Intelligent synchronous driving type numerical control machine tool and control method thereof
Through the electromagnetic block clamping and pressure sensor control of intelligent synchronous drive CNC machine tools, the limitations of the welding torch angle adjustment and workpiece clamping of CNC machine tools are solved, and high precision and high efficiency of welding are achieved.
Patent Information
- Application Number
- CN202411390701.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2024-12-31
AI Technical Summary
The existing CNC machine tools have limitations in welding torch angle adjustment and workpiece clamping, which is difficult to meet the needs of complex welding tasks, and lack effective guiding structures and intelligent clamping methods, which affects welding accuracy and stability.
Adopt intelligent synchronous drive CNC machine tool, through the electromagnetic block clamping frame structure, combined with pressure sensors and controllers, the three-dimensional spatial adjustment of the welding gun and the stable clamping of the workpiece are realized, and the X-axis, Y-axis, Z-axis moving components and electromagnetic blocks are used. The clamping assembly realizes precise control of the angle adjustment of the welding gun and clamping force.
It improves the flexibility and accuracy of welding operations, realizes fine angle adjustment of the welding gun and stable clamping of the workpiece, and improves the accuracy and efficiency of welding.
Smart Images

Figure CN119216886A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of numerically controlled machine tools, and in particular to an intelligent synchronously driven numerically controlled machine tool and a control method thereof. Background Art
[0002] In modern industrial production, CNC machine tools are widely used in various manufacturing fields due to their high precision and high efficiency. Especially in the field of welding, CNC machine tools can achieve precise welding of complex workpieces, improve production efficiency and product quality. However, existing CNC machine tools still have some limitations in achieving welding gun angle adjustment and workpiece clamping.
[0003] Traditional CNC machine tools usually use simple linear moving components to achieve the position adjustment of the welding gun, which limits the adjustment ability of the welding gun in space and is difficult to meet the needs of complex welding tasks. In addition, the workpiece is clamped by mechanical clamps, which not only increases the complexity of the operation, but also makes it difficult to accurately control the clamping force, affecting the accuracy and stability of welding. After searching, a high-precision welding CNC machine tool with application number CN202310363455.9, which involves the technical field of welding CNC machine tools, includes a base and a recycling box. The main body of the base is a rectangular structure, and the front and rear sides of the base are provided with transverse grooves. A motor A is installed on the left side of the base to solve the problem that the existing welding CNC machine tools lack an effective guide structure when performing welding operations, which makes it easy to affect welding due to the lack of an effective warning structure when the welding wire is exhausted. The effect of the above-mentioned patent is limited. The electric push rod B installed in the recycling box is started to push the stage to the left until the stage moves to the position directly above the collection box for placement. At this time, the sprayer installed in the collection box is synchronously started to spray upward to quickly cool the workpiece, thereby achieving the purpose of being more convenient for subsequent processing. The above-mentioned patent can only adjust the position of the welding head, but cannot adjust the angle of the welding head. When the fixture clamps the workpiece, it is necessary to manually rotate the limit rod installed on the outside of the limit frame and the parts inserted into the limit frame to perform clamping and limiting operations, which is not smart and convenient enough. In addition, the clamping force cannot be adjusted by manual clamping.
[0004] In view of the above problems, the present invention provides an intelligent synchronous drive CNC machine tool, which effectively improves the flexibility and accuracy of welding operations through precise adjustment of the welding gun in three-dimensional space and stable clamping of the workpiece. Summary of the invention
[0005] The present invention provides an intelligent synchronous drive CNC machine tool and a control method thereof, which can realize the angle adjustment of the welding gun, clamp the two sides of the frame structure by the electromagnetic block, and fix the frame structure. The pressure sensor and the controller communicate, and the controller senses the strength of the electromagnetic block clamping the frame structure, and then controls the clamping strength of the electromagnetic block by controlling the rotation of the output shaft of the motor 2, thereby improving the welding accuracy.
