Length-adjustable rectangular channel

By designing a rectangular channel with adjustable length, the combined structure of guide rails and connectors is used to automatically adjust the channel length, the production efficiency and quality problems when sealing bottles at different heights are solved, transportation accuracy and efficiency are improved, and unsealed products are reduced .

CN119262702APending Publication Date: 2025-01-07HEFEI ZHONGCHEN LIGHT IND MACHINERY
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Patent Information

Application Number
CN202411543317.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

In the prior art, bottle heights are different, and frequent disassembly and replacement of rectangular conveying cover channels are required, resulting in low production efficiency and unstable product quality, especially in large-capacity equipment, which may result in the removal of a large number of uncovered products.

Method used

A rectangular channel with adjustable length is designed. By setting the first and second guide rails, connectors and support rods, the channel length is automatically adjusted, avoiding manual disassembly and installation, and ensuring the accuracy and continuity of bottle cap transportation. .

Benefits of technology

It improves the replacement time and quality, reduces the phenomenon of capping, ensures the sealing efficiency and product quality of bottles of different heights, and reduces the removal rate of unsealed products.

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Abstract

The embodiment of the invention discloses a length-adjustable rectangular channel, and relates to the field of liquid food filling production, the length-adjustable rectangular channel comprises a first guide rail, a second guide rail, a third guide rail and a fourth guide rail, the first guide rail and the second guide rail are oppositely arranged, a first channel is formed between the first guide rail and the second guide rail, and the first guide rail and the second guide rail are connected to a supporting rod through a first connecting piece; the third guide rail and the fourth guide rail are oppositely arranged, a second channel is formed between the third guide rail and the fourth guide rail, and the third guide rail and the fourth guide rail are connected to the supporting rod through second connecting pieces. The first channel and the second channel are in butt joint, and the end, close to the second channel, of the first channel is partially located in the second channel or the end, close to the first channel, of the second channel is partially located in the first channel. The first connecting piece and the second connecting piece are movably connected to the supporting rod, by arranging the first channel and the second channel, when bottle caps are conveyed, the bottle caps can be conveyed through the first channel, the moving range of the caps is limited, and the conveying precision of the bottle caps is improved.
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Description

Technical Field

[0001] The present application relates to the field of liquid food filling production with lids, and in particular to a rectangular channel with adjustable length. Background Art

[0002] In the production of beer and carbonated beverage filling, the filled products need to be sealed, which requires various caps, such as plastic caps, crown caps, etc. After the cap sorting process, these caps will be arranged in the same direction, waiting for the sealing station to take the caps and add them to the bottles to complete the sealing of the bottles. In order to achieve batch industrial production, the arranged caps are usually designed with a certain buffer volume, which requires a rectangular channel to transport the caps and also serve as a buffer. In order to ensure continuous and stable cap transportation, this rectangular channel is usually made of non-soft materials.

[0003] In actual engineering applications, bottles have different heights, and one device needs to seal bottles of different heights in different time periods. A commonly used technology is to design the rectangular channel for conveying caps into multiple sections, and then design a certain section in the middle to be replaceable. Each bottle of a certain height corresponds to a rectangular conveying section of a certain length. When the equipment needs to seal bottles of another height, the replaceable rectangular conveying section is disassembled and replaced with a section of the corresponding length to adapt to the sealing of this type of bottle.

[0004] However, there are two prominent problems with manual replacement. The first is that each time you switch to a different height, you need to dismantle it first and then install it. After installation, it may also take a period of adjustment, which takes a considerable amount of time and affects efficiency. The second is that each time you make manual adjustments, due to differences in skills and work concentration, as well as the decrease in positioning accuracy after multiple disassembly and replacement, there will be more or less a period of adjustment due to the cap jam after replacement. This jam will cause the filled products in production to not be sealed in time, affecting product quality and causing a certain amount of scrapping. Especially for large-capacity equipment, dozens of bottles of uncapped products may be rejected each time the cap jams.

[0005] If there is a way to automatically adjust the length of the rectangular cap conveying channel when producing bottles of different heights, it will greatly save changeover time and quality, which is a pain point in improving quality and efficiency.

