Vehicle body welding fixture part feeding detection alarm device

By installing detection alarm devices on welding fixtures, automatic identification and alarm of sheet metal parts is achieved, the problem of manual loading errors is solved, welding accuracy and safety is improved, and sheet metal parts inspection of different heights is adapted.

CN119269124AInactive Publication Date: 2025-01-07ANHUI YUEZHONG AUTO BODY EQUIP
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Patent Information

Application Number
CN202411393618.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-01-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the welding of automobile parts, manual loading is prone to problems such as wrong parts or missing parts, resulting in scrapping of sheet metal parts or damage to the welding device, and lack of effective identification and alarm measures.

Method used

A detection and alarm device for upper part of the vehicle body welding fixture is designed, including detection devices, electric sliding tables, welding machines, fixture bodies, fixture plates, connection plates and indicator lights. Through mechanical identification and human skin recognition functions, artificial errors can be avoided. , and adapt to sheet metal parts of different heights through the adjustment of screws and screw sleeves, realizing automatic detection and alarm.

Benefits of technology

It effectively avoids damage to parts and useless welding caused by manual wrong parts, improves welding accuracy and safety, and the flexible adjustment and convenient disassembly and assembly of the detection device improves the efficiency of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention is suitable for the technical field of detection and alarm devices, and provides a vehicle body welding clamp part feeding detection and alarm device which comprises a bottom plate. And a bracket is mounted at the upper end of the bottom plate. According to the automobile body welding clamp part feeding detection and alarm device, by additionally arranging the detection device, part damage, useless welding of parts and recognition and alarm of different parts caused by manual wrong part feeding are avoided, and in addition, the detection device can be adjusted in a lifting mode under the action of a screw rod and a screw sleeve; the detection device can be pulled in the horizontal direction and the vertical direction through the hinged connection between the connecting plate and the connecting block, so that the detection position of the detection device can be adaptively adjusted according to the sheet metal parts, and the detection device is more flexible to adjust and use; the detection device is slidably installed through the clamping plate and is fixed through cooperation of the spring and the clamping block, and the installation mode enables the detection device to be more convenient to disassemble and assemble.
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Description

Technical Field

[0001] The invention belongs to the technical field of detection alarm devices, and in particular relates to a detection alarm device for a component on a vehicle body welding fixture. Background Art

[0002] With the rapid development of the automobile industry, in order to improve product competitiveness, major domestic automobile manufacturers have higher and higher requirements for body welding accuracy. In the welding process of automobile body assembly, welding fixtures are one of the indispensable welding auxiliary tooling. The fixture is a tool to position and fix sheet metal parts, so that subsequent welding is more stable and improves the welding accuracy and welding effect of sheet metal parts.

[0003] However, most of the current automobile parts welding workshops still load parts manually, and manual loading will inevitably result in wrong sheet metal parts or missing sheet metal parts. When different types of sheet metal parts are put into the welding table for welding, it will cause very serious consequences. At the least, the sheet metal parts will be scrapped, and at worst, the welding equipment will be damaged or an accident will be caused. Therefore, a device that can detect the type of sheet metal parts is needed to ensure the normal welding of automobile parts. Summary of the invention

[0004] The invention provides a component loading detection and alarm device for a vehicle body welding fixture, aiming to solve the problem that wrong components are easily loaded or components are missed during the welding of sheet metal components.

[0005] The present invention is implemented as follows: a detection and alarm device for a component on a car body welding fixture comprises a base plate; a bracket is installed at the upper end of the base plate, an electric slide is installed on the front side of the bracket, and a welding machine is installed on the lower side of the electric slide, two groups of fixture bodies are symmetrically installed on the surface of the base plate, fixing plates are installed on the left and right sides of the bracket, connecting plates are installed on the sides of the two groups of fixing plates away from each other, the other ends of the connecting plates are connected to a connecting frame, a mounting frame is installed on the lower side of the connecting frame, a detection device is installed on the lower side of the mounting frame, a notch is opened inside the fixing plate, and a screw is rotatably installed in the notch, a screw sleeve is sleeved on the outside of the screw, a connecting block is connected to the side of the screw sleeve, the outer end of the connecting block is connected to the connecting plate, the connecting frame and the connecting plate are hingedly connected, the connecting frame and the connecting plate are positioned and fixed by damping bolts, and two groups of detection devices are provided and are respectively located directly above the two groups of fixture bodies.