[0006] An intelligent synchronous drive type CNC machine tool comprises a base, the base is connected to an X-axis moving assembly, the movable end of the X-axis moving assembly is connected to a bracket, the bracket is connected to a Y-axis moving assembly, the movable end of the Y-axis moving assembly is connected to a Z-axis moving assembly, the movable end of the Z-axis moving assembly is fixedly connected to a support plate, and one side of the support plate is fixedly connected to a welding gun angle adjustment assembly through a reinforcing plate;
[0007] The welding gun angle adjustment assembly comprises a square plate, and the square plate is fixedly connected to the support plate and the reinforcement plate;
[0008] The welding gun angle adjustment assembly also includes a connecting block, which is fixed in the middle of the lower edge of the square plate. There are four connecting blocks arranged in a rectangular shape. The lower side of each connecting block is fixedly connected to an arc-shaped slideway, and an arc-shaped slide bar is arranged in each arc-shaped slideway. One side of each arc-shaped slide bar is fixedly connected to one side of a movable plate, and the middle of the other side of the two opposite movable plates is fixedly connected to the two ends of the arc-shaped slot bar 1, and the lower parts of the other two movable plates are fixedly connected to the arc-shaped slot bar 2. At both ends, the arc-shaped slot rod 1 and the arc-shaped slot rod 2 are cross-arranged, the arc-shaped slot rod 1 is arranged at the lower side of the arc-shaped slot rod 2, an arc-shaped slider 1 is arranged in the arc-shaped slot rod 1, the arc-shaped slot rod 1 matches the arc-shaped slider 1, the arc-shaped slot rod 2 is arranged in the arc-shaped slider 2, the arc-shaped slot rod 2 matches the arc-shaped slider 2, the arc-shaped slider 2 is rotatably connected to the arc-shaped slider 1, the lower side of the arc-shaped slider 1 is fixedly connected to the welding gun support plate, and the welding gun is fixed on the lower side of the welding gun support plate.
[0009] As a further limitation of the technical solution, the upper sides of the two adjacent movable plates are respectively fixedly connected to worms, each of the worms is respectively engaged with a worm wheel, both ends of the central axis of each worm wheel are respectively rotatably connected to a support seat, one end of each support seat is respectively fixedly connected to the output shaft of motor 1, and the support seat fixes the square plate.
[0010] As a further limitation of the present technical solution, the upper side of the base is fixedly connected to the welding platform through a symmetrical supporting pipe, and the welding platform is connected to the clamping assembly.
[0011] As a further limitation of the present technical solution, the clamping assembly includes a linear slide opened in the middle part of the upper side of the welding platform, a symmetrical sliding block is arranged in the linear slide, a screw is arranged in the linear slide, the two ends of the screw are respectively rotatably connected to the two ends of the linear slide, the screw is threadedly matched with the two sliding blocks through two sections of reverse threads, the welding platform is fixedly connected to motor 2, the output shaft of motor 2 is fixedly connected to one end of the linear slide, the upper side of the sliding block is fixedly connected to the middle part of the electromagnetic block support rod, and the opposite sides of the electromagnetic block support rod are respectively connected to the electromagnetic blocks.
[0012] As a further limitation of the present technical solution, the electromagnetic block support rod is U-shaped, an electromagnetic block is arranged inside the electromagnetic block support rod, the central axis of the electromagnetic block is rotatably connected to the electromagnetic block support rod, a pressure sensor is arranged at one end of the central axis of the electromagnetic block, when the electromagnetic block abuts against the frame to be welded, the pressure sensor starts to detect the pressure signal, controls the clamping force, and improves the welding accuracy.
[0013] As a further limitation of the present technical solution, a controller is also provided, the controller is electrically connected to a power supply, the power supply may be a battery, the controller and the pressure sensor communicate via a communication module, and the controller controls the motor one, the motor two, the X-axis moving assembly, the Y-axis moving assembly and the Z-axis moving assembly.
[0014] As a further limitation of the present technical solution, the supporting pipes and the base are both made of steel.
