Iron sheet assembly production equipment

Abstract

The invention discloses iron sheet assembling production equipment which is used for solving the technical problem that the assembling efficiency is low due to the fact that an existing iron sheet assembling procedure needs to be completed through manual operation. A transfer manipulator is located at the discharging end of an iron sheet feeding assembly, the transfer manipulator is used for grabbing iron sheets from the iron sheet feeding assembly and then placing the iron sheets on an angle adjusting assembly, and the angle adjusting assembly is used for rotating the iron sheets to adjust the mounting angles of the iron sheets; a first jig is arranged on the first circulating conveying belt, a second jig is arranged on the second circulating conveying belt, a feeding mechanical arm and a discharging mechanical arm are further arranged on the rack, the feeding mechanical arm is used for grabbing semi-finished products located in the first jig into the second jig, and the discharging mechanical arm is used for grabbing the semi-finished products located in the second jig. The assembling assembly is used for assembling the angle-adjusted iron sheets to the semi-finished products located in the second jigs, and the discharging mechanical arm is used for grabbing the semi-finished products assembled with the iron sheets to the first circulating conveying belt and the vacant first jigs.

Description

Technical Field

[0001] The present invention relates to the technical field of automation equipment, and in particular to an iron sheet assembly production equipment. Background Art

[0002] In the existing relay production, the iron sheet and the semi-finished coil used in the relay need to be assembled and fixed. At present, the assembly process of the iron sheet and the semi-finished coil has a low degree of automation, and most of the processes need to be completed manually. Specifically, the operator first grabs the semi-finished coil and places it in the installation jig. Then, the operator grabs the iron sheet and presses the iron sheet into the semi-finished coil. Finally, the operator places the assembled finished product on the unloading conveyor belt, thereby completing the entire assembly process.

[0003] It can be seen from the above assembly process that the loading, assembly and unloading of iron sheets and coil semi-finished products are all done manually, which undoubtedly has a serious impact on the overall assembly efficiency. In addition, the quality of manual assembly is uncontrollable, and there is a certain probability that defective products will flow into the market.

[0004] Therefore, finding a technical solution that can solve the above technical problems has become an important topic studied by technical personnel in this field. Summary of the invention

[0005] The embodiment of the present invention discloses an iron sheet assembly production device, which is used to solve the technical problem that the existing iron sheet assembly process needs to be completed by manual operation, resulting in low assembly efficiency.

[0006] The present invention provides an iron sheet assembly production equipment, comprising a frame, a first circulating conveyor belt, a second circulating conveyor belt, an iron sheet feeding assembly, a transfer manipulator, an angle adjustment assembly, and an assembly assembly for assembling the iron sheet onto a semi-finished product installed on the frame;

[0007] The iron sheet feeding assembly is used to feed the iron sheet, the transfer robot is located at the discharge end of the iron sheet feeding assembly, the angle adjustment assembly is located between the assembly assembly and the transfer robot, the transfer robot is used to grab the iron sheet from the iron sheet feeding assembly and place the iron sheet on the angle adjustment assembly, and the angle adjustment assembly is used to rotate the iron sheet to adjust the installation angle of the iron sheet;

[0008] The first circulating conveyor belt is arranged adjacent to the second circulating conveyor belt, a first fixture is arranged on the first circulating conveyor belt, a second fixture is arranged on the second circulating conveyor belt, and a loading manipulator and a unloading manipulator are also arranged on the frame, wherein the loading manipulator is located at the loading end of the first circulating conveyor belt, and the unloading manipulator is located at the unloading end of the first circulating conveyor belt;

[0009] The loading robot is used to grab the semi-finished product in the first jig into the second jig, the assembling component is used to assemble the iron sheet after adjusting the angle onto the semi-finished product in the second jig, and the unloading robot is used to grab the semi-finished product assembled with the iron sheet into the first jig which is empty on the first circulating conveyor belt.

[0010] Optionally, the iron sheet feeding assembly includes a vibration plate and a feeding track connected to the vibration plate.