[0006] At present, relevant patents have been retrieved for the above-mentioned problems, such as CN208150257U, CN210619313U and CN215796705U, which are close to the present application. However, the contents of the patents cannot provide corresponding solutions to the background technology content, and the contents of other patents cannot provide corresponding solutions either, so there is no effective way to solve the above-mentioned problem. Summary of the invention

[0007] In order to solve the problems existing in the prior art, the present invention provides a rectangular channel with adjustable length, comprising a first guide rail and a second guide rail, wherein the first guide rail and the second guide rail are arranged opposite to each other, and a first channel is formed between the first guide rail and the second guide rail, and the first guide rail and the second guide rail are connected to a support rod through a first connecting member;

[0008] A third guide rail and a fourth guide rail, the third guide rail and the fourth guide rail are arranged opposite to each other, a second channel is formed between the third guide rail and the fourth guide rail, and the third guide rail and the fourth guide rail are connected to the support rod through a second connecting member;

[0009] The first channel and the second channel are butted against each other, and an end portion of the first channel close to the second channel is located in the second channel or an end portion of the second channel close to the first channel is located in the first channel;

[0010] The first connecting member and the second connecting member are both movably connected to the support rod.

[0011] Optionally, in some embodiments of the present application, an abutment member is connected between the first guide rail and the second guide rail, and both ends of the abutment member abut against the first guide rail and the second guide rail respectively, so that the first channel is formed between the first guide rail and the second guide rail.

[0012] Optionally, in some embodiments of the present application, an abutment assembly is connected between the third guide rail and the fourth guide rail, and the abutment assembly is located at an end of the second channel away from the first channel, and at a position of the second channel away from the abutment assembly, the

[0013] Optionally, in some embodiments of the present application, the first guide rail is disposed at a side position of the support rod, the first connecting member is disposed on the first guide rail at a side position facing the support rod, the first connecting member has a through hole at a position corresponding to the support rod, and the first connecting member is connected to the support rod through the through hole;

[0014] The second connecting member is disposed on one side of the second channel facing the support rod. The second connecting member is provided with a through hole at a position corresponding to the support rod. The second connecting member is connected to the support rod through the through hole.

[0015] Optionally, in some embodiments of the present application, two first connecting members are correspondingly provided on the first channel, and two second connecting members are correspondingly provided on the second channel;

[0016] One of the first connecting members is located between two of the second connecting members, and the first channel is slidably connected to the support rod via the first connecting member and / or the second channel is slidably connected to the support rod via the second connecting member.

[0017] Optionally, in some embodiments of the present application, a support member is further provided on the second channel, and the support member is provided between the third guide rail and the fourth guide rail, so that the third guide rail, the fourth guide rail and the support member enclose and form the second channel;

[0018] The support member is connected to the support rod through the second connecting member.

[0019] Optionally, in some embodiments of the present application, the cross-sectional areas of the first channel and the second channel are different.

[0020] Optionally, in some embodiments of the present application, the cross-sectional area of ​​the second channel is smaller than the cross-sectional area of ​​the first channel, and the third guide rail and the fourth guide rail are both located within the first guide rail and the second guide rail;

[0021] The third guide rail and the fourth guide rail are both provided with inclined surfaces at one end facing the first guide rail and the second guide rail, and the inclined surfaces connect the first channel and the second channel.

[0022] Compared with the prior art, the beneficial effects of the present invention are:

[0023] In the embodiment of the present application, the first channel and the second channel are provided, so that when the bottle caps are transported, the bottle caps can be transported through the first channel, and a transition area is provided between the first channel and the second channel, so that the bottle caps can be easily moved from the first channel to the second channel, so that the bottle caps can be further transported in a limited position, the moving range of the caps can be limited, and the transportation accuracy of the bottle caps can be improved;

[0024] By providing a support rod, the relative position of the first channel and the second channel can be adjusted, and the length of the entire channel can be adjusted so that the size of the rectangular channel when adjusting the length can be controlled within a reasonable range, avoiding jamming after length adjustment and effectively avoiding adjustment problems after length changes. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.

