Fluid grinding process
Through the combination of automated or manual grinding devices and fluid grinding devices, the product can be driven in rotation and rotation and the air blowing components to achieve dust-free polishing, which solves the problems of low efficiency and unstable quality of traditional fluid grinding machines, and improves the special curved surface products Polishing efficiency and quality.
Patent Information
- Application Number
- CN202411399699.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-10-09
AI Technical Summary
Traditional fluid grinders are inefficient and unstable in handling special-shaped curved surface products, making it difficult to meet high surface treatment requirements.
Automatic or manual grinding devices are used in combination with fluid grinding devices that move opposite or opposite sides, which drives the product to friction with the abrasive while rotating and rotating, and achieves dust-free polishing and cleaning through blowing components.
It improves grinding efficiency and quality, achieves efficient polishing of special-shaped curved surface products, and has better dust-free process and air-blowing cleaning effect.
Smart Images

Figure CN119238221A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of grinding processing, and in particular to a fluid grinding process. Background Art
[0002] In traditional technology, the surface polishing of smart wearable metal accessories such as smart watches, mobile phone metal casings, jewelry, glasses frames, etc. is generally done by manual polishing. This process has many defects, such as low polishing efficiency, inability to handle relatively small surface locations, poor stability and consistency of polishing quality, and is limited by the skills and proficiency of the operators. In order to make the surface smooth enough to meet the requirements, the processing is usually carried out by coarse grinding with a robot, and then fine grinding with a fluid grinder.
[0003] The fluid grinding machine uses the high-speed collision between the fluid abrasive and the workpiece surface, so that the fluid abrasive has a grinding effect on the workpiece surface. Compared with the traditional manual polishing method, it has indeed made great progress. However, the existing polishing machines rotate in the same direction and the grinding efficiency is still low. It generally takes 1 to 6 hours to grind a special-shaped curved surface product. At the same time, its grinding quality is limited and it is difficult to meet higher surface treatment requirements. Summary of the invention
[0004] In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by the present invention is to provide a fluid grinding process.
[0005] In order to solve the above technical problems, a technical solution adopted by the present invention is: to provide a fluid grinding process, to perform surface processing on a product by means of an automatic or manual grinding device and a fluid grinding device, the fluid grinding device comprises a grinding mechanism and an abrasive barrel that move toward or away from each other, the grinding mechanism comprises a second driving mechanism that can drive the product to simultaneously perform revolution and rotation, the abrasive barrel is used to hold abrasive, and the process comprises the following steps:
[0006] S100: placing the product to be polished on the jig, and polishing the surface of the product using an automated or manual polishing device; wherein the product has an upper end face, a side face, and a lower end face, and the automated or manual polishing device polishes the upper end face, the side face, and the lower end face of the product respectively, and when polishing each surface, the automated or manual polishing device is in a clockwise or counterclockwise direction;
[0007] S200: removing the product from the jig and placing it into the fluid grinding device, fixing the product on the grinding mechanism and moving the grinding mechanism and the abrasive barrel towards each other, so that the product extends into the abrasive barrel, and the second driving mechanism drives the product to rotate to generate friction with the abrasive.
[0008] Furthermore, the jig includes a base and a support portion arranged at the upper end of the base, the support portion is composed of an upper first division and a lower second division, the first division matches the inner circumferential wall of the product, and the outer diameter of the second division is larger than the outer diameter of the first division and smaller than the outer diameter of the product; in step S100, when the product to be polished is placed on the jig, the lower end of the product is placed on the upper end surface of the second division, and the inner wall surface of the product is in contact with the outer wall surface of the first division.
[0009] Furthermore, the grinding mechanism also includes a flat plate, a turntable and a rotating shaft vertically arranged on the lower end surface of the turntable for placing the product to be processed, the turntable is rotatably arranged on the flat plate, and the second driving mechanism is arranged between the turntable and the flat plate; in step S200, the product is fixed on the rotating shaft, and the grinding mechanism and the abrasive barrel are moved toward each other so that the product on the rotating shaft contacts the abrasive in the abrasive barrel, the second driving mechanism drives the turntable to rotate so that the rotating shaft revolves around the center of the turntable, and at the same time, the second driving mechanism drives the rotating shaft to rotate so that the product rotates while revolving.
