Integrated punch forming equipment for automobile parts

Abstract

The invention discloses automobile part integrated punch forming equipment, and relates to the technical field of integrated punch forming equipment, the automobile part integrated punch forming equipment comprises a supporting table, a placing table is fixedly mounted at one end of the supporting table, an integrated punching mechanism is arranged at the upper end of the supporting table, and a protection mechanism is arranged at one end of the integrated punching mechanism; pushing mechanisms are arranged on the two sides of the integrated stamping mechanism. The integrated stamping mechanism comprises a supporting frame, a lower die, a movable plate and a concave frame base. The protection mechanism comprises a vertical seat and a concave frame plate. According to the stamping die, the swing frame rod can be driven to swing back and forth on one side of the upper die until the upper die makes contact with the lower die, an operator can be protected during stamping, the operator can be prevented from accidentally making contact with the die area being stamped, the limbs of the operator are prevented from being impacted, and the operator cannot be hurt; and the safety is improved.

Description

Technical Field

[0001] The invention relates to the technical field of integrated stamping and forming equipment, in particular to integrated stamping and forming equipment for automobile parts. Background Art

[0002] Stamping is a processing method that uses a press and a die to apply external force to plates, strips, tubes and profiles to produce plastic deformation or separation, thereby obtaining a workpiece (stamping part) of the desired shape and size. The blanks for stamping are mainly hot-rolled and cold-rolled steel plates and strips. 60% to 70% of the steel in the world is sheet material, most of which is stamped into finished products. The body, chassis, fuel tank, radiator fins, etc. of a car are all stamped.

[0003] In the prior art, the stamping action of the integrated stamping equipment has strong pressure and speed. When the operator is careless, the operator may accidentally touch the mold area being stamped. Once contact occurs, the limbs will suffer huge impact force, causing irreparable injuries such as fractures, crushing injuries, and even limb amputation, posing a safety hazard. Summary of the invention

[0004] The object of the present invention is to provide an integrated stamping and forming device for automobile parts to solve the problems raised by the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an integrated stamping forming device for automobile parts, comprising a support table, a placing table is fixedly installed at one end of the support table, an integrated stamping mechanism is arranged at the upper end of the support table, a protective mechanism is arranged at one end of the integrated stamping mechanism, and a pushing mechanism is arranged on both sides of the integrated stamping mechanism, and the integrated stamping mechanism comprises a support frame, a lower mold, a movable plate and a concave frame seat; The outer wall of the second gear is fixed with a toothed plate, and a gear is installed in the outer wall of the second gear of the gear. The toothed plate is fixed with a toothed plate at one end of the second gear and a toothed plate is installed in the outer wall of the second gear. The toothed plate is fixed with a toothed plate at one end of the second gear. A movable rod is welded on one side of the rotary disk, and a second movable rod is rotatably installed on the other side of the rotary disk.

[0006] Preferably, the pushing mechanism comprises a connecting seat and a movable plate, cylinders are fixedly mounted on both sides of the connecting seat, two groups of elliptical plates are extended from the cylinder ends, and a special-shaped connecting plate is fixedly mounted on the other end of the elliptical plate.

[0007] Preferably, a diagonal support plate is fixedly installed on the other end of the connecting plate, one end of the vertical seat is fixed to one side of the concave frame seat, the other end of the concave frame plate is fixed to the outer wall of one end of the movable plate, the lower end of the vertical seat is fixed to the upper end of the support platform, and the gear is meshed with the gear plate.

[0008] Preferably, the other end of the movable rod is movably mounted inside the slider, the second synchronous wheel and the gear are fixedly mounted on the outer wall of the second rotating rod, and the lower end of the diagonal support plate is fixed to the upper end of the movable plate.

[0009] Preferably, a power system is fixedly installed on the upper end of the support frame, a connecting head is slidably installed inside the support frame, an upper mold is fixedly installed on the lower end of the movable plate, and guide rods are slidably installed inside the movable plate and near the four corners.

