Platform and method for adjusting attitude of main engine of tunnel boring machine
By designing the posture adjustment platform of the main engine of the boring machine, including the main engine platform and translation device, the problem of limited transportation, disassembly, translation and construction posture adjustment of the main engine of the boring machine in the hole is solved, and efficient and convenient construction operations are achieved.
Patent Information
- Application Number
- CN202411782845.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2044-12-06
AI Technical Summary
During the construction of the main tunnel contact channel, the main engine of the boring machine cannot lift the hole, resulting in limited transportation, disassembly, translation and construction posture adjustment in the hole, affecting construction efficiency.
A host attitude adjustment platform for the boring machine is designed, including the host platform and the translation device. The host platform realizes the lifting and lowering of the boring machine host through the lifting drive parts, and adapts to different construction postures through the support assembly and mechanical locking assembly. The translation device realizes short-distance translation of the boring machine main machine through the track slide and the translation drive.
It improves the convenience of transportation and disassembly of the main engine of the oversized piece of boring machine in the hole, realizes rapid translation and multi-angle attitude adjustment, enhances the stability of the construction attitude, and is suitable for efficient construction needs with space limitations.
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Figure CN119244261B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of tunnel engineering, and in particular to a mainframe attitude adjustment platform and method for a tunnel boring machine. Background Art
[0002] With the increasing requirements for the construction efficiency of the connecting passages of large-diameter main tunnels, mechanical construction methods have been rapidly promoted, and the application market for connecting passage tunnel boring machines is broad, but the difficulties in connecting passage construction are also prominent, including the transportation and disassembly of large parts such as the tunnel boring machine host in the main tunnel; the construction conditions of the connecting passage are complex and diverse, etc. Specifically, during the tunneling construction of the connecting passage, the main tunnel space and the box culvert have limited carrying capacity, and the tunnel boring machine host is large in size and heavy in weight, and cannot be hoisted in the tunnel, resulting in extremely limited transportation, disassembly, translation, and construction posture adjustment of the tunnel boring machine host in the tunnel, which in turn affects the tunneling construction efficiency of the connecting passage.
[0003] In summary, there is an urgent need for a tunnel boring machine mainframe attitude adjustment platform with reliable operation, high efficiency, high intelligence, time-saving and labor-saving, and its in-tunnel disassembly and assembly method to solve the problems existing in the prior art. Summary of the invention
[0004] The object of the present invention is to provide a platform and method for adjusting the posture of a main machine of a tunnel boring machine, so as to solve the technical problem that a tunnel boring machine for constructing a main tunnel communication channel in the prior art cannot be hoisted in the tunnel, thereby limiting the transportation, disassembly, translation and construction posture adjustment of the main machine of the tunnel boring machine. The specific technical solution is as follows:
[0005] The present invention provides a tunnel boring machine main engine posture adjustment platform, comprising: a main engine platform, the main engine platform comprising a platform plate, a lifting drive component, a support assembly and a connecting assembly, the platform plate being used for placing the tunnel boring machine main engine; the lifting drive component being telescopically arranged on the platform plate; the support assembly being detachably connected to the platform plate via a connecting assembly, and being used for supporting the platform plate and the tunnel boring machine main engine and the lifting drive component arranged thereon; a translation device, the translation device comprising a supporting base plate, a track slide and a translation drive component, the track slide being slidably mounted on the supporting base plate, and the track slide being used for placing the platform plate; the first end of the translation drive component being detachably connected to the supporting base plate, and the second end of the translation drive component being detachably connected to the platform plate, and the track slide and the tunnel boring machine main engine thereon are driven to slide along the length direction of the supporting base plate through the action of the translation drive component.
[0006] A further improvement of the tunnel boring machine main body posture adjustment platform of the present invention is that the support assembly includes two groups of support frames located on both sides of the tunnel boring machine main body; the connecting assembly includes two groups of connecting parts arranged in a one-to-one correspondence with the support frames, and the support frames are detachably connected to the platform plate through the connecting parts; the track slide is provided with two groups located on both sides of the support bottom plate, and the translation drive includes two groups arranged in a one-to-one correspondence with the track slide.
[0007] A further improvement of the attitude adjustment platform of the tunnel boring machine main body of the present invention is that a group of mechanical locking components are respectively provided on both sides of the platform plate, and the mechanical locking components include a lifting rod, a ball head and a support seat. The lifting rod is fixed to the platform plate, the ball head is located below the platform plate and fixed to the bottom end of the lifting rod, the support seat is movably connected to the ball head, and a spherical groove adapted to the ball head is provided on the support seat.
