Coil wire arrangement device for inductor manufacturing

By designing a coil wire management device for inductor manufacturing, using components such as micro air pumps and electric slides to realize automated support, pull and wire management operations, the problems of low efficiency and coil damage in the existing technology are solved, and the problems of high efficiency and coil damage are improved. Productivity and quality of inductors.

CN119252650APending Publication Date: 2025-01-03LUOYANG SHIWEI TECH CO LTD
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Patent Information

Application Number
CN202411684306.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-01-03

AI Technical Summary

Technical Problem

The existing automatic winding machine cannot leave a suitable wire length at the beginning of the winding in inductor manufacturing, resulting in the need to manually break the thread end with tools, and it is impossible to quickly complete the support, pull and wire management operations, which are inefficient in work. It is easy to damage the coil.

Method used

A coil wire management device including conveying mechanism, clamping mechanism, support and wire pulling mechanism, and wire management mechanism is designed. Through components such as micro-air pumps and electric slide rails, automatic wire pulling and wire management operations are realized to ensure that Coil stability and inductance quality.

Benefits of technology

It improves the production efficiency and quality of the inductor, reduces coil damage, and realizes automated wire support, pull and wire management operations, avoiding errors and damage in manual operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a coil wire arranging device for inductor manufacturing, and relates to the technical field of inductance coil processing equipment, the coil wire arranging device comprises a machine table and further comprises a conveying mechanism, the conveying mechanism is installed on the machine table, the output end of the conveying mechanism is connected with a rack, and a plurality of coil blocks are clamped on the rack; wherein the conveying mechanism is used for conveying coil blocks on a rack to a wire arranging station; the clamping mechanism is installed on the machine table, and the clamping mechanism is used for clamping and fixing the two sides of the coil block on the wire arranging station through the two output ends of the clamping mechanism; and the wire supporting and pulling mechanism comprises a wire supporting and pulling driving assembly. By arranging the wire supporting assembly and the wire pulling assembly and through the two expansion blocks with the lower expansion degree smaller than the upper expansion degree, the opening amplitude of an upper-layer winding wire of the coil block is larger than the opening amplitude of a lower-layer winding wire, the stability of wire supporting operation of the coil block is improved, and damage to the coil block is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of inductor coil processing equipment, and in particular to a coil wire arrangement device used for inductor manufacturing. Background Art

[0002] Inductors are important electronic components in integrated circuits. When processing existing inductors, automatic winding machines are usually used instead of manual winding to improve winding efficiency.

[0003] However, the existing automatic winding machines cannot leave a suitable wire length at the starting end of the winding for the next automated production process. Manual tools are required to pry open the wire ends and organize the wires. The wire supporting, wire pulling and wire organizing operations of the inductor cannot be completed quickly, and the work efficiency is low. During the wire supporting operation, the device structure for supporting the wire is easily obstructed by the wires under the coil when it moves downward to support the lower layer of the coil after the coil is opened, resulting in wire supporting failure and damage to the coil, thereby reducing the quality of the inductor. When pulling the wire, the clamping device is directly used to pull the wire end, which encounters large resistance and is prone to damage the wire, thereby reducing the quality of the inductor. Summary of the invention

[0004] The purpose of the present invention is to solve the problem that the existing automatic winding machine cannot leave a suitable wire length at the starting end of the winding, and the wire ends need to be manually pried open with tools for wire management, and the wire support, wire pulling and wire management operations of the inductor cannot be completed quickly, resulting in low work efficiency. A coil wire management device for inductor manufacturing is proposed.

[0005] In order to achieve the above-mentioned object, the present invention adopts the following technical solution: a coil wire arrangement device for inductor manufacturing, including a machine platform, and also including:

[0006] A conveying mechanism, wherein the conveying mechanism is installed on the machine platform, and an output end is connected to a rack, and a plurality of coil blocks are clamped on the rack, wherein the conveying mechanism is used to convey the coil blocks on the rack to the wire arrangement station;

[0007] A clamping mechanism, which is mounted on the machine platform, wherein the clamping mechanism is used to clamp and fix two sides of the coil block on the wire arrangement station through its two output ends;

