Automatic processing equipment and method for transformer lead

Abstract

The invention discloses automatic processing equipment and method for a transformer lead, and belongs to the technical field of lead processing equipment.The automatic processing equipment for the transformer lead comprises a bottom plate, an input port is formed in the upper end of the bottom plate, and a cutting and peeling assembly is arranged on one side of the input port; a welding assembly is arranged on the side, away from the input port, of the cutting and skin shifting assembly, and an output port is formed in the side, away from the cutting and skin shifting assembly, of the welding assembly. And meanwhile, the welding box can control the rotation of a sixth rotating shaft, a first rotating shaft and a second rolling column, so that the peeling work and the cutting work can be carried out at the same time, the welding work can be carried out synchronously, the number of needed devices is reduced, and meanwhile the working efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of lead processing equipment, and more specifically, to an automatic processing device and method for transformer leads. Background Art

[0002] Electronic transformers are electronic devices that convert alternating voltage into direct current, and then pass through semiconductor switching devices, electronic components and high-frequency transformer windings to form a high-frequency AC voltage output. They are also an AC-DC-AC inverter circuit described in electronics theory. The process flow includes: pre-processing, winding, wire management (also known as wiring), soldering, combined magnetic core (including glue dispensing, glue wrapping paper), and testing. From the above process, it can be seen that the processing of lead wires occupies an extremely important position in the production process of electronic transformers. It is not only the basis of electronic transformer production, but also the most important factor in its quality assurance.

[0003] At present, the commonly used processing methods for the leads of small electronic transformers are mostly done manually, which is not only time-consuming and laborious, but also has inconsistent processing quality. Equipment that processes mechanically often requires multiple steps such as stripping, bending, welding and insulation to complete the processing of the leads, which not only requires a lot of equipment, but also has low production efficiency. Summary of the invention

[0004] The object of the present invention is to provide a transformer lead automatic processing device and method to solve the problems raised in the above background technology.

[0005] A transformer lead automatic processing equipment, comprising a base plate, baffles are fixedly connected to both sides of the base plate, an input port is arranged at the upper end of the base plate, a cutting and peeling component is arranged on one side of the input port, both ends of the cutting and peeling component are connected to the baffle, a welding component is arranged on the side of the cutting and peeling component away from the input port, both ends of the welding component are connected to the baffle, a detector is arranged on the side of the welding component away from the cutting and peeling component, both ends of the detector are connected to the baffle, a rubber coating machine is arranged on the side of the detector away from the welding component, both ends of the rubber coating machine are connected to the baffle, an output port is arranged on the side of the rubber coating machine away from the detector, and the output port is fixedly connected to the base plate; The cutting and peeling assembly includes a supporting plate fixedly connected to the base plate, a rolling column 2 is arranged between the supporting plate and the welding assembly, a rolling column 1 is arranged on the side of the rolling column 2 away from the base plate, both sides of the rolling column 2 and the rolling column 1 are connected to the baffle, both sides of the rolling column 1 are connected to gear 1, the gear 1 is located on the inner side of the baffle, the outer side of the gear 1 is transmission connected to chain 1, the side of the chain 1 away from the gear 1 is transmission connected to a reversing wheel, both sides of the rolling column 2 are connected to gear 2, the gear 2 is located on the inner side of the baffle, the outer side of the gear 2 is transmission connected to chain 2, and the chain 2 is transmission connected to the reversing wheel.

[0006] Preferably, the chain 2 is rotatably connected to a rotating shaft 5 at one end away from the rolling column 2, and the rotating shaft 5 is fixedly connected to a motor 2 at one end away from the rolling column 2, and the motor 2 is located on the inner side of the baffle; the gear 1 is rotatably connected to a rotating shaft 3 at one end away from the rolling column 1, and the reversing wheel is rotatably connected to a rotating shaft 4 at one end close to the baffle; the rotating shaft 3 is fixedly connected to a connecting plate at a side away from the rolling column 1, and the connecting plate is fixedly connected to the rotating shaft 4 at one end away from the gear 1, and the rotating shaft 3 and the rotating shaft 4 both pass through the connecting plate, and the rotating shaft 3 is fixedly connected to a slide plate 1 at one end away from the connecting plate, and the slide plate 1 is slidably connected to the baffle, and the rotating shaft 4 is fixedly connected to a slide plate 2 at one end away from the connecting plate, and the slide plate 2 is slidably connected to the baffle.

