Protection device for automatic electromechanical equipment

Abstract

The invention discloses a protection device for automatic electromechanical equipment, and relates to the technical field of automatic electromechanical equipment. Comprising an electric box frame, box doors installed on the front side and the rear side of the electric box frame, and air duct plates which are located on the top, the left side and the right side of the electric box frame and communicate with one another; the damping plate is arranged at the bottom of the electric box frame; the movable supporting assembly is arranged at the bottom of the box body; the heat dissipation assembly comprises a plurality of heat dissipation micro pipes with one ends located in the box body and the other ends located in the air duct plates, and heat dissipation fans which are installed on the air duct plates on the left side and the right side and are communicated with the interiors of the air duct plates; and the intelligent monitoring management system is installed in the box body and controls the heat dissipation assembly to work. The method has remarkable advantages in the aspects of improving the equipment stability, prolonging the service life of the equipment, improving the maintenance efficiency, enhancing the adaptability and flexibility, reducing the operation cost and the like.

Description

Technical Field

[0001] The invention belongs to the field of automated electromechanical technology, and in particular relates to a protective device for automated electromechanical equipment. Background Art

[0002] With the rapid development of industrial automation technology, automated electromechanical equipment has been widely used in various production environments. However, these devices often face problems such as poor heat dissipation, vibration damage and maintenance difficulties during operation, which seriously affect the stability and service life of the equipment. In the prior art, patent CN214708459U discloses a protective device for automated electromechanical equipment, which protects the equipment through filtering, drying and exhaust devices, but it mainly focuses on air filtration and heat dissipation methods, and does not fully consider the importance of shock absorption and intelligent monitoring management. In addition, the device still needs to be improved in terms of heat dissipation efficiency, shock absorption effect and intelligence. Therefore, the development of a comprehensive protection device that integrates shock absorption, efficient heat dissipation and intelligent monitoring management is of great significance to improving the operating stability and maintenance convenience of automated electromechanical equipment. Summary of the invention

[0003] The purpose of the present invention is to provide a protective device for automated electromechanical equipment, which achieves comprehensive protection of the electromechanical equipment by combining multiple technical means such as shock absorption, heat dissipation and intelligent monitoring.

[0004] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0005] The present invention is a protection device for automated electromechanical equipment, comprising:

[0006] A box body, the box body comprising an electric box frame, box doors installed on the front and rear sides of the electric box frame, and air duct plates located on the top and left and right sides of the electric box frame and connected to each other;

[0007] A shock absorbing plate, the shock absorbing plate is arranged at the bottom of the electrical box frame;

[0008] A mobile support assembly is arranged at the bottom of the box;

[0009] A heat dissipation component, the heat dissipation component includes a plurality of heat dissipation micro-tubes with one end located inside the box body and the other end located inside the air duct plate, and a heat dissipation fan installed on the air duct plates on the left and right sides and connected to the inside of the air duct plates;

[0010] An intelligent monitoring and management system is installed in the box and controls the operation of the heat dissipation component.

[0011] As a preferred technical solution of the present invention, the electrical box frame includes vertical poles and horizontal poles, and the horizontal poles are provided with air slot holes for connecting the air duct plates.

[0012] As a preferred technical solution of the present invention, the air duct plate includes an inner plate and an outer plate arranged parallel to the inner plate, and the inner plate is provided with a plurality of micro-tube fixing holes for fixing the heat dissipation micro-tubes. As a preferred technical solution of the present invention, the micro-tube fixing holes are screw holes, and the heat dissipation micro-tubes are provided with fixing sleeves, and the fixing sleeves cooperate with the micro-tube fixing holes to fix the heat dissipation micro-tubes.

[0013] As a preferred technical solution of the present invention, the heat dissipation micro-tubes are of different lengths, and one end of the heat dissipation micro-tubes is located inside the box body close to the heat source.

[0014] As a preferred technical solution of the present invention, the movable support assembly includes fixed plates arranged at the four corners of the bottom of the box, and movable wheels and support angles installed on the fixed plates.

[0015] As a preferred technical solution of the present invention, the inner plate is a metal plate, and a grounding wire connected to the inner plate is arranged in one of the supporting angles.

[0016] As a preferred technical solution of the present invention, the shock-absorbing plate includes a bottom plate and a contact plate arranged parallel to the bottom plate, a buffer pad is arranged between the contact plate and the bottom plate, and a spring is arranged inside the buffer pad.

[0017] As a preferred technical solution of the present invention, the intelligent monitoring and management system includes a sensor monitoring module, a fault diagnosis module and an alarm module.