[0008] A wire supporting and wire pulling mechanism, the wire supporting and wire pulling mechanism comprises a wire supporting and wire pulling driving assembly, the wire supporting and wire pulling driving assembly is installed on the machine platform, and the output end is fixedly connected with a movable block, the bottom of the movable block is detachably connected with a wire supporting block and a wire pulling block, the wire supporting block is connected with a wire supporting assembly, the wire pulling block is connected with a wire pulling assembly, wherein the wire supporting and wire pulling driving assembly is used to drive the wire supporting assembly and the wire pulling assembly to move to the coil block on the wire arranging station, wherein the wire supporting assembly is driven to be inserted into the wire wound on the coil block and expands when working, and the expansion degree of the bottom of the wire supporting assembly is less than that of the top, wherein the wire pulling assembly clamps the top of the wire when working;

[0009] A wire management mechanism is installed on the machine platform and is used to manage the wires of the coil blocks after they are expanded and stretched.

[0010] In the above-mentioned coil wire arrangement device for inductor manufacturing, the conveying mechanism includes a driving module, the driving module is installed on a machine platform, the output end of the driving module is coaxially fixedly connected with a transmission gear, the transmission gear is meshed with the bottom of the rack, and a plurality of rotating wheels are rotatably connected to the machine platform, and the bottom of the rack abuts against the tops of the plurality of rotating wheels.

[0011] In the above-mentioned coil wire arrangement device for inductor manufacturing, the clamping mechanism includes a clamping cylinder, and two of the clamping cylinders are installed on the machine platform. The output end of one clamping cylinder is fixedly connected to a front clamping plate, and the output end of the other clamping cylinder is fixedly connected to a rear clamping plate, wherein after the front clamping plate and the rear clamping plate are driven, the adjacent sides of the two clamping plates are clamped and cooperated with the two sides of the coil block.

[0012] In the above-mentioned coil wire management device for inductor manufacturing, a fixed block is arranged in the wire support and wire pulling drive assembly, and the wire support and wire pulling drive assembly is interconnected with the movable block through the fixed block, wherein the wire support and wire pulling drive assembly is used to drive the movable block to move horizontally to the wire management station through the fixed block, and drive the movable block to move downward to the coil block.

[0013] In the above-mentioned coil wire-arranging device for inductor manufacturing, the wire-supporting assembly includes a micro air pump, which is installed on the top of the movable block, and the output end of the micro air pump is connected to an air pipe. An air groove and an air cavity are provided in the wire-supporting block, and the bottom of the air groove is connected to the air cavity. The air pipe passes through the movable block at one end away from the micro air pump and is connected to the top of the air groove. A piston plate is sealed and slidably connected in the air cavity. A first air groove and a second air groove are provided on the side of the air cavity. The first air groove is connected to a first expansion block at one end away from the inside of the air cavity, and the second air groove is connected to a second expansion block at one end away from the inside of the air cavity. The first expansion block and the second expansion block are both fixedly connected to the outside of the bottom of the wire-supporting block, wherein the first expansion block is located above the second expansion block, a piston column is fixedly connected to the bottom of the piston plate, and a piston cylinder is fixedly connected to the bottom of the air cavity, and the piston column is sealed and slidably connected in the piston cylinder. The outsides of the first expansion block and the second expansion block abut against the inside of the wire wound on the coil block, wherein the elasticity of the second expansion block is less than that of the first expansion block.

[0014] In the above-mentioned coil wire management device for inductor manufacturing, the wire pulling assembly includes an electric slide rail, which is installed on a wire pulling block, and two electric sliders are electrically and slidably connected to the electric slide rail, and connecting plates are fixedly connected to the two electric sliders, and first friction blocks are fixedly connected to the adjacent sides of the two connecting plates, and clamping components are connected to the two first friction blocks, wherein the output ends of the two clamping components are clamped on the top and bottom of the wire when the two clamping components are working.

[0015] In the above-mentioned coil wire organizing device for inductor manufacturing, the clamping component includes a connecting block, and the two connecting plates are fixedly connected to the connecting block on opposite sides. The connecting block is connected to a second friction block, and the two second friction blocks clamp the wires between them when working.