[0008] A further improvement of the attitude adjustment platform of the tunnel boring machine main body of the present invention is that the lifting rod includes a threaded rod and a threaded plate, the threaded plate is detachably connected to the platform plate, and threaded holes for the threaded rod to pass through are provided on the platform plate and the threaded plate, and the ball head is fixed to the bottom end of the threaded rod.
[0009] A further improvement of the attitude adjustment platform of the main engine of the tunnel boring machine of the present invention is that a clamping plate for limiting the ball head from escaping from the spherical groove is fixed on the support seat.
[0010] A further improvement of the attitude adjustment platform of the main engine of the tunnel boring machine of the present invention is that the lifting drive component includes a driving body and a piston rod, the driving body is fixed on the top surface of the platform plate, the piston rod passes downward through the platform plate to support the lifting of the platform plate, and an opening is opened on the platform plate for the piston rod to pass through.
[0011] A further improvement of the attitude adjustment platform of the tunnel boring machine main body of the present invention is that the support frame includes a crossbeam and two supporting legs, the two supporting legs are respectively supported and fixed on the two ends of the crossbeam, the platform plate is located between the two supporting legs, and one side of the platform plate is detachably connected to the crossbeam through a group of connecting parts.
[0012] A further improvement of the attitude adjustment platform of the main engine of the tunnel boring machine of the present invention is that the connecting part includes a pin shaft, a first ear plate and a second ear plate, the first ear plate is fixed to the top surface of the platform plate, the second ear plate is fixed to the bottom surface of the cross beam, and the first ear plate and the second ear plate are provided with openings for the pin shaft to pass through.
[0013] A further improvement of the attitude adjustment platform of the tunnel boring machine main body of the present invention is that a plurality of first connecting seats are provided on the supporting bottom plate for detachable connection of the first end of the translation driving member, and a second connecting seat is provided on the side of the platform plate for detachable connection of the second end of the translation driving member.
[0014] A further improvement of the attitude adjustment platform for the main engine of the tunnel boring machine of the present invention is that a support track for placing the main engine of the tunnel boring machine is provided on the platform plate.
[0015] The present invention also provides a method for adjusting the posture of a tunnel boring machine mainframe, which comprises the following steps when the tunnel boring machine mainframe is transported in a main tunnel:
[0016] The main machine attitude adjustment platform of the tunnel boring machine as described above is installed in the starting shaft of the main tunnel;
[0017] Place the main engine of the tunnel boring machine on the platform plate;
[0018] The transport vehicle drives to the bottom of the platform plate, extends the lifting drive member to support the transport vehicle, removes the two sets of the connecting members, separates the platform plate from the support frame, moves the support frame to a predetermined position, retracts the lifting drive member, and lowers the platform plate to be placed on the transport vehicle;
[0019] The transport vehicle moves to the predetermined position, the lifting drive member is extended to support the transport vehicle, two sets of the connecting members are installed to connect the platform plate to the support frame, and then the lifting drive member is retracted, and the transport vehicle moves away from under the platform plate;
[0020] Place the translation device under the platform plate, extend the lifting drive member to support the tunnel culvert surface, disassemble the two sets of the connecting members to separate the platform plate from the support frame, remove the support frame, retract the lifting drive member, and lower the platform plate to place it on the track slide;
[0021] The following steps are included when the main machine of the tunnel boring machine moves horizontally in the main tunnel:
[0022] Connecting a first end of the translation driving member to the supporting base plate, and connecting a second end of the translation driving member to the platform plate;
[0023] Extending the translation driving member to make the track slide plate under the platform plate slide on the supporting bottom plate;
[0024] Disconnecting the first end of the translation drive member from the support base plate;
[0025] The translation drive member is retracted to change the position where the first end of the translation drive member is connected to the support base plate.
[0026] The translation driving member is extended again to make the track slide plate under the platform plate slide on the supporting bottom plate until it reaches the target position.
[0027] A further improvement of the method for adjusting the posture of the tunnel boring machine main body of the present invention is that the adjustment steps of the pitch angle of the tunnel boring machine main body include: when the tunneling height of the tunnel boring machine main body needs to be adjusted, first adjust the length of the lifting drive member, and then adjust the length of the lifting rod to the same height; when the tunneling angle of the tunnel boring machine main body needs to be adjusted, adjust the platform plate to the target inclination angle through the lifting drive member, and during this process, the ball head rotates in the spherical groove in the support seat to maintain the target inclination angle for tunneling construction.
