Automatic mixing and filling all-in-one machine for sealant production

Abstract

The invention discloses an automatic mixing and filling all-in-one machine for sealant production, which comprises a rack, the top of the rack is fixedly provided with a machine base, a mixing tank is arranged right above the machine base, a filling machine is arranged right below the mixing tank, the filling machine is located below the middle part of the machine base, the front side of the machine base is provided with a conveying frame, and the conveying frame is provided with a conveying belt. A plurality of placing seats are installed on the surface of the conveying frame, glue tanks are placed in the middles of the placing seats, a supporting frame is fixedly installed between the outer wall of the mixing tank and the surface of the machine base, a protection mark is arranged in the middle of the front side of the machine base, and a controller is arranged above one side of the outer wall of the machine frame. According to the automatic mixing and filling all-in-one machine for sealant production, through the automation function of the automatic mixing and filling all-in-one machine, full-process automatic operation from mixing to filling is achieved, manual intervention and labor intensity are reduced, the production efficiency is effectively improved, the mixing and filling processes are continuously carried out, and the production efficiency is remarkably improved.

Description

Technical Field

[0001] The invention relates to the technical field of sealant production equipment, and in particular to an automatic mixing and filling integrated machine for sealant production. Background Art

[0002] Sealant is a sealing material that deforms with the shape of the sealing surface, is not easy to flow, and has a certain degree of adhesion. It is mainly used to fill the gap in the configuration to seal. It has multiple functions such as leakage prevention, waterproofing, vibration prevention, sound insulation, and heat insulation. The production of sealants requires a sealant production equipment for processing. Sealant production equipment is an important tool in the sealant production process, and there are many types and different functions.

[0003] Existing sealant production equipment does not have the function of integrating raw material mixing and filling during use, such as the sealant production equipment disclosed in application number CN202222619782.X. Existing sealant production equipment has a single functionality and basically only has the function of stirring and mixing. Equipment with only stirring and mixing functions cannot complete the two important processing and production processes from raw material mixing to filling, and cannot achieve integrated performance, resulting in the need to disperse the production process to multiple devices, increasing the production cycle and labor costs. The lack of an automated control system makes the operation of the equipment more dependent on manual operation, which not only increases the labor intensity, but also easily causes fluctuations in production efficiency and quality due to human factors. Equipment with a single stirring and mixing function may not be able to ensure the full mixing and uniformity of the sealant raw materials, affecting the final quality of the product. The single function of the equipment means that when it is necessary to add new functions or improve existing functions, it may be necessary to replace the entire equipment or carry out large-scale transformation, increasing the cost and risk of the enterprise.

[0004] Therefore, it is necessary to invent an automatic mixing and filling machine for sealant production to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to provide an automatic mixing and filling integrated machine for sealant production, so as to solve the problem that the machine does not have the function of integrating raw material mixing and filling during use.

[0006] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic mixing and filling machine for sealant production, comprising a frame, a base, a mixing tank, a filling machine and a conveying frame, the base is fixedly arranged on the top of the frame, a mixing tank is arranged directly above the base, a filling machine is arranged directly below the mixing tank, the filling machine is located at the lower middle part of the base, a conveying frame is arranged on the front side of the base, a plurality of placement seats are installed on the surface of the conveying frame, a glue can is placed in the middle of the placement seat, a support frame is fixedly installed between the outer wall of the mixing tank and the surface of the base, a protective mark is arranged in the middle of the front side of the base, and a controller is arranged above one side of the outer wall of the frame.

[0007] Preferably, a movable groove is opened in the middle of the surface of the machine base, a reciprocating screw is installed in the middle of the movable groove, and one end of the reciprocating screw is connected to the first motor.

[0008] Preferably, the first motor is located in the middle of the rear side of the machine base, a connecting seat is installed on the surface of the reciprocating screw, and the bottom of the connecting seat is connected to the top of the filling machine.

[0009] Preferably, a mounting frame is provided in the middle of the top surface of the mixing tank, a second motor is installed in the middle of the top surface of the mounting frame, clamping plates are fixedly welded on both sides of the outer wall of the mounting frame, and the clamping plates are snap-fitted with the edges on both sides of the top surface of the mixing tank.

[0010] Preferably, the output end of the second motor is connected to a rotating rod, which is located in the middle of the bottom surface of the mounting frame. A ring is installed on the outer wall of the rotating rod, and the ring is fixed to the outer wall of the rotating rod through a detachable part. Three stirring blades are welded on the outer wall of the ring.