[0010] Furthermore, the second driving mechanism includes a first gear, a second gear and a second motor, the first gear is fixedly mounted on the lower end surface of the plate, the second motor is arranged on the upper end surface of the plate at a position corresponding to the axis of the first gear, the output shaft of the second motor downwardly penetrates the plate and the first gear and is connected to the turntable, the rotating shaft has a plurality of shafts distributed around the axis of the first gear, each of the rotating shafts is rotatably connected to the turntable and upwardly penetrates the turntable, the second gear has a plurality of shafts corresponding to the rotating shafts, each of the second gears is respectively fixedly mounted on the upper end of one of the rotating shafts, and each of the second gears is meshed and matched with the first gear; in step S200, the second motor rotates to drive the turntable to rotate, the plurality of rotating shafts revolve around the center of the turntable, and at the same time, the rotating shaft rotates under the cooperation of the first gear and the second gear, so that the product on the rotating shaft is fully rubbed with the abrasive.
[0011] Furthermore, the fluid grinding device also includes a frame, the frame includes an operating table, a support rod and a top plate, the support rod is vertically arranged on the upper end surface of the operating table, and the top plate is horizontally arranged on the upper end of the support rod; the abrasive barrel is arranged on the operating table, and the grinding mechanism is installed on the support rod through a first driving assembly and moves close to or away from the abrasive barrel;
[0012] The first driving mechanism includes a screw and a first motor, the screw is vertically arranged between the operating table and the top plate and can rotate relative to the operating table and the top plate, the first motor is arranged on the operating table, the output shaft of the first motor extends out and is drivingly connected to the screw, the plate is threadedly connected to the screw and the plate is slidingly connected to the support rod; in step S200, the first motor drives the screw to rotate, so that the plate moves up and down to realize the movement of the polishing mechanism, drive the product to move back and forth up and down, and polish the product in the vertical direction.
[0013] Furthermore, the fluid grinding device also includes a blowing assembly arranged between the grinding mechanism and the abrasive mechanism, the upper end surface of the operating table is concave downward to form a cavity, the cavity includes a first cavity, the inner diameter of the first cavity matches the outer diameter of the abrasive barrel so that the abrasive barrel can be placed therein; the cavity also includes a second cavity, the second cavity is formed by the inner wall of the first cavity being concave radially outward, the second cavity is located at one end of the first cavity close to the grinding mechanism, the blowing assembly is arranged in the second cavity, and the process further includes the following steps:
[0014] S300: The grinding mechanism and the abrasive barrel move in opposite directions to take out the product. During the movement, the air blowing component sprays air to the product to clean the surface of the product.
[0015] Furthermore, the blowing assembly includes a plurality of fans and a third driving mechanism, and the plurality of fans are driven by the third driving mechanism to rotate around the polishing mechanism; in step S300, the plurality of fans rotate to perform jet cleaning on the product.
[0016] Furthermore, the third driving mechanism includes a rotating ring, a third gear and a fourth gear, the rotating ring matches the second cavity and is rotatably arranged in the second cavity, a plurality of the fans are arranged on the rotating ring, the first motor is arranged in the operating table and the driving shaft of the first motor extends upward and is connected to the screw transmission, the third gear is arranged on the driving shaft of the first motor, the fourth gear and the third gear are located in the same plane and mesh with the third gear, a plurality of convex teeth are arranged on the outer periphery of the rotating ring, and a plurality of the convex teeth are meshed with the fourth gear.
[0017] Furthermore, the inner circumferential wall of the rotating ring is radially recessed to form a groove for installing the fan, and the lateral sides of the fan are rotatably connected to the lateral side walls of the groove; in step S300, the pitch angle of the fan can be changed to spray cleaning products from different angles.