[0015] The control method of the intelligent synchronous drive type CNC machine tool is characterized by comprising the following steps:
[0016] Step 1: When in use, place the workpiece to be welded on the welding platform and ensure that it is stable. According to welding requirements, adjust the X-axis moving assembly, Y-axis moving assembly and Z-axis moving assembly through the controller to place the welding gun at the appropriate position of the workpiece;
[0017] Step 2: Start motor 1, the output shaft of motor 1 drives the worm gear to rotate through the support seat, the rotation of the worm gear is transmitted through the worm, driving the moving plate to move, the moving plate drives the arc slide bar to move along the arc slideway, the movement of the moving plate affects the positions of arc slot rod 1 and arc slot rod 2, arc slide bar 1 and arc slide bar 2 can move in arc slot rod 1 and arc slot rod 2 respectively, when arc slot rod 2 moves, arc slide bar 1 is driven to move along arc slot rod 1 through arc slide bar 2, when arc slot rod 1 moves, arc slide bar 2 is driven to move in arc slot rod 2 through arc slide bar 1, so as to realize fine adjustment of the up and down, left and right and tilt angle of the welding gun support plate, realize angle adjustment of the welding gun, and turn off motor 1 after adjustment;
[0018] Step 3: By starting the second motor, the output shaft of the second motor rotates to drive the screw to rotate, the screw drives the sliding block to move, and then drives the electromagnetic block support rod and the electromagnetic block to move, so as to clamp the workpiece, and then perform welding work through the welding gun;
[0019] Step 4: After welding is completed, the output shaft of the second control motor rotates in the opposite direction to drive the electromagnetic block to move in the opposite direction, release the workpiece, and remove the workpiece.
[0020] Among them, in the step three, when the electromagnetic block abuts against the workpiece, the pressure sensor starts to detect the pressure signal, and the controller controls the clamping force of the electromagnetic block by controlling the rotation of the output shaft of the second motor according to the signal of the pressure sensor.
[0021] Compared with the prior art, the advantages and positive effects of the present invention are:
[0022] The clamping assembly is adjusted in the X-axis, Y-axis and Z-axis directions by means of the X-axis moving assembly, the Y-axis moving assembly and the Z-axis moving assembly, thereby achieving position adjustment of the clamping assembly;
[0023] By starting the motor 1, the output shaft of the motor 1 drives the worm wheel to rotate through the support seat. Since the worm wheel is meshed with the worm, the rotation of the worm wheel is transmitted through the worm, thereby driving the moving plate to move along the arc slideway. The movement of the moving plate will cause the positions of the arc slot rod 1 and the arc slot rod 2 to change. The arc slide block 1 and the arc slide block 2 slide in the arc slot rod 1 and the arc slot rod 2 respectively, matching the movement of the arc slot rod 1 and the arc slot rod 2, thereby realizing the angle adjustment of the welding gun;
[0024] By starting the second motor, the output shaft of the second motor rotates to drive the screw to rotate, the screw drives the sliding block to move, the sliding block drives the electromagnetic block support rod and the electromagnetic block to move, and the electromagnetic block clamps the two sides of the frame structure to achieve the fixation of the frame structure;
[0025] The electromagnetic block is rotatably connected to the electromagnetic support rod, and a pressure sensor is arranged at the end of the central axis of the electromagnetic block. When the electromagnetic block abuts against the frame structure to be welded, the pressure sensor starts to detect the pressure signal. Through the continuous pressure signal, the controller senses the strength of the electromagnetic block clamping the frame structure, and then controls the clamping strength of the electromagnetic block by controlling the rotation of the output shaft of motor 2, thereby improving the welding accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. In the drawings:
[0027] Figure 1 The three-dimensional Figure 1 ;
[0028] Figure 2 The three-dimensional Figure 2 ;
[0029] Figure 3 The three-dimensional Figure 3 ;
[0030] Figure 4 The local stereoscopic Figure 1 ;
[0031] Figure 5 The local stereoscopic Figure 2 ;
[0032] Figure 6 The three-dimensional Figure 4 ;
[0033] Figure 7 The local stereoscopic Figure 3 ;
[0034] Figure 8 It is a front view of the present invention;
[0035] Fig. 9 It is a control flow chart of the present invention.
