Fabricated prefabricated part surface hole repairing device and repairing method
By designing an automated hole repair device, using optical and probe detection, real-time ratio and tip-breaking interference devices, the time-consuming and labor-intensive repair of holes for reinforced concrete prefabricated components is solved, and efficient and low-carbon repair results are achieved.
Patent Information
- Application Number
- CN202411495677.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-01-07
AI Technical Summary
In the prior art, the hole repair of reinforced concrete prefabricated components is time-consuming and labor-intensive, and the repair effect is poor, making it impossible to achieve energy-saving, material-saving, circulation and low-carbon characteristics.
A prefabricated prefabricated component surface hole repair device is designed, including detection components, repair components and scraping components, fixed-point analysis using optical devices, quantitative analysis of probe detection devices, real-time proportioning and splitting interference devices Carry out timely inspections and combine special cement and scrapers for automatic repair.
Through the automated and intelligent repair process, the waste of manpower and raw materials is reduced, the repair efficiency is improved, and human labor is converted into mechanical labor, achieving efficient repair of holes.
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Figure CN119260932A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of reinforced concrete prefabricated components, in particular to a device and method for repairing holes on the surface of assembled prefabricated components. Background Art
[0002] Reinforced concrete prefabricated components are a green and low-carbon construction method. In actual production, tiny holes will appear on the surface of the structure after demoulding. These tiny holes will not affect the performance of concrete structures such as walls, columns and composite floor slabs during actual use. However, the repair of wall panels plays an important role in purchasing and inspecting quality. At present, the repair method for prefabricated components mostly adopts manual repair method. The components that need to be repaired are cleaned with a brush and then repaired with cement mortar. The type of cement must be consistent with the original concrete. The ratio of mortar is generally about 1:2 or 1:2.5. It is mixed manually and used as soon as it is mixed. Use a scraper to press the mortar into the repair area and scrape it flat. This repair method not only fails to achieve low-carbon characteristics such as energy saving, material saving, recycling, and durability in the production process, but also the repair effect may not meet the requirements due to human factors. Summary of the invention
[0003] Purpose of the invention: The problem to be solved by the present invention is that repairing holes in prefabricated components is time-consuming and labor-intensive, and the repair effect is poor, thereby optimizing material usage and reducing carbon emissions during the construction process.
[0004] Technical solution: The present invention provides a surface hole repair device for assembled prefabricated components, which includes a bearing assembly, including a support frame, a slide rail is arranged inside the support frame, a support plate is arranged on the top of the slide rail, a slider is fixed on the bottom of the support plate, and the slider is movably connected with the inside of the slide rail;
[0005] A detection component is arranged on the support frame, comprising a track, the track is fixed to one side of the support frame, a mechanical arm is arranged on the top of the track, a support block is fixed on the mechanical arm, an optical device is fixed on the top of the support block, a turntable is rotatably connected to one side of the support block through a bearing, a probe detection device is fixed on one side of the turntable, a wedge-tip interferometer is fixed on one side of the turntable, and a water flow monitoring device is arranged on the mechanical arm;
[0006] A repair component is arranged on the detection component, comprising a powder storage box, the powder storage box is fixed to the bottom of the support block, a water storage tank is arranged below the powder storage box, a stirring box is fixed to the bottom of the support block, a first screw conveyor is arranged in the support block, a nozzle is arranged on one side of the support block, the nozzle is connected to the first screw conveyor, and the nozzle is a quantitative point spray nozzle;
[0007] A scraping assembly is arranged on the turntable and includes a fixing rod, the fixing rod is fixed to one side of the turntable, a scraper is fixed to the fixing rod, one side of the scraper is open, a suction pipe is fixed to one side of the scraper, a material storage box is fixed to one end of the suction pipe, and a suction pump is arranged on one side of the material storage box.
