Reinforced concrete member formwork inner supporting device and construction method

By designing an adjustable internal support device for reinforced concrete component formwork, the problems of insufficient support of wide-section concrete components and exposed steel heads in traditional construction are solved, precise support and efficient construction are achieved, project quality is improved and treatment costs are saved.

CN119243995APending Publication Date: 2025-01-03MCC TIANGONG GROUP
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Patent Information

Application Number
CN202411314003.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-01-03

AI Technical Summary

Technical Problem

In traditional construction methods, in concrete components with a width of more than 300mm, the inner braces of the mortar are prone to breakage. After the inner braces of the steel bars are removed, the steel bar heads need to be treated, which affects the quality and appearance of the project.

Method used

Design a reinforced concrete component formwork internal support device, including a connecting assembly consisting of a pad, a pad, a long rod and a sleeve. Through the connection pattern and engagement design, it is assembled into an adjustable support device to ensure the accurate cross-sectional dimensions of the formwork, and Avoid exposure of the steel bar head.

Benefits of technology

Accurate support for wide-section concrete components is achieved, avoiding the problem of exposed steel heads, improving construction efficiency and project quality, and saving treatment costs and construction time.

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Abstract

The invention discloses a reinforced concrete member formwork inner supporting device which is arranged in a formwork and comprises a connecting assembly, the connecting assembly comprises a cushion block, a cushion plate, a long rod and a sleeve, the cushion block is arranged on the formwork, the cushion plate is arranged in the cushion block, an extension rod is arranged on the cushion plate, the cushion plate is used for connecting the cushion block and the extension rod, the sleeve is arranged on the extension rod, and the long rod is arranged in the sleeve. A connecting rod is arranged on the sleeve and used for extending the supporting device. According to the internal supporting device for the reinforced concrete member template, through the combined type fine-adjustable internal supporting device of the connecting rods and the cushion blocks, when a wide-section reinforced concrete member template supporting system is installed and reinforced, the internal geometric dimension of the template section can be adjusted and effectively controlled, and the internal geometric dimension of the template section can be effectively controlled while the sectional dimension of a wide-section concrete member is ensured; and the problem that after a steel bar inner supporting rod is adopted for formwork removal in traditional construction, the exposed steel bar head needs to be subjected to re-rusting treatment is solved, the construction efficiency is improved, and the appearance quality treatment cost is saved.
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Description

Technical Field

[0001] The invention relates to the technical field of construction and traffic municipal engineering, and in particular to a reinforced concrete component template internal support device and a construction method. Background Art

[0002] With the continuous development of my country's construction and transportation municipal engineering, the requirements for construction technology and engineering quality are becoming higher and higher. In order to ensure the cross-sectional dimensions of the vertical components of reinforced concrete structures, the traditional construction method is to set mortar internal supports or steel internal supports in the formwork when the formwork is installed and reinforced. Generally, the length of the mortar internal support is 300mm or less. For concrete components wider than 300mm, the mortar internal support is very easy to break during the formwork reinforcement process and cannot meet the internal support requirements; if steel bars are directly used as internal supports, the steel bar heads will be exposed on the concrete surface after the formwork is removed and must be treated to prevent rust, which not only wastes labor and materials, but also affects the visual quality of the concrete surface.

[0003] For concrete components with a width greater than 300mm, how to effectively ensure the width of the concrete section while effectively compensating for the insufficient exposure of the steel bar head caused by the use of traditional steel bar internal supports? We have studied and invented an internal support device and construction method for wide-section reinforced concrete component templates, which innovates on the basis of traditional construction methods and puts forward higher requirements and detailed research directions for our design and construction technicians. Summary of the invention

[0004] The purpose of the present invention is to provide a reinforced concrete member template internal support device to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: a reinforced concrete component template internal support device, the support device is arranged in the template, comprising:

[0006] A connecting assembly, which includes a spacer, a backing plate, a long rod and a sleeve;

[0007] The cushion block is arranged on the template, the cushion plate is arranged in the cushion block, the extension rod is arranged on the cushion plate, the cushion plate is used to connect the cushion block and the extension rod, and the extension rod is provided with the sleeve;

[0008] The sleeve is provided with a connecting rod, which is used to extend the supporting device.

[0009] Preferably, the extension rod and the connecting rod are both provided with connecting lines.

[0010] Preferably, the sleeve is hollow, and the connecting lines are formed in the sleeve.

[0011] Preferably, the connecting lines on the sleeve are engaged with the connecting lines provided on the extension rod and the connecting rod.