[0036] In the figure: 1. welding platform; 2. Z-axis moving assembly; 3. bracket; 4. Y-axis moving assembly; 5. X-axis moving assembly; 6. base; 7. electromagnetic block support rod; 8. sliding block; 9. motor 2; 10. electromagnetic block; 101. pressure sensor; 11. linear slide; 12. screw; 13. support plate; 14. reinforcement plate; 15. square plate; 16. connecting block; 17. arc slide; 18. motor 1; 19. support seat; 20. arc slide; 21. worm; 22. worm gear; 23. arc slot rod 1; 24. welding gun; 25. welding gun support plate; 26. moving plate; 27. arc slide block 2; 28. arc slide block 1; 29. arc slot rod 2; 30. supporting pipe fittings. DETAILED DESCRIPTION
[0037] The present invention will be further described below in conjunction with the accompanying drawings and implementation modes.
[0038] An intelligent synchronous drive CNC machine tool comprises a base 6, wherein the base 6 is connected to an X-axis moving assembly 5, wherein the movable end of the X-axis moving assembly 5 is connected to a bracket 3, wherein the bracket 3 is connected to a Y-axis moving assembly 4, wherein the movable end of the Y-axis moving assembly 4 is connected to a Z-axis moving assembly 2, wherein the movable end of the Z-axis moving assembly 2 is fixedly connected to a support plate 13, wherein one side of the support plate 13 is fixedly connected to a welding gun angle adjustment assembly via a reinforcing plate 14;
[0039] In this embodiment, the X-axis moving component 5, the Y-axis moving component 4 and the Z-axis moving component 2 all include a driving motor, a screw, a moving part and a linear track, the screw thread is matched with the moving part, the output shaft of the driving motor fixes one end of the screw, wherein the fixed end of the linear track of the X-axis moving component 5 fixes the base 6, the screw bearing of the X-axis moving component 5 connects the two ends of the base 6, the driving motor of the X-axis moving component 5 fixes the base 6, the moving part of the X-axis moving component 5 fixes the active end of the linear track, the fixed end of the linear track of the Y-axis moving component 4 is fixedly connected to the bracket 3, and the Y-axis The screw bearing of the moving component 4 is connected to the two ends of the bracket 3, the movable end of the Y-axis moving component 4 is fixed to the fixed end of the Z-axis moving component 2, the moving part of the Y-axis moving component 4 is fixedly connected to the fixed end of the Z-axis moving component 2, the screw bearing of the Z-axis moving component 2 is connected to the two ends of the bracket of the linear track, the movable end of the linear track of the Z-axis moving component 2 is fixed to the support plate 13, and the moving part of the Z-axis moving component 2 is fixed to the support plate 13, and the adjustment of the clamping component in the X-axis, Y-axis and Z-axis directions is realized through the X-axis moving component 5, the Y-axis moving component 4 and the Z-axis moving component 2, so as to realize the position adjustment of the clamping component;
[0040] The welding gun angle adjustment assembly includes a square plate 15, and the square plate 15 is fixedly connected to the support plate 13 and the reinforcement plate 14;
[0041] The welding gun angle adjustment assembly also includes a connecting block 16, which is fixed in the middle of the lower edge of the square plate 15. There are four connecting blocks 16 arranged in a rectangular shape. The lower side of each connecting block 16 is fixedly connected to an arc-shaped slideway 17, and an arc-shaped slide bar 20 is provided in each arc-shaped slideway 17. One side of each arc-shaped slide bar 20 is fixedly connected to one side of a movable plate 26, and the middle of the other side of the two opposite movable plates 26 is fixedly connected to the two ends of an arc-shaped slot rod 1 23, and the lower parts of the other two movable plates 26 are fixedly connected to the two ends of an arc-shaped slot rod 29. The arc groove rod 1 23 and the arc groove rod 2 29 are cross-arranged, the arc groove rod 1 23 is arranged at the lower side of the arc groove rod 29, an arc slide block 1 28 is arranged in the arc groove rod 1 23, the arc groove rod 1 23 matches the arc slide block 1 28, an arc slide block 27 is arranged in the arc groove rod 29, the arc groove rod 29 matches the arc slide block 27, the arc slide block 27 is rotatably connected to the arc slide block 1 28, the lower side of the arc slide block 1 28 is fixedly connected to the welding gun support plate 25, and the lower side of the welding gun support plate 25 fixes the welding gun 24.