[0007] Preferably, the reversing wheel includes a sliding plate slidably connected to the baffle, the upper end of the sliding plate is fixedly connected to a support seat 2 and a support seat 1, the end of the support seat 2 away from the sliding plate is rotatably connected to a double-sided gear 1, the end of the support seat 1 away from the sliding plate is rotatably connected to a double-sided gear 2, the side of the double-sided gear 2 close to the gear 2 is meshed with a gear 3, the outer side of the gear 3 is transmission connected to the chain 2, the side of the double-sided gear 2 close to the gear 1 is meshed with the double-sided gear 1, the outer side of the double-sided gear 1 is meshed with a gear 4, the outer side of the gear 4 is transmission connected to the chain 1, and the center of the double-sided gear 2 and the gear 4 is rotatably connected to the rotating shaft 4.

[0008] Preferably, the support plate is provided with a plurality of slide grooves 1 at one end away from the base plate, the slide groove 1 is fixedly connected to the input port, the slide groove 1 is provided with a rotating plate at one end away from the input port, the rotating plate is provided with a plurality of openings, both ends of the rotating plate are fixedly connected with a rotating shaft 2, the rotating shaft 2 is connected with a motor at one end away from the rotating plate, the motor is located inside the baffle, a plurality of rolling columns 1 are provided on the side of the slide groove 1 close to the rotating plate, the number of the rolling columns 1 is the same as the number of the slide groove 1, a rotating shaft 1 is fixedly connected at the center of the rolling column 1, the central axis of the rotating shaft 1 coincides with the central axis of the rolling column 1, the rotating shaft 1 is fixedly connected with the motor 1 at one end away from the rolling column 1, and the motor 1 is located inside the baffle.

[0009] Preferably, the interior of the cutting box is fixedly connected to an electric telescopic rod, one end of the electric telescopic rod close to the base plate is fixedly connected to a fixing plate, one end of the fixing plate away from the electric telescopic rod is fixedly connected to a motor box, the output end of the motor box is fixedly connected to a bidirectional threaded rod, a cutting knife is rotatably connected to the center of the bidirectional threaded rod, the cutting knife is fixedly connected to the fixing plate, skin peeling knives are provided on both sides of the cutting knife, the skin peeling knife is threadedly connected to the bidirectional threaded rod, one end of the bidirectional threaded rod away from the motor box is rotatably connected to a limiting column, and the limiting column is fixedly connected to the fixing plate.

[0010] Preferably, the 5 includes a support plate fixedly connected to the base plate), a plurality of movable grooves are arranged on the support plate 1, a rolling column 3 is arranged at the end of each movable groove away from the base plate, a rotating shaft 6 is fixedly connected at the center of the rolling column 3, a motor 2 is fixedly connected at the end of the rotating shaft 6 away from the rolling column 3, the motor 2 is located inside the baffle, a welding box is arranged on the side of the rolling column 3 close to the rolling column 1, an identifier is arranged on the end of the welding box close to the base plate, and both ends of the welding box are fixedly connected to the baffle.

[0011] Preferably, a conveyor belt is provided on one side of the bottom plate close to the rubber encapsulating machine and the detector, and a plurality of slide grooves are provided on the baffle.

[0012] Preferably, a method for automatic processing of transformer leads comprises the following steps: S1. Preparation: According to the diameter of the lead wire to be processed, adjust the position of the roller column 1, the distance between the two peeling knives, the distance between the roller column 1 and the roller column 2, and the position of the roller column 3. Place the lead wire to be processed on the input port, push the lead wire so that the roller column 1 can press the lead wire on the slide groove 1, and start the device. S2. Stripping and cutting: Rolling column 1 will automatically drive the lead to move the same distance according to the required lead length. When rolling column 1 stops moving, the cutting box will start to strip and cut the lead; S3, welding work: welding components are used to weld the two ends of the cut leads; S4, Inspection work: After both ends are welded, the lead is moved to the detector driven by the conveyor belt for various inspections; S5, glue coating work: After the inspection is completed, the lead wire will be moved to the glue coating machine driven by the conveyor belt for glue coating work at both ends; S6. Output work: Move the encapsulated lead wire to the output port through a conveyor belt for output.

