Pipe fitting feeding and assembling system
By designing the pipe fitting loading assembly system in the automatic loading assembly equipment, the layout of the pipe fitting loading gripper and side plate loading gripper on the front side of the pressing assembly mechanism is solved, and the problem of large equipment space and inconvenient operation is achieved. Single operation and efficient production.
Patent Information
- Application Number
- CN202411679603.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-11-22
AI Technical Summary
The existing linearly arranged automatic loading assembly equipment takes up a large space, the distance between the loading and the loading station is too far, and it cannot be operated by a single person, the production efficiency is low and unsafe, the mechanism is complex, and the cost is high.
A pipe fitting loading assembly system is designed, including pipe fitting material basket, feeding gripper, side plate feeding mechanism, shuttle truck and pressing assembly mechanism. By setting up pipe fitting loading gripper and left side plate feeding gripper The loading gripper on the right side plate is on the front side of the pressing assembly mechanism to shorten the distance between the loading and unloading stations and simplify the operation process.
It realizes single-person operation loading and unloading, simplifies mechanism design, reduces equipment costs, improves production efficiency and safety, and reduces operating time and maintenance complexity.
Smart Images

Figure CN119262824A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of feeding and assembly mechanisms, and in particular to a pipe feeding and assembly system. Background Art
[0002] The existing automatic loading and assembly equipment is arranged in a linear manner, and the method adopted is to arrange a silo, a loading mechanism, a pipe expansion mechanism, a conveying mechanism, a parts assembly and molding mechanism and a unloading mechanism in sequence from back to front. A silo is installed at the rear, and a cylinder drives a multi-step step to convey the material to the reaming station of the pipe expansion mechanism. After the end of the pipe is expanded, the conveying mechanism is driven by an electric cylinder to convey the pipe to the molding station of the parts assembly and molding mechanism. The side panel is assembled at the end of the pipe after expansion, and after molding, it is conveyed to the unloading inspection station of the unloading mechanism by an electric cylinder to complete unloading. This type of automatic loading and assembly equipment with a linear arrangement occupies a large space, and the distance between the loading and unloading stations is too far, so it is impossible to use one person to manage it. After a single person operates the loading and preparation, it is necessary to pass through the equipment to the unloading station, which wastes time, has low production efficiency and is unsafe; the equipment has a long span, requires a complex mechanism, and has high cost expenditure. Summary of the invention
[0003] The embodiment of the present application provides a pipe loading and assembly system, which is used to solve the technical problems that the automatic loading and assembly equipment arranged in a linear manner occupies a large space, the distance between the loading and unloading stations is too far to be managed by one person, and after a single person operates the loading and preparation of materials, it is necessary to pass through the equipment to the unloading station, which wastes time, has low production efficiency and is unsafe; the equipment has a long span, requires a complex mechanism, and has high cost expenditure.
[0004] An embodiment of the present application provides a pipe feeding assembly system, including a pipe feeding basket, a pipe feeding gripper, a left side panel feeding mechanism, a left side panel feeding gripper, a right side panel feeding mechanism, a right side panel feeding gripper, a ferry car and a pressing assembly mechanism; wherein the ferry car is arranged at the front side of the pressing assembly mechanism, the left side panel feeding gripper and the right side panel feeding gripper are symmetrically distributed on the left and right sides of the ferry car, the left side panel feeding mechanism is arranged at one side of the ferry car, the right side panel feeding mechanism is arranged at one side of the right side panel feeding gripper, the pipe feeding gripper is arranged at the front side of the ferry car, and the pipe feeding basket is arranged at one side of the pipe feeding gripper.
[0005] In some embodiments, the left side plate loading mechanism is arranged on the side of the left side plate loading gripper away from the shuttle bus, the right side plate loading mechanism is arranged on the side of the right side plate loading gripper away from the shuttle bus, and the pipe material basket is arranged on the side of the pipe loading gripper away from the shuttle bus.
[0006] In some embodiments, the pipe loading gripper is provided with a round pipe clamp, which is used to clamp the pipe from the pipe material basket and place it on the shuttle bus; the left side panel loading gripper and the right side panel loading gripper are provided with side panel suction heads, the side panel suction head of the left side panel loading gripper is used to adsorb the left side panel in the left side panel loading mechanism and place it on the pressing assembly mechanism, and the side panel suction head of the right side panel loading gripper is used to adsorb the right side panel in the right side panel loading mechanism and place it on the pressing assembly mechanism.