[0011] Optionally, the angle adjustment assembly includes a first support frame, a rotating motor and a rotating plate;

[0012] The first support frame is mounted on the frame, the rotating motor is mounted on the first support frame, the rotating plate is connected to the output shaft of the rotating motor, and a positioning portion for positioning the iron sheet is provided on the rotating plate.

[0013] Optionally, the assembly assembly includes a second support frame, an X-axis linear module, a Z-axis linear module, an assembly module and an oblique pressure module;

[0014] The second support frame is installed on the frame, the X-axis linear module is installed on the second support frame, the X-axis linear module is connected to the first support plate, the Z-axis linear module is installed on the first support plate, the Z-axis linear module is connected to the second support plate, and the transfer robot, the assembly module, and the oblique pressure module are all installed on the second support plate.

[0015] Optionally, the assembly module includes a mounting seat, a lifting cylinder, a pressing portion, a first clamping claw cylinder, and a pair of first clamping plates connected to the first clamping claw cylinder;

[0016] The mounting seat is mounted on the second supporting plate, the first clamping cylinder is mounted on the mounting seat, the lifting cylinder is mounted on the mounting seat, the lifting cylinder is connected to the pressing part to drive the pressing part to move up and down along the Z-axis direction, and the pressing part is located between a pair of the first clamping plates.

[0017] Optionally, the oblique pressure module comprises an inclined cylinder and a pressure inclined plate;

[0018] The tilting cylinder is tiltedly installed on the second supporting plate, the pressing inclined plate is connected to the tilting cylinder, and the tilting cylinder is used to drive the pressing inclined plate to move tiltedly toward the semi-finished product in the second fixture so as to tilt and press the iron sheet against the semi-finished product.

[0019] Optionally, a CCD detection module is also installed on the second supporting plate;

[0020] The CCD detection module is used to detect whether the iron sheet is assembled onto the semi-finished product.

[0021] Optionally, the assembly component includes a clamping module;

[0022] The clamping module is installed on the frame and located on one side of the second circulating conveyor belt;

[0023] The clamping module comprises a second clamping jaw cylinder and a pair of second clamping plates connected to the second clamping jaw cylinder;

[0024] A pair of the second clamping plates can clamp and fix the semi-finished product in the second fixture under the drive of the second clamping jaw cylinder.

[0025] Optionally, the second circulating conveyor belt is provided with an air blowing hood for blowing and dust removal of semi-finished products assembled with iron sheets.

[0026] Optionally, the loading robot and the unloading robot have the same structure, and both the loading robot and the unloading robot are robots that can move in multiple axis directions.

[0027] Compared with the prior art, the present invention has the following beneficial effects:

[0028] In the iron sheet assembly production equipment of this embodiment, the feeding robot grabs the semi-finished product from the first fixture of the first circulating conveyor belt and places it in the second fixture of the second circulating conveyor belt. At the same time, the iron sheet feeding assembly feeds the iron sheet, the transfer robot grabs the iron sheet from the iron sheet feeding assembly and places it on the angle adjustment assembly, the angle adjustment assembly rotates the iron sheet to adjust the installation angle of the iron sheet, then, the assembly assembly grabs the iron sheet from the angle adjustment assembly and assembles it to the semi-finished product of the second fixture, and finally, the semi-finished product assembled with the iron sheet is grabbed by the unloading robot into the vacant first fixture on the first circulating conveyor belt, thus completing the assembly process of the iron sheet and the semi-finished product. Through the above design, the assembly process of the iron sheet and the semi-finished product can be automatically completed, effectively replacing manual operation, and greatly improving the assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0030] Figure 1 A schematic diagram of the structure of an iron sheet assembly production equipment provided by an embodiment of the present invention;

[0031] Figure 2 A partial enlarged view of an iron sheet assembly production equipment provided by an embodiment of the present invention;