[0008] Furthermore, the probe detection device of the repair device includes a support rod, which is fixed to one side of the turntable, a mounting plate is fixed to one side of the support rod, a stabilizing block is fixed to one side of the mounting plate through a connecting plate, a probe is inserted into the stabilizing block, a spring is fixed to one end of the probe, one end of the spring is fixed to the mounting plate, a sensor is arranged on one side of the stabilizing block, and the sensor is used to detect the travel of the probe.
[0009] Furthermore, a second screw conveyor is provided in the powder storage box of the repair device, and the second screw conveyor is connected to the stirring box.
[0010] Furthermore, a connecting pipe is fixed to one side of the water storage tank of the repair device, one end of the connecting pipe is connected to the mixing tank, a water pump is arranged on the connecting pipe, and a water flow detection sensor is arranged in the connecting pipe.
[0011] Furthermore, a feeding pipe is arranged in the mixing box of the repairing device, a feeding pump is arranged on one side of the mixing box, and the feeding pump is connected to the feeding pipe.
[0012] Furthermore, a gear ring is fixed on one side of the turntable of the repair device, a motor is fixed on the bottom of the support block, a gear is fixed on the output shaft of the motor, and the gear is meshed with the gear ring.
[0013] Furthermore, the water flow monitoring device of the repair device includes a water tank, and the water tank is arranged on the mechanical arm. A water pipe is fixed to the outside of the mechanical arm, and one end of the water pipe is connected to the water tank.
[0014] Furthermore, the optical device of the repair device includes a lighting device and a light sensing device, wherein the lighting device emits strong light perpendicular to the prefabricated component, and the light sensing device collects reflected light from the prefabricated component for data analysis.
[0015] Furthermore, a positioning plate is fixed to one side of the support plate of the repair device, a scraper is fixed to one side of the positioning plate, and a brush is fixed to the bottom of the positioning plate.
[0016] Further, the repair method, wherein: firstly, the prefabricated component is transported to the inspection position through the cooperation of the support plate and the slide rail;
[0017] At this time, the turntable is rotated to direct the optical device toward the prefabricated component, and then the optical device is driven by the mechanical arm to move on the surface of the prefabricated component, and the holes on the surface of the prefabricated component are detected by the optical device. When a hole is detected;
[0018] The probe detection device is rotated to a position facing the surface of the prefabricated component by a turntable, and the probe detection device is pressed against the surface of the prefabricated component. At this time, part of the probe will enter the hole, and the probe will not move in the stabilizing block, while the probe that has not entered the hole will move in the stabilizing block. At this time, the moving trajectory of the probe is detected by the sensor, so that the depth of the hole can be known;
[0019] At the same time, part of the powder is conveyed to the mixing box through the second screw conveyor, and then part of the water is conveyed to the mixing box through the connecting pipe. At this time, the two are mixed through the mixing box, and then the mixed cement slurry is conveyed to the first screw conveyor through the feeding pipe. The cement slurry is conveyed to the nozzle through the first screw conveyor, and the cement slurry is quantitatively sprayed into the hole through the nozzle to complete the repair of the hole. If the holes on the four sides of the prefabricated component are repaired, more powder and less water are required to increase the viscosity of the cement slurry and prevent the cement slurry from flowing downward;
[0020] At this time, the scraper is brought into contact with the surface of the prefabricated component through the rotating disk, and the excess cement slurry is scraped off by the scraper, and the scraped waste is sucked into the storage box through the suction pipe for storage;
[0021] Finally, the wedge-tip interference device is attached to the surface of the prefabricated component and cooperated with the optical device to detect whether the hole is repaired.