[0006] Preferably, the detection device is electrically connected to a power source, a relay is installed between the detection device and the clamp control switch, and the two groups of detection devices control the two groups of relays to open and close the clamp control switch.

[0007] Preferably, an indicator light is installed on the front side of the detection device, and the indicator light indicates red and green alternately. A speaker is installed inside the detection device, and the speaker uses a buzzing sound effect.

[0008] Preferably, the detection system in the detection device includes mechanical identification of sheet metal parts and human body skin identification.

[0009] Preferably, the connecting plate is hingedly connected to the connecting block, and the connecting plate and the connecting block are positioned and fixed by a damping bolt.

[0010] Preferably, a T-shaped slot is provided on the lower side of the mounting frame, and a card plate is installed on the top of the detection device. The card plate is installed on the lower side of the mounting frame by sliding and plugging. A groove is provided on the top of the mounting frame, and a pull rod is slidably installed in the groove. A card block is installed at the inner end of the pull rod, and a card slot matching the card block is provided on the upper surface of the card plate. The card block passes through the mounting frame and is clamped in the card slot of the card plate. A pull ring is connected to the outer end of the pull rod, and a spring is sleeved on the outside of the pull rod.

[0011] Preferably, the block is arranged in a trapezoidal shape, and the inclined surface of the block faces the outside of the notch of the mounting frame.

[0012] Preferably, limit grooves are provided on both sides of the left and right sides of the detection device, two groups of limit blocks are inserted in the limit grooves, fixing frames are installed on the outer sides of the two groups of limit blocks, and a protective plate is installed between the two groups of fixing frames. The protective plate is located outside the camera of the detection device, and the protective plate is made of transparent glass.

[0013] Compared with the prior art, the embodiments of the present application have the following beneficial effects:

[0014] 1. The device avoids damage to parts and useless welding of parts caused by manual wrong parts loading, as well as identification alarms of different parts by adding a detection device. In addition, the detection device can be raised and lowered under the action of the screw and the screw sleeve, so it is suitable for the detection of sheet metal parts of different heights. The hinged connection between the connecting plate and the connecting block enables the detection device to be pulled in both the horizontal and vertical directions, so that the detection position of the detection device can be adaptively adjusted according to the sheet metal part, making the adjustment and use of the detection device more flexible. The detection device is installed by sliding the card plate and fixed by the spring and the card block. This installation method makes the disassembly and assembly of the detection device more convenient.

[0015] 2. In addition to identifying sheet metal parts, the detection device can also identify human skin. In order to ensure the safety of the clamp, the clamp cannot work when the human hand skin is close to the clamp to prevent the clamp from pinching the worker's hand. A protective plate is provided. The protective plate is located on the outside of the camera of the detection device to protect it and avoid damage to the camera's mirror due to external factors during welding. In addition, the protective plate is slidably installed through a limit block. This installation method makes the disassembly and replacement of the protective plate more convenient and labor-saving. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;

[0017] Figure 2 It is a front view cross-sectional structural schematic diagram of the present invention;

[0018] Figure 3 It is a schematic diagram of the cross-sectional structure of the fixing plate of the present invention;

[0019] Figure 4 is a schematic diagram of a side cross-sectional structure of a mounting frame of the present invention;

[0020] Figure 5 It is a schematic diagram of the front view structure of the detection device of the present invention;

[0021] Figure 6 It is a schematic diagram of the top view of the structure of the detection device of the present invention;