[0028] The application of the technical solution of the present invention has the following beneficial effects:
[0029] The platform and method for adjusting the posture of the main engine of the tunnel boring machine of the present invention can realize the lifting and lowering of the main engine of the tunnel boring machine through the main engine platform, so as to facilitate the placement of the main engine of the tunnel boring machine on a transport vehicle for long-distance transportation. The translation device can realize the short-distance translation of the main engine of the tunnel boring machine. The cooperation between the ball head of the mechanical locking assembly and the support seat can adapt to the working conditions of various construction inclination angles of the main engine of the tunnel boring machine, solving the technical problem that the tunnel boring machine for the construction of the main tunnel connecting channel in the prior art cannot be hoisted in the tunnel, thus resulting in the limitation of the transportation, disassembly, translation, and construction posture adjustment of the main engine of the tunnel boring machine. The present invention improves the convenience of in-tunnel transportation and disassembly of the main engine of the tunnel boring machine; realizes the rapid translation of the main engine of the tunnel boring machine in the tunnel; can adapt to the multi-angle posture adjustment of the main engine of the tunnel boring machine during construction; can mechanically lock the working state of the main engine of the tunnel boring machine to improve the stability of the construction posture; is suitable for projects with high efficiency requirements, stable and reliable operation, in-tunnel construction of super-large main engines, and limited space.
[0030] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. The present invention will be further described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0032] Figure 1 It is a front view of the attitude adjustment platform of the main engine of the tunnel boring machine of the present invention;
[0033] Figure 2 It is a side view of the attitude adjustment platform of the main engine of the tunnel boring machine of the present invention;
[0034] Figure 3 It is a perspective view of the mechanical locking assembly of the attitude adjustment platform of the main engine of the tunnel boring machine of the present invention;
[0035] Figure 4 This is the front view of the mainframe of the tunnel boring machine placed on the platform plate;
[0036] Figure 5 It is the front view when the transport vehicle moves to the platform plate;
[0037] Figure 6 It is a front view of the lifting drive member of the attitude adjustment platform of the main engine of the tunnel boring machine of the present invention supported on the tunnel box culvert surface;
[0038] Figure 7 It is a front view of the main machine posture adjustment platform of the tunnel boring machine of the present invention with the support frame removed;
[0039] Figure 8 It is a front view of the main machine platform of the main machine posture adjustment platform of the tunnel boring machine of the present invention being placed on the translation device;
[0040] Fig. 9 It is a top view of the main machine platform of the main machine posture adjustment platform of the tunnel boring machine of the present invention being translated on the translation device;
[0041] Fig.10 The main platform of the main machine attitude adjustment platform of the tunnel boring machine of the present invention is a top view of the translation process on the translation device. Figure 1 ;
[0042] Fig.11 The main platform of the main machine attitude adjustment platform of the tunnel boring machine of the present invention is a top view of the translation process on the translation device. Figure 2 ;
[0043] Fig.12 The main platform of the main machine attitude adjustment platform of the tunnel boring machine of the present invention is a top view of the translation process on the translation device. Figure 3 ;
[0044] Fig.13 The main platform of the main machine attitude adjustment platform of the tunnel boring machine of the present invention is a top view of the translation process on the translation device. Figure 4 ;
[0045] Fig.14 The pitch angle adjustment diagram of the attitude adjustment platform of the tunnel boring machine of the present invention is shown in FIG. Figure 1 ;
[0046] Fig.15 The pitch angle adjustment diagram of the attitude adjustment platform of the tunnel boring machine of the present invention is shown in FIG. Figure 2 ;
[0047] Fig.16 This is a schematic diagram of the installation position of the walking mechanism of the main machine attitude adjustment platform of the tunnel boring machine of the present invention Figure 1 ;
[0048] Fig.17 This is a schematic diagram of the installation position of the walking mechanism of the main machine attitude adjustment platform of the tunnel boring machine of the present invention Figure 2 ;
[0049] Fig.18It is a side view of the walking mechanism of the main machine posture adjustment platform of the tunnel boring machine of the present invention;
[0050] Fig.19 It is a front view of the walking mechanism of the main machine posture adjustment platform of the tunnel boring machine of the present invention.