[0016] In the above-mentioned coil wire management device for inductor manufacturing, the wire pulling assembly also includes a rotating part, and the rotating part includes a micro motor. The micro motor is installed on the wire pulling block. The output end of the micro motor is coaxially fixedly connected with a rotating shaft, and the rotating shaft is rotatably connected to the wire pulling block. The two connecting plates are coaxially fixedly connected with bevel gears on the opposite sides, and the two bevel gears are coaxially slidably connected to the rotating shaft. The connecting plate and the first friction block are both provided with through holes that are coaxially matched with the rotating shaft. The second friction block is rotatably connected to the connecting block and is coaxially fixedly connected with a bevel gear. The two bevel gears correspond one to one and mesh with the two bevel gears.

[0017] In the above-mentioned coil wire management device for inductor manufacturing, a accommodating cavity with a side opening is opened at the bottom of the wire pulling block, wherein the bevel gear, connecting plate, first friction block, bevel gear and connecting block gap are located in the accommodating cavity, wherein the second friction block extends out of the side opening of the accommodating cavity.

[0018] In the above-mentioned coil wire-managing device for inductor manufacturing, the wire-managing mechanism includes a wire-managing block, a wire-managing drive component is installed on the machine, the output end of the wire-managing drive component is fixedly connected to the wire-managing block, and a wire-managing mold is fixedly installed on the machine, wherein the wire-managing block cooperates with the wire-managing mold to perform wire-managing operations on the coil block in the wire-managing mold after being driven.

[0019] Compared with the prior art, the advantages of the present invention are:

[0020] 1. The present invention can automatically complete the wire supporting, wire pulling and wire organizing operations of the inductor at one workstation by arranging a clamping mechanism, a wire supporting and wire pulling mechanism and a wire organizing mechanism. Compared with manual operation, the efficiency is improved, and the inductor produced has stable quality and does not damage the wire.

[0021] 2. The present invention sets a wire-supporting assembly, and a micro air pump delivers gas to the air cavity in the wire-supporting block through the air pipe and the air groove. The gas gradually pushes open the piston plate, and part of the gas enters the first expansion block through the first air groove, and part of the gas enters the second expansion block through the second air groove. Since the elasticity of the second expansion block is smaller than that of the first expansion block, the expansion amplitude of the second expansion block will always be smaller than that of the first expansion block when filled with gas. Therefore, when the wire-supporting block moves to support the coil block, the expansion amplitude of the upper layer of the wire wound on the coil block is larger than that of the lower layer of the wire wound on the coil block, which effectively avoids the situation in which the lower layer of the wire wound on the coil block encounters greater resistance when the traditional device uses a fixed structure to support and move the coil block downward, thereby improving the stability of the wire-supporting operation of the coil block and reducing damage to the coil block.

[0022] 3. The present invention sets a wire pulling assembly. When the electric slide rail and the electric slider are working, the two connecting plates drive the two first friction blocks and the two second friction blocks to approach each other, so as to clamp the wires located therein. When the micro motor is working, its output end drives the rotating shaft to rotate, and the rotating shaft drives the two first friction blocks to rotate. At the same time, the bevel gear and the bevel gear drive the two second friction blocks to rotate, so that the clamped wires move during the wire pulling process, so that when the multi-layer wires stretched on the coil block are stretched, the resistance generated by the wire pulling block when pulling the wire can be reduced, thereby reducing the damage to the wires.

[0023] In summary, the present invention provides a wire supporting assembly and a wire pulling assembly, and through two expansion blocks with a lower expansion degree smaller than an upper expansion degree, the expansion amplitude of the upper layer of the wire wound on the coil block is larger than the expansion amplitude of the lower layer of the wire wound, thereby improving the stability of the wire supporting operation of the coil block and reducing damage to the coil block; and through the rotating component, when the wire is stretched, the wire is driven to move, thereby reducing the resistance generated by the wire pulling block when pulling the wire, reducing the occurrence of wire damage, improving the stability of the wire supporting and pulling, and not easily damaging the wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the overall structure of a coil wire arrangement device for inductor manufacturing proposed by the present invention;

