Movable modular printing machine

Abstract

According to the movable modular printing machine, a liftable negative pressure bin and a negative pressure synchronous suction fan are arranged on a machine table, a top frame is arranged at the top of the machine table, and a top transverse moving rail is arranged on the top frame; a transverse moving rail is arranged on the side portion of the machine table, and the transverse moving rail and the top transverse moving rail jointly support a plurality of printing units. The bottom end of a right side plate of the printing unit is provided with a pulley block matched with the transverse moving rail. The top of a left side plate of the printing unit is provided with an extending frame and a sliding block matched with the top transverse moving rail. A positioning device or a locking device is arranged at the bottom end of a right side plate of the printing unit, and locking of the printing unit in a fixed state is achieved through the positioning device or the locking device. The product breaks through the characteristics of a traditional printing machine, and on the premise that the machine is not stopped, the printing plate, the anilox roller, the rubber roller and the scraper are replaced, and the color unit is overhauled in the mode that the printing unit is moved out and moved in.

Description

Technical Field

[0001] The invention belongs to the technical field of printing machines, and in particular relates to a mobile modular printing machine capable of changing plates, anilox rollers, rubber rollers and scrapers without stopping the machine. Background Art

[0002] The basic structure of the existing printing machine is to set up a machine table, a liftable negative pressure bellows is set inside the machine table, and a single or multiple printing units are set on the upper part of the negative pressure bellows. By setting different printing molds on different printing units, when the equipment is running, multiple printing rollers cooperate to achieve multi-color rolling.

[0003] However, when such equipment is changing plates, anilox rollers, and rubber rollers, the following technical problems are encountered: the existing equipment has a narrow space, and maintenance personnel must replace the above accessories in a small space, which is very difficult to replace; furthermore, when the existing equipment is replacing the above accessories, it must be shut down and the replacement operation must be carried out in a non-operating state, which affects the efficiency.

[0004] Therefore, in order to solve the above problems existing in the prior art, the best way is to improve the existing printing machine structure, and by setting up multiple modules, various accessories can be replaced without stopping the equipment. Summary of the invention

[0005] In view of the above-mentioned shortcomings of the prior art, the present invention proposes a mobile modular printing press, which adopts a modular unit design, and this modular unit can operate independently on the printing press, and can change plates, anilox rollers, and rubber rollers without stopping the machine.

[0006] The technical solution adopted by the present invention to solve its technical problem is:

[0007] A mobile modular printing machine, comprising a longitudinal track, a machine table is arranged on the longitudinal track, a negative pressure bin and a negative pressure synchronous suction fan are arranged on the machine table, a top frame is arranged on the top of the machine table, and a top transverse track is arranged on the top frame; a transverse track is arranged on the side of the machine table, and the transverse track and the top transverse track jointly support a plurality of printing units; a pulley block is arranged at the bottom end of the right side plate of the printing unit to cooperate with the transverse track, an extension frame is arranged on the top of the left side plate of the printing unit, and a slider is arranged on the extension frame to cooperate with the top transverse track;

[0008] A positioning device or a locking device is provided at the bottom end of the right side plate of the printing unit, and the locking of the printing unit in a fixed state is achieved through the positioning device or the locking device.

[0009] The negative pressure bin is provided with a hoist, and the driving end of the hoist is connected to an external hoisting driving motor.

[0010] The extension frame is a T-shaped structure, with sliders on both sides, and two top transverse tracks are provided for each printing unit to match the sliders on the left and right sides. This structure can improve the stability of the printing unit during transverse movement.

[0011] A transverse driving device is arranged between the printing unit and the machine platform, and the transverse driving device is used to realize the transverse driving between the printing unit and the machine platform.

[0012] A support wheel is arranged at the bottom of the left side plate of the printing unit, and a positioning track is arranged on the machine platform. The positioning track cooperates with the support wheel to realize the support and fixation of the printing unit after positioning inside the machine platform.

[0013] A negative pressure processing chamber connected to a synchronous suction fan is arranged above the machine, and a filtering device is arranged inside the negative pressure processing chamber to uniformly process the carton debris sucked from the negative pressure chamber.