[0011] Preferably, a liquid outlet is provided at the bottom of the mixing tank, and a control valve is provided between the top end of the liquid outlet and the bottom end of the mixing tank.

[0012] Preferably, pipe joints are installed on both sides of the outer wall of the filling machine and the two side walls of the lower end of the mixing tank, and a rubber guide tube is connected between the upper and lower pipe joints. A filling liquid outlet head is installed in the middle of the output end of the filling machine.

[0013] Preferably, clamping plates are provided on the four inner sides of the placement seat, a spring column is connected and installed between the middle part of one side of the outer wall of the clamping plate and the four sides of the inner wall of the placement seat, infrared receivers are installed on both sides of the top surface of the placement seat, and infrared sensors matching the infrared receivers are installed on both sides of the outer wall of the filling machine, and the installation positions of the infrared sensors and the infrared receivers correspond to each other.

[0014] Preferably, a glue filling port is provided at the middle of the top of the glue tank, and a classification mark is provided on one side of the outer wall of the glue tank.

[0015] In the above technical solution, the technical effects and advantages provided by the present invention are:

[0016] The automatic mixing and filling machine for sealant production realizes the whole process of automatic operation from mixing to filling through the automation function of the device, reduces manual intervention and labor intensity, effectively improves production efficiency, and performs the mixing and filling processes continuously, which significantly improves production efficiency and has good mixing uniformity, ensuring the stable and reliable product quality of the sealant. It can be adjusted and adapted according to different specifications and models of glue tanks to meet diverse production needs, and the device has an integrated working effect, which can realize the operation process of direct mixing, discharging and filling of sealants, and integrates the two key processes of mixing and filling, significantly improving production efficiency and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0018] Figure 2 It is a schematic diagram of the structure of the machine base of the present invention when viewed from above;

[0019] Figure 3 It is a schematic diagram of the structure of the machine base viewed from above of the present invention;

[0020] Figure 4 It is a schematic diagram of the internal structure of the mixing tank of the present invention;

[0021] Figure 5 It is a schematic diagram of the structure of the mixing tank of the present invention when viewed from above;

[0022] Figure 6 It is a schematic diagram of the installation structure of the placement seat and the glue tank of the present invention.

[0023] Description of reference numerals:

[0024] 1. Frame; 2. Machine base; 201. Moving groove; 202. Reciprocating screw; 203. First motor; 204. Connecting seat; 3. Mixing tank; 301. Mounting frame; 302. Second motor; 303. Card plate; 304. Rotating rod; 305. Ring; 306. Removable part; 307. Stirring blade; 308. Liquid outlet; 309. Control valve; 4. Filling machine; 401. Pipe joint; 402. Rubber guide tube; 403. Filling liquid outlet head; 5. Conveying rack; 6. Placing seat; 601. Clamping piece; 602. Spring column; 603. Infrared receiver; 604. Infrared sensor; 7. Glue tank; 701. Glue filling port; 702. Classification mark; 8. Support frame; 9. Protection mark; 10. Controller. DETAILED DESCRIPTION

[0025] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0026] The present invention provides Figure 1-6 The automatic mixing and filling machine for sealant production shown in the figure comprises a frame 1, a base 2, a mixing tank 3, a filling machine 4 and a conveying frame 5. The base 2 is fixedly arranged on the top of the frame 1. A moving groove 201 is opened in the middle of the surface of the base 2. A reciprocating screw 202 is installed in the middle of the moving groove 201. One end of the reciprocating screw 202 is connected to a first motor 203. The first motor 203 is located in the middle of the rear side of the base 2. A connecting seat 204 is installed on the surface of the reciprocating screw 202. The bottom of the connecting seat 204 is connected to the top of the filling machine 4. A mixing tank 3 is arranged directly above the base 2. A mounting frame 301 is arranged in the middle of the top surface of the mixing tank 3. A second motor 302 is installed in the middle of the top surface of the mounting frame 301. Clamping plates 303 are fixedly welded on both sides of the outer wall of the mounting frame 301. Clamping plates 303 are clamped between the clamping plates 303 and the edges on both sides of the top surface of the mixing tank 3. The output end of the second motor 302 is connected to a rotating rod 304, which is located in the middle of the bottom surface of the mounting frame 301. A collar 305 is installed on the outer wall of the rotating rod 304, and the collar 305 is fixed on the outer wall of the rotating rod 304 through a detachable part 306. Three stirring blades 307 are welded on the outer wall of the collar 305. A liquid outlet 308 is arranged at the bottom of the mixing tank 3, and a control valve 309 is arranged between the top of the liquid outlet 308 and the bottom end of the mixing tank 3. A filling machine 4 is arranged directly below the mixing tank 3, and the filling machine 4 is located at the lower middle part of the machine base 2. Pipe joints 401 are installed on both sides of the outer wall of the filling machine 4 and on both side walls of the lower end of the mixing tank 3, and a rubber guide tube 402 is connected between the upper and lower pipe joints 401. A filling liquid outlet head 403 is installed in the middle of the output end of the filling machine 4, and a conveying rack 5 is arranged on the front side of the machine base 2.