[0022] Beneficial effects: Compared with the prior art, the significant advantages of the present invention are: through the fixed-point analysis of the optical device, the quantitative analysis of the probe detection device, the real-time proportioning of the repair components, the timely inspection of the wedge-tip interference device and the recycling of waste materials by the special cement scraper, the waste of manpower and raw materials is reduced in actual use, while the repair efficiency is improved, and the repair work of small holes on the surface of prefabricated components is transformed from manual labor to mechanical labor, and the automation and intelligence are greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is an overall diagram of the surface hole repair device of the assembled prefabricated component;
[0024] Figure 2 This is a diagram of the mechanical arm structure of the surface hole repair device of the assembled prefabricated component;
[0025] Figure 3 This is a structural diagram of the support plate of the surface hole repair device of the assembled prefabricated component;
[0026] Figure 4 It is a side view structural diagram of the detection component and the repair component of the surface hole repair device of the assembled prefabricated component;
[0027] Figure 5 A cross-sectional structural diagram of a repair component of a surface hole repair device for an assembled prefabricated component;
[0028] Figure 6 It is a side view of the structure of the turntable of the surface hole repair device of the assembled prefabricated component;
[0029] Figure 7 This is a structural diagram of the scraping assembly of the surface hole repair device of the assembled prefabricated component;
[0030] Figure 8 This is a structural diagram of a probe detection device for a surface hole repair device for an assembled prefabricated component. DETAILED DESCRIPTION
[0031] The technical solution of the present invention is further described in detail below in conjunction with the accompanying drawings.
[0032] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0033] Example 1
[0034] Reference Figure 1-Figure 8 , which is the first embodiment of the present invention, and this embodiment provides a device and method for repairing holes on the surface of an assembled prefabricated component. The device and method for repairing holes on the surface of an assembled prefabricated component include a bearing assembly 100, including a support frame 101, a slide rail 102 is arranged on the inner side of the support frame 101, a support plate 103 is arranged on the top of the slide rail 102, a slider 104 is fixed to the bottom of the support plate 103, and the slider 104 is movably connected to the slide rail 102.
[0035] The support frame 101 is provided with a transmission chain (not shown in the figure), which is used to drive the support plate 103 to move, and the support plate 103 is used to transport the prefabricated components, so that the prefabricated components can be moved to the specified repair position. The slider 104 cooperates with the slide rail 102 to position the support plate 103 to avoid it from shifting during movement.
[0036] The detection component 200 is arranged on the support frame 101, and includes a track 201, the track 201 is fixed to one side of the support frame 101, a mechanical arm 202 is arranged on the top of the track 201, a support block 203 is fixed on the mechanical arm 202, an optical device 204 is fixed on the top of the support block 203, a turntable 205 is rotatably connected to one side of the support block 203 through a bearing, a probe detection device 206 is fixed to one side of the turntable 205, a wedge-tip interferometer device 207 is fixed to one side of the turntable 205, and a water flow monitoring device 208 is arranged on the mechanical arm 202.
[0037] The holes on the surface of the prefabricated component are detected by the optical device 204. When the optical device 204 is perpendicular to the prefabricated component, when the light source is irradiated on the hole, refraction will occur, so that it can be known which part of the surface of the prefabricated component has the hole.
[0038] The robot arm 202 is used to drive the support block 203 to move, the optical device 204 is used to irradiate the holes on the surface of the prefabricated component, and the turntable 205 is used to support the probe detection device 206 and the wedge-tip interferometer device 207 and drive them to rotate, so that the two can contact the surface of the prefabricated component at different stages.
[0039] The track 201 is rectangular, and the robot arm 202 can be moved arbitrarily around the prefabricated component, so that any position around the prefabricated component can be repaired.
[0040] The wedge-tip interferometer device 207 is composed of two transparent and flat glass sheets perpendicular to the optical device 204, one of which is parallel to the surface of the assembled prefabricated component, and the other is tilted as needed on this basis. The light emitted by the lighting device 204 in the optical device passes through the wedge-tip interferometer device 207, and the light sensing device 204 collects the image convexity and concavity generated by the wedge-tip interferometer device 207, and analyzes whether the small holes to be filled have been filled.
[0041] The water flow monitoring device 208 is used to monitor the robot arm 202 . When the robot arm 202 becomes stuck during the bending process, the use of the robot arm 202 can be detected by the water flow monitoring device 208 .