[0042] In this embodiment, to adjust the angle of the welding gun 24, it is first necessary to operate the arc slide bar 20 to make it slide in the arc slide 17. The movement of the arc slide bar 20 will drive the connected movable plate 26, thereby affecting the position of the arc slot bar 1 23 and the arc slot bar 2 29. The cross setting of the arc slot bar 1 23 and the arc slot bar 2 29 allows the welding gun to be angle adjusted in two directions. The rotational connection of the arc slide block 1 28 and the arc slide block 27 allows the welding gun 24 to be adjusted at a finer angle. By moving the position of the arc slide block 1 28 and the arc slide block 27, the up and down, left and right, and tilt angles of the welding gun support plate 25 can be adjusted, thereby changing the direction of the welding gun 24.
[0043] The upper sides of the two adjacent movable plates 26 are respectively fixedly connected to the worm 21, each of the worm 21 is respectively engaged with the worm wheel 22, and the two ends of the central axis of each of the worm wheels 22 are respectively rotatably connected to the support seat 19, and one end of each of the support seats 19 is respectively fixedly connected to the output shaft of the motor 18, and the support seat 19 fixes the square plate 15.
[0044] In this embodiment, the motor 18 is a stepper motor. By starting the motor 18, the output shaft of the motor 18 drives the worm wheel 22 to rotate through the support seat 19. Since the worm wheel 22 is meshed with the worm 21, the rotation of the worm wheel 22 is transmitted through the worm 21, thereby driving the moving plate 26 to move along the arc slide 17. The movement of the moving plate 26 will cause the positions of the arc groove rod 1 23 and the arc groove rod 29 to change. Since the arc groove rod 1 23 and the arc groove rod 29 are arranged in a cross shape, their relative movement can realize the movement of the welding gun 24. The arc slider 1 28 and the arc slider 27 slide in the arc slot rod 1 23 and the arc slot rod 29 respectively to match the movement of the arc slot rod 1 23 and the arc slot rod 29. The lower side of the arc slider 1 28 is fixedly connected to the welding gun support plate 25. Through the movement of the arc slider 1 28 and the arc slider 27, the welding gun support plate 25 can adjust the angle of the welding gun 24. After adjusting to the desired angle through the above steps, turn off the motor 18 and the position of the welding gun 24 will be fixed to meet different welding operation requirements.
[0045] The upper side of the base 6 is fixedly connected to the welding platform 1 through a symmetrical supporting pipe 30, and the welding platform 1 is connected to the clamping assembly.
[0046] The clamping assembly includes a linear slide 11 opened in the middle of the upper side of the welding platform 1, a symmetrical sliding block 8 is arranged in the linear slide 11, a screw 12 is arranged in the linear slide 11, two ends of the screw 12 are respectively rotatably connected to the two ends of the linear slide 11, the screw 12 is threadedly matched with the two sliding blocks 8 through two sections of reverse threads, the welding platform 1 is fixedly connected to the motor 2 9, the output shaft of the motor 2 9 is fixedly connected to one end of the linear slide 11, the upper side of the sliding block 8 is fixedly connected to the middle part of the electromagnetic block support rod 7, and the opposite side of the electromagnetic block support rod 7 is respectively connected to the electromagnetic block 10.
[0047] In this embodiment, the motor 2 9 is a stepper motor, and the clamping assembly can clamp the frame structure that needs to be welded. By starting the motor 2 9, the output shaft of the motor 2 9 rotates to drive the screw 12 to rotate, the screw 12 drives the sliding block 8 to move, the sliding block 8 drives the electromagnetic block support rod 7 and the electromagnetic block 10 to move, and the electromagnetic block 10 clamps both sides of the frame structure to fix the frame structure.
[0048] The electromagnetic block support rod 7 is U-shaped, and an electromagnetic block 10 is arranged inside the electromagnetic block support rod 7. The central axis of the electromagnetic block 10 is rotatably connected to the electromagnetic block support rod 7. A pressure sensor 101 is arranged at one end of the central axis of the electromagnetic block 10. When the electromagnetic block 10 abuts against the frame to be welded, the pressure sensor 101 starts to detect the pressure signal, controls the rotation of the motor 2 9 through the controller, and then controls the clamping force to improve the welding accuracy.