[0018] Furthermore, it also includes a controller that is signal-connected to the first motor, the fan, and the second motor.
[0019] A fluid grinding device of the present invention has at least the following beneficial effects: first rough grinding with a manipulator, and then fine grinding with a fluid grinding device, the fluid grinding device can control the rotating shaft to drive the product to revolve and rotate at the same time to make the movement trajectory of the product curved, the vibration of the abrasive barrel and the curved movement of the product can make the abrasive present an eddy current state, so that the product and the abrasive have strong friction to achieve the effect of polishing the product; and the process is dust-free polishing, the product after grinding can be cleaned by blowing air with a fan, the fluid grinding device in this process is also provided with a blowing component, the fan in the blowing component can change the pitch angle as the product moves up and down, and a number of fans can rotate around the product, so that the product can be blown without dead ends, achieving a better cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0021] Figure 1 It is a structural schematic diagram of a rough grinding device in one embodiment of a fluid grinding process of the present invention;
[0022] Figure 2 A schematic diagram of the structure of a jig and a product in one embodiment of a fluid grinding process of the present invention;
[0023] Figure 3 It is a schematic diagram of the structure of a jig in one embodiment of a fluid grinding process of the present invention;
[0024] Figure 4 A schematic diagram of the structure of a fluid grinding device in one embodiment of a fluid grinding process of the present invention Figure 1 ;
[0025] Figure 5 It is a structural schematic diagram of an operating table in one embodiment of a fluid grinding process of the present invention;
[0026] Figure 6 A schematic diagram of the structure of a fluid grinding device in one embodiment of a fluid grinding process of the present invention Figure 2 ;
[0027] Figure 7 It is a structural schematic diagram of a second driving mechanism in one embodiment of a fluid grinding process of the present invention;
[0028] Figure 8 A partial cross-sectional view of an operating table in one embodiment of a fluid grinding process of the present invention;
[0029] Fig. 9This is a schematic structural diagram of a rotating ring, a fan and convex teeth in one embodiment of a fluid grinding process of the present invention;
[0030] Fig.10 A schematic diagram of a partial structure of a fluid grinding device in one embodiment of a fluid grinding process of the present invention;
[0031] Fig.11 for Fig.10 Schematic diagram of the local structure at A in the middle;
[0032] Fig.12 for Fig.10 Schematic diagram of the local structure at point B.
[0033] The meanings of the symbols in the accompanying drawings are:
[0034] Product 1, rough grinding device 2, fixture 21, base 211, first subsection 212, second subsection 213, manipulator 22, grinding block 221, cooling assembly 23, water pipe 231, hose 232, receiving groove 233, bucket 234, fluid grinding device 3, frame 31, operating table 311, support rod 312, top plate 313, first cavity 314, second cavity 315, grinding mechanism 32, plate 321, Turntable 322, rotating shaft 323, first gear 324, second gear 325, second motor 326, first driving mechanism 33, screw 331, first motor 332, abrasive barrel 34, blowing assembly 35, fan 351, rotating ring 352, annular groove 3521, third gear 353, fourth gear 354, convex tooth 355, slider 356, air pipe 357, annular airbag 358, magnet 359, controller 4. DETAILED DESCRIPTION
[0035] The present invention will be further described below in conjunction with the accompanying drawings.
[0036] In order to explain the structure of the present invention more clearly, the product in this embodiment is described first. Product 1 in this embodiment is an outer metal frame of a smart wearable (VR / MR), which is an annular, special-shaped curved structure that matches the human face, and has an upper end face, a side face, and a lower end face, wherein the side face is an outwardly convex arc shape, please refer to Figure 2 The product 1 is placed on the fixture 21, and is roughly ground by an automatic or manual grinding device, and then placed in the fluid grinding device 3 for fine grinding.