[0027] A number of placement seats 6 are installed on the surface of the conveying rack 5, and clamping plates 601 are arranged on the four inner sides of the placement seats 6. A spring column 602 is connected and installed between the middle of one side of the outer wall of the clamping plate 601 and the four sides of the inner wall of the placement seat 6, and infrared receivers 603 are installed on both sides of the top surface of the placement seat 6. Infrared sensors 604 that are inductively matched with the infrared receivers 603 are installed on both sides of the outer wall of the filling machine 4, and the installation positions of the infrared sensors 604 and the infrared receivers 603 correspond to each other. A glue tank 7 is placed in the middle of the placement seat 6, and a glue filling port 701 is arranged in the middle of the top of the glue tank 7. A classification mark 702 is arranged on one side of the outer wall of the glue tank 7. A support frame 8 is fixedly installed between the outer wall of the mixing tank 3 and the surface of the machine base 2, a protective mark 9 is arranged in the middle of the front side of the machine base 2, and a controller 10 is arranged on the upper side of the outer wall of the frame 1.

[0028] Working principle of the present invention:

[0029] Refer to the instruction manual Figure 1-6 For this type of automatic mixing and filling machine for producing sealants, when in use, the raw materials first enter the mixing tank 3 through the preset feed port, the second motor 302 is started, driving the rotating rod 304 to rotate, and the collar 305 and the stirring blade 307 on the rotating rod 304 rotate accordingly, so as to fully mix the raw materials in the mixing tank 3. After the stirring is completed, the opening of the liquid outlet 308 is controlled by the control valve 309, and the mixed glue liquid in the mixing tank 3 is introduced into the filling machine 4 and the glue liquid is transmitted through the pipe joints 401 connected and installed between the outer walls of the filling machine 4 and the lower side walls of the mixing tank 3. The filling machine 4 receives the sealant from the mixing tank 3 through the rubber guide tube 402. Under the control of the controller 10, the filling machine 4 pours the sealant onto the conveying rack 5 through the filling liquid outlet head 403. In the glue tank 7, the placement seat 6 on the conveying rack 5 is driven by the reciprocating screw 202 and the connecting seat 204 to reciprocate in the moving groove 201, so that each glue tank 7 can be accurately filled. The infrared sensor 604 is installed on both sides of the outer wall of the filling machine 4, and cooperates with the infrared receiver 603 on the placement seat 6 to make the filling operation more accurate. When the placement seat 6 moves to the bottom of the filling machine 4, the infrared sensor 604 senses the infrared receiver 603. After the controller 10 receives the signal, it starts the filling machine 4 for filling. After the filling is completed, the placement seat 6 continues to move, and the next glue tank 7 enters the filling position. The protection mark 9 is used to remind the operator to pay attention to safety and avoid misoperation. The controller 10 monitors the operating status of the entire system to ensure that each component works normally.

[0030] When using the device, first add the raw materials to be mixed into the mixing tank 3 according to a certain proportion, place the empty glue tank 7 in the placement seat 6 on the conveyor rack 5, and ensure that the glue filling port 701 of the glue tank 7 faces upward, check whether each component is firmly installed, especially the key components such as the stirring blade 307 and the filling liquid outlet head 403, turn on the power switch of the controller 10, the system enters the standby state, set the mixing time, filling volume and other parameters on the controller 10, click the start button on the controller 10, the second motor 302 starts to work, and the raw materials in the mixing tank 3 start to mix. After the mixing is completed, the control valve 309 automatically opens, and the mixed sealant passes through the glue guide tube 402 enters the filling machine 4. With the cooperation of the infrared sensor 604 and the infrared receiver 603, the filling machine 4 makes the filling liquid head 403 and the glue filling port 701 aligned more accurately during filling. During the filling process, the operator needs to monitor the operating status of the system through the display screen of the controller 10. If any abnormal situation is found, such as uneven mixing, inaccurate filling volume, etc., the machine should be stopped in time to check and adjust the relevant parameters. When all the glue tanks 7 are filled, turn off the power switch of the controller 10, clean the residues on the mixing tank 3, the filling machine 4 and the conveyor rack 5, keep the equipment clean, check whether the components are worn or damaged, and replace or repair them if necessary.