[0026] Figure 1 A schematic diagram of the overall structure of a rectangular channel with adjustable length provided in an embodiment of the present application;

[0027] Figure 2 A schematic diagram of the exploded structure of a rectangular channel with adjustable length provided in an embodiment of the present application;

[0028] Figure 3 for Figure 2 Schematic diagram of the enlarged junction structure in the middle A area;

[0029] Figure 4 for Figure 2 Schematic diagram of the enlarged junction structure in area B in the middle.

[0030] Description of reference numerals:

[0031] 100, first channel; 110, first guide rail; 120, second guide rail; 130, first connecting member; 131, first through hole; 140, abutment member; 150, abutment strip; 160, middle member; 200, second channel; 210, third guide rail; 220, fourth guide rail; 230, second connecting member; 231, second through hole; 240, abutment assembly; 250, support member; 260, inclined plane; 300, support rod. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments of the present application, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the protection scope of the present application. It is understood that the drawings are only provided for reference and illustration, and are not used to limit the present application. The connection relationship shown in the drawings is only for the convenience of clear description and does not limit the connection method.

[0033] Specifically, Figure 1 As shown, a rectangular channel with adjustable length is provided in an embodiment of the present application, and the cross-section of the channel is set to a rectangular shape to facilitate the limited transportation of the bottle caps. At the same time, in order to facilitate transportation, a first channel 100 and a second channel 200 are provided in the present application, and the first channel 100 and the second channel 200 are connected, and a transition area is provided between the first channel 100 and the second channel 200 to facilitate the transportation of the bottle caps.

[0034] Specifically:

[0035] The first channel 100 is composed of a first guide rail 110 and a second guide rail 120. The first guide rail 110 and the second guide rail 120 are arranged opposite to each other, and the first guide rail 110 and the second guide rail 120 are arranged in parallel, so that the first guide rail 110 and the second guide rail 120 enclose and form the first channel 100.

[0036] Among them, the first guide rail 110 and the second guide rail 120 are both in a C-shaped structure, so that the cross-section of the first channel 100 presents a rectangular structure. In the rectangular structure, an abutment bar 150 is provided. The abutment bar 150 is a protruding long strip structure on the first guide rail 110 and the second guide rail 120 toward the first channel 100. The abutment bar 150 can abut against both sides of the bottle cap to limit the bottle cap for the first time, thereby facilitating the transportation of the bottle cap.

[0037] Preferably, in the embodiment of the present application, since the thicknesses of different bottle caps are different, the abutment bar 150 can be set as a spring structure, and a spring is provided between the abutment bar 150 and the first guide rail 110 and the second guide rail 120 to adapt to the sizes of different bottle caps and facilitate the limiting of the bottle caps.

[0038] Preferably, in the embodiment of the present application, since the widths of different bottle caps are different, the abutment strip 150 can be moved in the rectangular structure to adapt to different bottle cap sizes.

[0039] In the embodiment of the present application, a second channel 200 is provided at one end of the first channel 100, and the second channel 200 is formed by a third guide rail 210 and a fourth guide rail 220, and the third guide rail 210 and the fourth guide rail 220 are arranged opposite to each other, so that the third guide rail 210 and the fourth guide rail 220 enclose the second channel 200;

[0040] Among them, the third guide rail 210 and the fourth guide rail 220 both have a C-shaped structure, and the end portion of the third guide rail 210 and the fourth guide rail 220 facing the first channel 100 is located in the first channel 100, so that the third guide rail 210 and the fourth guide rail 220 are partially located in the first guide rail 110 and the second guide rail 120 to form a transition area.

[0041] Through the first channel 100 and the second channel 200, and the cross-sectional area of ​​the second channel 200 is smaller than the cross-sectional area of ​​the first channel 100, the bottle cap can enter the second channel 200 from the first channel 100, and the second channel 200 further limits the bottle cap to facilitate the transportation of the bottle cap.

[0042] To facilitate the positioning of the bottle cap, an abutment member 140 is connected between the first guide rail 110 and the second guide rail 120 , and both ends of the abutment member 140 abut against the first guide rail 110 and the second guide rail 120 , respectively, so that a first channel 100 is formed between the first guide rail 110 and the second guide rail 120 .