[0037] A fluid grinding process of the present invention performs surface processing on a product 1 through an automatic or manual grinding device and a fluid grinding device 3. The automatic or manual grinding device is used to perform rough grinding on the product, so it is referred to as a rough grinding device 2 below. The rough grinding device 2 can be automatic grinding or manual grinding. If it is manual grinding, the worker uses a handheld grinding tool to perform surface processing on the product. In the embodiment shown, the rough grinding device 2 is in the form of automatic grinding. Please refer to Figure 1 , Figure 2 and Figure 3 The rough grinding device 2 includes a jig 21 for placing the product 1, a manipulator 22 and a cooling assembly 23. The jig 21 includes a base 211 and a support portion arranged at the upper end of the base 211. The support portion includes a first division 212 at the upper part and a second division 213 at the lower part. The shape of the first division 212 matches the shape of the product 1 for matching, and the outer diameter of the second division 213 is larger than the outer diameter of the first division 212 and smaller than the outer diameter of the product 1. A grinding block 221 for grinding the product 1 is provided at the end of the manipulator 22. The manipulator 22 is a relatively mature prior art, so it will not be described in detail here. The cooling assembly 23 includes a water pipe 231 connected to an external water source, and a hose 232 is provided between the water pipe 231 and the manipulator 22. One end of the hose 232 is connected to the water pipe 231, and the other end extends to the grinding end of the manipulator 22. When the manipulator 22 grinds the product 1, the hose 232 pours water to the end of the manipulator 22 to cool it. The cooling assembly 23 also includes a receiving groove 233 and a water bucket 234. The fixture 21 is arranged in the receiving groove 233. The water bucket 234 is arranged below the receiving groove 233 and is connected to the inside of the receiving groove 233 through a short tube.
[0038] Please refer to Figure 4 The fluid grinding device 3 includes a frame 31, a grinding mechanism 32, a first driving mechanism 33 for driving the grinding mechanism 32, and an abrasive barrel 34. The abrasive barrel 34 is arranged on the frame 31, and a vibration motor (not shown in the figure) is arranged at the lower end of the abrasive barrel 34. The output shaft of the vibration motor is in driving connection with the abrasive barrel 34 to drive the abrasive barrel 34 to vibrate. The grinding mechanism 32 is arranged on the frame 31 through the first driving mechanism 33. Under the drive of the first driving mechanism 33, the grinding mechanism 32 can move toward or away from the abrasive barrel 34.
[0039] The frame 31 includes an operating table 311, a support rod 312 and a top plate 313. The upper end surface of the operating table 311 is concave downward to form a cavity, and the cavity includes a first cavity 314 and a second cavity 315. Please refer to Figure 5. The inner diameter of the first cavity 314 matches the outer diameter of the abrasive barrel 34 so that the abrasive barrel 34 can be placed inside. The second cavity 315 is formed by the inner wall of the first cavity 314 being recessed radially outward. The second cavity 315 is located at the upper end of the first cavity 314. There are two support rods 312, and the two support rods 312 are respectively arranged at two diagonal positions of the upper end surface of the rectangular operating table 311. The top plate 313 is horizontally arranged at the upper ends of the two support rods 312. The abrasive barrel 34 is arranged on the operating table 311. Specifically, the abrasive barrel 34 is arranged in the first cavity 314. When the abrasive barrel 34 is completely placed in the first cavity 314, the abrasive barrel 34 does not block the second cavity 315.