[0049] A controller is also provided, which is electrically connected to a power source, which may be a battery. The controller and the pressure sensor 101 communicate via a communication module, and the controller controls the motor 18, the motor 2 9, the X-axis moving component 5, the Y-axis moving component 4 and the Z-axis moving component 2.
[0050] In this embodiment, the electromagnetic block 10 is rotatably connected to the electromagnetic support rod 7, and a pressure sensor 101 is set at the end of the central axis of the electromagnetic block 10. When the electromagnetic block 10 abuts against the frame structure to be welded, the pressure sensor 101 starts to detect the pressure signal. Through the continuous pressure signal, the controller senses the strength of the electromagnetic block 10 clamping the frame structure, and then controls the clamping strength of the electromagnetic block 10 by controlling the rotation of the output shaft of the motor 2 9, thereby improving the welding accuracy.
[0051] When in use, the workpiece to be welded is placed on the welding platform 1 and ensured to be stable. According to the welding requirements, the X-axis moving component 5, the Y-axis moving component 4 and the Z-axis moving component 2 are adjusted through the controller to make the welding gun 24 located at the appropriate position of the workpiece, and the motor 18 is started. The output shaft of the motor 18 drives the worm gear 22 to rotate through the support seat 19. The rotation of the worm gear 22 is transmitted through the worm 21 to drive the moving plate 26 to move. The moving plate 26 drives the arc-shaped slide bar 20 to move along the arc-shaped slideway 17. The movement of the moving plate 26 affects the positions of the arc-shaped slot rod 1 23 and the arc-shaped slot rod 29. The arc-shaped slide block 1 28 and the arc-shaped slide block 27 can respectively move between the arc-shaped slot rod 1 23 and the arc-shaped slot rod 29. When the arc groove rod 29 moves, the arc slide block 27 drives the arc slide block 28 to move along the arc groove rod 23. When the arc groove rod 23 moves, the arc slide block 28 drives the arc slide block 27 to move in the arc groove rod 29, so as to achieve fine adjustment of the up and down, left and right and tilt angles of the welding gun support plate 25, and to achieve angle adjustment of the welding gun 24. After the adjustment is completed, the motor 18 is turned off, and the motor 29 is started. The output shaft of the motor 29 rotates to drive the screw 12 to rotate, and the screw 12 drives the sliding block 8 to move, thereby driving the electromagnetic block support rod 7 and the electromagnetic block 10 to move, so as to achieve clamping of the workpiece, and then the welding work is performed through the welding gun 24.
[0052] When the electromagnetic block 10 contacts the workpiece, the pressure sensor 101 starts to detect the pressure signal. The controller controls the clamping force of the electromagnetic block 10 by controlling the output shaft of the motor 2 9 to rotate according to the signal of the pressure sensor 101 .
[0053] The supporting pipe 30 and the base 6 are both made of steel.
[0054] The present invention also discloses a control method for an intelligent synchronous drive type CNC machine tool, which is characterized by comprising the following steps:
[0055] Step 1: When in use, place the workpiece to be welded on the welding platform 1 and ensure that it is stable. According to welding requirements, adjust the X-axis moving component 5, the Y-axis moving component 4 and the Z-axis moving component 2 through the controller to make the welding gun 24 at the appropriate position of the workpiece;
[0056] Step 2: Start the motor 18. The output shaft of the motor 18 drives the worm gear 22 to rotate through the support seat 19. The rotation of the worm gear 22 is transmitted through the worm 21 to drive the moving plate 26 to move. The moving plate 26 drives the arc slide bar 20 to move along the arc slideway 17. The movement of the moving plate 26 affects the positions of the arc slot rod 1 23 and the arc slot rod 2 29. The arc slide block 1 28 and the arc slide block 2 27 can move in the arc slot rod 1 23 and the arc slot rod 2 29 respectively. When the arc slot rod 29 moves, the arc slide block 1 28 is driven to move along the arc slot rod 1 23 through the arc slide block 27. When the arc slot rod 1 23 moves, the arc slide block 2 27 is driven to move in the arc slot rod 2 29 through the arc slide block 1 28, so as to achieve fine adjustment of the up and down, left and right and tilt angles of the welding gun support plate 25, and achieve angle adjustment of the welding gun 24. After the adjustment is completed, turn off the motor 18.