[0007] In some embodiments, the shuttle bus includes a body frame, a pipe receiving mechanism, a pipe moving bracket, a transverse slide rail and a longitudinal slide rail; wherein the pipe receiving mechanism is arranged at the front end of the body frame, the transverse slide rail and the longitudinal slide rail are arranged on the body frame, the transverse slide rail is arranged horizontally, and the longitudinal slide rail is arranged vertically, the front end of the transverse slide rail is arranged corresponding to the pipe receiving mechanism, and the rear end of the transverse slide rail is arranged corresponding to the bottom end of the longitudinal slide rail, the pipe moving bracket is movably arranged on the transverse slide rail and the longitudinal slide rail, the pipe receiving mechanism is used to receive the pipe clamped by the round tube clamp of the pipe feeding gripper, and transfer the pipe to the pipe moving bracket, the pipe moving bracket carries the pipe to move on the transverse slide rail and the longitudinal slide rail, and transfers the pipe to the pressing assembly mechanism.
[0008] In some embodiments, the pressing assembly mechanism includes a sliding guide rail base, a left-side assembly mechanism and a right-side assembly mechanism, the left-side assembly mechanism and the right-side assembly mechanism are symmetrically arranged on the sliding guide rail base, the left-side assembly mechanism includes a left-side pipe clamping device, a left-side pipe expanding mechanism and a left-side pipe sealing mechanism, the right-side assembly mechanism includes a right-side pipe clamping device, a right-side pipe expanding mechanism and a right-side pipe sealing mechanism, the left-side pipe clamping device and the right-side pipe clamping device are correspondingly arranged on a straight line, the left-side pipe clamping device is used to clamp and fix the left end of the pipe, and the right-side pipe clamping device is used to clamp and fix the right end of the pipe ; The left-side pipe expanding mechanism is used to form an inner limit ring on the left end of the pipe when the right-side pipe clamping device clamps and fixes the right end of the pipe; the left-side pipe sealing mechanism is used to form an outer limit ring on the left end of the pipe after the side plate is sleeved on the pipe, so that the side plate is located between the inner limit ring and the outer limit ring; the right-side pipe expanding mechanism is used to form an inner limit ring on the right end of the pipe when the left-side pipe clamping device clamps and fixes the left end of the pipe; the right-side pipe sealing mechanism is used to form an outer limit ring on the right end of the pipe after the side plate is sleeved on the pipe, so that the side plate is located between the inner limit ring and the outer limit ring.
[0009] In some embodiments, a positioning holding mechanism is provided at the top of the left-side assembly mechanism and the right-side assembly mechanism, and the positioning holding mechanism includes a main oil cylinder and a tensioning base connected to each other, and the main oil cylinder and the tensioning base are respectively arranged at the top of the left-side assembly mechanism and the right-side assembly mechanism.
[0010] In some embodiments, the sliding guide rail base is provided with a left-side drive motor, a left-side sliding rail, a right-side drive motor and a right-side sliding rail; the left-side drive motor is provided on the left-side of the sliding guide rail base and drives the left-side sliding rail to slide; the left-side assembly mechanism is provided on the left-side sliding rail; the right-side drive motor is provided on the right-side of the sliding guide rail base and drives the right-side sliding rail to slide; and the right-side assembly mechanism is provided on the right-side sliding rail.
[0011] In some embodiments, the left-side pipe clamping device and the right-side pipe clamping device are arranged in a mirror image; the left-side pipe clamping device and the right-side pipe clamping device both include an upper pressure block, an upper oil cylinder, a lower pressure block and a lower oil cylinder, the upper pressure block and the lower pressure block are arranged correspondingly, the upper oil cylinder is used to drive the upper pressure block to move up and down, and the lower oil cylinder is used to drive the lower pressure block to move up and down.