[0013] Preferably, S2 further comprises the following steps: S2-1. Initial work: Manually control the rolling column 1 to move the lead wire to the inside of the cutting box for initial peeling and cutting work, so that the initial positions of the leads on all the slides 1 are the same.

[0014] S2-2. Formal work: Rolling column 1 will automatically drive the lead to move the same distance according to the required lead length. When rolling column 1 stops moving, the cutting box will start to work to peel and cut the lead. The cutting knife is responsible for cutting the lead, and the peeling knife is responsible for peeling the two ends of the lead.

[0015] Preferably, S3 further includes the following steps: S3-1: Front welding: After the lead is cut, it will be driven by rollers 1 and 2 to move until the front end of the lead moves to the welding box for welding. After welding is completed, the lead will continue to move; S3-2: Rear end welding: The lead wire that has been welded in the front section comes into contact with the rolling column three under the drive of the rolling column four and the rolling column two. The rear end of the lead wire will stay at the welding box for welding under the drive of the rolling column three. After the welding is completed, the lead wire will be driven to move.

[0016] Compared with the prior art, the advantages of the present invention are: 1. In the present invention, by setting the rolling column 1 and the rolling column 2, the lead wire can move through the gap between the rolling column 1 and the rolling column 2, and by controlling the movement of the slide plate 2, the slide plate 2 can drive the movement of the slide plate 1, so that the rolling column 1 and the rolling column 2 can adjust the size of the gap between the rolling column 1 and the rolling column 2 while rotating, so that it is more convenient to adjust when switching leads of different diameters, and the rotation of the rolling column 1 is linked with the cutting box. When the cutting box cuts the lead wire, the rolling column 1 and the rolling column 2 will automatically drive the cut lead wire to move, which reduces the participation of the staff and increases the work efficiency.

[0017] 2. In the present invention, a cutting box is provided and the distance between the two peeling knives is controlled by a motor box so that the staff can move the peeling position according to the peeling distance required for the lead. At the same time, the cutting knife can cut the lead, and the peeling knife can peel the skin at both ends of the lead at the same time. The cutting knife and the peeling knife will cooperate with the rotation of the rotating plate when working, so that the lead is easier to cut and the insulating skin can be separated from the lead, reducing the influence of the insulating skin not being separated from the lead on subsequent welding. At the same time, the welding box can control the rotation of the rotating shaft six, the rotating shaft one and the rolling column two, so that the peeling and cutting work can be carried out simultaneously and the welding work can be carried out directly, which reduces the required equipment and increases the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a structural schematic diagram of the cutting and peeling assembly of the present invention; Figure 3 Another perspective view of the cutting and peeling assembly of the present invention; Figure 4 It is a structural schematic diagram of the reversing wheel of the present invention; Figure 5 Another perspective view of the reversing wheel of the present invention; Figure 6 It is a schematic structural diagram of the cutting box of the present invention; Figure 7 It is a schematic structural diagram of the welding assembly of the present invention.

[0019] Explanation of the reference numerals in the figure: 1. Bottom plate; 2. Baffle plate; 3. Gluing machine; 4. Detector; 5. Welding assembly; 501. Support plate 1; 502. Rolling column 3; 503. Rotating shaft 6; 504. Welding box; 6. Cutting and peeling assembly; 601. Support plate; 602. Rotating shaft 1; 603. Rolling column 1; 604. Slide 1; 605. Rotating shaft 2; 606. Rotating plate; 607. Cutting box; 608. Rolling column 4; 609. Rolling column 2; 610. Rotating shaft 3; 611. Rotating shaft 4; 612. Connecting plate; 613. Gear 1; 614. Chain 1; 615. Chain 2; 616. Gear 2; 617. Rotating shaft 5; 618. Reversing wheel; 619. Sliding plate; 621. Gear 3; 622. Support seat 1; 623. Support seat 2; 624. Gear 4; 625. Double-sided gear 1; 626. Double-sided gear 2; 627. Slide plate 1; 628. Slide plate 2; 629. Electric telescopic rod; 630. Fixed plate; 631. Limiting column; 632. Motor box; 633. Cutting knife; 634. Leather peeling knife; 635. Bidirectional threaded rod; 7. Input port; 8. Output port. DETAILED DESCRIPTION Embodiment 1:

[0020] See also Figure 1 A transformer lead automatic processing equipment comprises a base plate 1, baffles 2 are fixedly connected to both sides of the base plate 1, an input port 7 is arranged at the upper end of the base plate 1, a cutting and peeling component 6 is arranged on one side of the input port 7, both ends of the cutting and peeling component 6 are connected to the baffle 2, a welding component 5 is arranged on the side of the cutting and peeling component 6 away from the input port 7, both ends of the welding component 5 are connected to the baffle 2, a detector 4 is arranged on the side of the welding component 5 away from the cutting and peeling component 6, both ends of the detector 4 are connected to the baffle 2, a rubber coating machine 3 is arranged on the side of the detector 4 away from the welding component 5, both ends of the rubber coating machine 3 are connected to the baffle 2, an output port 8 is arranged on the side of the rubber coating machine 3 away from the detector 4, and the output port 8 is fixedly connected to the base plate 1.

[0021] See also Figure 2 and Figure 3 The cutting and peeling assembly 6 includes a support plate 601 fixedly connected to the base plate 1, a rolling column 609 is arranged between the support plate 601 and the welding assembly 5, a rolling column 608 is arranged on the side of the rolling column 609 away from the base plate 1, both sides of the rolling column 609 and the rolling column 608 are connected to the baffle 2, both sides of the rolling column 608 are connected to the gear 1 613, the gear 1 613 is located on the inner side of the baffle 2, the outer side of the gear 1 613 is transmission-connected with the chain 1 614, the side of the chain 1 614 away from the gear 1 613 is transmission-connected with the reversing wheel 618, both sides of the rolling column 609 are connected to the gear 2 616, the gear 2 616 is located on the inner side of the baffle 2, the outer side of the gear 2 616 is transmission-connected with the chain 2 615, and the chain 2 615 is transmission-connected with the reversing wheel 618.

[0022] One end of chain 2 615 away from rolling column 2 609 is rotatably connected to rotating shaft 5 617, and one end of rotating shaft 5 617 away from rolling column 2 609 is fixedly connected to motor 2, and motor 2 is located on the inner side of baffle 2. One end of gear 1 613 away from rolling column 4 608 is rotatably connected to rotating shaft 3 610, and one end of reversing wheel 618 close to baffle 2 is rotatably connected to rotating shaft 4 611. One side of rotating shaft 3 610 away from rolling column 4 608 is fixedly connected to connecting plate 612, and one end of connecting plate 612 away from gear 1 613 is fixedly connected to rotating shaft 4 611. Both rotating shaft 3 610 and rotating shaft 4 611 penetrate connecting plate 612, and one end of rotating shaft 3 610 away from connecting plate 612 is fixedly connected to slide plate 1 627, and slide plate 1 627 is slidably connected to baffle 2. One end of rotating shaft 4 611 away from connecting plate 612 is fixedly connected to slide plate 2 628, and slide plate 2 628 is slidably connected to baffle 2.

[0023] See also Figure 4 and Figure 5 The reversing wheel 618 includes a sliding plate 619 slidably connected to the baffle 2, the upper end of the sliding plate 619 is fixedly connected with a support seat 2 623 and a support seat 1 622, the end of the support seat 2 623 away from the sliding plate 619 is rotatably connected with a double-sided gear 1 625, the end of the support seat 1 622 away from the sliding plate 619 is rotatably connected with a double-sided gear 2 626, the side of the double-sided gear 2 626 close to the gear 2 616 is meshed with a gear 3 621, the outer side of the gear 3 621 is transmission connected to the chain 2 615, the side of the double-sided gear 2 626 close to the gear 1 613 is meshed with the double-sided gear 1 625, the outer side of the double-sided gear 1 625 is meshed with a gear 4 624, the outer side of the gear 4 624 is transmission connected to the chain 1 614, and the center of the double-sided gear 2 626 and the gear 4 624 is rotationally connected to the rotating shaft 4 611.