[0051] Among them, 1. platform plate; 2. support frame; 3. lifting drive member; 4. mechanical locking assembly; 401. threaded rod; 402. threaded plate; 403. ball head; 404. support seat; 5. connecting member; 6. latch; 7. support base plate; 8. track slide; 9. connecting rod; 10. translation drive member; 11. first connecting seat; 12. second connecting seat; 13. support track; 14. tunnel boring machine mainframe; 15. transport vehicle; 16. walking mechanism; 1601. walking wheel; 1602. walking frame; 1603. walking drive member; 1604. walking direction adjustment member; 17. support beam; 18. connecting assembly. DETAILED DESCRIPTION
[0052] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0053] See also Figure 1 to Figure 13 As shown, a tunnel boring machine main engine posture adjustment platform comprises: a main engine platform, the main engine platform comprises a platform plate 1, a lifting drive member 3, a support assembly and a connecting assembly, the platform plate 1 is used for placing the tunnel boring machine main engine 14; the lifting drive member 3 is telescopically arranged on the platform plate 1; the support assembly is detachably connected to the platform plate 1 through a connecting assembly, and is used to support the platform plate 1 and the tunnel boring machine main engine 14 and the lifting drive member 3 arranged thereon; a translation device, the translation device comprises a supporting base plate 7, a track slide 8 and a translation drive member 10, the track slide 8 is slidably installed on the supporting base plate 7, the track slide 8 is for placing the platform plate 1, the first end of the translation drive member 10 is detachably connected to the supporting base plate 7, and the second end of the translation drive member 10 is detachably connected to the platform plate 1, and the track slide 8 and the tunnel boring machine main engine 14 thereon are driven to slide along the length direction of the supporting base plate 7 through the action of the translation drive member 10.
[0054] The support assembly includes two groups of support frames 2 located on both sides of the tunnel boring machine main body 14; the connecting assembly includes two groups of connecting parts 5 arranged in a one-to-one correspondence with the support frames 2, and the support frames 2 are detachably connected to the platform plate 1 through the connecting parts 5; the track slide 8 is provided with two groups located on both sides of the support base plate 7, and the translation drive member 10 includes two groups arranged in a one-to-one correspondence with the track slide 8.
[0055] The connecting member 5 can be used to transfer the load between the platform and the support frame 2. The platform plate 1 as the main load-bearing carrier has sufficient strength and rigidity. Fig. 9As shown, the support bottom plate 7 is placed above the tunnel culvert and is kept stationary by the static friction generated by the gravity above. A connecting rod 9 is fixed between the two track slides 8. The connecting rod 9 is welded by steel sections and steel plates to form a whole with the left and right track slides 8. The main machine platform is mainly used for the long-distance transportation of the tunnel boring machine main machine 14 in the main tunnel. The tunnel boring machine main machine 14 and other supporting equipment are placed on the transport vehicle 15 by lifting. The translation device is mainly used for translation during the construction of the main tunnel communication channel to meet the continuous forward excavation of the tunnel boring machine main machine 14.
[0056] Preferably, Figure 3 As shown, a group of mechanical locking components 4 are respectively provided on both sides of the platform plate 1, and the mechanical locking components 4 include a lifting rod, a ball head 403 and a support seat 404. The lifting rod is fixed on the platform plate 1, and the ball head 403 is located below the platform plate 1 and fixed to the bottom end of the lifting rod. The support seat 404 is movably connected to the ball head 403, and a spherical groove adapted to the ball head 403 is provided on the support seat 404. Although the oil cylinder has been locked after the excavation posture is determined, in order to prevent unexpected situations, the mechanical locking components 4 are provided to improve the working reliability. Specifically, each group includes at least two mechanical locking components 4. The support seat 404 is machined from a steel plate of a certain thickness and a specific material. The ball groove cooperates with the lifting rod to form a force transmission structure with a ball joint, which can adapt to various construction inclination conditions of the main engine 14 of the excavator on the platform plate 1.
[0057] Preferably, the lifting rod includes a threaded rod 401 and a threaded plate 402. The threaded plate 402 is detachably connected to the platform plate 1. The platform plate 1 and the threaded plate 402 are both provided with threaded holes for the threaded rod 401 to pass through. The ball head 403 is fixed to the bottom end of the threaded rod 401. Specifically, there are two threaded plates 402, which are respectively connected to the top and bottom surfaces of the platform plate 1 by bolts. Furthermore, a threaded sleeve can be provided on the threaded plate 402, and part of the threaded sleeve penetrates into the platform plate 1, thereby increasing the threaded connection area with the threaded rod 401 and improving the stability of the connection. The top of the threaded rod 401 is provided with a light hole that can be easily connected and rotated by other tools. The threaded connection between the threaded rod 401 and the threaded plate 402 transmits the load. The threaded rod 401 is rotated to achieve locking and limiting at different heights, thereby achieving fine adjustment of the construction height of the main engine 14 of the tunnel boring machine.