[0018] As a preferred technical solution of the present invention, the cooling fan is an air inlet fan and an air outlet fan, and both the air inlet and the air outlet are provided with double-layer dustproof nets, the outer coarse net blocks large particles, and the inner fine net filters tiny dust.

[0019] The present invention has the following beneficial effects:

[0020] Significantly improve equipment stability: The shock-absorbing plate at the bottom effectively absorbs vibration and impact during equipment operation, reduces equipment damage and performance degradation caused by vibration, and significantly improves equipment stability and reliability;

[0021] Efficient heat dissipation, extending the life of the equipment: The heat dissipation component combines heat dissipation micro-tubes with heat dissipation fans to form an efficient heat conduction and convection heat dissipation system. This design can quickly discharge the heat generated inside the equipment and keep the equipment running within a suitable operating temperature range, thereby extending the service life of the equipment;

[0022] Intelligent monitoring and management to improve maintenance efficiency: The integrated intelligent monitoring and management system can monitor the operating status and key parameters of the equipment in real time, and has fault warning and remote monitoring functions, which greatly reduces the frequency and difficulty of manual inspections, improves the timeliness and accuracy of maintenance, and also saves a lot of manpower costs for enterprises;

[0023] Enhanced adaptability and flexibility: The design of the mobile support component enables the entire protection device to have the functions of adjusting height and being easy to move, which can adapt to different occasions and installation requirements, and improves the adaptability and flexibility of the device;

[0024] Environmental protection and energy saving, reducing operating costs: By optimizing the heat dissipation design, the energy waste in the heat dissipation process is reduced, achieving the purpose of energy saving. At the same time, the application of intelligent monitoring and management system also reduces the energy consumption and maintenance costs of equipment, bringing significant economic benefits to the enterprise.

[0025] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0027] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0028] Figure 2 for Figure 1 A view from another angle;

[0029] Figure 3 for Figure 1 A view from another angle;

[0030] Figure 4 It is a schematic diagram of the combined structure of the air duct plate and the electrical box frame in the present invention;

[0031] Figure 5 It is a structural schematic diagram of the shock absorbing plate in the present invention;

[0032] Figure 6 It is a three-dimensional structural schematic diagram of the electric box frame in the present invention;

[0033] Figure 7 It is a schematic diagram of the three-dimensional structure of the heat dissipation micro-pipe in the present invention;

[0034] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0035] 1-electric box frame, 11-vertical pole, 12-cross bar, 13-wind slot hole; 2-box door; 3-air duct plate, 31-inner plate, 311-microtube fixing hole, 32-heat dissipation microtube, 321-fixed pipe sleeve; 4-cooling fan; 5-movable support assembly, 51-fixed plate, 52-moving wheel, 53-support angle; 6-shock absorption plate, 61-bottom plate, 62-spring, 63-contact plate. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0038] Embodiment 1

[0039] like Figure 1-3 As shown: The present invention discloses a protective device for automated electromechanical equipment, the device comprising a box body, a shock absorbing plate 6, a movable support assembly 5, a heat dissipation assembly and an intelligent monitoring and management system; wherein the box body comprises an electric box frame 1, a box door 2 installed on the front and rear sides of the electric box frame 1, and air duct plates 3 located at the top and left and right sides of the electric box frame 1 and connected to each other, and air ducts are arranged inside the air duct plates 3; the shock absorbing plate 6 is arranged at the bottom of the electric box frame 1; the movable support assembly 5 is arranged at the bottom of the box body; the heat dissipation assembly comprises a plurality of heat dissipation micro-tubes 32 with one end located inside the box body and the other end located inside the air duct plate 3, and a heat dissipation fan 4 installed on the left and right sides of the air duct plates 3 and connected to the inside of the air duct plates 3; the intelligent monitoring and management system is installed in the box body and controls the operation of the heat dissipation assembly.

[0040] In this embodiment, the device is mainly composed of a box body, a shock absorbing plate 6, a mobile support component 5, a heat dissipation component and an intelligent monitoring and management system.