[0010] Preferably, two groups of slide grooves are opened at the lower end of the movable plate, and slide rails are slidably installed inside the two groups of slide grooves, and guide seats are slidably installed at the protruding ends of the two groups of cylinders.

[0011] Preferably, the upper ends of the four groups of guide rods are fixed to the lower end of the concave frame, and the upper end of the connecting head is fixed to the protruding end of the power system.

[0012] Preferably, the lower ends of the two groups of slide rails are fixed to the upper ends of the support table and the placement table, the upper end of the movable plate is fixed to the lower end of the lower mold, and the other end of the special-shaped connecting plate is fixed to the outer wall of the lower mold.

[0013] Preferably, the inner wall of the concave frame seat is fixed to the outer wall of the support frame, the lower end of the support frame is fixed to the upper end of the support platform, and the upper end of the movable plate is fixed to the lower end of the connecting head.

[0014] Preferably, one end of the two groups of guide seats are respectively fixed to the two sides of the support frame, one end of the connecting seat is fixed to the other end of the support frame, and the outer walls of the two groups of cylinders are respectively fixed to the two sides of the support frame.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, by providing a protective mechanism, the swing frame rod can be driven to swing back and forth in the middle of the concave seat, thereby driving the swing frame rod to swing back and forth on one side of the upper mold until the upper mold contacts the lower mold, which can protect the operator during stamping, prevent the operator from accidentally contacting the mold area being stamped, prevent the operator from being hit on the limbs, and will not cause harm to the operator, thereby improving safety.

[0016] 2. In the present invention, a pushing mechanism is provided and two groups of cylinders are started synchronously. The protruding ends of the two groups of cylinders push the elliptical plate to move. The elliptical plate pushes the lower mold to move through the special-shaped connecting plate. The lower mold drives the movable plate to move together, and then the lower mold can be moved from the upper end of the supporting table to the upper end of the placing table, so that the lower mold can be moved away from under the upper mold, which is convenient for the staff to take out the material inside the lower mold and improves safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A three-dimensional diagram of an integrated stamping and forming device for automobile parts according to the present invention; Figure 2 It is a structural schematic diagram of a protection mechanism and an integrated stamping mechanism in an integrated stamping forming device for automobile parts of the present invention; Figure 3 It is a three-dimensional diagram of a protective mechanism in an integrated stamping and forming device for automobile parts of the present invention; Figure 4 It is a partial structural schematic diagram of a protection mechanism in an integrated stamping and forming device for automobile parts of the present invention; Figure 5 It is a side view of a protective mechanism in an integrated stamping and forming device for automobile parts of the present invention; Figure 6 It is a structural schematic diagram of a pushing mechanism in an integrated stamping and forming device for automobile parts of the present invention; Figure 7 The figure is a side view of an integrated stamping and forming device for automobile parts according to the present invention.