[0032] Figure 3 A schematic structural diagram of an iron sheet feeding assembly of an iron sheet assembly production equipment provided by an embodiment of the present invention;

[0033] Figure 4 A schematic diagram of the structure of an assembly component and a transfer robot of an iron sheet assembly production equipment provided by an embodiment of the present invention;

[0034] Figure 5 A schematic structural diagram of an assembly module and an oblique pressing module in an assembly assembly of an iron sheet assembly production equipment provided by an embodiment of the present invention;

[0035] Figure 6 A schematic structural diagram of a clamping module in an assembly assembly of an iron sheet assembly production equipment provided by an embodiment of the present invention;

[0036] Figure 7 A schematic structural diagram of an angle adjustment assembly of an iron sheet assembly production equipment provided by an embodiment of the present invention;

[0037] Figure 8 A schematic diagram of the structure of an air blowing hood in an iron sheet assembly production device provided by an embodiment of the present invention;

[0038] Fig. 9 A schematic structural diagram of a semi-finished product after assembling iron sheets in an iron sheet assembly production device provided by an embodiment of the present invention;

[0039] Illustrations: first circulating conveyor belt 1; second circulating conveyor belt 2; iron sheet feeding assembly 3; vibration plate 301; feeding track 302; feeding robot 4; assembly assembly 5; X-axis linear module 501; first support plate 502; Z-axis linear module 503; second support plate 504; assembly module 505; first clamping jaw cylinder 5051; first clamping plate 5052; lifting cylinder 5053; pressing part 5054; oblique pressing module 506; tilting cylinder 5061; pressing oblique plate 5062; clamping module 507; second clamping jaw cylinder 5071; second clamping plate 5072; CCD detection module 508; feeding robot 6; transfer robot 7; angle adjustment assembly 8; first support frame 801; rotating motor 802; rotating plate 803; positioning part 804; blowing hood 9; semi-finished product A; iron sheet B. DETAILED DESCRIPTION

[0040] The invention discloses an iron sheet assembly production device, which is used to solve the technical problem that the existing iron sheet assembly process needs to be completed by manual operation, thus resulting in low assembly efficiency.

[0041] In order to enable those skilled in the art to better understand the scheme of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0042] See also Figures 1 to 9 , an iron sheet assembly production equipment provided by an embodiment of the present invention comprises a frame, a first circulating conveyor belt 1, a second circulating conveyor belt 2, an iron sheet feeding assembly 3, a transfer manipulator 7, an angle adjustment assembly 8 and an assembly assembly 5 for assembling the iron sheet onto a semi-finished product are installed on the frame;

[0043] The iron sheet feeding assembly 3 is used to feed the iron sheet, the transfer manipulator 7 is located at the discharge end of the iron sheet feeding assembly 3, the angle adjustment assembly 8 is located between the assembly assembly 5 and the transfer manipulator 7, the transfer manipulator 7 is used to grab the iron sheet from the iron sheet feeding assembly 3 and place the iron sheet on the angle adjustment assembly 8, and the angle adjustment assembly 8 is used to rotate the iron sheet to adjust the installation angle of the iron sheet;

[0044] The first circulating conveyor belt 1 is arranged adjacent to the second circulating conveyor belt 2, a first jig is arranged on the first circulating conveyor belt 1, a second jig is arranged on the second circulating conveyor belt 2, and a loading robot 4 and a unloading robot 6 are also arranged on the frame, wherein the loading robot 4 is located at the loading end of the first circulating conveyor belt 1, and the unloading robot 6 is located at the unloading end of the first circulating conveyor belt 1;

[0045] The loading robot 4 is used to grab the semi-finished product located in the first jig into the second jig, the assembling component 5 is used to assemble the iron sheet after adjusting the angle onto the semi-finished product located in the second jig, and the unloading robot 6 is used to grab the semi-finished product assembled with the iron sheet into the first jig which is empty on the first circulating conveyor belt 1.