[0012] In some embodiments, the left side panel loading mechanism and the right side panel loading mechanism are mirror-imaged; the left side panel loading mechanism and the right side panel loading mechanism both include a side panel material basket, a material quantity identification camera mechanism and a flipping mechanism, wherein the flipping mechanism is disposed on one side of the side panel material basket, the material quantity identification camera mechanism is disposed above the side panel material basket, the material quantity identification camera mechanism is used to identify the number of side panels in the side panel material basket, a leakage mechanism is provided at the bottom of the side panel material basket, when the material quantity identification camera mechanism identifies that the number of side panels in the side panel material basket exceeds the top surface of the side panel material basket, the leakage mechanism is opened to leak part of the side panel, and the flipping mechanism is used to identify the front and back sides of the side panel grabbed from the side panel material basket by the left side panel loading gripper or the right side panel loading gripper, and flip the side panel to the front side when the side panel is on the back side.
[0013] In some embodiments, the flipping mechanism includes a detection camera, a side panel placement plate, a U-shaped piece, a roller bearing follower, a side panel flipping plate, a rotating guide block and a flipping cylinder, wherein the side panel placement plate is arranged adjacent to the detection camera, the U-shaped piece is arranged around the side panel flipping plate, the U-shaped piece is located on the side away from the detection camera, the flipping cylinder is connected to the U-shaped piece, the roller bearing follower is installed on the U-shaped piece, the side panel flipping plate is connected to the roller bearing follower, the rotating guide block is located on one side of the side panel placement plate, the rotating guide block is provided with a flipping guide groove, and the roller bearing follower rotates along the flipping guide groove. The guide groove is rollingly connected; the detection camera is used to identify the front and back sides of the side panel grabbed by the left side panel loading gripper or the right side panel loading gripper from the side panel material basket, and the side panel placement plate is used to place the side panel fixed to the back side; when the flip cylinder is extended, the side panel flip plate is arranged parallel to the top of the side panel placement plate, and the side panel on the back side is clamped on the lower surface of the side panel flip plate; when the flip cylinder is retracted and stretched, the flip cylinder drives the U-shaped part to move to the side away from the detection camera, and the roller bearing follower rolls along the flip guide groove, driving the side panel flip plate to flip so as to flip the side panel to the front side.
[0014] Compared with the prior art, the beneficial effects of the present application are as follows: by arranging the pipe loading gripper, the left side plate loading gripper and the right side plate loading gripper all on the front side of the pressing assembly mechanism, the distances between the loading and unloading stations are close, and single-person operation of loading and unloading can be achieved. The operation is convenient, the structure is simple and maintenance is convenient, and the equipment cost is low, which simplifies the loading and unloading operations, increases production efficiency, saves time and cost, and improves equipment safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The technical solution and other beneficial effects of the present application will be made apparent by describing in detail the specific implementation methods of the present application in conjunction with the accompanying drawings.
[0016] Figure 1 A schematic diagram of the distribution structure of the pipe feeding and assembly system provided in an embodiment of the present application.
[0017] Figure 2 A schematic diagram of the structure of the pipe feeding gripper provided in an embodiment of the present application.
[0018] Figure 3 This is a schematic diagram of the structure of the left side panel loading gripper and the right side panel loading gripper provided in an embodiment of the present application.
[0019] Figure 4 A schematic diagram of the structure of the shuttle bus provided in an embodiment of the present application.
[0020] Figure 5A schematic structural diagram of the press-fit assembly mechanism provided in an embodiment of the present application.
[0021] Figure 6 A schematic diagram of the partial structure of the press-fit assembly mechanism provided in an embodiment of the present application.
[0022] Figure 7 A schematic diagram of the structure of the left side panel loading mechanism and the right side panel loading mechanism provided in an embodiment of the present application.
[0023] Figure 8 A schematic diagram of the structure of the flipping mechanism provided in an embodiment of the present application.
[0024] The markings in the figure are as follows:
[0025] Pipe material basket 1, pipe feeding gripper 2, round tube clamp 21, left side plate feeding mechanism 3, side plate material basket 31, material quantity recognition camera mechanism 32, flip mechanism 33, detection camera 331, side plate placement plate 332, U-shaped part 333, roller bearing follower 334, side plate flip plate 335, rotating guide block 336, flip cylinder 337, flip guide groove 338, leakage mechanism 34, left side plate feeding gripper 4, side plate suction head 41, right side plate feeding mechanism 5, right side plate feeding gripper 6, ferry car 7, car body frame 71, pipe receiving mechanism 72, pipe moving bracket 73, horizontal slide rail 74, longitudinal slide rail 75, pressing assembly mechanism 8, sliding guide rail base 81, left drive motor 811, left sliding rail 812, right drive motor 813, right sliding rail 814, left assembly mechanism 82, left pipe clamping device 821, left pipe expanding mechanism 822, left pipe sealing mechanism 823, right assembly mechanism 83, right pipe clamping device 831, right pipe expanding mechanism 832, right pipe sealing mechanism 833, alignment holding mechanism 84, main cylinder 841, tensioning base 842, upper pressure block 91, upper cylinder 92, lower pressure block 93, lower cylinder 94. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present application.