[0014] The printing unit is internally provided with a printing roller, an anilox roller and an ink roller, and the printing roller is provided with an automatic plate locking mechanism, and the automatic plate locking mechanism includes an electromagnetic brake, and the electromagnetic brake is provided with a braking gear that meshes with the outer gear on the roller shaft; the roller shaft is also provided with an inner gear that meshes with the transition planetary gear, and the transition planetary gear meshes with the roller shaft gear, and the roller shaft gear is fixed to the roller shaft as a whole.

[0015] A limiter is arranged on the transition planetary gear, and the limiter is used to limit the disorderly rotation of the roller plate.

[0016] The present invention has the following beneficial effects: the present invention is provided with a liftable negative pressure bin and a negative pressure synchronous suction fan on the machine, a top frame is provided on the top of the machine, and a top transverse track is provided on the top frame; a transverse track is provided on the side of the machine, and the transverse track and the top transverse track jointly support a number of printing units; a pulley group is provided at the bottom end of the right side plate of the printing unit to cooperate with the transverse track, and an extension frame and a slider are provided at the top of the left side plate of the printing unit to cooperate with the top transverse track; a positioning device or a locking device is provided at the bottom end of the right side plate of the printing unit, and the locking of the printing unit in a fixed state is realized by the positioning device or the locking device. This product breaks the characteristics of traditional printing presses. On the premise of not stopping the machine, the printing unit is moved out and moved in to replace the printing plate, replace the anilox roller, rubber roller, scraper and overhaul the color group. The present invention is equipped with a synchronous suction synchronous suction fan, which makes the cardboard conveying more accurate, stable and efficient, saves 20% to 30% of energy consumption, and is equipped with a dust collection system. Each axis is independently driven by a servo, which makes printing more accurate and overprinting more accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure on the right side of the present invention;

[0019] Figure 2 It is a schematic diagram of the left three-dimensional structure of the present invention;

[0020] Figure 3 It is a schematic diagram of the main structure of the present invention;

[0021] Figure 4 It is a schematic diagram of the structure on the right side of the present invention;

[0022] Figure 5 It is a schematic diagram of the left structure of the present invention;

[0023] Figure 6 This is a schematic diagram of the installation structure of the automatic locking mechanism;

[0024] In the figure, 1, longitudinal track, 11, transverse track, 2, machine, 21, lifting machine, 22, negative pressure bin, 23, positioning track, 24, lifting drive motor, 25, longitudinal wheel, 3, synchronous suction fan, 4, negative pressure treatment bin, 5, top frame, 51, column, 52, top transverse track, 53, extension support, 54, extension frame, 55, slider, 6, printing unit, 60, anilox roller drive motor, 61, right side plate, 62, pulley group, 63, positioning cylinder, 64, printing roller drive motor, 65, synchronous drive group, 66, printing roller, 67, anilox roller, 68, glue ink roller, 69, left side plate, 70, support wheel, 7, automatic locking plate mechanism, 71, electromagnetic brake, 72, brake gear, 73, outer gear, 74, inner gear, 75, transition planetary gear, 76, roller shaft gear, 77, limiter. DETAILED DESCRIPTION

[0025] The present invention is further described below through specific implementation methods. The following description is only for exemplary explanation. Those skilled in the art can make further structural improvements based on the following explanation. The scope of protection of this patent shall be based on the scope recorded in the claims.

[0026] Embodiment 1:

[0027] A mobile modular printing machine, as shown in the attached drawings, comprises a longitudinal track 1, on which a machine table 2 is arranged, and at the bottom of which a longitudinal wheel 25 is arranged, and the machine table 2 moves longitudinally by cooperating with the longitudinal track 1 through the longitudinal wheel 25.

[0028] The machine 2 is provided with a negative pressure bin 22 and a negative pressure synchronous suction fan 3, and the negative pressure bin 22 is provided with a lift 21, and the driving end of the lift 21 is connected to an external lift drive motor 24. The negative pressure bin 22 can be driven by the lift drive motor 24 to move up and down and squeeze the printing unit 6. The top surface of the negative pressure bin 22 is provided with a plurality of negative pressure holes and pulleys, and negative pressure suction is achieved through the negative pressure holes, and the pulleys can promote the smooth movement of the straight plate.