[0057] Step 3: By starting the motor 2 9, the output shaft of the motor 2 9 rotates to drive the screw 12 to rotate, the screw 12 drives the sliding block 8 to move, and then drives the electromagnetic block support rod 7 and the electromagnetic block 10 to move, so as to clamp the workpiece, and then perform welding work through the welding gun 24;
[0058] Step 4: After welding is completed, the output shaft of the control motor 2 9 is rotated in the reverse direction to drive the electromagnetic block 10 to move in the reverse direction, release the workpiece, and take the workpiece away.
[0059] Among them, in the step three, when the electromagnetic block 10 abuts against the workpiece, the pressure sensor 101 starts to detect the pressure signal, and the controller controls the clamping force of the electromagnetic block 10 by controlling the output shaft rotation of the motor 2 9 according to the signal of the pressure sensor 101.
[0060] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An intelligent synchronous drive type CNC machine tool, comprising a base (6), wherein the base (6) is connected to an X-axis moving assembly (5), wherein a movable end of the X-axis moving assembly (5) is connected to a bracket (3), wherein the bracket (3) is connected to a Y-axis moving assembly (4), wherein a movable end of the Y-axis moving assembly (4) is connected to a Z-axis moving assembly (2), wherein a movable end of the Z-axis moving assembly (2) is fixedly connected to a support plate (13), wherein one side of the support plate (13) is fixedly connected to a welding gun angle adjustment assembly via a reinforcing plate (14); The welding gun angle adjustment assembly comprises a square plate (15), wherein the square plate (15) is fixedly connected to the support plate (13) and the reinforcing plate (14); The welding gun angle adjustment assembly also includes a connecting block (16), the connecting block (16) is fixed at the middle of the lower edge of the square plate (15), the connecting blocks (16) are four and arranged in a rectangular shape, the lower side of each connecting block (16) is respectively fixedly connected to an arc-shaped slideway (17), each arc-shaped slideway (17) is respectively provided with an arc-shaped slide bar (20), one side of each arc-shaped slide bar (20) is respectively fixedly connected to one side of a movable plate (26), the middle of the other side of the two opposite movable plates (26) is fixedly connected to the two ends of an arc-shaped slot rod one (23), the lower parts of the other two movable plates (26) are fixedly connected to the two ends of an arc-shaped slot rod two (29), the arc-shaped The slot rod 1 (23) and the arc slot rod 2 (29) are arranged crosswise, the arc slot rod 1 (23) is arranged at the lower side of the arc slot rod 2 (29), the arc slot rod 1 (23) is provided with an arc slide block 1 (28), the arc slot rod 1 (23) matches the arc slide block 1 (28), the arc slot rod 2 (29) is provided with an arc slide block 2 (27), the arc slot rod 2 (29) matches the arc slide block 2 (27), the arc slide block 2 (27) is rotatably connected to the arc slide block 1 (28), the lower side of the arc slide block 1 (28) is fixedly connected to a welding gun support plate (25), and the lower side of the welding gun support plate (25) fixes the welding gun (24).
2. The intelligent synchronous drive CNC machine tool according to claim 1 is characterized in that: The upper sides of two adjacent movable plates (26) are respectively fixedly connected to a worm (21), each of the worms (21) is respectively engaged with a worm wheel (22), and both ends of the central axis of each of the worm wheels (22) are respectively rotatably connected to a support seat (19), one end of each of the support seats (19) is respectively fixedly connected to an output shaft of a motor (18), and the support seat (19) fixes the square plate (15).
3. The intelligent synchronous drive CNC machine tool according to claim 1 is characterized in that: The upper side of the base (6) is fixedly connected to the welding platform (1) via a symmetrical supporting pipe (30), and the welding platform (1) is connected to the clamping assembly.
4. The intelligent synchronous drive CNC machine tool according to claim 3 is characterized in that: The clamping assembly comprises a linear slide (11) opened in the middle of the upper side of the welding platform (1), a symmetrical sliding block (8) is arranged in the linear slide (11), a screw (12) is arranged in the linear slide (11), two ends of the screw (12) are respectively rotatably connected to the two ends of the linear slide (11), the screw (12) is threadedly matched with the two sliding blocks (8) through two sections of reverse threads, the welding platform (1) is fixedly connected to the second motor (9), the output shaft of the second motor (9) is fixedly connected to one end of the linear slide (11), the upper side of the sliding block (8) is fixedly connected to the middle part of the electromagnetic block support rod (7), and the opposite side of the electromagnetic block support rod (7) is respectively connected to the electromagnetic block (10).