[0040] Please refer to Figure 6 The grinding mechanism 32 includes a flat plate 321, a rotating disk 322, and a rotating shaft 323 vertically arranged at the lower end surface of the rotating disk 322 for placing the product 1 to be processed, and also includes a second driving mechanism that can drive the product 1 to rotate while revolving. The flat plate 321 is horizontally arranged below the top plate 313, and the rotating disk 322 is circular and rotatably arranged at the lower end surface of the flat plate 321. The connection between the rotating disk 322 and the flat plate 321 is the axis of the rotating disk 322. The axis of the rotating disk 322 and the axis of the abrasive barrel 34 and the first cavity 314 and the second cavity 315 are located on the same vertical axis. There are several rotating shafts 323, and several rotating shafts 323 are evenly spaced on the lower end surface of the turntable 322 with the axis of the turntable 322 as the center. Each rotating shaft 323 is vertically arranged, and each rotating shaft 323 can rotate around its own axis relative to the turntable 322. Each rotating shaft 323 is provided with a protrusion matching the product 1 (not shown in the figure, the shape of the protrusion refers to the operating table 311) for the product 1 to be placed thereon. Each rotating shaft 323 has a plurality of protrusions evenly spaced in a circle, so that a plurality of products 1 can be placed on each rotating shaft 323. Please refer to Figure 7The second driving mechanism is disposed between the rotating disk 322 and the flat plate 321, and includes a first gear 324, a second gear 325, and a second motor 326. The first gear 324 is fixedly disposed on the lower end surface of the flat plate 321, and the first gear 324 is disposed concentrically with the rotating disk 322. The second motor 326 is disposed on the upper end surface of the flat plate 321 at a position corresponding to the axis of the first gear 324, and the output shaft of the second motor 326 passes through the flat plate 321 and the first gear 324 downwardly and is transmission-connected at the center position of the rotating disk 322. The second gear 325 has a plurality of corresponding rotating shafts 323, and each rotating shaft 323 is rotationally connected to the rotating disk 322 and passes through the rotating disk 322 upwardly and is fixedly connected to a second gear 325.
[0041] Please refer to Figure 6 and Figure 8 , there are two groups of the first driving mechanism 33, and the two groups of the first driving mechanism 33 are arranged at two diagonal positions on the operating table 311 where the support rod 312 is not arranged. Each of the first driving mechanisms 33 includes a screw rod 331 and a first motor 332. The screw rod 331 is rotatably arranged between the operating table 311 and the top plate 313 and can rotate relative to the operating table 311 and the top plate 313. The first motor 332 is arranged in the operating table 311, and the driving shaft of the first motor 332 extends upward and is transmission-connected with the screw rod 331. The flat plate 321 is threadedly connected to the screw rod 331, and the flat plate 321 is slidably connected to the support rod 312.
[0042] Please refer to Figures 9 to 12The fluid grinding device 3 further includes an air blowing assembly 35 disposed between the grinding mechanism 32 and the abrasive mechanism. The air blowing assembly 35 is disposed in the second cavity 315 and includes a plurality of fans 351 and a third driving mechanism. The plurality of fans 351 rotate around the grinding mechanism 32 under the drive of the third driving mechanism. The rotating ring 352 matches the second cavity 315 and is rotatably disposed in the second cavity 315. The inner circumferential wall of the rotating ring 352 is radially recessed to form a groove for installing the fans 351. The plurality of grooves are uniformly spaced along the circumference of the rotating ring 352. The fans 351 have a plurality of corresponding grooves, and each fan 351 is installed in one of the grooves. The lateral sides of each fan 351 are rotatably connected to the lateral side walls of the groove, so that the fan 351 can change the pitch angle. At the same time, a coil spring is provided at the connection between each fan and the groove. The air outlets of the fan 351 are all aligned with the space enclosed by the rotating ring 352, that is, aligned with the grinding mechanism 32. The third driving mechanism includes a rotating ring 352, a third gear 353 and a fourth gear 354. The third gear 353 is arranged on the driving shaft of the first motor 332. The fourth gear 354 and the third gear 353 are located in the same plane and mesh with the third gear 353. The outer periphery of the rotating ring 352 is provided with a plurality of convex teeth 355, and the plurality of convex teeth 355 mesh with the fourth gear 354.