[0043] The abutment member 140 is configured as a buffer pad in the present application, and the buffer pad is sandwiched between the first guide rail 110 and the second guide rail 120, so that a rectangular channel is formed between the first guide rail 110 and the second guide rail 120;

[0044] In the present application, two groups of buffer pads are provided, each group is provided with two, one group is a square buffer pad, and the buffer pad is fixed by screws on the first connecting member 130, and at the same time, the screws pass through the first guide rail 110 and the second guide rail 120 to limit the first guide rail 110 and the second guide rail 120, so that the first guide rail 110 and the second guide rail 120 can be finely adjusted in distance through the group of buffer pads;

[0045] Another set of buffer pads is a buffer roller, which can cooperate with the square buffer pad to buffer the first guide rail 110 and the second guide rail 120;

[0046] Preferably, in the embodiment of the present application, the buffer roller can also assist the movement of the second channel 200 so as to adjust the transition area between the first channel 100 and the second channel 200.

[0047] Preferably, in the embodiment of the present application, a motor is connected to the buffer roller, and the motor can drive the buffer roller to adjust the second channel 200, so as to assist in transporting the bottle caps in the first channel 100 and prevent the bottle caps from getting stuck in the first channel 100.

[0048] Preferably, two groups of abutment members 140 or four abutment members 140 are evenly arranged on one side of the first channel 100, so that the first guide rail 110 and the second guide rail 120 are evenly stressed at any position, avoiding unbalanced stress at some positions of the first channel 100 and affecting the transportation of bottle caps.

[0049] In the present application, during the transportation of the bottle caps, it is easy for the bottle caps to get stuck in the transition area. To avoid the jamming of the bottle caps, in the present embodiment, it is necessary to set up the transition area. Specifically, a slope 260 is set on one end of the third guide rail 210 and the fourth guide rail 220 facing the first guide rail 110 and the second guide rail 120. The slope 260 connects the inner wall of the first channel 100 and the inner wall of the second channel 200, so that the bottle caps can enter the second channel 200 from the first channel 100 through the slope 260. At the same time, in the present application, the cross-sectional area of ​​the second channel 200 is smaller than the cross-sectional area of ​​the first channel 100, and the third guide rail 210 and the fourth guide rail 220 are both located inside the first guide rail 110 and the second guide rail 120.

[0050] In the embodiment of the present application, a support member 250 is also provided on the second channel 200, and the support member 250 is arranged between the third guide rail 210 and the fourth guide rail 220, so that the third guide rail 210, the fourth guide rail 220 and the support member 250 enclose the second channel 200, and the support member 250 is connected to the support rod 300 through the second connecting member 230.

[0051] Among them, in an embodiment of the present application, in order to facilitate the docking of the first channel 100 and the second channel 200, an abutment assembly 240 is provided in the present application, and the abutment assembly 240 is arranged between the third guide rail 210 and the fourth guide rail 220. The abutment assembly 240 is located at one end of the second channel 200 away from the first channel 100. At the position of the second channel 200 away from the abutment assembly 240, the third guide rail 210 and the fourth guide rail 220 are limited by the first guide rail 110 and the second guide rail 120.

[0052] When the first channel 100 and the second channel 200 are connected, they are limited by the support rod 300. Specifically, a first connecting member 130 and a second connecting member 230 are respectively provided at one side of the first channel 100 and one side of the second channel 200. The first connecting member 130 and the second connecting member 230 are both connected to the support rod 300. Specifically:

[0053] The first connecting member 130 is provided with a first through hole 131 at a position corresponding to the support rod 300, and the first connecting member 130 is connected to the support rod 300 through the first through hole 131. An intermediate member 160 is provided between the first connecting member 130 and the first guide rail 110, so that the first connecting member 130 and the first guide rail 110 are connected through the intermediate member 160, and two intermediate members 160 are provided, and the two intermediate members 160 are provided corresponding to the first guide rail 110 and the second guide rail 120, so as to facilitate the limiting of the first guide rail 110 and the second guide rail 120.

[0054] In the present application, preferably, the abutment member 140 is disposed between the intermediate members 160 to facilitate control of the distance between the first guide rail 110 and the second guide rail 120 .