[0046] In the iron sheet assembly production equipment of this embodiment, the feeding manipulator 4 grabs the semi-finished product from the first fixture of the first circulating conveyor belt 1 and places it in the second fixture of the second circulating conveyor belt 2. At the same time, the iron sheet feeding component 3 feeds the iron sheet, and the transfer manipulator 7 grabs the iron sheet from the iron sheet feeding component 3 and places it on the angle adjustment component 8. The angle adjustment component 8 rotates the iron sheet to adjust the installation angle of the iron sheet. Then, the assembly component 5 grabs the iron sheet from the angle adjustment component 8 and assembles it to the semi-finished product of the second fixture. Finally, the semi-finished product assembled with the iron sheet is grabbed by the unloading manipulator 6 and placed in the vacant first fixture on the first circulating conveyor belt 1, thus completing the assembly process of the iron sheet and the semi-finished product. Through the above design, the assembly process of the iron sheet and the semi-finished product can be automatically completed, effectively replacing manual operation, and greatly improving the assembly efficiency.

[0047] Furthermore, the iron sheet feeding assembly 3 in this embodiment includes a vibration plate 301 and a feeding track 302 connected to the vibration plate 301 .

[0048] It should be noted that batches of iron sheets are placed in the vibration plate 301, and the vibration plate 301 vibrates the iron sheets onto the feeding track 302 by means of vibration feeding, thereby completing the feeding work of the iron sheets.

[0049] Furthermore, the angle adjustment assembly 8 in this embodiment includes a first support frame 801, a rotating motor 802 and a rotating plate 803;

[0050] The first support frame 801 is installed on the frame, the rotating motor 802 is installed on the first support frame 801, the rotating plate 803 is connected to the output shaft of the rotating motor 802, and a positioning portion 804 for positioning the iron sheet is provided on the rotating plate 803.

[0051] It should be noted that, through the above design, the rotating plate 803 can rotate the iron sheet under the drive of the rotating motor 802, thereby adjusting the rotation angle of the iron sheet to facilitate the smooth progress of the subsequent assembly process.

[0052] Furthermore, the assembly assembly 5 in this embodiment includes a second support frame, an X-axis linear module 501, a Z-axis linear module 503, an assembly module 505, and an oblique pressure module 506;

[0053] The second support frame is installed on the frame, the X-axis linear module 501 is installed on the second support frame, the X-axis linear module 501 is connected to the first support plate 502, the Z-axis linear module 503 is installed on the first support plate 502, the Z-axis linear module 503 is connected to the second support plate 504, and the transfer robot 7, the assembly module 505, and the oblique pressure module 506 are all installed on the second support plate 504.

[0054] It should be noted that, through the above design, the assembly module 505, the oblique pressing module 506 and the transfer robot 7 can be moved in the X-axis and Z-axis directions.

[0055] Specifically, the assembly module 505 in this embodiment includes a mounting seat, a lifting cylinder 5053, a pressing portion 5054, a first clamping claw cylinder 5051, and a pair of first clamping plates 5052 connected to the first clamping claw cylinder 5051;

[0056] The mounting seat is mounted on the second support plate 504, the first clamping cylinder 5051 is mounted on the mounting seat, the lifting cylinder 5053 is mounted on the mounting seat, the lifting cylinder 5053 is connected to the pressing part 5054 to drive the pressing part 5054 to rise and fall along the Z-axis direction, and the pressing part 5054 is located between a pair of the first clamping plates 5052.

[0057] It should be noted that, through the above design, the first clamping cylinder 5051 drives a pair of clamps to clamp the iron sheet and assemble the iron sheet to the semi-finished product, and the pressing part 5054 is driven by the lifting cylinder 5053 to descend along the Z-axis direction to press the iron sheet against the semi-finished product, thereby ensuring that the iron sheet is installed in place.