[0043] The blowing assembly 35 also includes a fourth driving assembly capable of changing the pitch angles of the plurality of fans 351. The fourth driving assembly is disposed between the rotating ring 352 and one of the support rods 312, and includes a slider 356, an air pipe 357, and an annular airbag 358. The support rod 312 is hollow inside, the slider 356 is sealed and slides inside the support rod 312, and a through hole is vertically opened at the center of the slider 356, and the slider 356 is made of metal. An annular magnet 359 is provided at a position of the flat plate 321 corresponding to the outer periphery of the support rod 312. A third cavity is provided at a position of the operating table 311 corresponding to the upper part of the second cavity, and the third cavity is annular and coaxial with the second cavity. The third cavity is penetrated downward to communicate with the second cavity. The annular airbag 358 is disposed in the third cavity, and an annular groove 3521 is provided at a position of the rotating ring 352 corresponding to the annular airbag 358, and the annular groove 3521 is communicated with a plurality of the grooves. The air pipe 357 is located in the operating table 311 , and one end of the air pipe 357 extends into the support rod 312 and is fixedly connected to the lower end of the slider 356 , while the air pipe 357 is communicated with the through hole. The other end of the air pipe 357 extends into the third cavity and is communicated with the annular airbag 358 .
[0044] The operating table 311 is further provided with a controller 4 , and the controller 4 is signal-connected with the first motor 332 , the second motor 326 , and the plurality of fans 351 .
[0045] A fluid grinding process of the present invention, grinding the product 1 by the above-mentioned rough grinding device 2 and the fluid grinding device 3, comprises the following steps:
[0046] S100: placing the product 1 to be polished on the fixture 21, and using the manipulator 22 to polish the surface of the product 1; wherein the product 1 has an upper end surface, a side surface and a lower end surface, and the manipulator 22 polishes the upper end surface, the side surface and the lower end surface of the product 1 respectively, and when polishing each surface, the manipulator 22 is in a clockwise or counterclockwise direction;
[0047] S200: removing the product 1 from the fixture 21 and placing it into the fluid grinding device 3, fixing the product 1 on the grinding mechanism 32 and moving the grinding mechanism 32 and the abrasive barrel 34 toward each other, so that the product 1 extends into the abrasive barrel 34, the second driving mechanism drives the product 1 to rotate to generate friction with the abrasive, and the first driving mechanism 33 drives the product 1 to move up and down continuously, so as to polish the product 1 in the vertical direction;
[0048] S300 : the grinding mechanism 32 and the abrasive barrel 34 move in opposite directions to take out the product 1 . During the movement, the blowing component 35 sprays air to the product 1 to clean the surface of the product 1 .
[0049] The working method of one embodiment of a fluid grinding process of the present invention is as follows: In step S100, the product 1 to be ground (hereinafter referred to as product 1) is first placed on the fixture 21, specifically, on the support portion, so that the lateral sides and the upper end of the second sub-portion 213 provide support for the lateral side edges of the product 1, and the first sub-portion 212 is supported inside the product 1, please refer to Figure 2 . Drive the manipulator 22 to move to drive the grinding block 221 to grind the product 1. When grinding, the upper end face, the side face, and the lower end face are grinded in sequence. When grinding each face, the manipulator 22 drives the grinding block 221 to grind around the outline of the product 1 in a clockwise direction or a counterclockwise direction. The three grindings of upper, middle, and lower are intended to remove the knife marks on the surface of the product 1 (the knife marks are left by the previous processing step). During the grinding process, water from an external water source flows to the manipulator 22 through the water pipe 231 and the hose 232, cools down the grinding block 221 and the product 1, and can also wash away the debris ground off the product 1. The water then falls into the receiving groove 233, and then flows into the water bucket 234 through the short pipe.
[0050] In step S200, the product 1 is fixed on the rotating shaft 323 through the protrusion, the first motor 332 is driven to rotate forward, and the screw rod 331 is driven to rotate forward. Under the limit cooperation of the support rod 312 on the flat plate 321, the flat plate 321 moves downward with the rotation of the screw rod 331 until the rotating shaft 323 extends into the abrasive barrel 34, so that the product 1 is buried in the abrasive of the abrasive barrel 34. The second motor 326 is started, and the second motor 326 drives the rotating disk 322 to rotate, and the rotating disk 322 drives the plurality of rotating shafts 323 to perform orbital motion around the axis of the rotating disk 322. At the same time, under the meshing matching of the first gear 324 and the second gear 325, the plurality of rotating shafts 323 simultaneously rotate, so that the product 1 can be more fully in contact with the abrasive. During polishing, the first driving mechanism 33 drives the product 1 to move back and forth up and down to polish the dead angle of the product 1 and the upper and lower surfaces of the workpiece, thereby achieving a 1360-degree polishing function without dead angles for the product.