[0027] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0028] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0029] In the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0030] For details, please refer to Figures 1 to 8 , an embodiment of the present application provides a pipe feeding assembly system, the pipe feeding assembly system includes a pipe material basket 1, a pipe feeding gripper 2, a left side plate feeding mechanism 3, a left side plate feeding gripper 4, a right side plate feeding mechanism 5, a right side plate feeding gripper 6, a ferry car 7 and a pressing assembly mechanism 8; wherein the ferry car 7 is arranged at the front side of the pressing assembly mechanism 8, the left side plate feeding gripper 4 and the right side plate feeding gripper 6 are symmetrically distributed on the left and right sides of the ferry car 7, the left side plate feeding mechanism 3 is arranged on one side of the ferry car 7, the right side plate feeding mechanism 5 is arranged on one side of the right side plate feeding gripper 6, the pipe feeding gripper 2 is arranged on the front side of the ferry car 7, and the pipe material basket 1 is arranged on one side of the pipe feeding gripper 2.
[0031] The present application arranges the pipe loading gripper 2, the left side plate loading gripper 4 and the right side plate loading gripper 6 to be located in front of the pressing assembly mechanism 8, so that the distances between the loading and unloading stations are close, and single-person operation of loading and unloading can be realized. The operation is convenient, the structure is simple and maintenance is convenient, and the equipment cost is low, which simplifies the loading and unloading operations, increases production efficiency, saves time and cost, and improves equipment safety.
[0032] At the same time, the pipe loading gripper 2, the left side plate loading gripper 4 and the right side plate loading gripper 6 are arranged around the ferry vehicle 7, which can reduce the occupied space. The ferry vehicle 7 can also be provided with a side plate for ferrying the left side plate loading gripper 4 and the right side plate loading gripper 6 to realize the integrated function.
[0033] In this embodiment, the left side panel loading mechanism 3 is arranged on the side of the left side panel loading gripper 4 away from the shuttle vehicle 7, the right side panel loading mechanism 5 is arranged on the side of the right side panel loading gripper 6 away from the shuttle vehicle 7, and the pipe material basket 1 is arranged on the side of the pipe loading gripper 2 away from the shuttle vehicle 7.
[0034] See also Figure 2 In this embodiment, the pipe feeding gripper 2 is provided with a round pipe clamp 21 , and the round pipe clamp 21 is used to clamp the pipe from the pipe material basket 1 and place it on the shuttle vehicle 7 .
[0035] See also Figure 3 The left side panel feeding gripper 4 and the right side panel feeding gripper 6 are provided with side panel suction heads 41. The side panel suction head 41 of the left side panel feeding gripper 4 is used to absorb the left side panel in the left side panel feeding mechanism 3 and place it on the pressing assembly mechanism 8. The side panel suction head 41 of the right side panel feeding gripper 6 is used to absorb the right side panel in the right side panel feeding mechanism 5 and place it on the pressing assembly mechanism 8.
[0036] It can be understood that when the shuttle bus 7 has the function of ferrying the side panels grasped by the left side panel loading gripper 4 and the right side panel loading gripper 6, the side panel suction head 41 of the left side panel loading gripper 4 is used to adsorb the left side panel in the left side panel loading mechanism 3 and place it on the shuttle bus 7, and the side panel suction head 41 of the right side panel loading gripper 6 is used to adsorb the right side panel in the right side panel loading mechanism 5 and place it on the shuttle bus 7.