[0058] Furthermore, the inclined pressure module 506 in this embodiment includes an inclined cylinder 5061 and a pressing inclined plate 5062;

[0059] The tilting cylinder 5061 is tiltedly installed on the second support plate 504, and the pressing inclined plate 5062 is connected to the tilting cylinder 5061. The tilting cylinder 5061 is used to drive the pressing inclined plate 5062 to move tiltedly toward the semi-finished product located in the second fixture so as to tilt and press the iron sheet against the semi-finished product.

[0060] It should be noted that, through the above design, the tilting cylinder 5061 can drive the pressing inclined plate 5062 to press against the iron sheet, and make the iron sheet press against the semi-finished product in the inclined direction, thereby forming a match with the above-mentioned pressing part 5054 to ensure that the iron sheet is installed in place.

[0061] Furthermore, a CCD detection module 508 is also installed on the second support plate 504 in this embodiment.

[0062] It should be noted that the CCD detection module 508 in this embodiment is used to detect whether the iron sheet is assembled on the semi-finished product, so as to prevent the semi-finished product without the iron sheet from flowing out.

[0063] Furthermore, the assembly component 5 in this embodiment further includes a clamping module 507;

[0064] The clamping module 507 is installed on the frame and located on one side of the second circulating conveyor belt 2;

[0065] The clamping module 507 includes a second clamping jaw cylinder 5071 and a pair of second clamping plates 5072 connected to the second clamping jaw cylinder 5071;

[0066] A pair of the second clamping plates 5072 can clamp and fix the semi-finished product in the second fixture under the drive of the second clamping jaw cylinder 5071.

[0067] It should be noted that, through the above design, the semi-finished product to be installed with the iron sheet can be clamped and fixed, so as to avoid displacement of the semi-finished product during the process of assembling the iron sheet, thereby causing assembly failure.

[0068] Furthermore, an air blowing hood 9 for blowing and dust removal of the semi-finished products assembled with iron sheets is provided on the second circulating conveyor belt 2 in this embodiment.

[0069] It should be noted that, through the above design, the air blowing hood 9 can perform air blowing treatment on the semi-finished product assembled with the iron sheets to remove dust.

[0070] Furthermore, the loading robot 4 in this embodiment has the same structure as the unloading robot 6. Specifically, both the loading robot 4 and the unloading robot 6 are robots that can move in multiple axis directions, for example, they can move in the three axis directions of XYZ.

[0071] Furthermore, the X-axis linear module 501 and the Z-axis linear module 503 in this embodiment may be linear modules driven by a cylinder or a motor with a lead screw, or a motor with a belt, or a motor with a chain.

[0072] The above is a detailed introduction to the iron sheet assembly production equipment provided by the present invention. For those skilled in the art, according to the ideas of the embodiments of the present invention, there may be changes in the specific implementation methods and application scopes. In summary, the content of this specification should not be understood as a limitation on the present invention.

Claims

1. An iron sheet assembly production equipment, characterized in that: It comprises a frame, on which are mounted a first circulating conveyor belt (1), a second circulating conveyor belt (2), an iron sheet feeding assembly (3), a transfer robot (7), an angle adjustment assembly (8), and an assembly assembly (5) for assembling the iron sheet onto a semi-finished product; The iron sheet feeding assembly (3) is used to feed the iron sheet, the transfer robot (7) is located at the discharge end of the iron sheet feeding assembly (3), the angle adjustment assembly (8) is located between the assembly assembly (5) and the transfer robot (7), the transfer robot (7) is used to grab the iron sheet from the iron sheet feeding assembly (3) and place the iron sheet on the angle adjustment assembly (8), and the angle adjustment assembly (8) is used to rotate the iron sheet to adjust the installation angle of the iron sheet; The first circulating conveyor belt (1) and the second circulating conveyor belt (2) are arranged adjacent to each other, a first jig is arranged on the first circulating conveyor belt (1), and a second jig is arranged on the second circulating conveyor belt (2), and a loading robot (4) and a unloading robot (6) are also arranged on the frame, wherein the loading robot (4) is located at the loading end of the first circulating conveyor belt (1), and the unloading robot (6) is located at the unloading end of the first circulating conveyor belt (1); The loading robot (4) is used to grab the semi-finished product in the first jig and put it into the second jig. The assembly component (5) is used to assemble the iron sheet after adjusting the angle onto the semi-finished product in the second jig. The unloading robot (6) is used to grab the semi-finished product assembled with the iron sheet and put it into the first jig which is vacant on the first circulating conveyor belt (1).