[0024] See also Figure 2 and Figure 3 , a plurality of slide grooves 604 are arranged at one end of the support plate 601 away from the bottom plate 1, and the slide grooves 604 are fixedly connected to the input port 7, a rotating plate 606 is arranged at one end of the slide groove 604 away from the input port 7, and a plurality of openings are arranged on the rotating plate 606, and a rotating shaft 2 605 is fixedly connected at both ends of the rotating plate 606, and a motor is connected at one end of the rotating shaft 2 605 away from the rotating plate 606, and the motor is located inside the baffle 2, and a plurality of rolling columns 603 are arranged on one side of the slide groove 604 close to the rotating plate 606, and the number of the rolling columns 603 is the same as the number of the slide grooves 604, and a rotating shaft 602 is fixedly connected at the center of the rolling column 603, and the central axis of the rotating shaft 602 coincides with the central axis of the rolling column 603, and the end of the rotating shaft 602 away from the rolling column 603 is fixedly connected to the motor 1, and the motor 1 is located inside the baffle 2.

[0025] See also Figure 6 An electric telescopic rod 629 is fixedly connected to the inside of the cutting box 607, and the end of the electric telescopic rod 629 close to the bottom plate 1 is fixedly connected to a fixed plate 630, and the end of the fixed plate 630 away from the electric telescopic rod 629 is fixedly connected to a motor box 632, and the output end of the motor box 632 is fixedly connected to a bidirectional threaded rod 635, and a cutting knife 633 is rotatably connected at the center of the bidirectional threaded rod 635, and the cutting knife 633 is fixedly connected to the fixed plate 630. Leather peeling knives 634 are arranged on both sides of the cutting knife 633, and the leather peeling knife 634 is threadedly connected to the bidirectional threaded rod 635, and the end of the bidirectional threaded rod 635 away from the motor box 632 is rotatably connected to a limiting column 631, and the limiting column 631 is fixedly connected to the fixed plate 630.

[0026] Specifically, the lead to be processed is moved by the staff from the input port 7 through the slide slot 604 to the rolling column 603, so that the rolling column 603 can press the lead. After the device is started, the motor controls the rolling column 603 to rotate. The rotation of the rolling column 603 drives the lead to move, so that the lead moves to the cutting box 607 through the opening on the rotating plate 606. Since the cutting knife 633 is fixed on the bottom plate 1, the rolling column 603 can drive the lead to move a certain distance so that the cutting position of the lead can be exactly located at the cutting knife 633. When the rolling column 603 stops rotating, the electric telescopic rod 629 drives the fixed plate 630 to move, so that the cutting knife 633 and the skinning knife 634 can cut and skin the lead respectively, and the rotating plate 606 will rotate counterclockwise synchronously. The electric telescopic rod 629 will drive the fixed plate 630 to reset after the work is completed, and the rotating plate 606 will also rotate clockwise to its original position, and the motor 2 will control the rotating shaft 5 617 to rotate. The rotation of the rotating shaft 5 617 will drive the gear 2 616 to rotate. The rotation of the gear 2 616 will drive the gear 3 621 to rotate through the chain 2 615. The rotation of the gear 3 621 will cause the double-sided gear 2 626 to rotate. The rotation of the double-sided gear 2 626 drives the double-sided gear 1 625 to rotate. The rotation of the double-sided gear 1 625 will drive the gear 4 624 to rotate, and then drive the gear 1 613 to rotate through the chain 1 614, so that the rolling column 4 608 and the rolling column 2 609 rotate synchronously in opposite directions, so that the cut lead can move.

[0027] See also Figure 7 , 5 includes a support plate 1 501 fixedly connected to the bottom plate 1, and a plurality of movable grooves are arranged on the support plate 1 501, and a rolling column 3 502 is arranged at the end of each movable groove away from the bottom plate 1, and a rotating shaft 6 503 is fixedly connected to the center of the rolling column 3 502, and a motor 2 is fixedly connected to the end of the rotating shaft 6 503 away from the rolling column 3 502, and the motor 2 is located inside the baffle 2, and a welding box 504 is arranged on the side of the rolling column 3 502 close to the rolling column 4 608, and an identifier is arranged on the end of the welding box 504 close to the bottom plate 1, and both ends of the welding box 504 are fixedly connected to the baffle 2.

[0028] Specifically, when the lead moves to the welding box 504, the identifier on the welding box 504 will identify the area where the front end of the lead is peeled, and then control the rolling column four 608 to stop rotating, so that the lead stays on the welding box 504 for front-end welding. After the front-end welding is completed, the rolling column four 608 will continue to rotate to allow the lead to continue to move, and the continued movement will contact the rolling column three 502, so that the rolling column three 502 can drive the lead to move. When the rolling column three 502 drives the lead to move to the rear end of the lead and is identified by the identifier, the identifier will synchronously control the rotating shaft six 503 to stop rotating, so that the rolling column three 502 stops rotating, so that the rear end of the lead can stay at the welding box 504 for welding. After the welding is completed, the rotating shaft six 503 will continue to rotate until the welding box 504 recognizes the lead that needs to be welded again.