[0037] See also Figure 4In this embodiment, the shuttle bus 7 includes a body frame 71, a pipe receiving mechanism 72, a pipe moving bracket 73, a transverse slide rail 74 and a longitudinal slide rail 75; wherein the pipe receiving mechanism 72 is arranged at the front end of the body frame 71, the transverse slide rail 74 and the longitudinal slide rail 75 are arranged on the body frame 71, the transverse slide rail 74 is arranged horizontally, the longitudinal slide rail 75 is arranged vertically, the front end of the transverse slide rail 74 corresponds to the pipe receiving mechanism 72, and the transverse slide rail 74 is arranged vertically. 4 is arranged at a rear end corresponding to the bottom end of the longitudinal slide rail 75, the pipe moving bracket 73 is movably arranged on the transverse slide rail 74 and the longitudinal slide rail 75, the pipe receiving mechanism 72 is used to receive the pipe clamped by the round pipe clamp 21 of the pipe feeding gripper 2, and transfer the pipe to the pipe moving bracket 73, the pipe moving bracket 73 carries the pipe to move on the transverse slide rail 74 and the longitudinal slide rail 75, and transfers the pipe to the pressing assembly mechanism 8.
[0038] See also Figure 5 In this embodiment, the pressing assembly mechanism 8 includes a sliding guide rail base 81, a left-side assembly mechanism 82 and a right-side assembly mechanism 83. The left-side assembly mechanism 82 and the right-side assembly mechanism 83 are symmetrically arranged on the sliding guide rail base 81. The left-side assembly mechanism 82 includes a left-side pipe clamping device 821, a left-side pipe expanding mechanism 822 and a left-side pipe sealing mechanism 823. The right-side assembly mechanism 83 includes a right-side pipe clamping device 831, a right-side pipe expanding mechanism 832 and a right-side pipe sealing mechanism 833. The left-side pipe clamping device 821 and the right-side pipe clamping device 831 are correspondingly arranged on a straight line. The left-side pipe clamping device 821 is used to clamp and fix the left end of the pipe, and the right-side pipe clamping device 83 1 is used to clamp and fix the right end of the pipe fitting; the left pipe fitting expansion mechanism 822 is used to form an inner limit ring on the left end of the pipe fitting when the right pipe fitting clamping device 831 clamps and fixes the right end of the pipe fitting, and the left pipe fitting sealing mechanism 823 is used to form an outer limit ring on the left end of the pipe fitting after the side plate is sleeved on the pipe fitting, so that the side plate is located between the inner limit ring and the outer limit ring; the right pipe fitting expansion mechanism 832 is used to form an inner limit ring on the right end of the pipe fitting when the left pipe fitting clamping device 821 clamps and fixes the left end of the pipe fitting, and the right pipe fitting sealing mechanism 833 is used to form an outer limit ring on the right end of the pipe fitting after the side plate is sleeved on the pipe fitting, so that the side plate is located between the inner limit ring and the outer limit ring.
[0039] The side panel suction head 41 of the left side panel loading gripper 4 is used to absorb the left side panel in the left side panel loading mechanism 3 and is sleeved outside the inner limiting ring on the left side of the pipe fitting fixed on the pressing assembly mechanism 8, and the side panel suction head 41 of the right side panel loading gripper 6 is used to absorb the right side panel in the right side panel loading mechanism 5 and is sleeved outside the inner limiting ring on the right side of the pipe fitting fixed on the pressing assembly mechanism 8.
[0040] The left-side pipe expanding mechanism 822, the left-side pipe sealing mechanism 823, the right-side pipe expanding mechanism 832 and the right-side pipe sealing mechanism 833 are all connected to the riveting cylinder, and the riveting cylinder provides driving power for the left-side pipe expanding mechanism 822, the left-side pipe sealing mechanism 823, the right-side pipe expanding mechanism 832 and the right-side pipe sealing mechanism 833.
[0041] See also Figure 5 In this embodiment, the top ends of the left assembly mechanism 82 and the right assembly mechanism 83 are provided with a positioning holding mechanism 84, and the positioning holding mechanism 84 includes a main oil cylinder 841 and a tensioning base 842 which are connected and arranged, and the main oil cylinder 841 and the tensioning base 842 are respectively arranged at the top ends of the left assembly mechanism 82 and the right assembly mechanism 83. The positioning holding mechanism 84 can keep the left assembly mechanism 82 and the right assembly mechanism 83 in a straight line, prevent the left pipe clamping device 821 and the right pipe clamping device 831 from being misaligned, and keep the left pipe clamping device 821 and the right pipe clamping device 831 arranged in a straight line.