[0025] Figure 2 This is a schematic structural diagram of the front clamping plate and the rear clamping plate of a coil wire arrangement device for inductor manufacturing proposed by the present invention;

[0026] Figure 3 A schematic diagram of the structure of the rack and coil block part of a coil wire arrangement device for inductor manufacturing proposed by the present invention;

[0027] Figure 4 A schematic diagram of the structure of a fixed block and a movable block of a coil wire arrangement device for inductor manufacturing proposed by the present invention;

[0028] Figure 5 A schematic diagram of the structure of a micro air pump and a micro motor part of a coil wire arrangement device for inductor manufacturing proposed by the present invention;

[0029] Figure 6 This is a schematic diagram of the half-section axial structure of a movable block of a coil wire arrangement device for inductor manufacturing proposed by the present invention;

[0030] Figure 7 This is a schematic diagram of the half-section axial structure of a wire support block of a coil wire management device for inductor manufacturing proposed by the present invention;

[0031] Figure 8 This is a schematic structural diagram of a piston plate and a piston column of a coil wire arrangement device for inductor manufacturing proposed by the present invention;

[0032] Fig. 9 A schematic diagram of the structure of the first air groove and the second air groove of a coil wire arrangement device for inductor manufacturing proposed by the present invention;

[0033] Fig.10 This is a schematic diagram of the half-section axial structure of a wire drawing block of a coil wire management device for inductor manufacturing proposed by the present invention;

[0034] Fig.11This is a schematic diagram of the structure of the bevel gear and the bevel gear part of a coil wire arrangement device for inductor manufacturing proposed by the present invention;

[0035] Fig.12 This is a schematic structural diagram of a first friction block and a second friction block of a coil wire arrangement device for inductor manufacturing proposed by the present invention;

[0036] Fig.13 This is a schematic structural diagram of an electric slide rail and an electric slider of a coil wire arrangement device for inductor manufacturing proposed by the present invention;

[0037] Fig.14 This is a schematic diagram of the half-section axial structure of a connecting plate of a coil wire management device for inductor manufacturing proposed by the present invention.

[0038] In the figure: 1 machine, 11 rack, 12 coil block, 13 front splint, 14 rear splint, 15 support frame, 16 fixed block, 17 wire management block, 18 movable block, 2 micro air pump, 21 air pipe, 22 wire support block, 23 first expansion block, 24 second expansion block, 3 piston plate, 31 piston column, 32 piston cylinder, 33 first air groove, 34 second air groove, 4 micro motor, 41 wire pulling block, 42 ​​rotating shaft, 5 bevel gear, 51 connecting plate, 52 first friction block, 53 bevel gear, 54 connecting block, 55 second friction block, 56 electric slide rail, 57 electric slide. DETAILED DESCRIPTION

[0039] The following examples are for illustrative purposes only and are not intended to limit the scope of the present invention.

[0040] Reference Figure 1-Figure 4 A coil wire-managing device for inductor manufacturing includes a machine 1, and also includes: a conveying mechanism, which is installed on the machine 1, and the output end of the conveying mechanism is connected to a rack 11, and a plurality of coil blocks 12 are clamped on the rack 11, wherein the conveying mechanism is used to convey the coil blocks 12 on the rack 11 to a wire-managing station; the conveying mechanism includes a driving module, the driving module is installed on the machine 1, and the output end of the driving module is coaxially fixedly connected to a transmission gear, the transmission gear is meshed with the bottom of the rack 11, and a plurality of rotating wheels are rotatably connected to the machine 1, and the bottom of the rack 11 abuts against the tops of the plurality of rotating wheels.

[0041] The clamping mechanism is installed on the machine 1, wherein the clamping mechanism is used to clamp and fix the two sides of the coil block 12 on the wire management station through its two output ends; the clamping mechanism includes a clamping cylinder, and the two clamping cylinders are both installed on the machine 1, one clamping cylinder output end is fixedly connected to the front clamping plate 13, and the other clamping cylinder output end is fixedly connected to the rear clamping plate 14, wherein the front clamping plate 13 and the rear clamping plate 14 are driven so that the adjacent sides thereof clamp and cooperate with the two sides of the coil block 12.

