the first robot 3 finishes applying glue, it automatically returns to the waiting position;

[0033] S4, the trailing edge clamp tooling automatically moves the trailing edge clamp to the B side of the car roof, the first robot 3 sequentially grabs the front roof frame gun disc 7 and the rear roof frame gun disc 8 to the B side of the car roof for pressure maintenance operation (pressure maintenance operation for 15 seconds), so that the car roof and the front roof frame on the front roof frame gun disc 7, the rear roof frame on the rear roof frame gun disc 8, and the trailing edge clamp are installed. After the pressure maintenance operation is completed, the front roof frame gun disc 7 and the rear roof frame gun disc 8 are prepared in advance.

[0034] In this way, combined with the existing personnel operations, a human-machine separation operation mode can be achieved, avoiding safety hazards in personnel operations, eliminating labor / equipment waiting waste, and reducing labor input costs. Compared with traditional operation methods, production efficiency is increased by 15%-20%.

[0035] The present invention is not limited to what is described in the specification and implementation modes, and therefore additional advantages and modifications can be easily realized by those skilled in the art. Therefore, without departing from the spirit and scope of the general concept defined by the claims and their equivalents, the present invention is not limited to the specific details, representative devices, and illustrative examples shown and described herein.

Claims

1. A production line for installing a car sunroof, characterized in that: include: A positioning tool (1), a tail edge clamping seat pre-embedded tool (2), a first robot (3) and a second robot (4); the positioning tool (1) is installed horizontally on the ground, the tail edge clamping seat pre-embedded tool (2) is installed above the positioning tool (1), the first robot (3) and the second robot (4) are both arranged adjacent to the positioning tool (1), and the first robot (3) and the second robot (4) do not interfere with each other when moving.

2. The automobile sunroof installation production line according to claim 1, characterized in that: The automobile roof sunroof installation production line further comprises a safety guardrail (5), wherein the safety guardrail (5) is arranged around the periphery of the positioning tool (1), the tail edge clamping seat pre-embedded tool (2), the first robot (3) and the second robot (4).

3. The automobile sunroof installation production line according to claim 1, characterized in that: The automobile roof skylight installation production line also includes an ambient light base gun tray (6), a roof front frame gun tray (7) and a roof rear frame gun tray (8); the ambient light base gun tray (6), the roof front frame gun tray (7) and the roof rear frame gun tray (8) are placed close to the second robot (4).

4. The automobile sunroof installation production line according to claim 3, characterized in that: The automobile roof skylight installation production line also includes a material rack (9), the atmosphere light base gun tray (6), the roof front frame gun tray (7) and the roof rear frame gun tray (8) are mounted on the material rack (9), and the material rack (9) is placed close to the second robot (4).

5. The automobile sunroof installation production line according to claim 1, characterized in that: The automobile sunroof installation production line further comprises a spare gun tray (10), and the spare gun tray (10) is placed close to the second robot (4).

6. A method for installing a car roof sunroof according to any one of claims 1 to 5, characterized in that: The steps include: S1. The first robot applies glue to the installation area of ​​the ambient light base on the B side of the car roof; S2, the second robot grabs the ambient light gun plate and performs pressure-maintaining operation on the installation area of ​​the B surface of the car roof, so that the ambient light base on the ambient light gun plate is installed on the B surface of the car roof; S3, the first robot applies glue to the B front frame + rear frame + tail edge card seat positioning of the car roof, and the first robot automatically returns to the waiting position after the gluing is completed; S4. The trailing edge clamp tooling automatically moves the trailing edge clamp to the B side of the car roof. The first robot sequentially grabs the front frame gun disc and the rear frame gun disc of the car roof and carries out pressure maintenance operation on the B side of the car roof, so that the car roof and the front frame on the front frame gun disc, the rear frame on the rear frame gun disc, and the trailing edge clamp are installed. After the pressure maintenance operation is completed, the front frame gun disc and the rear frame gun disc of the car roof are prepared in advance.

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