[0018] In the figure: 1. Support table; 11. Placement table; 2. Protection mechanism; 21. Vertical seat; 22. Concave frame plate; 23. Connecting plate; 24. Tooth plate; 25. Concave seat; 26. Transmission rod; 27. Swinging frame rod; 28. Movable head; 29. ​​No. 1 rotating rod; 210. Turntable; 211. No. 1 synchronous wheel; 212. Vertical rod; 213. Synchronous belt; 214. No. 2 synchronous wheel; 215. Gear; 216. Slider; 217. Movable Rod; 218, No. 2 rotating rod; 219, diagonal support plate; 3, pushing mechanism; 31, connecting seat; 32, cylinder; 33, movable plate; 34, slide groove; 35, slide rail; 36, guide seat; 37, elliptical plate; 38, special-shaped connecting plate; 4, integrated stamping mechanism; 41, support frame; 42, power system; 43, connector; 44, lower mold; 45, movable plate; 46, upper mold; 47, concave frame seat; 48, guide rod. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] Example 1: Reference Figure 1 - Figure 7 As shown: an integrated stamping forming device for automobile parts, comprising a support table 1, a placing table 11 is fixedly installed at one end of the support table 1, an integrated stamping mechanism 4 is arranged at the upper end of the support table 1, a protective mechanism 2 is arranged at one end of the integrated stamping mechanism 4, and a pushing mechanism 3 is arranged on both sides of the integrated stamping mechanism 4, and the integrated stamping mechanism 4 comprises a support frame 41, a lower mold 44, a movable plate 45 and a concave frame seat 47; The protection mechanism 2 includes a vertical seat 21 and a concave frame plate 22, a connecting plate 23 is fixedly installed at one end of the concave frame plate 22, a tooth plate 24 is fixedly installed on one side of the vertical seat 21, a concave seat 25 is fixedly installed on one side of the concave frame plate 22, a transmission rod 26 is rotatably installed in the middle of the concave seat 25, a swing frame rod 27 is fixedly installed on the outer wall of the transmission rod 26, two groups of movable heads 28 are fixedly installed on the outer wall of the transmission rod 26, a No. 1 rotating rod 29 is rotatably installed through one side of the concave seat 25, a turntable 210 is fixedly installed on the outer wall of the No. 1 rotating rod 29, a No. 1 synchronous wheel 211 is fixedly installed on the outer wall of the No. 1 rotating rod 29, a vertical rod 212 is fixedly installed in the middle of the two groups of movable heads 28, a No. 2 synchronous wheel 214 is arranged on the other side of the connecting plate 23, and the outer walls of the No. 1 synchronous wheel 211 and the No. 2 synchronous wheel 214 transmit A synchronous belt 213 is installed, a gear 215 is fixedly installed on one end of the second synchronous wheel 214, a slider 216 is slidably installed on the outer wall of the vertical rod 212, a movable rod 217 is welded on one side of the turntable 210, and a second rotating rod 218 is rotatably installed on the other side of the connecting plate 23, and a diagonal support plate 219 is fixedly installed on the other end of the connecting plate 23, one end of the vertical seat 21 is fixed to one side of the concave frame seat 47, the other end of the concave frame plate 22 is fixed to the outer wall of one end of the movable plate 45, the lower end of the vertical seat 21 is fixed to the upper end of the support platform 1, the gear 215 is meshed with the tooth plate 24, and the other end of the movable rod 217 is movably installed inside the slider 216, the second synchronous wheel 214 and the gear 215 are both fixedly installed on the outer wall of the second rotating rod 218, and the lower end of the diagonal support plate 219 is fixed to the upper end of the movable plate 45.

[0021] In this embodiment, by operating the power system 42, the extended end of the power system 42 pushes the movable plate 45 to move downward through the connector 43, and the movable plate 45 drives the upper mold 46 to move toward the lower mold 44, so that the automobile parts material inside the lower mold 44 can be stamped, so that the automobile parts material can be stamped and quickly formed; When the movable plate 45 moves downward, the movable plate 45 drives the connecting plate 23 to move downward together through the concave frame plate 22, and the connecting plate 23 drives the gear 215 to move downward through the second rotating rod 218. Under the meshing cooperation between the gear 215 and the toothed plate 24, the gear 215 will rotate on the outer wall of the toothed plate 24, and the gear 215 drives the second rotating rod 218 to rotate inside the connecting plate 23, and at the same time, it will also drive the second synchronous wheel 214 to rotate. The second synchronous wheel 214 drives the first synchronous wheel 211 to rotate through the synchronous belt 213, and the first synchronous wheel 211 drives the first rotating rod 29 to rotate inside the concave seat 25. At the same time, the first rotating rod 29 drives the turntable 210 to rotate, and the turntable 210 drives the slider 216 to move through the movable rod 217. Since the slider 216 is slidably mounted on the vertical rod The vertical rod 212 slides on the outer wall of the vertical rod 212, so that the slider 216 can only slide up and down on the outer wall of the vertical rod 212, which makes it convenient for the slider 216 to drive the vertical rod 212 to swing back and forth, and the vertical rod 212 drives the transmission rod 26 to move through the two sets of movable heads 28, and the transmission rod 26 rotates inside the concave seat 25. At the same time, the transmission rod 26 drives the swing frame rod 27 to move, and then drives the swing frame rod 27 to swing back and forth in the middle of the concave seat 25, so as to drive the swing frame rod 27 to swing back and forth on one side of the upper mold 46 until the upper mold 46 contacts the lower mold 44, which can protect the operator during stamping, prevent the operator from accidentally contacting the mold area being stamped, and prevent the operator from causing impact on the operator's limbs, so as not to cause harm to the operator, thereby improving safety; By fixing the diagonal support plate 219 on the other side of the connecting plate 23 , the diagonal support plate 219 can support the connecting plate 23 , thereby increasing the firmness between the diagonal support plate 219 and the movable plate 45 .