[0042] The repair component 300 is arranged on the detection component 200, and includes a powder storage box 301, the powder storage box 301 is fixed at the bottom of the support block 203, a water storage tank 302 is arranged below the powder storage box 301, a stirring box 303 is fixed at the bottom of the support block 203, a first screw conveyor 304 is arranged in the support block 203, a nozzle 305 is arranged on one side of the support block 203, the nozzle 305 is connected to the first screw conveyor 304, and the nozzle 305 is a quantitative point spray nozzle.
[0043] The powder storage box 301 is used to store cement powder, the water storage tank 302 is used to store water, the mixing box 303 is used to mix cement powder and water, and the first screw conveyor 304 is used to convey the mixed cement slurry to the nozzle 305, so that the cement slurry can be sprayed into the hole through the nozzle 305, thereby completing the repair of the hole.
[0044] A capacity monitoring device is provided between the powder storage box 301 and the water storage tank 302 to monitor whether the raw materials stored in the two boxes have been used up.
[0045] The scraping assembly 400 is arranged on the turntable 205, and includes a fixed rod 401. The fixed rod 401 is fixed to one side of the turntable 205. The fixed rod 401 is fixed with a scraper 402. One side of the scraper 402 is open. A suction pipe 403 is fixed to one side of the scraper 402. A material storage box 404 is fixed to one end of the suction pipe 403. A suction pump 405 is arranged on one side of the material storage box 404.
[0046] The two ends of the material suction pipe 403 are respectively connected to the material storage box 404 and the scraper 402.
[0047] One side of the end of the scraper 402 is inclined, and the scraper 402 is used to scrape off the excess cement slurry on the surface of the repaired prefabricated component, and the excess waste is sucked into the storage box 404 through the suction pipe 403. The suction pump 405 is connected to the storage box 404 and the suction pipe 403. The suction pump 405 generates suction in the suction pipe 403, so that the waste can be sucked away through the cooperation of the suction pipe 403 and the scraper 402.
[0048] Example 2
[0049] Reference Figure 1-Figure 8 , which is the second embodiment of the present invention, and this embodiment is based on the previous embodiment.
[0050] Specifically, the probe detection device 206 includes a support rod 206a, which is fixed to one side of the turntable 205. A mounting plate 206b is fixed to one side of the support rod 206a. A stabilizing block 206c is fixed to one side of the mounting plate 206b through a connecting plate. A probe 206d is inserted into the stabilizing block 206c. A spring 206e is fixed to one end of the probe 206d. One end of the spring 206e is fixed to the mounting plate 206b. A sensor 206f is provided on one side of the stabilizing block 206c. The sensor 206f is used to detect the moving stroke of the probe 206d.
[0051] There are multiple probes 206d and springs 206e, which are evenly distributed in a rectangular shape on the stabilizing block 206c. The probe 206d is brought into contact with the top of the prefabricated component and pressed downward. When part of the probe 206d enters the hole, the other probes 206d will move. As the mounting plate 206b continues to move, when the probe 206d that enters the hole contacts the inner wall of the hole, the part of the probe 206d will also move. In this way, the travel of the probe 206d into the hole can be detected by the sensor 206f, so as to judge the depth of the hole.
[0052] Specifically, a second screw conveyor 301 a is disposed in the powder storage box 301 , and the second screw conveyor 301 a is connected to the stirring box 303 .
[0053] The second screw conveyor 301 a is used to quantitatively convey the cement powder in the powder storage box 301 to the mixing box 303 .
[0054] Specifically, a connecting pipe 302a is fixed to one side of the water storage tank 302, one end of the connecting pipe 302a is connected to the mixing tank 303, a water pump 302b is arranged on the connecting pipe 302a, and a water flow detection sensor 302c is arranged in the connecting pipe 302a.
[0055] The connecting pipe 302a cooperates with the water pump 302b to transport the water in the water storage tank 302 to the mixing box 303, and the water flow rate is detected by the water flow detection sensor 302c, so that the water entering the mixing box 303 can be accurately controlled.