Claims

1. An automatic mixing and filling machine for sealant production, comprising a frame (1), a base (2), a mixing tank (3), a filling machine (4), a conveyor frame (5), a placement seat (6), a glue tank (7), a support frame (8), a protective mark (9) and a controller (10), characterized in that: A base (2) is fixedly arranged on the top of the frame (1); a mixing tank (3) is arranged directly above the base (2); a filling machine (4) is arranged directly below the mixing tank (3); the filling machine (4) is located at the lower middle part of the base (2); a conveying frame (5) is arranged at the front side of the base (2); a plurality of placement seats (6) are installed on the surface of the conveying frame (5); a glue can (7) is placed in the middle of the placement seats (6); a supporting frame (8) is fixedly installed between the outer wall of the mixing tank (3) and the surface of the base (2); a protective mark (9) is arranged in the middle of the front side of the base (2); and a controller (10) is arranged at the upper side of one side of the outer wall of the frame (1).

2. The automatic mixing and filling machine for sealant production according to claim 1, characterized in that: A movable groove (201) is provided in the middle of the surface of the machine base (2), a reciprocating screw (202) is installed in the middle of the movable groove (201), and one end of the reciprocating screw (202) is connected to a first motor (203).

3. The automatic mixing and filling machine for sealant production according to claim 1, characterized in that: The first motor (203) is located in the middle of the rear side of the machine base (2), a connecting seat (204) is installed on the surface of the reciprocating screw (202), and the bottom of the connecting seat (204) is connected to the top of the filling machine (4).

4. The automatic mixing and filling machine for sealant production according to claim 1, characterized in that: A mounting frame (301) is provided in the middle of the top surface of the mixing tank (3), a second motor (302) is installed in the middle of the top surface of the mounting frame (301), and clamping plates (303) are fixedly welded on both sides of the outer wall of the mounting frame (301), and the clamping plates (303) are engaged and matched with the edges on both sides of the top surface of the mixing tank (3).

5. The automatic mixing and filling machine for sealant production according to claim 4, characterized in that: The output end of the second motor (302) is connected to a rotating rod (304), the rotating rod (304) is located in the middle of the bottom surface of the mounting frame (301), the outer wall of the rotating rod (304) is installed with a collar (305), the collar (305) is fixed to the outer wall of the rotating rod (304) through a detachable part (306), and three stirring blades (307) are welded to the outer wall of the collar (305).

6. The automatic mixing and filling machine for sealant production according to claim 5, characterized in that: The bottom of the mixing tank (3) is provided with a liquid outlet (308), and a control valve (309) is provided between the top end of the liquid outlet (308) and the bottom end of the mixing tank (3).

7. The automatic mixing and filling machine for sealant production according to claim 1, characterized in that: Pipe joints (401) are installed on both sides of the outer wall of the filling machine (4) and on both side walls of the lower end of the mixing tank (3), a rubber guide tube (402) is connected between the upper and lower pipe joints (401), and a filling liquid outlet head (403) is installed in the middle of the output end of the filling machine (4).

8. The automatic mixing and filling machine for sealant production according to claim 1, characterized in that: The four inner sides of the placement seat (6) are provided with clamping plates (601), a spring column (602) is connected and installed between the middle part of one side of the outer wall of the clamping plate (601) and the four inner sides of the placement seat (6), infrared receivers (603) are installed on both sides of the top surface of the placement seat (6), and infrared sensors (604) that are inductively matched with the infrared receivers (603) are installed on both sides of the outer wall of the filling machine (4), and the installation positions of the infrared sensors (604) and the infrared receivers (603) correspond to each other.

9. The automatic mixing and filling machine for sealant production according to claim 1, characterized in that: A glue filling port (701) is provided at the middle of the top end of the glue tank (7), and a classification mark (702) is provided on one side of the outer wall of the glue tank (7).

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