[0029] A conveyor belt is arranged on one side of the bottom plate 1 close to the rubber encapsulating machine 3 and the detector 4 , and a plurality of slide grooves are arranged on the baffle plate 2 .

[0030] Working principle: Before starting work, the staff needs to adjust the position of the rolling column 1 603, the distance between the two peeling knives 634, the distance between the rolling column 4 608 and the rolling column 2 609, and the position of the rolling column 3 502 according to the diameter of the lead to be processed, and move the lead to be processed from the input port 7 through the slide groove 1 604 to the rolling column 1 603, so that the rolling column 1 603 can press the lead. After the device is started, the motor 1 will control the rolling column 1 603 to rotate. The rotation of the rolling column 1 603 will drive the lead to move, so that the lead moves to the cutting box 607 through the opening on the rotating plate 606. Since the cutting knife 633 is fixed on the bottom plate 1, the rolling column 1 603 It can drive the lead to move a certain distance so that the cutting position of the lead can be exactly located at the cutting knife 633. When the rolling column 1 603 stops rotating, the electric telescopic rod 629 drives the fixed plate 630 to move, so that the cutting knife 633 and the peeling knife 634 can cut and peel the lead respectively. At the same time, the rotating plate 606 will synchronously rotate counterclockwise by a certain angle, so that the lead can be cut more easily and the pulled off insulation skin can be separated from the lead. After the work is completed, the electric telescopic rod 629 will drive the fixed plate 630 to reset, and the rotating plate 606 will also rotate clockwise to its original position, and the motor 2 will control the rotating shaft 5 617 to rotate, and the rotation of the rotating shaft 5 617 will drive the gear 2 616 to rotate, and the gear 2 616 will rotate. The chain 2 615 will drive the gear 3 621 to rotate, the rotation of the gear 3 621 will cause the double-sided gear 2 626 to rotate, the rotation of the double-sided gear 2 626 will drive the double-sided gear 1 625 to rotate, the rotation of the double-sided gear 1 625 will drive the gear 4 624 to rotate, and then the chain 1 614 will drive the gear 1 613 to rotate, so that the rolling column 4 608 and the rolling column 2 609 will rotate synchronously in the opposite direction, so that the cut lead can move, when the front section of the lead moves to the welding box 504, the identifier on the welding box 504 will identify the front section of the lead, and then control the rolling column 4 608 to stop rotating, so that the lead stays on the welding box 504 to perform the front end welding work, after the front end welding is completed, the rolling column 4 608 will continue The continuous rotation causes the lead to continue to move, and the continued movement of the lead will contact the rolling column 2 502, thereby allowing the rolling column 2 502 to drive the lead to move. When the rolling column 2 502 drives the lead to move to the rear end of the lead and is recognized by the identifier, the identifier will synchronously control the rotating shaft 6 503 to stop rotating, thereby causing the rolling column 2 502 to stop rotating, so that the rear end of the lead can stay at the welding box 504 for welding. After the welding is completed, the rotating shaft 6 503 will continue to rotate until the welding box 504 recognizes the lead that needs to be welded again. The lead with both ends welded will be moved to the conveyor belt under the action of the rolling column 2 502, and then the connection detection and rubber encapsulation work will be carried out in sequence through the conveyor belt, and finally it will flow out through the output port 8.