[0056] Specifically, a feeding pipe 303a is provided in the mixing box 303, and a feeding pump 303b is provided on one side of the mixing box 303, and the feeding pump 303b is connected to the feeding pipe 303a.
[0057] The feeding pipe 303 a is in communication with the first screw conveyor 304 inside the support block 203 . The feeding pipe 303 a and the feeding pump 303 b are arranged to convey the mixed cement slurry to the first screw conveyor 304 .
[0058] Specifically, a gear ring 205a is fixed to one side of the rotating disk 205, a motor 205b is fixed to the bottom of the supporting block 203, a gear 205c is fixed to the output shaft of the motor 205b, and the gear 205c is meshed with the gear ring 205a.
[0059] The motor 205b is used to drive the gear 205c to rotate, and drives the ring gear 205a to rotate through the gear 205c, so that the rotating disk 205 can be driven to rotate through the ring gear 205a.
[0060] Example 3
[0061] Reference Figure 1-Figure 8, which is the third embodiment of the present invention, and is based on the first two embodiments.
[0062] Specifically, the water flow monitoring device 208 includes a water tank 208a, which is disposed on the mechanical arm 202. A water pipe 208b is fixed to the outside of the mechanical arm 202, and one end of the water pipe 208b is connected to the water tank 208a.
[0063] There are four water pipes 208b, which are fixed in a ring shape around the outer side of the robotic arm 202. The water pipe 208b and the robotic arm 202 can be fixed by gluing. The water pipe 208b needs to fit the robotic arm 202. The top ends of two adjacent water pipes 208b are connected, and the bottom ends are connected to the water tank 208a. A delivery pump is provided in the water pipe 208b, which is used to deliver the water inside the water pipe 208b to the water pipe 208b. Then, after the water circulates in the water pipe 208b for one circle, it will flow back to the water tank 208a through the adjacent water pipe 208b. When the robotic arm 202 is stuck or jammed during the bending process, the bent water pipe 208b will hinder the normal flow of water. At this time, the water flow state sensor inside the water tank 208a detects that the robotic arm 202 is in a stuck state, so that the robotic arm 202 can be repaired in time.
[0064] The water tank 208a is fixed to the outer bottom of the robot arm 202 and can rotate along with the robot arm 202, thereby preventing the water pipe 208b from being pulled when the robot arm 202 rotates.
[0065] Specifically, the optical device 204 includes an illumination device 204a and a light sensing device 204b. The illumination device 204a emits strong light perpendicular to the prefabricated component, and the light sensing device 204b collects reflected light from the prefabricated component for data analysis.
[0066] The holes are illuminated by the lighting device 204a, so that the specific positions of the holes on the surface of the prefabricated component can be known, and the reflected light is analyzed by the light sensing device 204b, so that the positions of the holes can be measured.
[0067] Specifically, a positioning plate 103 a is fixed to one side of the support plate 103 , a scraper 103 b is fixed to one side of the positioning plate 103 a , and a brush 103 c is fixed to the bottom of the positioning plate 103 a .
[0068] The scraper 103b is inclined. When the support plate 103 moves, the scraper 103b can be driven to scrape the dust inside the slide rail 102, and the brush 103c can be used to clean the dust inside the slide rail 102, so as to avoid the slider 104 from getting stuck when moving in the slide rail 102.
[0069] When in use, the prefabricated component is first transported to the detection position through the cooperation of the support plate 103 and the slide rail 102 .
[0070] At this time, rotate the turntable 205, point the optical device 204 toward the prefabricated component, and then use the mechanical arm 202 to drive the optical device 204 to move on the surface of the prefabricated component, and use the optical device 204 to detect the holes on the surface of the prefabricated component. When holes are detected.
[0071] The probe detection device 206 is rotated to a position facing the surface of the prefabricated component by the turntable 205, and the probe detection device 206 is pressed against the surface of the prefabricated component. At this time, part of the probe 206d will enter the hole, and the probe 206d will not move in the stabilizing block 206c, while the probe 206d that has not entered the hole will move in the stabilizing block 206c. At this time, the moving trajectory of the probe 206d is detected by the sensor 206f, so that the depth of the hole can be known.