[0042] See also Figure 5 In this embodiment, the sliding guide rail base 81 is provided with a left driving motor 811, a left sliding rail 812, a right driving motor 813 and a right sliding rail 814. The left driving motor 811 is arranged on the left side of the sliding guide rail base 81 and drives the left sliding rail 812 to slide. The left assembly mechanism 82 is arranged on the left sliding rail 812. The right driving motor 813 is arranged on the right side of the sliding guide rail base 81 and drives the right sliding rail 814 to slide. The right assembly mechanism 83 is arranged on the right sliding rail 814.
[0043] See also Figure 5 , Figure 6In this embodiment, the left pipe clamping device 821 and the right pipe clamping device 831 are arranged in a mirror image; the left pipe clamping device 821 and the right pipe clamping device 831 both include an upper pressing block 91, an upper oil cylinder 92, a lower pressing block 93 and a lower oil cylinder 94. The upper pressing block 91 and the lower pressing block 93 are arranged correspondingly, the upper oil cylinder 92 is used to drive the upper pressing block 91 to move up and down, and the lower oil cylinder 94 is used to drive the lower pressing block 93 to move up and down. The left end of the pipe is clamped and fixed between the upper pressing block 91 and the lower pressing block 93 of the left assembly mechanism 82, and the right end of the pipe is clamped and fixed between the upper pressing block 91 and the lower pressing block 93 of the right assembly mechanism 83.
[0044] See also Figure 7 In the present embodiment, the left side panel feeding mechanism 3 and the right side panel feeding mechanism 5 are arranged in a mirror image; the left side panel feeding mechanism 3 and the right side panel feeding mechanism 5 both include a side panel material basket 31, a material quantity recognition camera mechanism 32 and a flipping mechanism 33, wherein the flipping mechanism 33 is arranged on one side of the side panel material basket 31, and the material quantity recognition camera mechanism 32 is arranged above the side panel material basket 31, the material quantity recognition camera mechanism 32 is used to recognize the number of side panels in the side panel material basket 31, and a leakage mechanism 34 is provided at the bottom of the side panel material basket 31. When the material quantity recognition camera mechanism 32 recognizes that the number of side panels in the side panel material basket 31 exceeds the top surface of the side panel material basket 31, the leakage mechanism 34 is opened to leak part of the side panel, and the flipping mechanism 33 is used to recognize the front and back sides of the side panels grabbed by the left side panel feeding gripper 4 or the right side panel feeding gripper 6 from the side panel material basket 31, and flip the side panel to the front side when the side panel is on the back side.
[0045] See also Figure 8In this embodiment, the flipping mechanism 33 includes a detection camera 331, a side panel placement plate 332, a U-shaped piece 333, a roller bearing follower 334, a side panel flipping plate 335, a rotation guide block 336 and a flipping cylinder 337. The side panel placement plate 332 is arranged adjacent to the detection camera 331, the U-shaped piece 333 is arranged around the side panel flipping plate 332, the U-shaped piece 333 is located on the side away from the detection camera 331, the flipping cylinder 337 is connected to the U-shaped piece 333, the roller bearing follower 334 is installed on the U-shaped piece 333, the side panel flipping plate 335 is connected to the roller bearing follower 334, the rotation guide block 336 is located on one side of the side panel placement plate 332, the rotation guide block 336 is provided with a flipping guide groove 338 ... the side of the side panel placement plate 332, the rotation guide block The sub-bearing follower 334 is connected by rolling along the flipping guide groove 338; the detection camera 331 is used to identify the front and back sides of the side panel grabbed by the left side panel loading gripper 4 or the right side panel loading gripper 6 from the side panel material basket 31, and the side panel placement plate 332 is used to place the side panel fixed to the back side; when the flipping cylinder 337 is extended, the side panel flipping plate 335 is arranged parallel to the top of the side panel placement plate 332, and the side panel on the back side is clamped on the lower surface of the side panel flipping plate 335; when the flipping cylinder 337 is retracted and stretched, the flipping cylinder 337 drives the U-shaped part 333 to move to the side away from the detection camera 331, and the roller bearing follower 334 rolls along the flipping guide groove 338, driving the side panel flipping plate 335 to flip so as to flip the side panel to the front side.