[0058] Preferably, a clamping plate for limiting the ball head 403 from falling out of the spherical groove is fixed on the support seat 404. In this embodiment, the clamping plate is machined from a steel plate and includes two semicircular steel plates, which are fixedly connected to the support seat 404 by bolts to limit the ball head 403 of the threaded rod 401 from falling off the support seat 404.
[0059] Preferably, the lifting drive component 3 includes a driving body and a piston rod. The driving body is fixed on the top surface of the platform plate 1. The piston rod passes downward through the platform plate 1 to support the lifting of the platform plate 1. The platform plate 1 is provided with an opening for the piston rod to pass through. The lifting drive component 3 can adopt a hydraulic component composed of a cylinder piston rod or the like or a component with equivalent lifting and retracting functions. The lifting drive component 3 is used to provide space for the removal of the support frame 2 after the main engine 14 of the tunnel boring machine and the platform are transported to the site; after the support frame 2 is removed, the cylinder retracts and lowers the platform to the culvert surface for easy translation to the work station; during the construction process of the main engine 14 of the tunnel boring machine, the posture of the platform is adjusted by the extension and retraction of each cylinder to achieve tunnel excavation at various angles.
[0060] Preferably, the support frame 2 includes a crossbeam and two legs, the two legs are respectively supported and fixed at both ends of the crossbeam, the platform plate 1 is located between the two legs, and one side of the platform plate 1 is detachably connected to the crossbeam through a set of connectors 5. In this embodiment, the support frame 2 is welded from steel plates. During the transportation of the tunnel boring machine mainframe 14 and the platform plate 1 into the hole, the support frame 2 supports the platform plate 1 to a certain height to provide space below for hydraulic or other lifting flatbed vehicles, and a support frame 2 is configured on each side of the platform. The legs are in a triangular shape with a small top and a large bottom. An axil plate is fixed between the crossbeam and the support frame 2 to improve the stability of the support frame 2.
[0061] Preferably, Figure 2 As shown, the connecting member 5 includes a pin, a first ear plate and a second ear plate. The first ear plate is fixed to the top surface of the platform plate 1, and the second ear plate is fixed to the bottom surface of the crossbeam. The first ear plate and the second ear plate are provided with openings for the pin to pass through. Furthermore, a transverse through hole is provided at the through end of the pin. After the pin passes through the first ear plate and the second ear plate, the latch 6 is inserted into the transverse through hole to limit the pin from falling off.
[0062] Preferably, Fig. 9 As shown, the support base plate 7 is provided with a plurality of first connection seats 11 to which the first end of the translation drive member 10 can be detachably connected, and the side of the platform plate 1 is provided with a second connection seat 12 to which the second end of the translation drive member 10 can be detachably connected. The translation drive member 10 can be replaced by a mature oil cylinder or a motion source member that plays the same role to provide translation thrust. A plurality of first connection seats 11 are arranged at intervals along the translation direction, and are positioned according to the requirements of the oil cylinder stroke and the translation distance. A plurality of connection plates are welded for translation step change, so that different first connection seats 11 can be replaced to change the driving starting point of the translation drive member 10. The detachable connection method can be a bolt connection method. The second connection seat 12 is welded by steel plates, and a pin hole is opened on the second connection seat 12, which is connected to the translation drive member 10 and transmits the load to the support base plate 7 through the pin.
[0063] Preferably, Figure 1As shown, the platform plate 1 is provided with a support track 13 for placing a mainframe 14 of a tunnel boring machine. The shape of the support track 13 is adapted to the shape of the mainframe 14 of the tunnel boring machine.