[0051] In step S300, the product 1 is in full contact and friction with the abrasive, and the knife marks on the surface of the product 1 are removed. At this time, the first motor 332 is driven to reverse, driving the screw 331 to reverse, so that the plate 321 moves up until the product 1 leaves the abrasive barrel 34. In the initial state, the fan 351 is tilted downward, that is, the fan 351 blows air diagonally downward. In the process of the plate 321 driving the product 1 to move up, it drives the slider 356 made of metal material to move up in the support rod 312 through the magnet 359. When the slider 356 moves up, the gas inside the support rod 312 located on the upper part of the slider 356 is squeezed, so that part of the gas passes through the air pipe 357 and enters the annular airbag 358. The annular airbag 358 expands and protrudes downward from the third cavity and enters the annular groove 3521, pressing down the rear end of the fan 351, so that the fan 351 gradually rotates from the opening obliquely downward to the horizontal and then to the opening obliquely upward, that is, the air outlet direction of the fan 351 rises as the product 1 rises, ensuring that the wind can always blow on the product 1 and blow at different positions of the product 1 to achieve a better cleaning effect. At the same time, when the first motor 332 rotates, its power is transmitted to the rotating ring 352 through the third gear 353 and the fourth gear 354 to rotate it, and the rotating ring 352 drives a plurality of the fans 351 to rotate, blowing on different directions of the product 1, and achieving a better cleaning effect.
Claims
1. A fluid grinding process, which processes the surface of a product by means of an automated or manual grinding device and a fluid grinding device, characterized in that: The fluid grinding device comprises a grinding mechanism and an abrasive barrel that move toward or away from each other, the grinding mechanism comprises a second driving mechanism that can drive the product to simultaneously perform revolution and rotation, the abrasive barrel is used to hold abrasives, and the process comprises the following steps: S100: placing the product to be polished on the jig, and polishing the surface of the product using an automated or manual polishing device; wherein the product has an upper end face, a side face, and a lower end face, and the automated or manual polishing device polishes the upper end face, the side face, and the lower end face of the product respectively, and when polishing each surface, the automated or manual polishing device is in a clockwise or counterclockwise direction; S200: removing the product from the jig and placing it into the fluid grinding device, fixing the product on the grinding mechanism and moving the grinding mechanism and the abrasive barrel towards each other, so that the product extends into the abrasive barrel, and the second driving mechanism drives the product to rotate to generate friction with the abrasive.
2. The fluid grinding process according to claim 1, characterized in that: The jig includes a base and a support portion arranged at the upper end of the base, the support portion is composed of an upper first division and a lower second division, the first division matches the inner circumferential wall of the product, and the outer diameter of the second division is larger than the outer diameter of the first division and smaller than the outer diameter of the product; in step S100, when the product to be polished is placed on the jig, the lower end of the product is placed on the upper end surface of the second division, and the inner wall surface of the product is in contact with the outer wall surface of the first division.
3. The fluid grinding process according to claim 1, characterized in that: The grinding mechanism also includes a flat plate, a turntable, and a rotating shaft vertically arranged on the lower end surface of the turntable for placing the product to be processed, the turntable is rotatably arranged on the flat plate, and the second driving mechanism is arranged between the turntable and the flat plate; in step S200, the product is fixed on the rotating shaft, and the grinding mechanism and the abrasive barrel are moved toward each other so that the product on the rotating shaft contacts the abrasive in the abrasive barrel, the second driving mechanism drives the turntable to rotate so that the rotating shaft revolves around the center of the turntable, and at the same time, the second driving mechanism drives the rotating shaft to rotate so that the product rotates while revolving.