[0029] A top frame 5 is provided on the top of the machine 2, and a top transverse track 52 is provided on the top frame 5; a transverse track 11 is provided on the side of the machine 2, and the transverse track 11 and the top transverse track 52 jointly support a plurality of printing units 6; a pulley block 62 is provided at the bottom end of the right side plate 61 of the printing unit 6 to cooperate with the transverse track 11, and an extension support portion 53 is provided on the top of the left side plate 69 of the printing unit 6, and the extension frame 54 is fixed by the extension support portion 53, as shown in FIG. Figure 2 As shown, the extension frame 54 is a T-shaped structure, with sliders 55 on both sides. In conjunction with the sliders 55 on the left and right sides, each printing unit 6 is provided with two top transverse rails 52. This structure can improve the stability of the printing unit 6 during transverse movement.

[0030] When the device is in operation, a positioning device or a locking device is provided at the bottom of the right side plate 61 of the printing unit 6, and the locking of the printing unit 6 in a fixed state is realized by the positioning device or the locking device. A person skilled in the art can select a vertically arranged positioning cylinder 63, set a positioning hole on the transverse track 11, and realize positioning by driving the positioning rod to be plugged into the positioning hole on the transverse track 11 through the positioning cylinder 63. When the printing unit 6 is in normal operation, the positioning cylinder 63 is used for positioning, so that the printing unit 6 can be prevented from moving disorderly in the printing state.

[0031] Furthermore, a support wheel 70 is provided at the bottom of the left side plate of the printing unit 6, and a positioning track 23 is provided on the machine 1. The positioning track 23 cooperates with the support wheel 70 to realize the support and fixation of the printing unit 6 after positioning when working inside the machine 1. This design can avoid the left end of the printing unit 6 from hanging and prevent it from falling during normal use.

[0032] Furthermore, a transverse drive device is provided between the printing unit 6 and the machine 1, and the transverse drive between the printing unit 6 and the machine 1 is realized by the transverse drive device. In this embodiment, the transverse drive is realized by providing a transverse drive motor driving gear on the machine 1, and a toothed belt is provided on the printing unit 6 to mesh with the gear. When changing the printing plate, replacing the anilox roller, rubber roller, scraper, and overhauling the color group, the transverse drive motor can be used to drive the toothed belt to realize the transverse disengagement of the two. With the same design principle, those skilled in the art can also provide a transverse drive cylinder between the printing unit 6 and the machine 1, and realize the transverse disengagement between the two by the transverse drive cylinder. After disengagement, the operator can change the printing plate, replace the anilox roller, rubber roller, scraper, and overhaul the color group externally, and the operation space is large and the operation is more convenient.

[0033] When the negative pressure bin 22 is sucked by the synchronous suction fan 3, the debris and paper scraps generated during the suction process pass through the synchronous suction fan 3 and enter the negative pressure treatment bin 4 for secondary treatment. Figure 1 , 2 As shown in 3, a negative pressure treatment chamber 4 is arranged above the machine 1 and is connected to the synchronous suction fan 3. A filtering device is arranged inside the negative pressure treatment chamber 4 to uniformly process the carton debris sucked from the negative pressure chamber 22.

[0034] Embodiment 2:

[0035] On the basis of Example 1, when the printing plate is replaced by the present technical solution, the original equipment mostly adopts manual replacement. Because the degree of automation of the equipment is getting higher and higher, this manual replacement method is gradually replaced by automation. However, during automatic operation, when the printing plate is replaced by automation, the driving mechanism will pull the printing plate to rotate on the printing roller. When the rotation amplitude exceeds the rotation amplitude of the roller shaft, there is a risk of damaging the printing plate. To prevent this problem from occurring, the present invention is provided with a printing roller 66, an anilox roller 67 and a glue ink roller 68 inside the printing unit 6. A printing roller drive motor 64 is provided at the end of the printing roller 66 to provide power for it, and an anilox roller drive motor 60 is provided at the end of the glue ink roller 68 to provide power for it. A synchronous drive group 65 is provided at the other end of the anilox roller 67 and the glue ink roller 68, and the synchronous linkage of the anilox roller 67 and the glue ink roller 68 is achieved through the synchronous drive group 65.