[0042] Reference Figure 5 , a wire supporting and wire pulling mechanism, the wire supporting and wire pulling mechanism includes a wire supporting and wire pulling drive assembly, the wire supporting and wire pulling drive assembly is installed on the machine 1, and the output end is fixedly connected with a movable block 18, the bottom of the movable block 18 is detachably connected with a wire supporting block 22 and a wire pulling block 41, a fixed block 16 is arranged in the wire supporting and wire pulling drive assembly, the wire supporting and wire pulling drive assembly is connected with the movable block 18 through the fixed block 16, wherein the wire supporting and wire pulling drive assembly is used to drive the movable block 18 to move horizontally to the wire sorting station through the fixed block 16, and drive the movable block 18 to move downward to the coil block 12.

[0043] The wire support block 22 is connected to a wire support assembly, and the wire pulling block 41 is connected to a wire pulling assembly, wherein the wire support and wire pulling drive assemblies are used to drive the wire support assembly and the wire pulling assembly to move to the coil block 12 on the wire management station, wherein the wire support assembly is driven to be inserted into the wire wound on the coil block 12 when working, and expands, and the expansion degree of the bottom of the wire support assembly is smaller than that of the top, wherein the wire pulling assembly clamps the top of the wire when working.

[0044] Reference Figure 6-Figure 9 The wire support assembly includes a micro air pump 2, which is installed on the top of the movable block 18. The output end of the micro air pump 2 is connected with an air pipe 21. An air groove and an air cavity are provided in the wire support block 22. The bottom of the air groove is connected with the air cavity. The air pipe 21 passes through the movable block 18 at one end away from the micro air pump 2 and is connected with the top of the air groove. A piston plate 3 is sealed and slidably connected in the air cavity. A first air groove 33 and a second air groove 34 are provided on the side of the air cavity. The first air groove 33 is connected with a first expansion block 23 at one end away from the inside of the air cavity, and the second air groove 34 is connected with a second expansion block 24 at one end away from the inside of the air cavity. The first expansion block 23 and the second expansion block 24 are both fixedly connected to the outside of the bottom of the wire support block 22, wherein the first expansion block 23 is located above the second expansion block 24. A piston column 31 is fixedly connected to the bottom of the piston plate 3, and a piston cylinder 32 is fixedly connected to the bottom of the air cavity. The piston column 31 is sealingly and slidably connected in the piston cylinder 32. The outer sides of the first expansion block 23 and the second expansion block 24 abut against the inner side of the wire wound on the coil block 12.

[0045] The expansion block is made of nylon and has a certain elasticity. The elasticity of the second expansion block 24 is smaller than that of the first expansion block 23 .

[0046] Reference Figure 10-Figure 14 The wire pulling assembly includes an electric slide rail 56, which is installed on the wire pulling block 41. The electric slide rail 56 is electrically and slidably connected to two electric sliders 57. The two electric sliders 57 are fixedly connected to a connecting plate 51. The adjacent sides of the two connecting plates 51 are fixedly connected to a first friction block 52. The two first friction blocks 52 are connected to clamping components, and when the two clamping components are working, the output ends of the two clamping components are clamped on the top and bottom of the wire.

[0047] The clamping component includes a connecting block 54. The two connecting plates 51 are fixedly connected to the connecting block 54 on opposite sides. The connecting block 54 is connected to a second friction block 55. The two second friction blocks 55 clamp the wires between them when working.

[0048] The wire pulling assembly also includes a rotating component, which includes a micro motor 4, which is installed on the wire pulling block 41. The output end of the micro motor 4 is coaxially fixedly connected with a rotating shaft 42, and the rotating shaft 42 is rotatably connected to the wire pulling block 41. The two connecting plates 51 are coaxially fixedly connected with bevel gears 5 on opposite sides. The two bevel gears 5 are coaxially slidably connected to the rotating shaft 42. The connecting plate 51 and the first friction block 52 are both provided with through holes that are coaxially matched with the rotating shaft 42. The second friction block 55 is rotatably connected to the connecting block 54 and is coaxially fixedly connected with a bevel gear 53. The two bevel gears 53 correspond one-to-one and mesh with the two bevel gears 5.