[0064] The present invention also provides a method for adjusting the posture of a main engine of a tunnel boring machine, such as Figure 4~Figure 8 As shown, the main machine 14 of the tunnel boring machine includes the following steps when being transported in the main tunnel:
[0065] The main machine attitude adjustment platform of the tunnel boring machine as described above is installed in the starting shaft of the main tunnel;
[0066] Place the main machine 14 of the tunnel boring machine on the platform plate 1;
[0067] The transport vehicle 15 moves to the bottom of the platform plate 1, extends the lifting drive member 3 to support the transport vehicle 15, removes the two sets of the connecting members 5, separates the platform plate 1 from the support frame 2, moves the support frame 2 to a predetermined position, and then retracts the lifting drive member 3 to lower the platform plate 1 and place it on the transport vehicle 15;
[0068] The transport vehicle 15 moves to the predetermined position, the lifting drive member 3 is extended to support the transport vehicle 15, two sets of the connecting members 5 are installed to connect the platform plate 1 with the support frame 2, and then the lifting drive member 3 is retracted, and the transport vehicle 15 moves away from under the platform plate 1;
[0069] Place the translation device under the platform plate 1, extend the lifting drive member 3 to support the tunnel culvert surface, disassemble the two sets of the connecting members 5 to separate the platform plate 1 from the support frame 2, remove the support frame 2, retract the lifting drive member 3, and lower the platform plate 1 to place it on the track slide 8;
[0070] like Figure 10~Figure 13 As shown, A represents the translation direction of the main machine 14 of the tunnel boring machine, and B represents the center line of the main tunnel. The main machine 14 of the tunnel boring machine includes the following steps when it translates in the main tunnel:
[0071] Connect the first end of the translation driving member 10 to the supporting base plate 7, and connect the second end of the translation driving member 10 to the platform plate 1;
[0072] Extend the translation driving member 10 to make the track slide plate 8 under the platform plate 1 slide on the supporting bottom plate 7;
[0073] Remove the connection between the first end of the translation driving member 10 and the supporting base plate 7;
[0074] Retract the translation driving member 10 and change the position where the first end of the translation driving member 10 is connected to the supporting base plate 7;
[0075] The translation driving member 10 is extended again to make the track slide plate 8 under the platform plate 1 slide on the supporting bottom plate 7 until it reaches the target position.
[0076] Preferably, the steps for adjusting the pitch angle of the tunnel boring machine main body 14 include: when it is necessary to adjust the tunneling height of the tunnel boring machine main body 14, first adjust the length of the lifting drive component 3, and then adjust the length of the lifting rod to the same height; when it is necessary to adjust the tunneling angle of the tunnel boring machine main body 14, adjust the platform plate 1 to the target inclination angle through the lifting drive component 3, and during this process, the ball head 403 rotates in the spherical groove in the support seat 404 to maintain the target inclination angle for tunneling construction.
[0077] Specifically, Fig.14 and Fig.15 As shown, C represents the direction of the communication channel, and D represents the direction of the main tunnel. When adjusting the pitch angle of the main machine 14 of the tunnel boring machine, there are two directions of construction angle adjustment conditions, corresponding to the inclination angle α of the platform plate 1 along the communication channel direction (the width direction of the platform plate 1) and the inclination angle β along the main channel direction (the length direction of the platform plate 1);
[0078] The spacing and stroke difference of a single lifting drive component (cylinder) is tangentially related to the adjustment angle in this direction:
[0079] ;
[0080] ;
[0081] Among them, W represents the distance between the two lifting drive components (cylinders) in the width direction of the platform plate 1, L represents the center distance of the lifting drive components (cylinders) in the length direction of the platform plate 1, and H1, H2, H3, and H4 respectively represent the stroke of each lifting drive component (cylinder).
[0082] The angle and cylinder stroke that need to be adjusted are preliminarily determined based on the actual project needs. The specific construction process program controls the extension and retraction speed and stroke of the lifting drive component (cylinder). Finally, the stroke of the lifting drive component (cylinder) is fine-tuned on site based on construction needs.
[0083] like Fig.14 and Fig.15 As shown, the present invention can realize the inclination adjustment of the connecting channel direction C and the main tunnel direction D, and the adjustment range is ±10° horizontally and ±5° in pitch. Fig.14 In the middle, the working condition is tilted to the right at an angle of α, and the angle α is 1.75°. Fig.15 The middle one is an operating condition in which the main tunnel is tilted to the right at an angle of β, and the angle β is 2.3°. It can be seen that the present invention can adjust various horizontal and pitch angles to meet different excavation construction working conditions at up, down, left, and right angles.
[0084] Preferably, Figure 16~Figure 19 As shown, when the host platform needs to be moved and transported in a small range or a short distance, a walking mechanism 16 can be installed at the bottom of the platform board 1. A support beam 17 is fixed on the walking mechanism 16. The platform board 1 is detachably connected to the bottom of the support beam 17 through a connecting component 18. The structure of the connecting component 18 can adopt the same structure as the connecting member 5. In the connected state, the platform board 1 is located below the support beam 17, and the connecting component 18 is connected between the platform board 1 and the support beam 17. A group of walking mechanisms 16 are respectively provided at the front and rear ends of the platform board 1. A support beam 17 is provided on the top of each group of walking mechanisms 16. The support beam 17 mainly bears the load of the host platform, and the load of the host platform is transmitted to the walking mechanism 16 through the support beam 17.