[0022] Embodiment 2: Figure 1 , Figure 6 and Figure 7 As shown, the pushing mechanism 3 includes a connecting seat 31 and a movable plate 33, cylinders 32 are fixedly installed on both sides of the connecting seat 31, elliptical plates 37 are provided at the protruding ends of the two groups of cylinders 32, and a special-shaped connecting plate 38 is fixedly installed on the other end of the elliptical plate 37, and two groups of slide grooves 34 are provided at the lower end of the movable plate 33, and slide rails 35 are slidably installed inside the two groups of slide grooves 34, and guide seats 36 are slidably installed at the protruding ends of the two groups of cylinders 32, and the lower ends of the two groups of slide rails 35 are fixed to the upper ends of the support platform 1 and the placing platform 11, the upper end of the movable plate 33 is fixed to the lower end of the lower mold 44, and the other end of the special-shaped connecting plate 38 is fixed to the outer wall of the lower mold 44, one end of the two groups of guide seats 36 are respectively fixed to the two sides of the support frame 41, one end of the connecting seat 31 is fixed to the other end of the support frame 41, and the outer walls of the two groups of cylinders 32 are respectively fixed to the two sides of the support frame 41.

[0023] In this embodiment, by synchronously starting the two groups of cylinders 32, the extended ends of the two groups of cylinders 32 push the elliptical plate 37 to move, and the elliptical plate 37 pushes the lower mold 44 to move through the special-shaped connecting plate 38, and the lower mold 44 drives the moving plate 33 to move together, so that the lower mold 44 can be moved from the upper end of the support table 1 to the upper end of the placement table 11, so that the lower mold 44 can be moved away from under the upper mold 46, which is convenient for the staff to take out the material inside the lower mold 44, thereby improving safety; When the moving plate 33 moves, the moving plate 33 slides on the outer walls of the two sets of slide rails 35 through the two sets of slide grooves 34, which can guide the moving plate 33, thereby increasing the stability of the moving plate 33 when moving; The two sets of guide seats 36 are provided so that when the extended ends of the two sets of cylinders 32 are extended or retracted, the extended ends of the two sets of cylinders 32 slide inside the two sets of guide seats 36 respectively, thereby increasing the stability of the extended ends of the cylinders 32 .

[0024] Embodiment 3: Figure 1 , Figure 2 and Figure 7 As shown, the integrated stamping mechanism 4 includes a support frame 41, a lower mold 44, a movable plate 45 and a concave frame seat 47. The upper end of the support frame 41 is fixedly installed with a power system 42, and a connecting head 43 is slidably installed inside the support frame 41. The lower end of the movable plate 45 is fixedly installed with an upper mold 46. Guide rods 48 are slidably installed inside the movable plate 45 and near the four corners. The upper ends of the four groups of guide rods 48 are fixed to the lower end of the concave frame seat 47, the upper end of the connecting head 43 is fixed to the protruding end of the power system 42, the inner wall of the concave frame seat 47 is fixed to the outer wall of the support frame 41, the lower end of the support frame 41 is fixed to the upper end of the support platform 1, and the upper end of the movable plate 45 is fixed to the lower end of the connecting head 43.