[0041] The box body includes an electrical box frame 1 as the main structure, and doors 2 are installed on the front and back sides to facilitate the installation and maintenance of the equipment. The top and left and right sides of the electrical box frame 1 are provided with interconnected air duct plates 3, and the air duct plates 3 are carefully designed inside to optimize the airflow path; in particular, the shock-absorbing plate 6 is cleverly installed at the bottom of the electrical box frame 1, which effectively alleviates the vibration generated during the operation of the equipment and prolongs the life of the equipment;

[0042] The mobile support assembly 5 is located at the bottom of the box, which not only provides stable support for the entire device, but also has the functions of adjusting the height and facilitating movement, thereby increasing the adaptability and flexibility of the device;

[0043] The heat dissipation component is one of the cores of the present invention, including a number of carefully arranged heat dissipation micro-tubes 32, one end of which goes deep into the box body and is close to the heating element, and the other end cleverly extends into the air duct plate 3 to form an efficient heat conduction path. At the same time, heat dissipation fans 4 are installed on the air duct plates 3 on the left and right sides, which are connected to the air duct inside the air duct plate 3, and the heat is quickly discharged from the box body by forced convection, ensuring that the device can maintain a suitable working temperature even during long-term operation;

[0044] As another highlight of the present invention, the intelligent monitoring and management system is integrated in the box. It monitors the operating status, temperature and other key parameters of the equipment in real time, and automatically adjusts the speed of the cooling fan 4 according to the preset threshold value to realize intelligent heat dissipation control. In addition, the system also has fault warning and remote monitoring functions, which greatly improves the maintenance efficiency and safety of the equipment.

[0045] In summary, this embodiment provides a comprehensive and efficient protection solution for automated electromechanical equipment by integrating multiple functions such as vibration reduction, efficient heat dissipation, and intelligent monitoring management.

[0046] Embodiment 2

[0047] Based on the first embodiment, the difference of this embodiment is that:

[0048] like Figure 4-7 As shown: the electrical box frame 1 includes a vertical pole 11 and a horizontal pole 12, and the horizontal pole 12 is provided with an air slot hole 13 for connecting the air duct plate 3. The air duct plate 3 includes an inner plate 31 and an outer plate arranged parallel thereto, and the inner plate 31 is provided with a plurality of micro-tube fixing holes 311 for fixing the heat dissipation micro-tubes 32. The micro-tube fixing holes 311 are screw holes, and the heat dissipation micro-tubes 32 are provided with fixed pipe sleeves 321, which cooperate with the micro-tube fixing holes 311 to fix the heat dissipation micro-tubes 32. The heat dissipation micro-tubes 32 are of different lengths, and the heat dissipation micro-tubes 32 are located at one end inside the box body close to the heat source.

[0049] In this embodiment, the difference between this embodiment and embodiment one lies in the specific structural design of the electrical box frame 1 and the air duct plate 3, as well as the installation method of the heat dissipation micro-tubes 32. The following is a detailed description of this embodiment: the electrical box frame 1 serves as the main supporting structure of the protective device, and is composed of vertical poles 11 and horizontal poles 12. The vertical poles 11 are arranged vertically to provide stable support for the entire frame; the horizontal poles 12 are horizontally connected to the vertical poles 11, which not only enhances the overall strength of the frame, but also provides a basis for the subsequent installation of the air duct plate 3 and the heat dissipation assembly. In particular, the horizontal poles 12 are provided with air slots 13 for connecting the air duct plates 3. These slots allow air to flow freely between the air duct plates to form an effective heat dissipation channel.

[0050] The design of the air duct plate 3 is also optimized, including an inner plate 31 and an outer plate arranged parallel thereto, the outer plate corresponding to the inner plate 31, and together forming the outer boundary of the air duct structure. The inner plate 31 is the main mounting surface of the heat dissipation component, and is densely covered with micro-tube fixing holes 311 for fixing the heat dissipation micro-tubes 32. These micro-tube fixing holes 311 are designed as screw holes, which are convenient for matching with the fixing pipe sleeves 321 on the heat dissipation micro-tubes 32 to achieve stable installation of the heat dissipation micro-tubes.

[0051] As a key element for heat conduction, the design of the heat dissipation micro-tube 32 also fully considers the heat dissipation efficiency and installation convenience. The length and installation position of the heat dissipation micro-tube 32 are determined according to the specific installation position of the internal electrical components. The heat dissipation micro-tube 32 varies in length and can be flexibly arranged according to the distribution of the heat source to ensure that each heat source can be effectively dissipated. At the same time, the heat dissipation micro-tube 32 is located at one end inside the box body close to the heat source, which can quickly absorb and conduct heat. The other end located in the air duct plate 3 takes away the heat through the air flow in the air duct, realizing effective heat dissipation.

[0052] In addition, the design of the fixed tube sleeve 321 makes the installation of the heat dissipation micro-tube 32 easier and quicker. By matching and tightening the fixed tube sleeve 321 with the micro-tube fixing hole 311 on the inner plate 31, the heat dissipation micro-tube 32 can be firmly fixed. This installation method not only improves the installation efficiency, but also ensures the stability and reliability of the heat dissipation micro-tube 32 during long-term use.