[0072] At the same time, part of the powder is conveyed to the mixing box 303 through the second screw conveyor 301a, and then part of the water is conveyed to the mixing box 303 through the connecting pipe 302a. At this time, the two are mixed through the mixing box 303, and then the mixed cement slurry is conveyed to the first screw conveyor 304 through the feeding pipe 303a. The cement slurry is conveyed to the nozzle 305 through the first screw conveyor 304, and the cement slurry is quantitatively sprayed into the hole through the nozzle 305 to complete the repair of the hole. If the holes on the four sides of the prefabricated component are to be repaired, more powder and less water are required to increase the viscosity of the cement slurry and prevent the cement slurry from flowing downward.
[0073] At this time, the scraper 402 is brought into contact with the surface of the prefabricated component through the rotating disk 205, and the scraper 402 is used to scrape off the excess cement slurry, and the scraped waste is sucked into the storage box 404 through the suction pipe 403 for storage.
[0074] Finally, the wedge-tip interference device 207 is attached to the surface of the prefabricated component and cooperated with the optical device 204 to detect whether the hole is repaired.
Claims
1. A device for repairing holes on the surface of assembled prefabricated components, characterized in that: include, The bearing assembly (100) comprises a support frame (101), a slide rail (102) is arranged inside the support frame (101), a support plate (103) is arranged on the top of the slide rail (102), a slider (104) is fixed on the bottom of the support plate (103), and the slider (104) is movably connected to the inside of the slide rail (102); A detection component (200) is arranged on the support frame (101), comprising a track (201), the track (201) being fixed to one side of the support frame (101), a mechanical arm (202) being arranged on the top of the track (201), a support block (203) being fixed on the mechanical arm (202), an optical device (204) being fixed on the top of the support block (203), a turntable (205) being rotatably connected to one side of the support block (203) via a bearing, a probe detection device (206) being fixed to one side of the turntable (205), a wedge-tip interferometer (207) being fixed to one side of the turntable (205), and a water flow monitoring device (208) being arranged on the mechanical arm (202); A repair component (300) is arranged on the detection component (200), comprising a powder storage box (301), the powder storage box (301) is fixed to the bottom of the support block (203), a water storage tank (302) is arranged below the powder storage box (301), a stirring box (303) is fixed to the bottom of the support block (203), a first screw conveyor (304) is arranged in the support block (203), a nozzle (305) is arranged on one side of the support block (203), the nozzle (305) is connected to the first screw conveyor (304), and the nozzle (305) is a quantitative point spray nozzle; The scraping assembly (400) is arranged on the rotating disk (205), and comprises a fixing rod (401), wherein the fixing rod (401) is fixed to one side of the rotating disk (205), a scraper (402) is fixed to the fixing rod (401), one side of the scraper (402) is open, a suction pipe (403) is fixed to one side of the scraper (402), a material storage box (404) is fixed to one end of the suction pipe (403), and a suction pump (405) is arranged on one side of the material storage box (404).
2. The surface hole repair device of the assembled prefabricated component according to claim 1, characterized in that: The probe detection device (206) comprises a support rod (206a), wherein the support rod (206a) is fixed to one side of the turntable (205), a mounting plate (206b) is fixed to one side of the support rod (206a), a stabilizing block (206c) is fixed to one side of the mounting plate (206b) via a connecting plate, a probe (206d) is inserted into the stabilizing block (206c), a spring (206e) is fixed to one end of the probe (206d), one end of the spring (206e) is fixed to the mounting plate (206b), a sensor (206f) is arranged on one side of the stabilizing block (206c), and the sensor (206f) is used to detect the travel of the probe (206d).
3. The surface hole repair device of the assembled prefabricated component according to claim 2, characterized in that: A second screw conveyor (301a) is arranged in the powder storage box (301), and the second screw conveyor (301a) is connected to the stirring box (303).