[0085] The walking mechanism 16 includes a walking frame 1602, a walking drive 1603, a walking direction-adjusting member 1604 and two walking wheels 1601. The walking frame 1602 is connected to the bottom of the support beam to provide support for the host platform. The two walking wheels 1601 can be rotatably connected to the bottom of the walking frame 1602 through a rotating shaft. The walking direction-adjusting member 1604 is hinged to the rotating shaft of the two walking wheels. The walking direction-adjusting member 1604 can adopt a linear telescopic driving member such as an oil cylinder, an air cylinder or an electric telescopic rod. Under the action of the telescopic driving of the walking direction-adjusting member 1604, the two walking wheels 1601 can be rotated, thereby achieving the purpose of walking direction-adjusting. The walking drive 1603 is fixed to one of the walking wheels 1601, and the walking drive 1603 is drivingly connected to the two walking wheels 1601 to provide walking power for the walking wheels 1601.
[0086] The platform and method for adjusting the posture of the main engine of the tunnel boring machine of the present invention can realize the lifting and lowering of the main engine of the tunnel boring machine 14 through the main engine platform, so as to facilitate the placement of the main engine of the tunnel boring machine 14 on the transport vehicle 15 for long-distance transportation, and can realize the short-distance translation of the main engine of the tunnel boring machine 14 through the translation device. The cooperation between the ball head 403 of the mechanical locking component 4 and the support seat 404 can adapt to the working conditions of various construction inclination angles of the main engine of the tunnel boring machine 14, and solve the technical problem that the tunnel boring machine for the construction of the main tunnel communication channel in the prior art cannot be hoisted in the tunnel, thus causing the tunnel boring machine main engine 14 to be transported, disassembled, translated, and the construction posture adjustment is limited in the tunnel. The present invention improves the convenience of in-tunnel transportation and disassembly of the main engine of the tunnel boring machine 14; realizes the rapid translation of the main engine of the tunnel boring machine 14 in the tunnel; can adapt to the multi-angle posture adjustment of the main engine of the tunnel boring machine 14 during construction; can mechanically lock the working state of the main engine of the tunnel boring machine 14 to improve the stability of the construction posture; and is suitable for projects with high efficiency requirements, stable and reliable operation, and in-tunnel construction of super-large main engines and limited space.
[0087] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A main machine posture adjustment platform for a tunnel boring machine, characterized in that: include: A host platform, the host platform comprising a platform plate (1), a lifting drive member (3), a support assembly and a connection assembly, the platform plate (1) being used for placing a tunnel boring machine host (14); the lifting drive member (3) being telescopically arranged on the platform plate (1); the support assembly being detachably connected to the platform plate (1) via a connection assembly, and being used for supporting the platform plate (1) and the tunnel boring machine host (14) and the lifting drive member (3) arranged thereon; the lifting drive member (3) comprising a driving body and a piston rod, the driving body being fixed on the top surface of the platform plate (1), the piston rod penetrating downwardly through the platform plate (1) to support the platform plate (1) to be lifted and lowered, and an opening for the piston rod to pass through is provided on the platform plate (1); A translation device, the translation device comprises a supporting base plate (7), a track slide (8) and a translation drive member (10), wherein the track slide (8) is slidably mounted on the supporting base plate (7), and the platform plate (1) is placed on the track slide (8); the first end of the translation drive member (10) is detachably connected to the supporting base plate (7), and the second end of the translation drive member (10) is detachably connected to the platform plate (1), and the movement of the translation drive member (10) drives the track slide (8) and the tunnel boring machine main unit (14) thereon to slide along the length direction of the supporting base plate (7).
2. The main machine attitude adjustment platform of the tunnel boring machine according to claim 1, characterized in that: The support assembly comprises two groups of support frames (2) located on both sides of the main machine (14) of the tunnel boring machine; the connection assembly comprises two groups of connection members (5) arranged in one-to-one correspondence with the support frames (2), and the support frames (2) are detachably connected to the platform plate (1) via the connection members (5); The track slide plate (8) is provided with two groups located on both sides of the supporting base plate (7), and the translation driving member (10) includes two groups arranged in a one-to-one correspondence with the track slide plate (8).
3. The main machine posture adjustment platform of the tunnel boring machine according to claim 2, characterized in that: A group of mechanical locking components (4) are respectively provided on both sides of the platform plate (1), and the mechanical locking components (4) include a lifting rod, a ball head (403) and a support seat (404); the lifting rod is fixed on the platform plate (1); the ball head (403) is located below the platform plate (1) and fixed to the bottom end of the lifting rod; the support seat (404) is movably connected to the ball head (403); and a spherical groove adapted to the ball head (403) is provided on the support seat (404).