[0022] Figure 7 is a circuit schematic diagram of the present invention;

[0023] In the figure: 1. base plate; 2. bracket; 3. electric slide; 4. welding machine; 5. fixture body; 6. fixing plate; 7. connecting plate; 8. connecting frame; 9. damping bolt; 10. mounting frame; 11. detection device; 12. screw; 13. screw sleeve; 14. connecting block; 15. clamping plate; 16. pull rod; 17. clamping block; 18. pull ring; 19. spring; 20. limit groove; 21. limit block; 22. fixing frame; 23. protective plate; 24. indicator light; 25. speaker. DETAILED DESCRIPTION

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0025] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0026] The embodiment of the present invention provides a vehicle body welding fixture upper part detection alarm device, such as Figure 1-7 As shown, it includes a bottom plate 1, a bracket 2 is installed on the upper end of the bottom plate 1, an electric slide 3 is installed on the front side of the bracket 2, a welding machine 4 is installed on the lower side of the electric slide 3, two groups of clamp bodies 5 are symmetrically installed on the surface of the bottom plate 1, fixing plates 6 are installed on the left and right sides of the bracket 2, and connecting plates 7 are installed on the sides of the two groups of fixing plates 6 away from each other, and the other end of the connecting plate 7 is connected to a connecting frame 8, a mounting frame 10 is installed on the lower side of the connecting frame 8, and a detection device 11 is installed on the lower side of the mounting frame 10, and a notch is opened inside the fixing plate 6, and the notch A screw rod 12 is rotatably installed in the mouth, a screw sleeve 13 is sleeved on the outside of the screw rod 12, a connecting block 14 is connected to the side of the screw sleeve 13, the outer end of the connecting block 14 is connected to the connecting plate 7, the connecting frame 8 is hingedly connected to the connecting plate 7, the connecting frame 8 and the connecting plate 7 are positioned and fixed by a damping bolt 9, and the detection device 11 is provided with two groups and is respectively located above the two groups of clamp bodies 5. When the device is used, the sheet metal parts to be welded can be placed between the two groups of clamp bodies 5 respectively. At this time, the detection device 11 detects the type of the sheet metal parts. When an error occurs in the loading of sheet metal parts, the detection device 11 issues an alarm to remind the staff to correct it. Subsequent welding work can only be carried out when the sheet metal parts are loaded correctly. The device avoids damage to parts and useless welding of parts caused by manual wrong loading and identification alarms of different parts by adding the detection device 11. In addition, the detection device 11 is installed on the side of the bracket 2 through the fixing plate 6. Since the heights of different sheet metal parts are different, when it is necessary to detect sheet metal parts of different heights, the screw rod 12 can be rotated, and the screw sleeve 13 slides up and down under the action of the thread on the surface of the screw rod 12, so that the height of the detection device 11 changes. Through this setting, the height adjustment of the detection device 11 can be realized, and the adjustment method is simple, convenient and easy to operate, thereby improving the practicality of the detection device 11. By providing a connecting frame 8, the connecting frame 8 is hingedly connected to the connecting plate 7 and is positioned and fixed by the damping bolt 9. The detection device 11 can be pushed left and right to adjust the camera angle, so that the detection device 11 is more comprehensive to use and has higher detection accuracy.

[0027] The detection device 11 is electrically connected to the power supply, and a relay is installed between the detection device 11 and the fixture control switch. The two groups of detection devices 11 open and close the fixture control switch by controlling the two groups of relays. The power supply and the fixture control switch work through the opening and closing of the two groups of relays. The two groups of relays must be closed at the same time to be energized. When the detection device 11 detects an error in the loading of a sheet metal part, the relay between one of the detection devices 11 and the fixture control switch is in a power-off state, so the fixture cannot perform subsequent operations, thereby further improving the safety and standardization of the operation under the condition of an alarm reminder.