[0031] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A transformer lead automatic processing device, comprising a base plate (1), characterized in that: Baffles (2) are fixedly connected to both sides of the bottom plate (1); an input port (7) is provided at the upper end of the bottom plate (1); a cutting and peeling assembly (6) is provided on one side of the input port (7); both ends of the cutting and peeling assembly (6) are connected to the baffle (2); a welding assembly (5) is provided on the side of the cutting and peeling assembly (6) away from the input port (7); both ends of the welding assembly (5) are connected to the baffle (2); a detector (4) is provided on the side of the welding assembly (5) away from the cutting and peeling assembly (6); both ends of the detector (4) are connected to the baffle (2); a rubber-wrapping machine (3) is provided on the side of the detector (4) away from the welding assembly (5); both ends of the rubber-wrapping machine (3) are connected to the baffle (2); an output port (8) is provided on the side of the rubber-wrapping machine (3) away from the detector (4); the output port (8) is fixedly connected to the bottom plate (1); The cutting and peeling assembly (6) comprises a support plate (601) fixedly connected to the base plate (1), a second rolling column (609) is arranged between the support plate (601) and the welding assembly (5), a fourth rolling column (608) is arranged on the side of the second rolling column (609) away from the base plate (1), both sides of the second rolling column (609) and the fourth rolling column (608) are connected to the baffle (2), both sides of the fourth rolling column (608) are connected to a gear one (613), the gear one (613) is located on the inner side of the baffle (2), and the gear one (613) is arranged on the inner side of the baffle (2). The outer side of the gear (613) is connected to the chain (614), the side of the chain (614) away from the gear (613) is connected to the reversing wheel (618), both sides of the rolling column (609) are connected to the gear (616), the gear (616) is located on the inner side of the baffle (2), the outer side of the gear (616) is connected to the chain (615), the chain (615) is connected to the reversing wheel (618), and the end of the reversing wheel (618) close to the baffle (2) is connected to the rotating shaft (611); The reversing wheel (618) comprises a sliding plate (619) slidably connected to the baffle (2); the upper end of the sliding plate (619) is fixedly connected to a support seat 2 (623) and a support seat 1 (622); the end of the support seat 2 (623) away from the sliding plate (619) is rotatably connected to a double-sided gear 1 (625); the end of the support seat 1 (622) away from the sliding plate (619) is rotatably connected to a double-sided gear 2 (626); a side of the double-sided gear 2 (626) close to the gear 2 (616) A gear three (621) is meshed with the gear three (621), the outer side of the gear three (621) is transmission-connected with the chain two (615), the side of the double-sided gear two (626) close to the gear one (613) is meshed with the double-sided gear one (625), the outer side of the double-sided gear one (625) is meshed with a gear four (624), the outer side of the gear four (624) is transmission-connected with the chain one (614), and the center of the double-sided gear two (626) and the gear four (624) is rotationally connected to the rotating shaft four (611); The welding assembly (5) comprises a support plate 1 (501) fixedly connected to the base plate (1), the support plate 1 (501) being provided with a plurality of movable grooves, each movable groove being provided with a rolling column 3 (502) at one end away from the base plate (1), a rotating shaft 6 (503) being fixedly connected at the center of the rolling column 3 (502), an end of the rotating shaft 6 (503) away from the rolling column 3 (502) being fixedly connected with a motor 2, the motor 2 being located inside the baffle (2), a welding box (504) being provided on a side of the rolling column 3 (502) close to the rolling column 4 (608), an identifier being provided on one end of the welding box (504) close to the base plate (1), and both ends of the welding box (504) being fixedly connected to the baffle (2).

2. The transformer lead automatic processing equipment according to claim 1, characterized in that: The end of the chain 2 (615) away from the rolling column 2 (609) is rotatably connected to the rotating shaft 5 (617), and the end of the rotating shaft 5 (617) away from the rolling column 2 (609) is fixedly connected to the motor 2, and the motor 2 is located on the inner side of the baffle (2). The end of the gear 1 (613) away from the rolling column 4 (608) is rotatably connected to the rotating shaft 3 (610), and the side of the rotating shaft 3 (610) away from the rolling column 4 (608) is fixedly connected to the connecting plate (612), and the connecting plate (612) is away from the gear. One end of wheel one (613) is fixedly connected to the rotating shaft four (611), the rotating shaft three (610) and the rotating shaft four (611) both pass through the connecting plate (612), one end of the rotating shaft three (610) away from the connecting plate (612) is fixedly connected to a slide plate one (627), and the slide plate one (627) is slidably connected to the baffle (2), and one end of the rotating shaft four (611) away from the connecting plate (612) is fixedly connected to a slide plate two (628), and the slide plate two (628) is slidably connected to the baffle (2).