[0012] Preferably, the connecting components are at least two groups, and all the connecting components are arranged on the connecting rod.

[0013] A construction method for a reinforced concrete component template internal support device, the steps comprising:

[0014] Processing the connection assembly, connecting the pad and the long rod, providing connection lines on the long rod and the connection rod, and arranging the pad in the pad block;

[0015] Connecting all the connecting components to the connecting rod using the sleeve;

[0016] The assembled support device is arranged in the template, and then concrete is poured in the template to complete the construction operation.

[0017] Preferably, after the supporting device is arranged on the template, the cross-sectional dimensions of the template are accurately corrected, and the correction sleeve, the long rod and the connecting rod are rotated to extend the length of the long rod and the connecting rod.

[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: the reinforced concrete component formwork internal support device, through the combined fine-adjustable formwork internal support device of "connecting rod + pad", can accurately adjust and effectively control the geometric dimensions of the formwork cross section when the wide-section reinforced concrete component formwork support system is installed and reinforced. While ensuring the cross-sectional dimensions of the wide-section concrete component, it avoids the problem of the exposed steel bar heads that need to be treated for rust after the traditional construction uses steel bar internal support rods to remove the formwork, which not only ensures the quality of the project, but also improves the construction efficiency and saves the cost of visual quality processing. In addition, the combined fine-adjustable formwork internal support device of "rebar + concrete pad" of the present invention can be mass-produced in a factory or prefabricated in advance at the construction site, which can save manufacturing costs and construction time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a cross-sectional schematic diagram of a connection assembly according to an embodiment of the present invention;

[0020] Figure 2 It is a front view schematic diagram of a connection assembly according to an embodiment of the present invention;

[0021] Figure 3 A side schematic diagram of a supporting device according to an embodiment of the present invention;

[0022] Figure 4 It is a schematic cross-sectional diagram of an installation of an embodiment of the present invention.

[0023] In the figure:

[0024] 1. Pad 2. Pad 3. Long rod

[0025] 4. Connecting pattern 5. Connecting rod 6. Sleeve

[0026] 7. Concrete 8. Formwork DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] like Figure 1-2 As shown, the present invention provides a technical solution: a support device inside a reinforced concrete component template, the support device is arranged in the template 8, the template 8 is surrounded by a rectangle, and the inner side is used for pouring concrete 7, including: a connecting component, which includes a pad 1, a pad 2, a long rod 3 and a sleeve 6, the pad 1 is arranged on the template 8, the pad 1 is made of poured concrete 7, has a diameter of 50mm and a thickness of 50mm, a pad 2 is provided in the pad 1, the pad 2 has a diameter of 30mm, a thickness of 4mm, and is made of steel plate, an extension rod 3 is provided on the pad 2, the extension rod 3 has a diameter of 20mm and a length of 120mm, one end of which is welded with the pad 2 to form a T-shape, and the other end is processed with a 30mm straight threaded connecting thread head, that is, a connecting thread 4, the pad 2 is used to connect the pad 1 and the extension rod 3, and the extension rod 3 is provided with a sleeve 6, which is a Φ20 steel bar straight threaded connecting sleeve 6.

[0029] like Figure 3-4As shown, a connecting rod 5 is provided on the sleeve 6, and the connecting rod 5 is used to connect the two connecting components through the sleeve 6, which is used to extend the support device. Before using the connecting rod 5, the width dimension of the inner side of the template 8 can be measured to select a suitable length. The diameter of the connecting rod 5 is a 20mm steel bar support rod, and a straight threaded connecting wire head with a length of 30mm is processed at both ends of the support rod. The length of the connecting rod 5 is designed according to the different cross-sectional dimensions of the concrete component. After the required support rod length dimension is calculated, the material is cut and manufactured. The extension rod 3 and the connecting rod 5 are both provided with a connecting groove 4. The connecting groove 4 is a straight threaded connecting wire head at one end of the extension rod 3, and the length is 30mm. m, the sleeve 6 is hollow, and a connecting groove 4 is also provided in the sleeve 6. One half of the sleeve 6 is connected to the connecting groove 4 of the connecting rod 5, and the other half is connected to the connecting groove 4 of the extension rod 3. In this way, the connecting rod 5 and the connecting assembly can be connected to assemble the supporting device. The connecting groove 4 on the sleeve 6 is engaged with the connecting groove 4 provided on the extension rod 3 and the connecting rod 5. The engagement of the connecting groove 4 can ensure that the extension rod 3 and the connecting rod 5 are connected through the sleeve 6. When fine-tuning the size, the sleeve 6 can be rotated to increase the outward extension length by reducing the connection length. There are at least two groups of connecting assemblies, and all connecting assemblies are arranged on the connecting rod 5.