[0049] A accommodating cavity with a side opening is provided at the bottom of the wire pulling block 41, wherein the bevel gear 5, the connecting plate 51, the first friction block 52, the bevel gear 53 and the connecting block 54 are gap-located in the accommodating cavity, wherein the second friction block 55 extends out of the side opening of the accommodating cavity.

[0050] The wire management mechanism is installed on the machine platform 1 and is used for managing the wires of the coil block 12 after it is expanded and stretched.

[0051] The wire management mechanism includes a wire management block 17, a wire management drive component is installed on the machine 1, the output end of the wire management drive component is fixedly connected to the wire management block 17, and a wire management mold is fixedly installed on the machine 1. After the wire management block 17 is driven, it cooperates with the wire management mold to perform wire management operations on the coil block 12 in the wire management mold.

[0052] In the present invention, when the inductor coil needs to be arranged, the conveying mechanism works, and the driving module is started, so that the driving module drives the rack 11 to move along the surface of the multiple rotating wheels through the transmission gear, and the rack 11 drives the multiple coil blocks 12 thereon to move until any group of coil blocks 12 moves to the lower end of the arrangement block 17, i.e., the arrangement station;

[0053] At this time, the clamping mechanism works, and the two clamping cylinders drive the front clamping plate 13 and the rear clamping plate 14 to move respectively, so that the front clamping plate 13 and the rear clamping plate 14 are close to each other, and then the front clamping plate 13 and the rear clamping plate 14 cooperate to clamp the coil block 12;

[0054] After the coil block 12 is clamped, the wire support and wire pulling mechanism works, and the wire support and wire pulling drive assembly works, firstly driving the movable block 18 to move horizontally to the wire arrangement station, and then driving the movable block 18 to move downward so that the lower end of the wire support block 22 is gradually inserted into the wire wound on the coil block 12, and the wire support operation is performed;

[0055] When the wire support block 22 is inserted into the inductor coil, the micro air pump 2 is started, so that the micro air pump 2 is transported to the air cavity in the wire support block 22 through the air pipe 21 and the air groove. At this time, the pressure inside the air cavity increases, and under the action of the air pressure transmission, a thrust is generated on the piston plate 3. The piston plate 3 is subjected to the thrust and drives the piston column 31 to slide downward along the inner wall of the piston cylinder 32. At this time, the piston plate 3 forms a pneumatic damping effect under the cooperation of the piston column 31 and the piston cylinder 32, thereby causing the piston plate 3 to slowly slide downward along the inner wall of the wire support block 22;

[0056] When the piston plate 3 slides to the bottom of the first gas groove 33, part of the gas in the gas cavity will enter the first expansion block 23 through the first gas groove 33. At this time, the internal pressure of the first expansion block 23 increases, thereby causing the first expansion block 23 to expand. At this time, the first expansion block 23 will contact the coil block 12, thereby causing the first expansion block 23 to expand the coil block 12 in cooperation with the movement of the wire support block 22.

[0057] When the piston plate 3 slides to be parallel to the bottom of the second gas groove 34, part of the gas in the gas cavity will enter the second expansion block 24 through the second gas groove 34. At this time, the internal pressure of the second expansion block 24 increases, thereby causing the second expansion block 24 to expand and contact the coil block 12. Since the elasticity of the second expansion block 24 is less than that of the first expansion block 23, the expansion amplitude of the second expansion block 24 will always be less than that of the first expansion block 23 when gas is filled. Therefore, when the wire support block 22 moves to support the coil block 12, the expansion amplitude of the upper layer of the wire wound on the coil block 12 is greater than the expansion amplitude of the lower layer of the wire wound. Therefore, when the wire support block 22 supports the coil block 12, the wire wound on the coil block 12 can be stretched to a suitable length according to the wire management requirements, thereby avoiding the situation where the conventional device encounters greater resistance when the lower layer of the wire wound on the coil block 12 is stretched, resulting in failure of the wire support.