3. The transformer lead automatic processing equipment according to claim 1, characterized in that: The support plate (601) is provided with a plurality of slide grooves (604) at one end away from the bottom plate (1), and the slide grooves (604) are fixedly connected to the input port (7). The slide grooves (604) are provided with a rotating plate (606) at one end away from the input port (7), and the rotating plate (606) is provided with a plurality of openings. The rotating plate (606) is fixedly connected with rotating shafts (605) at both ends, and the rotating shafts (605) are connected with a motor at one end away from the rotating plate (606), and the motor is located inside the baffle (2). A plurality of rolling columns (603) are arranged on one side of the slide groove (604) close to the rotating plate (606), the number of the rolling columns (603) being the same as the number of the slide groove (604), a rotating shaft (602) being fixedly connected at the center of the rolling column (603), the central axis of the rotating shaft (602) being coincident with the central axis of the rolling column (603), and a motor (603) being fixedly connected at one end of the rotating shaft (602) away from the rolling column (603), the motor (603) being located inside the baffle (2).

4. The transformer lead automatic processing equipment according to claim 1, characterized in that: An electric telescopic rod (629) is fixedly connected inside the cutting box (607); one end of the electric telescopic rod (629) close to the bottom plate (1) is fixedly connected to a fixing plate (630); one end of the fixing plate (630) away from the electric telescopic rod (629) is fixedly connected to a motor box (632); an output end of the motor box (632) is fixedly connected to a bidirectional threaded rod (635); a cutting knife (633) is rotatably connected at the center of the bidirectional threaded rod (635); the cutting knife (633) is fixedly connected to the fixing plate (630); a peeling knife (634) is provided on both sides of the cutting knife (633); the peeling knife (634) is threadedly connected to the bidirectional threaded rod (635); one end of the bidirectional threaded rod (635) away from the motor box (632) is rotatably connected to a limiting column (631); and the limiting column (631) is fixedly connected to the fixing plate (630).

5. The transformer lead automatic processing equipment according to claim 1, characterized in that: A conveyor belt is provided on one side of the bottom plate (1) close to the rubber encapsulating machine (3) and the detector (4), and a plurality of slide grooves are provided on the baffle plate (2).

6. A method for automatic processing of transformer leads, which relates to the automatic processing equipment for transformer leads according to any one of claims 1 to 5, characterized in that: It includes the following steps: S1. Preparation: According to the diameter of the lead wire to be processed, adjust the position of the first rolling column (603), the distance between the two peeling knives (634), the distance between the fourth rolling column (608) and the second rolling column (609), and the position of the third rolling column (502), place the lead wire to be processed on the input port (7), and push the lead wire so that the first rolling column (603) can press the lead wire on the first slide groove (604), and start the device; S2. Stripping and cutting: Rolling column 1 (603) will automatically drive the lead to move the same distance according to the required lead length. When rolling column 1 (603) stops moving, cutting box (607) will start to work to strip and cut the lead; S3, welding work: the welding assembly (5) welds the two ends of the cut lead wire; S4, testing work: After both ends are welded, the lead is moved to the tester (4) driven by a conveyor belt for various tests; S5, glue coating: After the inspection is completed, the lead wire will be moved to the glue coating machine (3) driven by the conveyor belt to be glued at both ends; S6, output work: the encapsulated lead wire is moved to the output port (8) via a conveyor belt for output.

7. A transformer lead automatic processing method according to claim 6, characterized in that: S2 also includes the following steps: S2-1, initial operation: manually controlling the rolling column 1 (603) to drive the lead wire to move to the inside of the cutting box (607) for initial peeling and cutting operation, so that the initial positions of the lead wires on all the slide slots 1 (604) are the same; S2-2. Formal operation: Rolling column 1 (603) will automatically drive the lead to move the same distance according to the required lead length. When rolling column 1 (603) stops moving, cutting box (607) will start to work to peel and cut the lead. Cutting knife (633) is responsible for cutting the lead, and peeling knife (634) is responsible for peeling the two ends of the lead.

8. A transformer lead automatic processing method according to claim 6, characterized in that: S3 also includes the following steps: S3-1: Front section welding: After the lead is cut, it will be driven by the fourth rolling column (608) and the second rolling column (609) to move until the front section of the lead moves to the welding box (504) for welding. After welding is completed, the lead will continue to be driven to move; S3-2: Rear end welding: The lead wire that has been welded at the front end contacts the rolling column three (502) under the drive of the rolling column four (608) and the rolling column two (609). The rear end of the lead wire stays at the welding box (504) for welding under the drive of the rolling column three (502). After welding is completed, the lead wire is driven to move.

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