[0025] In this embodiment, four groups of guide rods 48 are slidably installed inside the movable plate 45, and the upper ends of the four groups of guide rods 48 are fixed to the lower end of the concave frame 47. When the movable plate 45 moves downward, the movable plate 45 will slide downward on the outer wall of the four groups of guide rods 48, and then the movable plate 45 can be guided, thereby improving the stability of the upper mold 46 during stamping.

[0026] The working principle of the present invention is as follows: when in use, first, by placing the automobile parts material into the lower mold 44, and then by operating the power system 42, the extended end of the power system 42 pushes the movable plate 45 to move downward through the connecting head 43, and the movable plate 45 drives the upper mold 46 to move toward the lower mold 44, so that the automobile parts material inside the lower mold 44 can be stamped. Then, when the movable plate 45 moves downward, the movable plate 45 drives the connecting plate 23 to move downward together through the concave frame plate 22, and the connecting plate 23 drives the gear 2 through the second rotating rod 218. 15 moves downward, and under the meshing cooperation between the gear 215 and the toothed plate 24, the gear 215 will rotate on the outer wall of the toothed plate 24, and the gear 215 drives the second rotating rod 218 to rotate inside the connecting plate 23, and at the same time drives the second synchronous wheel 214 to rotate, the second synchronous wheel 214 drives the first synchronous wheel 211 to rotate through the synchronous belt 213, the first synchronous wheel 211 drives the first rotating rod 29 to rotate inside the concave seat 25, and at the same time the first rotating rod 29 drives the rotating disk 210 to rotate, and the rotating disk 210 drives the slider 216 to move through the movable rod 217. The block 216 is slidably mounted on the outer wall of the vertical rod 212, so that the slider 216 can only slide up and down on the outer wall of the vertical rod 212, so that the slider 216 can drive the vertical rod 212 to swing back and forth, and the vertical rod 212 drives the transmission rod 26 to move through the two sets of movable heads 28, and the transmission rod 26 rotates inside the concave seat 25. At the same time, the transmission rod 26 drives the swing frame rod 27 to move, and then the swing frame rod 27 can be driven to swing back and forth in the middle of the concave seat 25, so that the swing frame rod 27 can be driven to swing back and forth on one side of the upper mold 46 until the upper mold 46 and the lower mold are aligned. The contact between the two sets of cylinders 32 and the lower die 44 can protect the operator during stamping and prevent the operator from accidentally contacting the die area being stamped. Finally, the two sets of cylinders 32 are started synchronously. The protruding ends of the two sets of cylinders 32 push the elliptical plate 37 to move. The elliptical plate 37 pushes the lower die 44 to move through the special-shaped connecting plate 38. The lower die 44 drives the moving plate 33 to move together, and then the lower die 44 can be moved from the upper end of the support table 1 to the upper end of the placement table 11, and the lower die 44 can be moved away from under the upper die 46, so that the staff can take out the material inside the lower die 44 conveniently.

[0027] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An integrated stamping and forming device for automobile parts, comprising a support table (1), characterized in that: A placing table (11) is fixedly mounted on one end of the support platform (1), an integrated punching mechanism (4) is arranged on the upper end of the support platform (1), a protection mechanism (2) is arranged on one end of the integrated punching mechanism (4), pushing mechanisms (3) are arranged on both sides of the integrated punching mechanism (4), and the integrated punching mechanism (4) comprises a support frame (41), a lower mold (44), a movable plate (45) and a concave frame seat (47); The protection mechanism (2) comprises a vertical seat (21) and a concave frame plate (22), a connecting plate (23) being fixedly mounted on one end of the concave frame plate (22), a tooth plate (24) being fixedly mounted on one side of the vertical seat (21), a concave seat (25) being fixedly mounted on one side of the concave frame plate (22), a transmission rod (26) being rotatably mounted in the middle of the concave seat (25), a swinging frame rod (27) being fixedly mounted on the outer wall of the transmission rod (26), two groups of movable heads (28) being fixedly mounted on the outer wall of the transmission rod (26), a No. 1 rotating rod (29) being rotatably mounted on one side of the concave seat (25), and a rotating disk (21) being fixedly mounted on the outer wall of the No. 1 rotating rod (29). 0), a first synchronous wheel (211) is fixedly mounted on the outer wall of the first rotating rod (29), a vertical rod (212) is fixedly mounted in the middle of the two sets of movable heads (28), a second synchronous wheel (214) is arranged on the other side of the connecting plate (23), a synchronous belt (213) is installed on the outer walls of the first synchronous wheel (211) and the second synchronous wheel (214), a gear (215) is fixedly mounted on one end of the second synchronous wheel (214), a slider (216) is slidably mounted on the outer wall of the vertical rod (212), a movable rod (217) is welded on one side of the rotating disk (210), and a second rotating rod (218) is rotatably mounted on the other side of the connecting plate (23).