[0058] After the wires wound on the coil block 12 are spread out, the electric slider 57 is started, so that the two groups of electric sliders 57 slide along the inner wall of the electric slide rail 56 and approach each other. The sliding of the electric slider 57 drives the connecting plate 51 to move synchronously. The movement of the connecting plate 51 drives the first friction block 52, the bevel gear 5 and the connecting block 54 to move synchronously. The movement of the connecting block 54 drives the second friction block 55 and the bevel gear 53 to move synchronously, so that the two groups of first friction blocks 52 and second friction blocks 55 clamp the wires.

[0059] When the clamping is completed, the micro motor 4 is started, so that the output end of the micro motor 4 drives the rotating shaft 42 to rotate, and the rotation of the rotating shaft 42 drives the bevel gear 5 to mesh with the bevel gear 53, so that the bevel gear 53 drives the second friction block 55 to rotate, and at the same time, the rotation of the rotating shaft 42 drives the first friction block 52 to rotate coaxially, and the first friction block 52 cooperates with the second friction block 55 to make the wire move during the wire pulling process, so that when the multi-layer wire stretched on the coil block 12 is stretched, the resistance generated by the wire pulling block 41 when pulling the wire can be reduced, thereby reducing the damage to the wire;

[0060] After completing the wire supporting and stretching operations, the wire management mechanism works, and the wire management drive assembly drives the wire management block 17 to move downward. The wire management block 17 cooperates with the wire management mold fixedly installed on the machine 1 to complete the wire management operation on the coil block 12, avoiding the problem of damage to the coil block 12 caused by manual wire management.

[0061] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A coil wire arrangement device for inductor manufacturing, comprising a machine (1), characterized in that: Also includes: A conveying mechanism, the conveying mechanism is installed on the machine platform (1), and the output end is connected to a rack (11), a plurality of coil blocks (12) are clamped on the rack (11), wherein the conveying mechanism is used to convey the coil blocks (12) on the rack (11) to a wire arrangement station; A clamping mechanism, the clamping mechanism being mounted on the machine platform (1), wherein the clamping mechanism is used to clamp and fix two sides of a coil block (12) on a wire arrangement station through its two output ends; A wire supporting and wire pulling mechanism, the wire supporting and wire pulling mechanism comprising a wire supporting and wire pulling drive assembly, the wire supporting and wire pulling drive assembly being mounted on a machine platform (1), and having an output end fixedly connected to a movable block (18), the bottom of the movable block (18) being detachably connected to a wire supporting block (22) and a wire pulling block (41), the wire supporting block (22) being connected to the wire supporting assembly, the wire pulling block (41) being connected to the wire pulling assembly, wherein the wire supporting and wire pulling drive assembly is used to drive the wire supporting assembly and the wire pulling assembly to move to the coil block (12) on the wire arranging station, wherein the wire supporting assembly is driven to be inserted into the wire wound on the coil block (12) and expands when in operation, and the expansion degree of the bottom of the wire supporting assembly is less than the expansion degree of the top, wherein the wire pulling assembly clamps the top of the wire when in operation; A wire management mechanism is installed on the machine platform (1), and is used to manage the wires of the coil block (12) after it has been expanded and stretched.

2. A coil wire arrangement device for inductor manufacturing according to claim 1, characterized in that: The conveying mechanism comprises a driving module, the driving module is mounted on the machine platform (1), the output end of the driving module is coaxially fixedly connected with a transmission gear, the transmission gear is meshed with the bottom of the rack (11), a plurality of rotating wheels are rotatably connected to the machine platform (1), and the bottom of the rack (11) abuts against the tops of the plurality of rotating wheels.

3. A coil wire arrangement device for inductor manufacturing according to claim 1, characterized in that: The clamping mechanism comprises a clamping cylinder, wherein two clamping cylinders are mounted on the machine platform (1), one clamping cylinder output end is fixedly connected to a front clamping plate (13), and the other clamping cylinder output end is fixedly connected to a rear clamping plate (14), wherein the front clamping plate (13) and the rear clamping plate (14) are driven so that adjacent sides thereof clamp and cooperate with both sides of the coil block (12).

4. A coil wire arrangement device for inductor manufacturing according to claim 1, characterized in that: A fixed block (16) is arranged in the wire support and wire pulling drive assembly, and the wire support and wire pulling drive assembly is connected to a movable block (18) via the fixed block (16), wherein the wire support and wire pulling drive assembly is used to drive the movable block (18) to move horizontally to the wire arrangement station via the fixed block (16), and to drive the movable block (18) to move downward to the coil block (12).