4. The fluid grinding process according to claim 3, characterized in that: The second driving mechanism includes a first gear, a second gear and a second motor. The first gear is fixed on the lower end surface of the plate, and the second motor is arranged at a position on the upper end surface of the plate corresponding to the axis of the first gear. The output shaft of the second motor passes through the plate and the first gear downward and is connected to the turntable. The rotating shaft has a plurality of shafts distributed around the axis of the first gear, and each of the rotating shafts is rotatably connected to the turntable and passes through the turntable upward. The second gear has a plurality of shafts corresponding to the rotating shafts one by one, and each of the second gears is fixed on the upper end of one of the rotating shafts, and each of the second gears is meshed and matched with the first gear. In step S200, the second motor rotates to drive the turntable to rotate, and the plurality of rotating shafts revolve around the center of the turntable. At the same time, the rotating shaft rotates under the cooperation of the first gear and the second gear, so that the product on the rotating shaft is fully rubbed with the abrasive.
5. The fluid grinding process according to claim 4, characterized in that: The fluid grinding device also includes a frame, which includes an operating table, a support rod and a top plate, wherein the support rod is vertically arranged on the upper end surface of the operating table, and the top plate is horizontally arranged on the upper end of the support rod; the abrasive barrel is arranged on the operating table, and the grinding mechanism is installed on the support rod through a first driving assembly and moves close to or away from the abrasive barrel; The first driving mechanism includes a screw and a first motor, wherein the screw is vertically arranged between the operating table and the top plate and rotates relative to the operating table and the top plate, the first motor is arranged on the operating table, the output shaft of the first motor extends out and is drivingly connected to the screw, the plate is threadedly connected to the screw and the plate is slidingly connected to the support rod; in step S200, the first motor drives the screw to rotate, thereby causing the plate to move up and down to realize the movement of the polishing mechanism, driving the product to move back and forth up and down, and polishing the product in the vertical direction.
6. The fluid grinding process according to claim 5, characterized in that: The fluid grinding device also includes an air blowing assembly arranged between the grinding mechanism and the abrasive mechanism, the upper end surface of the operating table is concave downward to form a cavity, the cavity includes a first cavity, the inner diameter of the first cavity matches the outer diameter of the abrasive barrel so that the abrasive barrel can be placed therein; the cavity also includes a second cavity, the second cavity is formed by the inner wall of the first cavity being concave radially outward, the second cavity is located at one end of the first cavity close to the grinding mechanism, the air blowing assembly is arranged in the second cavity, and the process also includes the following steps: S300: The grinding mechanism and the abrasive barrel move in opposite directions to take out the product. During the movement, the air blowing component sprays air to the product to clean the surface of the product.
7. The fluid grinding process according to claim 6, characterized in that: The blowing assembly includes a plurality of fans and a third driving mechanism, and the plurality of fans are driven by the third driving mechanism to rotate around the polishing mechanism; in step S300, the plurality of fans rotate to perform jet cleaning on the product.
8. The fluid grinding process according to claim 7, characterized in that: The third driving mechanism includes a rotating ring, a third gear and a fourth gear. The rotating ring matches the second cavity and is rotatably arranged in the second cavity. The plurality of fans are arranged on the rotating ring. The first motor is arranged in the operating table and the driving shaft of the first motor extends upward and is connected to the screw rod for transmission. The third gear is arranged on the driving shaft of the first motor. The fourth gear and the third gear are located in the same plane and mesh with the third gear. The outer periphery of the rotating ring is provided with a plurality of convex teeth, and the plurality of convex teeth mesh with the fourth gear.
9. The fluid grinding process according to claim 8, characterized in that: The inner peripheral wall of the rotating ring is radially recessed to form a groove for installing the fan, and the lateral sides of the fan are rotatably connected to the lateral side walls of the groove; in step S300, the pitch angle of the fan can be changed to spray cleaning products from different angles.
10. The fluid grinding process according to claim 9, characterized in that: It also includes a controller that is signal-connected to the first motor, the fan, and the second motor.
Citation Information
Patent Citations
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