2. The integrated stamping and forming equipment for automobile parts according to claim 1, characterized in that: The pushing mechanism (3) comprises a connecting seat (31) and a moving plate (33), cylinders (32) are fixedly mounted on both sides of the connecting seat (31), two groups of elliptical plates (37) extend out of the cylinders (32), and a special-shaped connecting plate (38) is fixedly mounted on the other end of the elliptical plates (37).

3. The integrated stamping and forming equipment for automobile parts according to claim 1, characterized in that: The other end of the connecting plate (23) is fixedly mounted with a diagonal support plate (219), one end of the vertical seat (21) is fixed to one side of the concave frame seat (47), the other end of the concave frame plate (22) is fixed to an outer wall of one end of the movable plate (45), the lower end of the vertical seat (21) is fixed to the upper end of the support platform (1), and the gear (215) is meshed with the toothed plate (24).

4. The integrated stamping and forming equipment for automobile parts according to claim 3, characterized in that: The other end of the movable rod (217) is movably mounted inside the slider (216), the second synchronous wheel (214) and the gear (215) are both fixedly mounted on the outer wall of the second rotating rod (218), and the lower end of the diagonal support plate (219) is fixed to the upper end of the movable plate (45).

5. The integrated stamping and forming equipment for automobile parts according to claim 1, characterized in that: A power system (42) is fixedly mounted on the upper end of the support frame (41), a connector (43) is slidably mounted inside the support frame (41), an upper mold (46) is fixedly mounted on the lower end of the movable plate (45), and guide rods (48) are slidably mounted inside the movable plate (45) and near the four corners.

6. The integrated stamping and forming equipment for automobile parts according to claim 2, characterized in that: Two groups of slide grooves (34) are provided at the lower end of the movable plate (33), and slide rails (35) are slidably mounted inside the two groups of slide grooves (34). Guide seats (36) are slidably mounted on the extended ends of the two groups of cylinders (32).

7. The integrated stamping and forming equipment for automobile parts according to claim 5, characterized in that: The upper ends of the four groups of guide rods (48) are fixed to the lower end of the concave bracket (47), and the upper end of the connecting head (43) is fixed to the extended end of the power system (42).

8. The integrated stamping and forming equipment for automobile parts according to claim 6, characterized in that: The lower ends of the two groups of slide rails (35) are fixed to the upper ends of the support platform (1) and the placement platform (11), the upper end of the movable plate (33) is fixed to the lower end of the lower mold (44), and the other end of the special-shaped connecting plate (38) is fixed to the outer wall of the lower mold (44).

9. The integrated stamping and forming equipment for automobile parts according to claim 7, characterized in that: The inner wall of the concave frame seat (47) is fixed to the outer wall of the support frame (41), the lower end of the support frame (41) is fixed to the upper end of the support platform (1), and the upper end of the movable plate (45) is fixed to the lower end of the connecting head (43).

10. The integrated stamping and forming equipment for automobile parts according to claim 8, characterized in that: One end of the two groups of guide seats (36) are respectively fixed to two sides of the support frame (41), one end of the connecting seat (31) is fixed to the other end of the support frame (41), and the outer walls of the two groups of cylinders (32) are respectively fixed to two sides of the support frame (41).

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