[0053] To sum up, this embodiment further improves the heat dissipation efficiency and installation convenience of the protection device by optimizing the structural design of the electrical box frame 1 and the air duct plate 3 and the installation method of the heat dissipation micro-tube 32. These improvements make the protection device more flexible and effective in dealing with different heat source distributions and heat dissipation requirements, and provide a more solid guarantee for the stable operation of automated electromechanical equipment.

[0054] Embodiment 3

[0055] Based on the second embodiment, the difference of this embodiment is that:

[0056] like Figure 3 As shown, the mobile support assembly 5 includes a fixed plate 51 arranged at the four corners of the bottom of the box, a moving wheel 52 and a support angle 53 installed on the fixed plate 51. The inner plate 31 is a metal plate, and a grounding wire connected to the inner plate 31 is arranged in one of the support angles 53.

[0057] In this embodiment, based on the inheritance of the second embodiment, the mobile support assembly 5 is further improved, and a grounding wire is added to improve the overall safety and flexibility of the device. The following is a detailed description of this embodiment:

[0058] like Figure 3 As shown, the mobile support assembly 5 is an important part of the protection device, and its design fully considers the mobility and stability of the device. In this embodiment, the mobile support assembly 5 includes fixed plates 51 arranged at the four corners of the bottom of the box body, which not only provide a stable support foundation for the entire device, but also serve as a mounting platform for other components.

[0059] The moving wheels 52 mounted on the fixing plate 51 enable the entire protection device to be easily moved between different positions, thereby improving the flexibility and adaptability of the device. At the same time, in order to ensure that the device can be stably fixed on the ground when needed, the present embodiment also designs a support angle 53. The support angle 53 can be unfolded when the moving wheels are not in use, and contact with the ground to form a stable support point to prevent the device from moving or shaking during operation.

[0060] It is worth noting that the material of the inner plate 31 is specified in this embodiment, that is, a metal plate is used. The metal plate has good thermal conductivity and mechanical strength, can more effectively conduct and dissipate the heat generated inside the device, and can also withstand greater mechanical stress to ensure the long-term stable operation of the device.

[0061] In addition, in order to improve the safety of the device, this embodiment also specially sets a grounding wire. This grounding wire is connected to the inner plate 31 (as a metal plate, it has good conductivity) and extends into one of the support angles 53, and finally connects to the ground. The setting of the grounding wire can effectively prevent the safety hazards of the equipment caused by static electricity accumulation or leakage, and provide additional safety protection for the operation of the equipment.

[0062] In summary, this embodiment further improves the safety, flexibility and stability of the protection device by improving the design of the mobile support assembly 5 and adding the setting of the grounding wire. These improvements make the device more reliable and efficient in dealing with different working environments and usage requirements.

[0063] Embodiment 4

[0064] like Figure 5As shown; the shock absorbing plate 6 includes a bottom plate 61 and a contact plate 63 arranged parallel thereto, a buffer pad is arranged between the contact plate 63 and the bottom plate 61, and a spring 62 is arranged inside the buffer pad. The intelligent monitoring management system includes a sensor monitoring module, a fault diagnosis module and an alarm module. The cooling fan 4 is an air intake fan and an air outlet fan, and both the air inlet and the air outlet are provided with double-layer dustproof nets, the outer coarse net blocks large particles, and the inner fine net filters tiny dust.

[0065] This embodiment upgrades the shock absorption system and the intelligent monitoring management system, and optimizes the design of the cooling fan to improve the overall performance and reliability of the protection device. The following is a detailed description of this embodiment:

[0066] Upgrade of shock absorption system: Figure 5 As shown, the design of the shock-absorbing plate 6 fully considers the vibration and impact that may be generated during the operation of the equipment. The shock-absorbing plate 6 is composed of a bottom plate 61 and a contact plate 63 arranged parallel to the bottom plate 61, and a buffer pad is arranged between the two. Springs 62 are embedded in the buffer pad, which can provide effective buffering when the equipment is vibrated, reduce the impact of the vibration on the internal components of the equipment, and thus protect the stable operation of the equipment. This shock-absorbing design is particularly suitable for automation equipment that needs to run for a long time or has a relatively harsh working environment.