[0036] like Figure 6As shown, the printing roller 66 is provided with an automatic plate locking mechanism 7, which includes an electromagnetic brake 71, and a brake gear 72 is provided on the electromagnetic brake 71 to mesh with the outer gear 73 on the roller shaft; the roller shaft is also provided with an inner gear 74 to mesh with the transition planetary gear 75, and the transition planetary gear 75 is meshed with the roller shaft gear 76, and the roller shaft gear 76 is fixed to the roller shaft. Further, a limiter 77 is provided on the transition planetary gear 75, and the limiter 77 is used to limit the disorderly rotation of the roller. The working principle is that when the external pulling machine drives the printing plate to rotate, when the pulling resistance is large, the limiter 77 is triggered, and the roller shaft gear 76 drives the printing plate to use the transition planetary gear 75 as the transition wheel, which rotates around the outer gear 73 and the inner gear 74. In this way, the printing plate is prevented from being damaged when the external pulling force is too large.

[0037] In summary, the mobile modular printing press breaks the characteristics of traditional printing presses. Without stopping the machine, the printing unit is moved out and in to replace the printing plate, replace the anilox roller, rubber roller, and scraper, and to overhaul the color group. The present invention is equipped with a synchronous suction fan to make the cardboard conveying more accurate, stable, and efficient, saving 20% ​​to 30% of energy consumption, and is equipped with a dust collection system. Each axis is independently driven by a servo, making printing more accurate and overprinting more precise.

Claims

1. A mobile modular printing press, comprising a longitudinal track, on which a machine table is arranged, characterized in that: The machine is provided with a negative pressure bin and a negative pressure synchronous suction fan, a top frame is provided on the top of the machine, and a top transverse track is provided on the top frame; a transverse track is provided on the side of the machine, and the transverse track and the top transverse track jointly support a plurality of printing units; a pulley block is provided at the bottom end of the right side plate of the printing unit to cooperate with the transverse track, an extension frame is provided at the top of the left side plate of the printing unit, and a slider is provided on the extension frame to cooperate with the top transverse track; a positioning device or a locking device is provided at the bottom end of the right side plate of the printing unit; The printing unit is internally provided with a printing roller, an anilox roller and an ink roller, the printing roller is provided with an automatic plate locking mechanism, the automatic plate locking mechanism comprises an electromagnetic brake, the electromagnetic brake is provided with a braking gear which meshes with the outer gear on the roller shaft; the roller shaft is also provided with an inner gear which meshes with the transition planetary gear, the transition planetary gear meshes with the roller shaft gear, the roller shaft gear is fixed to the roller shaft as a whole; the transition planetary gear is provided with a limiter, and the disorderly rotation of the roller is limited by the limiter.

2. A mobile modular printing press according to claim 1, characterized in that: The negative pressure bin is provided with a hoist, and the driving end of the hoist is connected to an external hoisting driving motor.

3. A mobile modular printing press according to claim 1, characterized in that: The extension frame is a T-shaped structure, with sliders on both the left and right sides. In conjunction with the sliders on the left and right sides, each printing unit is provided with two top transverse tracks.

4. A mobile modular printing press according to claim 1, characterized in that: A transverse driving device is arranged between the printing unit and the machine platform, and the transverse driving device is used to realize the transverse driving between the printing unit and the machine platform.

5. The mobile modular printing press according to claim 1, characterized in that: A support wheel is arranged at the bottom of the left side plate of the printing unit, and a positioning track is arranged on the machine platform. The positioning track cooperates with the support wheel to realize the support and fixation of the printing unit after it is positioned inside the machine platform.

6. A mobile modular printing press as claimed in claim 1, characterized in that: A negative pressure treatment chamber connected to a synchronous suction fan is arranged above the machine, and a filtering device is arranged inside the negative pressure treatment chamber.

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