[0055] In the present application, a second through hole 231 is opened at the position of the second connecting member 230 corresponding to the support rod 300, and the second connecting member 230 is connected to the support rod 300 through the second through hole 231, so as to facilitate the docking of the second channel 200 and the first channel 100.

[0056] In the above structure, two first connecting members 130 and two second connecting members 230 are provided, that is, two first connecting members 130 are correspondingly provided on the first channel 100, and two second connecting members 230 are correspondingly provided on the second channel 200;

[0057] One of the first connecting members 130 is located between the two second connecting members 230 , and the first channel 100 is slidably connected to the support rod 300 via the first connecting member 130 , and the second channel 200 is slidably connected to the support rod 300 via the second connecting member 230 .

[0058] The above embodiments are only used to illustrate the technical method of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical method of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the present invention.

Claims

1. A rectangular channel with adjustable length, characterized in that: include: A first guide rail and a second guide rail, wherein the first guide rail and the second guide rail are arranged opposite to each other, a first channel is formed between the first guide rail and the second guide rail, and the first guide rail and the second guide rail are connected to the support rod through a first connecting member; A third guide rail and a fourth guide rail, the third guide rail and the fourth guide rail are arranged opposite to each other, a second channel is formed between the third guide rail and the fourth guide rail, and the third guide rail and the fourth guide rail are connected to the support rod through a second connecting member; The first channel and the second channel are butted against each other, and an end portion of the first channel close to the second channel is located in the second channel or an end portion of the second channel close to the first channel is located in the first channel; The first connecting member and the second connecting member are both movably connected to the support rod.

2. A rectangular channel with adjustable length according to claim 1, characterized in that: An abutment member is connected between the first guide rail and the second guide rail, and two ends of the abutment member abut against the first guide rail and the second guide rail respectively, so that the first channel is formed between the first guide rail and the second guide rail.

3. The rectangular channel with adjustable length according to claim 1, characterized in that: An abutment assembly is connected between the third guide rail and the fourth guide rail. When the second channel is located away from the abutment assembly, the third guide rail and the fourth guide rail are limited by the first guide rail and the second guide rail.

4. A rectangular channel with adjustable length according to claim 1, characterized in that: The first guide rail is arranged at one side of the support rod, the first guide rail is provided with the first connecting member at one side facing the support rod, the first connecting member is provided with a first through hole at a position corresponding to the support rod, and the first connecting member is connected to the support rod through the first through hole; The second connecting member is disposed on one side of the second channel facing the support rod. The second connecting member is provided with a second through hole at a position corresponding to the support rod. The second connecting member is connected to the support rod through the second through hole.

5. A rectangular channel with adjustable length according to claim 4, characterized in that: Two of the first connecting members are correspondingly arranged on the first channel, and two of the second connecting members are correspondingly arranged on the second channel; One of the first connecting members is located between two of the second connecting members, and the first channel is slidably connected to the support rod via the first connecting member and / or the second channel is slidably connected to the support rod via the second connecting member.

6. A rectangular channel with adjustable length according to claim 5, characterized in that: The second channel is also provided with a support member, and the support member is provided between the third guide rail and the fourth guide rail, so that the third guide rail, the fourth guide rail and the support member enclose and form the second channel; The support member is connected to the support rod through the second connecting member.

7. The rectangular channel with adjustable length according to claim 1, characterized in that: The cross-sectional areas of the first channel and the second channel are different.

8. A rectangular channel with adjustable length according to claim 7, characterized in that: The cross-sectional area of ​​the second channel is smaller than the cross-sectional area of ​​the first channel, and the third guide rail and the fourth guide rail are both located inside the first guide rail and the second guide rail; The third guide rail and the fourth guide rail are both provided with inclined surfaces at one end facing the first guide rail and the second guide rail, and the inclined surfaces connect the first channel and the second channel.

Citation Information

Patent Citations

  • Bottle lid double - circuit distributor

    CN208150257U

  • Feeding device for bottle cap production

    CN210619313U

  • Bottle cap arranging and conveying device

    CN215796705U