[0046] Compared with the prior art, the beneficial effects of the present application are as follows: by arranging the pipe loading gripper 2, the left side plate loading gripper 4 and the right side plate loading gripper 6 all at the front side of the pressing assembly mechanism 8, the distances between the loading and unloading stations are close, and single-person operation of loading and unloading can be achieved. The operation is convenient, the structure is simple and maintenance is convenient, and the equipment cost is low, which simplifies the loading and unloading operations, increases production efficiency, saves time and cost, and improves equipment safety.
[0047] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0048] The above is a detailed introduction to a pipe feeding and assembly system provided in an embodiment of the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solution and its core idea of the present application. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A pipe feeding and assembly system, characterized in that: include: Pipe material basket, pipe feeding gripper, left side plate feeding mechanism, left side plate feeding gripper, right side plate feeding mechanism, right side plate feeding gripper, shuttle car and pressing assembly mechanism; The shuttle bus is arranged at the front side of the pressing assembly mechanism, the left side panel loading gripper and the right side panel loading gripper are symmetrically distributed on the left and right sides of the shuttle bus, the left side panel loading mechanism is arranged on one side of the shuttle bus, the right side panel loading mechanism is arranged on one side of the right side panel loading gripper, the pipe loading gripper is arranged on the front side of the shuttle bus, and the pipe material basket is arranged on one side of the pipe loading gripper.
2. The pipe fitting feeding and assembly system according to claim 1, characterized in that: The left side plate loading mechanism is arranged on the side of the left side plate loading gripper away from the shuttle bus, the right side plate loading mechanism is arranged on the side of the right side plate loading gripper away from the shuttle bus, and the pipe material basket is arranged on the side of the pipe loading gripper away from the shuttle bus.
3. The pipe feeding assembly system according to claim 1, characterized in that: The pipe feeding gripper is provided with a round pipe clamp, which is used to clamp the pipe from the pipe material basket and place it on the shuttle bus; the left side panel feeding gripper and the right side panel feeding gripper are provided with side panel suction heads, the side panel suction head of the left side panel feeding gripper is used to absorb the left side panel in the left side panel feeding mechanism and place it on the pressing assembly mechanism, and the side panel suction head of the right side panel feeding gripper is used to absorb the right side panel in the right side panel feeding mechanism and place it on the pressing assembly mechanism.
4. The pipe fitting feeding and assembly system according to claim 1, characterized in that: The shuttle bus includes a body frame, a pipe receiving mechanism, a pipe moving bracket, a transverse slide rail and a longitudinal slide rail; wherein the pipe receiving mechanism is arranged at the front end of the body frame, the transverse slide rail and the longitudinal slide rail are arranged on the body frame, the transverse slide rail is arranged horizontally, and the longitudinal slide rail is arranged vertically, the front end of the transverse slide rail is arranged corresponding to the pipe receiving mechanism, and the rear end of the transverse slide rail is arranged corresponding to the bottom end of the longitudinal slide rail, the pipe moving bracket is movably arranged on the transverse slide rail and the longitudinal slide rail, the pipe receiving mechanism is used to receive the pipe clamped by the round tube clamp of the pipe feeding gripper, and transfer the pipe to the pipe moving bracket, the pipe moving bracket carries the pipe to move on the transverse slide rail and the longitudinal slide rail, and transfers the pipe to the pressing assembly mechanism.
5. The pipe feeding assembly system according to claim 1, characterized in that: The pressing assembly mechanism comprises a sliding guide rail base, a left-side assembly mechanism and a right-side assembly mechanism, wherein the left-side assembly mechanism and the right-side assembly mechanism are symmetrically arranged on the sliding guide rail base, wherein the left-side assembly mechanism comprises a left-side pipe clamping device, a left-side pipe expanding mechanism and a left-side pipe sealing mechanism, wherein the right-side assembly mechanism comprises a right-side pipe clamping device, a right-side pipe expanding mechanism and a right-side pipe sealing mechanism, wherein the left-side pipe clamping device and the right-side pipe clamping device are correspondingly arranged on a straight line, wherein the left-side pipe clamping device is used for clamping and fixing the left end of the pipe, and the right-side pipe clamping device is used for clamping and fixing the right end of the pipe; The side pipe expanding mechanism is used to form an inner limit ring on the left end of the pipe when the right pipe clamping device clamps and fixes the right end of the pipe, and the left pipe sealing mechanism is used to form an outer limit ring on the left end of the pipe after the side plate is sleeved on the pipe, so that the side plate is located between the inner limit ring and the outer limit ring; the right pipe expanding mechanism is used to form an inner limit ring on the right end of the pipe when the left pipe clamping device clamps and fixes the left end of the pipe, and the right pipe sealing mechanism is used to form an outer limit ring on the right end of the pipe after the side plate is sleeved on the pipe, so that the side plate is located between the inner limit ring and the outer limit ring.