[0030] A construction method for a reinforced concrete component template internal support device, the steps comprising:

[0031] Process the connection assembly, connect the pad 2 and the long rod 3, open the connection groove 4 on the long rod 3 and the connecting rod 5, and set the pad 2 in the pad block 1;

[0032] Connect all the connecting components to the connecting rod 5 with the sleeve 6;

[0033] The assembled support device is set in the template 8, the cross-sectional dimensions of the template 8 are accurately calibrated, the calibration sleeve 6, the long rod 3 and the connecting rod 5 are rotated, and then concrete 7 is poured in the template 8 to complete the construction operation.

[0034] As shown above, this embodiment is a support device inside the formwork of a reinforced concrete member, the support device is arranged in the formwork 8, and includes: a connecting assembly, which includes a pad 1, a pad 2, a long rod 3 and a sleeve 6, the pad 1 is arranged on the formwork 8, the pad 1 is provided with a pad 2, the pad 2 is provided with an extension rod 3, the pad 2 is used to connect the pad 1 and the extension rod 3, the extension rod 3 is provided with a sleeve 6, the sleeve 6 is provided with a connecting rod 5, which is used to extend the support device.

[0035] The pad 2 and the long rod 3 are welded into a T-shaped head, and then the connecting groove 4 is processed and the cast-in-place concrete 7 is poured into the pad 1 using a mold. At the same time, the pad 2 and the long rod 3 are welded into a T-shaped head and buried in the pad 1. After the pad 1 reaches the demolding strength, the concrete 7 pouring mold is removed. After the pad 1 is cured to the designed strength, the end support rod pad 1 of the internal support device is completed, and then the sleeve 6 is connected to the connecting groove 4.

[0036] As shown above, in this embodiment, a connecting rod 5 is provided on the sleeve 6, which is used to extend the supporting device. The sleeve 6 is hollow, and a connecting groove 4 is opened in the sleeve 6. The connecting groove 4 on the sleeve 6 is engaged with the connecting groove 4 opened on the extension rod 3 and the connecting rod 5. There are at least two connecting components, and all the connecting components are arranged on the connecting rod 5.

[0037] At the construction site, according to the inner support length required by the engineering design of the formwork 8, the processed connecting rod 5 is selected, and the sleeve 6 and the connecting assembly are used to assemble and connect them to complete the connection of the support device, and then the support device is assembled on the inner side of the formwork 8, and then concrete is poured in the formwork 8.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A reinforced concrete component template internal support device, the support device is arranged in the template, characterized in that: include: A connecting assembly, which includes a spacer, a backing plate, a long rod and a sleeve; The cushion block is arranged on the template, the cushion plate is arranged in the cushion block, the extension rod is arranged on the cushion plate, the cushion plate is used to connect the cushion block and the extension rod, and the extension rod is provided with the sleeve; The sleeve is provided with a connecting rod, which is used to extend the supporting device.

2. A reinforced concrete member formwork internal support device according to claim 1, characterized in that: The extension rod and the connecting rod are both provided with connecting lines.

3. A reinforced concrete member formwork inner support device according to claim 2, characterized in that: The sleeve is hollow and is also provided with the connecting lines.

4. A reinforced concrete member formwork inner support device according to claim 3, characterized in that: The connecting lines on the sleeve are engaged with the connecting lines on the extension rod and the connecting rod.

5. The reinforced concrete member formwork inner support device according to claim 1, characterized in that: There are at least two groups of connecting components, and all of the connecting components are arranged on the connecting rod.

6. A construction method for a reinforced concrete member formwork inner support device, characterized in that: According to claim 4, the steps include: Processing the connection assembly, connecting the pad and the long rod, providing connection lines on the long rod and the connection rod, and arranging the pad in the pad block; Connecting all the connecting components to the connecting rod using the sleeve; The assembled support device is arranged in the template, and then concrete is poured in the template to complete the construction operation.

7. The construction method of the reinforced concrete member formwork inner support device according to claim 6, characterized in that: After the supporting device is arranged on the template, the cross-sectional dimensions of the template are accurately corrected, and the correction sleeve, the long rod and the connecting rod are rotated to extend the length of the long rod and the connecting rod.