5. The coil wire arrangement device for inductor manufacturing according to claim 1, characterized in that: The wire support assembly comprises a micro air pump (2), the micro air pump (2) being mounted on the top of the movable block (18), the output end of the micro air pump (2) being connected to an air pipe (21), an air groove and an air cavity being provided in the wire support block (22), the bottom of the air groove being connected to the air cavity, the air pipe (21) passing through the movable block (18) at one end away from the micro air pump (2) and being connected to the top of the air groove, a piston plate (3) being sealingly and slidably connected in the air cavity, a first air groove (33) and a second air groove (34) being provided on the side of the air cavity, the first air groove (33) being connected to the first expansion block (23) at one end away from the inside of the air cavity, the second air groove (34) being away from the air cavity One end of the interior is connected to a second expansion block (24); the first expansion block (23) and the second expansion block (24) are both fixedly connected to the outside of the bottom of the wire support block (22), wherein the first expansion block (23) is located above the second expansion block (24); a piston column (31) is fixedly connected to the bottom of the piston plate (3); a piston cylinder (32) is fixedly connected to the bottom of the air cavity; the piston column (31) is sealingly and slidably connected in the piston cylinder (32); the outsides of the first expansion block (23) and the second expansion block (24) are pressed against the inside of the wire wound on the coil block (12); wherein the elasticity of the second expansion block (24) is less than that of the first expansion block (23).

6. A coil wire arrangement device for inductor manufacturing according to claim 1, characterized in that: The wire pulling assembly includes an electric slide rail (56), and the electric slide rail (56) is installed on the wire pulling block (41). Two electric sliders (57) are electrically and slidably connected to the electric slide rail (56). The two electric sliders (57) are fixedly connected to a connecting plate (51), and the adjacent sides of the two connecting plates (51) are fixedly connected to a first friction block (52). The two first friction blocks (52) are connected to a clamping component, and when the two clamping components are in operation, the output ends of the two clamping components are clamped on the top and bottom of the wire.

7. A coil wire arrangement device for inductor manufacturing according to claim 6, characterized in that: The clamping component comprises a connecting block (54), and opposite sides of the two connecting plates (51) are fixedly connected to the connecting block (54). The connecting block (54) is connected to a second friction block (55). The two second friction blocks (55) clamp the electric wires between them when working.

8. A coil wire arrangement device for inductor manufacturing according to claim 7, characterized in that: The wire pulling assembly also includes a rotating component, which includes a micro motor (4). The micro motor (4) is installed on the wire pulling block (41). The output end of the micro motor (4) is coaxially fixedly connected to a rotating shaft (42). The rotating shaft (42) is rotatably connected to the wire pulling block (41). The two connecting plates (51) are coaxially fixedly connected to bevel gears (5) on opposite sides. The two bevel gears (5) are coaxially slidably connected to the rotating shaft (42). The connecting plate (51) and the first friction block (52) are both provided with through holes that are coaxially clearance-matched with the rotating shaft (42). The second friction block (55) is rotatably connected to the connecting block (54) and is coaxially fixedly connected to a bevel gear (53). The two bevel gears (53) are meshed with the two bevel gears (5) in a one-to-one correspondence.

9. A coil wire arrangement device for inductor manufacturing according to claim 8, characterized in that: The bottom of the wire pulling block (41) is provided with a receiving cavity with a side opening, wherein the bevel gear (5), the connecting plate (51), the first friction block (52), the bevel gear (53) and the connecting block (54) are gap-located in the receiving cavity, wherein the second friction block (55) extends out of the side opening of the receiving cavity.

10. A coil wire arrangement device for inductor manufacturing according to claim 1, characterized in that: The wire management mechanism comprises a wire management block (17), a wire management drive component is installed on the machine (1), an output end of the wire management drive component is fixedly connected to the wire management block (17), and a wire management mold is fixedly installed on the machine (1), wherein the wire management block (17) cooperates with the wire management mold to perform wire management operations on the coil block (12) in the wire management mold after being driven.