6. The pipe fitting feeding and assembly system according to claim 5, characterized in that: The top ends of the left-side assembly mechanism and the right-side assembly mechanism are provided with alignment and holding mechanisms, and the alignment and holding mechanisms include a main oil cylinder and a tensioning base which are connected and arranged, and the main oil cylinder and the tensioning base are respectively arranged at the top ends of the left-side assembly mechanism and the right-side assembly mechanism.
7. The pipe fitting feeding and assembly system according to claim 5, characterized in that: The sliding guide rail base is provided with a left-side driving motor, a left-side sliding rail, a right-side driving motor and a right-side sliding rail. The left-side driving motor is arranged on the left side of the sliding guide rail base and drives the left-side sliding rail to slide. The left-side assembly mechanism is arranged on the left-side sliding rail. The right-side driving motor is arranged on the right side of the sliding guide rail base and drives the right-side sliding rail to slide. The right-side assembly mechanism is arranged on the right-side sliding rail.
8. The pipe fitting feeding and assembly system according to claim 5, characterized in that: The left-side assembly mechanism and the right-side assembly mechanism are arranged in a mirror image; the left-side assembly mechanism and the right-side assembly mechanism both include an upper pressure block, an upper oil cylinder, a lower pressure block and a lower oil cylinder, the upper pressure block and the lower pressure block are arranged correspondingly, the upper oil cylinder is used to drive the upper pressure block to move up and down, and the lower oil cylinder is used to drive the lower pressure block to move up and down.
9. The pipe fitting feeding and assembly system according to claim 1, characterized in that: The left side panel loading mechanism and the right side panel loading mechanism are arranged in a mirror image; the left side panel loading mechanism and the right side panel loading mechanism both include a side panel material basket, a material quantity identification camera mechanism and a flipping mechanism, wherein the flipping mechanism is arranged on one side of the side panel material basket, the material quantity identification camera mechanism is arranged above the side panel material basket, the material quantity identification camera mechanism is used to identify the number of side panels in the side panel material basket, and a leakage mechanism is provided at the bottom of the side panel material basket. When the material quantity identification camera mechanism identifies that the number of side panels in the side panel material basket exceeds the top surface of the side panel material basket, the leakage mechanism is opened to leak part of the side panel, and the flipping mechanism is used to identify the front and back sides of the side panel grabbed from the side panel material basket by the left side panel loading gripper or the right side panel loading gripper, and flip the side panel to the front side when the side panel is on the back side.
10. The pipe feeding assembly system according to claim 9, characterized in that: The flipping mechanism includes a detection camera, a side panel placement plate, a U-shaped piece, a roller bearing follower, a side panel flipping plate, a rotating guide block and a flipping cylinder. The side panel placement plate is arranged adjacent to the detection camera, the U-shaped piece is arranged around the side panel flipping plate, the U-shaped piece is located on the side away from the detection camera, the flipping cylinder is connected to the U-shaped piece, the roller bearing follower is installed on the U-shaped piece, the side panel flipping plate is connected to the roller bearing follower, the rotating guide block is located on one side of the side panel placement plate, the rotating guide block is provided with a flipping guide groove, and the roller bearing follower rolls along the flipping guide groove dynamic connection; the detection camera is used to identify the front and back sides of the side panel grabbed by the left side panel loading gripper or the right side panel loading gripper from the side panel material basket, and the side panel placement plate is used to place the side panel fixed to the back side; when the flip cylinder is extended, the side panel flip plate is arranged parallel to the top of the side panel placement plate, and the side panel on the back side is clamped on the lower surface of the side panel flip plate; when the flip cylinder is retracted and stretched, the flip cylinder drives the U-shaped part to move to the side away from the detection camera, and the roller bearing follower rolls along the flip guide groove, driving the side panel flip plate to flip so as to flip the side panel to the front side.
Citation Information
Patent Citations
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