4. The surface hole repair device of the assembled prefabricated component according to claim 2 or 3, characterized in that: A connecting pipe (302a) is fixed to one side of the water storage tank (302), one end of the connecting pipe (302a) is connected to the mixing tank (303), a water pump (302b) is arranged on the connecting pipe (302a), and a water flow detection sensor (302c) is arranged in the connecting pipe (302a).
5. The surface hole repairing device of the assembled prefabricated component according to claim 4 is characterized in that: A feeding pipe (303a) is arranged in the mixing box (303), and a feeding pump (303b) is arranged on one side of the mixing box (303), and the feeding pump (303b) is connected to the feeding pipe (303a).
6. The surface hole repairing device of the assembled prefabricated component according to claim 5, characterized in that: A gear ring (205a) is fixed on one side of the rotating disk (205), a motor (205b) is fixed on the bottom of the supporting block (203), a gear (205c) is fixed on the output shaft of the motor (205b), and the gear (205c) is meshed with the gear ring (205a).
7. The surface hole repairing device of the assembled prefabricated component according to claim 5 or 6, characterized in that: The water flow monitoring device (208) comprises a water tank (208a), the water tank (208a) being arranged on the mechanical arm (202), a water pipe (208b) being fixed on the outside of the mechanical arm (202), and one end of the water pipe (208b) being connected to the water tank (208a).
8. The surface hole repairing device of the assembled prefabricated component according to claim 7, characterized in that: The optical device (204) comprises an illumination device (204a) and a light sensing device (204b), wherein the illumination device (204a) emits strong light perpendicularly to the prefabricated component, and the light sensing device (204b) collects reflected light from the prefabricated component for data analysis.
9. The surface hole repairing device of the assembled prefabricated component according to claim 8, characterized in that: A positioning plate (103a) is fixed on one side of the support plate (103), a scraper (103b) is fixed on one side of the positioning plate (103a), and a brush (103c) is fixed on the bottom of the positioning plate (103a).
10. A method for repairing holes on the surface of an assembled prefabricated component, characterized in that: The repair device comprises any one of claims 1 to 9, and the repair method comprises: First, the prefabricated component is transported to the inspection position through the cooperation of the support plate (103) and the slide rail (102); At this time, the turntable (205) is rotated to direct the optical device (204) toward the prefabricated component, and then the mechanical arm (202) drives the optical device (204) to move on the surface of the prefabricated component, and the optical device (204) detects holes on the surface of the prefabricated component. When holes are detected; The probe detection device (206) is rotated to a position facing the surface of the prefabricated component by means of a rotating disk (205), and the probe detection device (206) is pressed against the surface of the prefabricated component. At this time, part of the probe (206d) will enter the hole, and the probe (206d) will not move in the stabilizing block (206c), while the probe (206d) that has not entered the hole will move in the stabilizing block (206c). At this time, the movement trajectory of the probe (206d) is detected by means of a sensor (206f), so that the depth of the hole can be known; At the same time, part of the powder is conveyed to the mixing box (303) through the second screw conveyor (301a), and then part of the water is conveyed to the mixing box (303) through the connecting pipe (302a). At this time, the two are mixed through the mixing box (303), and then the mixed cement slurry is conveyed to the first screw conveyor (304) through the feeding pipe (303a). The cement slurry is conveyed to the nozzle (305) through the first screw conveyor (304), and the cement slurry is quantitatively sprayed into the hole through the nozzle (305) to complete the repair of the hole. If the holes on the four sides of the prefabricated component are to be repaired, more powder and less water are required, so as to increase the viscosity of the cement slurry and prevent the cement slurry from flowing downward; At this time, the scraper (402) is brought into contact with the surface of the prefabricated component through the rotating disk (205), and the excess cement slurry is scraped off by the scraper (402), and the scraped waste is sucked into the storage box (404) through the suction pipe (403) for storage; Finally, the wedge-tip interference device (207) is attached to the surface of the prefabricated component and cooperated with the optical device (204) to detect whether the hole has been repaired.
Citation Information
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