2. The iron sheet assembly production equipment according to claim 1, characterized in that: The iron sheet feeding assembly (3) comprises a vibration plate (301) and a feeding track (302) connected to the vibration plate (301).

3. The iron sheet assembly production equipment according to claim 1, characterized in that: The angle adjustment assembly (8) comprises a first support frame (801), a rotating motor (802) and a rotating plate (803); The first support frame (801) is mounted on the frame, the rotating motor (802) is mounted on the first support frame (801), the rotating plate (803) is connected to the output shaft of the rotating motor (802), and a positioning portion (804) for positioning the iron sheet is provided on the rotating plate (803).

4. The iron sheet assembly production equipment according to claim 1, characterized in that: The assembly component (5) comprises a second support frame, an X-axis linear module (501), a Z-axis linear module (503), an assembly module (505) and a diagonal pressure module (506); The second support frame is installed on the frame, the X-axis linear module (501) is installed on the second support frame, the X-axis linear module (501) is connected to the first support plate (502), the Z-axis linear module (503) is installed on the first support plate (502), the Z-axis linear module (503) is connected to the second support plate (504), and the transfer robot (7), the assembly module (505), and the oblique pressure module (506) are all installed on the second support plate (504).

5. The iron sheet assembly production equipment according to claim 4, characterized in that: The assembly module (505) comprises a mounting seat, a lifting cylinder (5053), a pressing portion (5054), a first clamping claw cylinder (5051), and a pair of first clamping plates (5052) connected to the first clamping claw cylinder (5051); The mounting seat is mounted on the second support plate (504), the first clamping cylinder (5051) is mounted on the mounting seat, the lifting cylinder (5053) is mounted on the mounting seat, the lifting cylinder (5053) is connected to the pressing part (5054) to drive the pressing part (5054) to move up and down along the Z-axis direction, and the pressing part (5054) is located between a pair of the first clamping plates (5052).

6. The iron sheet assembly production equipment according to claim 4, characterized in that: The inclined pressure module (506) comprises an inclined cylinder (5061) and a pressure inclined plate (5062); The tilting cylinder (5061) is installed tilted on the second support plate (504), the pressing inclined plate (5062) is connected to the tilting cylinder (5061), and the tilting cylinder (5061) is used to drive the pressing inclined plate (5062) to move tiltedly in the direction of the semi-finished product located in the second fixture so as to tilt and press the iron sheet against the semi-finished product.

7. The iron sheet assembly production equipment according to claim 4, characterized in that: A CCD detection module (508) is also installed on the second support plate (504); The CCD detection module (508) is used to detect whether the iron sheet is assembled onto the semi-finished product.

8. The iron sheet assembly production equipment according to claim 4, characterized in that: The assembly component (5) comprises a clamping module (507); The clamping module (507) is mounted on the frame and is located on one side of the second circulating conveyor belt (2); The clamping module (507) comprises a second clamping claw cylinder (5071) and a pair of second clamping plates (5072) connected to the second clamping claw cylinder (5071); A pair of the second clamping plates (5072) can clamp and fix the semi-finished product in the second fixture under the drive of the second clamping jaw cylinder (5071).

9. The iron sheet assembly production equipment according to claim 1, characterized in that: The second circulating conveyor belt (2) is provided with an air blowing hood (9) for blowing and dust removal on the semi-finished product assembled with iron sheets.

10. The iron sheet assembly production equipment according to claim 1, characterized in that: The loading robot (4) and the unloading robot (6) have the same structure, and both the loading robot (4) and the unloading robot (6) are robots that can move in multiple axial directions.

Images