[0067] Intelligent monitoring and management system:

[0068] This embodiment introduces an intelligent monitoring management system, which integrates a sensor monitoring module, a fault diagnosis module, and an alarm module. The sensor monitoring module is responsible for real-time monitoring of various operating parameters of the equipment, such as temperature, humidity, vibration, etc., to ensure that the equipment is in the best operating state. The fault diagnosis module uses advanced algorithms to analyze the monitoring data to promptly discover and diagnose potential faults of the equipment. Once a fault is detected, the alarm module will be triggered immediately to alert the operator through sound, light signals, or remote notifications, so that timely measures can be taken to solve the problem and avoid the expansion of the fault to cause greater damage to the equipment.

[0069] Cooling fan optimization:

[0070] In order to improve the heat dissipation efficiency and protect the fan from dust, the present embodiment optimizes the design of the heat dissipation fan 4. The heat dissipation fan 4 includes an air inlet fan and an air outlet fan to form a complete air convection system. The air inlet and the air outlet are both provided with double-layer dustproof nets. The outer coarse net is mainly used to prevent large particles from entering the fan, and the inner fine net further filters tiny dust to ensure that the air entering the fan is as clean as possible. This double-layer dustproof net design not only improves the heat dissipation efficiency, but also extends the service life of the fan and reduces the risk of failure caused by dust accumulation.

[0071] In summary, this embodiment further improves the overall performance and reliability of the protection device by upgrading the shock absorption system, introducing an intelligent monitoring management system, and optimizing the design of the cooling fan. These improvements make the device more relaxed when dealing with complex working environments and long-term operation requirements, providing a more solid guarantee for the stable operation of automated electromechanical equipment.

[0072] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0073] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A protective device for automated electromechanical equipment, characterized in that: include: A box body, the box body comprising an electric box frame (1), box doors (2) installed on the front and rear sides of the electric box frame (1), and air duct plates (3) located on the top and left and right sides of the electric box frame (1) and connected to each other, wherein an air duct is arranged inside the air duct plate (3); A shock absorbing plate (6), wherein the shock absorbing plate (6) is arranged at the bottom of the electrical box frame (1); A mobile support assembly (5) is arranged at the bottom of the box; A heat dissipation component, the heat dissipation component comprising a plurality of heat dissipation micro-tubes (32) with one end located inside the box and the other end located inside the air duct plate (3), and a heat dissipation fan (4) installed on the air duct plates (3) on the left and right sides and connected to the inside of the air duct plates (3); An intelligent monitoring and management system is installed in the box and controls the operation of the heat dissipation component.

2. A protection device for automated electromechanical equipment according to claim 1, characterized in that: The electrical box frame (1) comprises a vertical pole (11) and a horizontal pole (12), and the horizontal pole (12) is provided with an air slot hole (13) for connecting the air duct plate (3).

3. A protection device for automated electromechanical equipment according to claim 1, characterized in that: The air duct plate (3) comprises an inner plate (31) and an outer plate arranged parallel to the inner plate (31), and the inner plate (31) is provided with a plurality of micro-tube fixing holes (311) for fixing heat dissipation micro-tubes (32).

4. A protection device for automated electromechanical equipment according to claim 3, characterized in that: The microtube fixing hole (311) is a screw hole, and the heat dissipation microtube (32) is provided with a fixing sleeve (321), and the fixing sleeve (321) cooperates with the microtube fixing hole (311) to fix the heat dissipation microtube (32).

5. A protection device for automated electromechanical equipment according to claim 4, characterized in that: The heat dissipation micro-tubes (32) are of different lengths, and one end of the heat dissipation micro-tubes (32) is located inside the box body and is close to the heat source.

6. A protection device for automated electromechanical equipment according to claim 3, characterized in that: The movable support assembly (5) comprises a fixed plate (51) arranged at the four corners of the bottom of the box body, a movable wheel (52) and a support angle (53) installed on the fixed plate (51).

7. A protection device for automated electromechanical equipment according to claim 6, characterized in that: The inner plate (31) is a metal plate, wherein a grounding wire connected to the inner plate (31) is arranged in a supporting angle (53).

8. A protection device for automated electromechanical equipment according to claim 1, characterized in that: The shock absorbing plate (6) comprises a bottom plate (61) and a contact plate (63) arranged parallel to the bottom plate (61); a buffer pad is arranged between the contact plate (63) and the bottom plate (61); and a spring (62) is arranged inside the buffer pad.

9. A protection device for automated electromechanical equipment according to claim 1, characterized in that: The intelligent monitoring and management system includes a sensor monitoring module, a fault diagnosis module and an alarm module.

10. A protection device for automated electromechanical equipment according to claim 1, characterized in that: The heat dissipation fan (4) is an air inlet fan and an air outlet fan, and both the air inlet and the air outlet are provided with double-layer dustproof nets, the outer coarse net blocks large particles, and the inner fine net filters tiny dust.

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