[0028] An indicator light 24 is installed on the front side of the detection device 11. The indicator light 24 indicates red and green alternately. A speaker 25 is installed inside the detection device 11. The speaker 25 uses a buzzer sound effect. After the detection device 11 detects an error, the indicator light 24 lights up red to remind you, and the speaker 25 emits a buzzer to alarm. The warning effect of the detection device 11 is improved by the double alarm.

[0029] The detection system in the detection device 11 includes mechanical identification of sheet metal parts and human skin. In addition to identifying sheet metal parts, the detection device 11 can also identify human skin. In order to ensure the safety of the clamp, the clamp cannot work when the skin of the human hand is close to the clamp to prevent the clamp from pinching the worker's hand.

[0030] The connecting plate 7 is hingedly connected to the connecting block 14, and the connecting plate 7 and the connecting block 14 are positioned and fixed by the damping bolt 9. The connecting plate 7 and the connecting block 14 are hingedly connected. Through this arrangement, the connecting plate 7 can fluctuate up and down, thereby adaptively adjusting the detection position of the detection device 11 according to the sheet metal, making the adjustment and use of the detection device 11 more flexible.

[0031] A T-shaped notch is provided on the lower side of the mounting frame 10, and a card plate 15 is installed on the top of the detection device 11. The card plate 15 is installed on the lower side of the mounting frame 10 by sliding and plugging. A groove is provided on the top of the mounting frame 10, and a pull rod 16 is slidably installed in the groove. A card block 17 is installed on the inner end of the pull rod 16. A card slot matching the card block 17 is provided on the upper surface of the card plate 15. The card block 17 passes through the mounting frame 10 and is carded in the card slot of the card plate 15. A pull ring 18 is connected to the outer end of the pull rod 16, and a spring is sleeved on the outer side of the pull rod 16. The spring 19, the mounting frame 10 and the card plate 15, the detection device 11 and the mounting frame 10 are connected through the card plate 15, and the card plate 15 is installed under the mounting frame 10 by sliding and plugging and fixed by the spring 19 and the card block 17. When the detection device 11 needs to be removed, the pull ring 18 can be pulled to pull the card block 17 out of the card slot of the detection device 11. At this time, the detection device 11 can be pulled horizontally to pull the card plate 15 out of the card slot under the mounting frame 10. This installation method can make the disassembly, assembly and replacement of the detection device 11 more convenient.

[0032] The block 17 is set to be trapezoidal, and the inclined surface of the block 17 faces the outside of the slot of the mounting frame 10. By setting the block 17 to be trapezoidal, this setting can enable the card plate 15 to push the block 17 upward when it is inserted, thereby making the installation of the detection device 11 more convenient and labor-saving.

[0033] Limiting grooves 20 are provided on the left and right sides of the detection device 11, and two groups of limiting blocks 21 are inserted in the limiting grooves 20. Fixing frames 22 are installed on the outer sides of the two groups of limiting blocks 21, and a protective plate 23 is installed between the two groups of fixing frames 22. The protective plate 23 is located outside the camera of the detection device 11. The protective plate 23 is made of transparent glass. By providing the protective plate 23, the protective plate 23 is located outside the camera of the detection device 11 to protect it, avoiding damage to the mirror surface of the camera due to external factors during welding. In addition, the protective plate 23 is slidably installed through the limiting blocks 21. This installation method can make the disassembly, assembly and replacement of the protective plate 23 more convenient and labor-saving.

[0034] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the present invention is not limited by the described order of actions, because according to the present invention, some steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the present invention.

[0035] In the several embodiments provided in the present application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely schematic, such as the division of the above-mentioned units. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.

[0036] The units described above as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. The above embodiments are only used to illustrate the technical scheme of the present invention, rather than to limit the scope of protection of the invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the embodiments of the present invention according to the situation without conflict, without making creative work, so as to obtain different other technical solutions that are essentially not separated from the concept of the present invention, and these technical solutions also belong to the scope of protection of the present invention.