4. The main machine posture adjustment platform of the tunnel boring machine according to claim 3, characterized in that: The lifting rod comprises a threaded rod (401) and a threaded plate (402); the threaded plate (402) is detachably connected to the platform plate (1); threaded holes for the threaded rod (401) to pass through are provided on the platform plate (1) and the threaded plate (402); and the ball head (403) is fixed to the bottom end of the threaded rod (401); A clamping plate for limiting the ball head (403) from escaping from the spherical groove is fixed on the support seat (404).
5. The main machine posture adjustment platform of the tunnel boring machine according to claim 2, characterized in that: The support frame (2) comprises a crossbeam and two supporting legs, wherein the two supporting legs are respectively supported and fixed at two ends of the crossbeam, and the platform plate (1) is located between the two supporting legs. One side of the platform plate (1) is detachably connected to the crossbeam via a set of connecting pieces (5).
6. The main machine posture adjustment platform of the tunnel boring machine according to claim 5, characterized in that: The connecting member (5) comprises a pin shaft, a first ear plate and a second ear plate, wherein the first ear plate is fixed to the top surface of the platform plate (1), and the second ear plate is fixed to the bottom surface of the cross beam, and the first ear plate and the second ear plate are provided with openings for the pin shaft to pass through; The supporting base plate (7) is provided with a plurality of first connection seats (11) to which the first end of the translation driving member (10) is detachably connected, and the side surface of the platform plate (1) is provided with a second connection seat (12) to which the second end of the translation driving member (10) is detachably connected.
7. The main machine posture adjustment platform of the tunnel boring machine according to claim 1, characterized in that: The platform plate (1) is provided with a support rail (13) for placing a main engine (14) of a tunnel boring machine.
8. A method for adjusting the posture of a main engine of a tunnel boring machine, characterized in that: The main machine (14) of the tunnel boring machine is transported in the main tunnel and comprises the following steps: The main machine attitude adjustment platform of the tunnel boring machine described in claim 3 is installed in the starting shaft of the main tunnel; Placing the main machine (14) of the tunnel boring machine on the platform plate (1); The transport vehicle (15) moves to the bottom of the platform plate (1), extends the lifting drive member (3) to support the transport vehicle (15), removes the two sets of connecting members (5), separates the platform plate (1) from the support frame (2), moves the support frame (2) to a predetermined position, retracts the lifting drive member (3), and lowers the platform plate (1) to be placed on the transport vehicle (15); The transport vehicle (15) moves to the predetermined position, the lifting drive member (3) is extended to support the transport vehicle (15), two sets of connecting members (5) are installed to connect the platform plate (1) to the support frame (2), and then the lifting drive member (3) is retracted, and the transport vehicle (15) moves away from under the platform plate (1); Place the translation device under the platform plate (1), extend the lifting drive member (3) to support the tunnel culvert surface, disassemble the two sets of connecting members (5), separate the platform plate (1) from the support frame (2), remove the support frame (2), retract the lifting drive member (3), and lower the platform plate (1) to place it on the track slide plate (8); The main machine (14) of the tunnel boring machine comprises the following steps when it moves horizontally in the main tunnel: The first end of the translation driving member (10) is connected to the supporting base plate (7), and the second end of the translation driving member (10) is connected to the platform plate (1); Extending the translation driving member (10) to make the track slide plate (8) under the platform plate (1) slide on the supporting bottom plate (7); Removing the connection between the first end of the translation driving member (10) and the supporting base plate (7); Retracting the translation driving member (10) and changing the position at which the first end of the translation driving member (10) is connected to the supporting base plate (7); The translation driving member (10) is extended again to make the track slide plate (8) under the platform plate (1) slide on the supporting bottom plate (7) until it reaches the target position.
9. The method for adjusting the posture of a main machine of a tunnel boring machine according to claim 8, characterized in that: The steps for adjusting the pitch angle of the main engine of the tunnel boring machine include: When the excavation height of the tunnel boring machine main unit (14) needs to be adjusted, the length of the lifting drive member (3) is first adjusted, and then the length of the lifting rod is adjusted to the same height; When the excavation angle of the main engine (14) of the tunnel boring machine needs to be adjusted, the platform plate (1) is adjusted to a target inclination angle through the lifting drive member (3). During this process, the ball head (403) rotates in the spherical groove in the support seat (404) to maintain the target inclination angle for excavation construction.
Citation Information
Patent Citations
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