5. The intelligent synchronous drive CNC machine tool according to claim 4 is characterized in that: The electromagnetic block support rod (7) is U-shaped, an electromagnetic block (10) is arranged inside the electromagnetic block support rod (7), the central axis of the electromagnetic block (10) is rotatably connected to the electromagnetic block support rod (7), and a pressure sensor (101) is arranged at one end of the central axis of the electromagnetic block (10). When the electromagnetic block (10) abuts against a frame to be welded, the pressure sensor (101) starts to detect a pressure signal, controls the rotation of the motor 2 (9) through a controller, controls the clamping force, and improves the welding accuracy.
6. The intelligent synchronous drive CNC machine tool according to claim 5 is characterized in that: A controller is also provided, the controller is electrically connected to a power source, the power source is a battery, the controller and the pressure sensor (101) communicate via a communication module, and the controller controls the motor 1 (18), the motor 2 (9), the X-axis moving assembly (5), the Y-axis moving assembly (4) and the Z-axis moving assembly (2).
7. The intelligent synchronous drive CNC machine tool according to claim 1 is characterized in that: The supporting pipe (30) and the base (6) are both made of steel.
8. The control method of the intelligent synchronous drive type CNC machine tool according to any one of claims 1 to 7, characterized in that: The following steps are involved: Step 1: When in use, place the workpiece to be welded on the welding platform (1) and ensure that it is stable. According to welding requirements, adjust the X-axis, Y-axis and Z-axis moving components (2) 2 through the controller to make the welding gun (24) be located at an appropriate position on the workpiece; Step 2: Start the motor 1 (18), the output shaft of the motor 1 (18) drives the worm wheel (22) to rotate through the support seat (19), the rotation of the worm wheel (22) is transmitted through the worm (21), driving the moving plate (26) to move, the moving plate (26) drives the arc-shaped slide bar (20) to move along the arc-shaped slideway (17), and the movement of the moving plate (26) affects the positions of the arc-shaped slot rod 1 (23) and the arc-shaped slot rod 2 (29), and the arc-shaped slide block 1 (28) and the arc-shaped slide block 2 (27) can respectively move in the arc-shaped slot rod 1 (23) and the arc-shaped slot rod (29). When the arc-shaped slot rod (29) moves, the arc-shaped slider (27) drives the arc-shaped slider (28) to move along the arc-shaped slot rod (23). When the arc-shaped slot rod (23) moves, the arc-shaped slider (27) drives the arc-shaped slider (27) to move in the arc-shaped slot rod (29), so as to achieve fine adjustment of the up-down, left-right and tilt angle of the welding gun support plate (25), and achieve angle adjustment of the welding gun (24). After the adjustment is completed, the motor (18) is turned off; Step 3: By starting the second motor (9), the output shaft of the second motor (9) rotates to drive the screw (12) to rotate, the screw (12) drives the sliding block (8) to move, and then drives the electromagnetic block support rod (7) and the electromagnetic block (10) to move, so as to clamp the workpiece, and then perform welding work through the welding gun (24); Step 4: After welding is completed, the output shaft of the second motor (9) is controlled to rotate in the reverse direction to drive the electromagnetic block (10) to move in the reverse direction, thereby releasing the workpiece and removing the workpiece.
9. The control method of the intelligent synchronous drive type CNC machine tool according to claim 8 is characterized in that: In the step three, when the electromagnetic block (10) contacts the workpiece, the pressure sensor (101) starts to detect the pressure signal, and the controller controls the clamping force of the electromagnetic block (10) by controlling the rotation of the output shaft of the second motor (9) according to the signal of the pressure sensor (101).
Citation Information
Cited By
Positioning device and positioning method for equipment welding
CN120055708A
Positioning device and positioning method for equipment welding
CN120055708B
Building curtain wall construction framework welding device and method
CN121798256A