Claims

1. A detection and alarm device for a vehicle body welding fixture, characterized in that: The invention comprises a base plate (1), wherein a bracket (2) is installed at the upper end of the base plate (1), an electric slide (3) is installed at the front side of the bracket (2), a welding machine (4) is installed at the lower side of the electric slide (3), two groups of clamp bodies (5) are symmetrically installed on the surface of the base plate (1), a fixing plate (6) is installed at the left and right sides of the bracket (2), a connecting plate (7) is installed at the side away from each other of the two groups of fixing plates (6), the other end of the connecting plate (7) is connected to a connecting frame (8), a mounting frame (10) is installed at the lower side of the connecting frame (8), and the mounting frame (10) is installed at the bottom of the connecting frame (8). ) is installed on the lower side of the fixing plate (6), a notch is provided inside the fixing plate (6), and a screw rod (12) is rotatably installed in the notch, a screw sleeve (13) is sleeved on the outside of the screw rod (12), a connecting block (14) is connected to the side of the screw sleeve (13), the outer end of the connecting block (14) is connected to the connecting plate (7), the connecting frame (8) and the connecting plate (7) are hingedly connected, the connecting frame (8) and the connecting plate (7) are positioned and fixed by a damping bolt (9), and the detecting device (11) is provided with two groups and is respectively located directly above the two groups of clamp bodies (5).

2. A body welding fixture upper part detection alarm device as claimed in claim 1, characterized in that: The detection device (11) is electrically connected to a power source, a relay is installed between the detection device (11) and the clamp control switch, and the two groups of detection devices (11) open and close the clamp control switch by controlling the two groups of relays.

3. The vehicle body welding fixture upper part detection alarm device according to claim 1, characterized in that: An indicator light (24) is installed on the front side of the detection device (11), and the indicator light (24) indicates red and green colors alternately. A speaker (25) is installed inside the detection device (11), and the speaker (25) uses a buzzing sound effect.

4. A body welding fixture upper part detection alarm device as claimed in claim 1, characterized in that: The detection system in the detection device (11) includes mechanical identification of sheet metal parts and human body surface skin identification.

5. A vehicle body welding fixture upper part detection alarm device as claimed in claim 4, characterized in that: The connecting plate (7) and the connecting block (14) are hingedly connected, and the connecting plate (7) and the connecting block (14) are positioned and fixed by a damping bolt (9).

6. The vehicle body welding fixture upper part detection alarm device according to claim 1, characterized in that: A T-shaped slot is provided on the lower side of the mounting frame (10), a card plate (15) is installed on the top of the detection device (11), and the card plate (15) is installed on the lower side of the mounting frame (10) by sliding and plugging. A groove is provided on the top of the mounting frame (10), and a pull rod (16) is slidably installed in the groove. A card block (17) is installed at the inner end of the pull rod (16), and a card slot matching the card block (17) is provided on the upper surface of the card plate (15). The card block (17) passes through the mounting frame (10) and is clamped in the card slot of the card plate (15). A pull ring (18) is connected to the outer end of the pull rod (16), and a spring (19) is sleeved on the outside of the pull rod (16).

7. A vehicle body welding fixture upper part detection alarm device as claimed in claim 6, characterized in that: The clamping block (17) is arranged in a trapezoidal shape, and the inclined surface of the clamping block (17) faces the outside of the notch of the mounting frame (10).

8. The vehicle body welding fixture upper part detection alarm device as claimed in claim 1, characterized in that: The detection device (11) is provided with limit slots (20) on both left and right sides, two groups of limit blocks (21) are inserted into the limit slots (20), fixed frames (22) are installed on the outsides of the two groups of limit blocks (21), and a protective plate (23) is installed between the two groups of fixed frames (22), the protective plate (23) is located outside the camera of the detection device (11), and the protective plate (23) is made of transparent glass.