Integral transportation and installation method and device for fixed photovoltaic support and assembly

Abstract

The invention belongs to the technical field of engineering machinery, and particularly relates to a fixed photovoltaic support and assembly integral transportation and installation method and device, and the method comprises the steps: S1, an installation trolley plans an advancing path, and automatically drives to a feeding area; s2, the installation trolley grabs the photovoltaic support and the assembly whole through a clamping jaw mechanism; s3, the mounting trolley automatically travels from the feeding area to the mounting area; s4, the installation trolley identifies the elevation of the photovoltaic pile and integrally moves the photovoltaic support and the assembly to the position above the photovoltaic pile; s5, the installation trolley adjusts the overall posture of the photovoltaic support and the assembly, so that a hoop on the photovoltaic support is aligned with the photovoltaic pile; s6, the installation trolley descends the whole photovoltaic support and the assembly; s7, the installation trolley plans the path to return to the feeding area, and the next installation is prepared. Four common construction processes at the present stage are integrated into two processes, the processes are simplified into support and assembly transportation and installation, the construction efficiency is improved, and the construction cost is reduced.

Description

Technical Field

[0001] The present invention belongs to the technical field of engineering machinery, and in particular relates to a method and device for integrally transporting and installing a fixed photovoltaic bracket and components. Background Art

[0002] At present, in the photovoltaic installation process, manual construction steps of first bracket and then component are generally adopted. This process is inefficient and costly. It often needs to go through four steps: bracket transportation, bracket installation, component transportation, and component installation. The construction time is long, and the construction process requires multiple groups of construction workers. They can only be installed one by one, and the labor cost and transportation cost are high.

[0003] The present invention designs a method and device for integrally transporting and installing a fixed photovoltaic bracket and components to solve the above problems. Summary of the invention

[0004] In order to achieve the above object, the present invention adopts the following technical solutions: A method and device for transporting and installing a fixed photovoltaic support and assembly as a whole, comprising: S1: The installation trolley plans the travel path and automatically drives to the loading area; S2: The installation trolley performs secondary positioning of the current position and posture, and then grabs the photovoltaic bracket and the entire component through the clamping mechanism; S3: The installation trolley is positioned again, with the loading area as the starting point and the installation area as the midpoint, and the path is planned; S4: The installation trolley identifies the elevation of the photovoltaic pile and moves the photovoltaic bracket and components as a whole to the top of the photovoltaic pile; S5: The installation trolley adjusts the overall posture of the photovoltaic bracket and the components so that the clamp on the photovoltaic bracket is aligned with the photovoltaic pile; S6: The installation trolley lowers the photovoltaic bracket and the entire assembly to detect whether the clamp is put on the photovoltaic pile. After confirming that the pile-putting action is successful, the clamp mechanism releases the photovoltaic bracket and the entire assembly; S7: The installation trolley plans a path to return to the loading area to prepare for the next installation.

[0005] As a preferred solution, in step S2, the installation trolley first lifts the photovoltaic bracket and the entire assembly through the clamping mechanism, and then checks whether the photovoltaic bracket is successfully engaged with the clamping mechanism. After the inspection is passed, the clamping mechanism is tightened to grasp the photovoltaic bracket and the entire assembly.

[0006] As a preferred solution, in step S4, the installation trolley now lifts the photovoltaic bracket and components as a whole to a height above the photovoltaic pile, and then pushes the photovoltaic bracket and components as a whole to a position above the photovoltaic pile.

[0007] As a preferred solution, in step S5, the mounting trolley corrects the posture of the clamping mechanism according to the changes in terrain.

[0008] As a preferred solution, in step S6, after the clamping mechanism releases the photovoltaic bracket and the component as a whole, the clamping mechanism returns to a horizontal state, resets its posture, and retracts to the initial state for transportation.

[0009] A fixed photovoltaic bracket and component integrated transportation and installation device, used in any of the above-mentioned fixed photovoltaic bracket and component integrated transportation and installation methods, comprising: Installation trolley for moving between the loading area and the installation area; The clamping platform is used to adjust the overall posture of the photovoltaic bracket and the components. The clamping platform is installed on the installation trolley and includes a hydraulic lifting device and a hydraulic tilting device; As a preferred solution, a multi-degree-of-freedom adjustment system connected to the clamping claw platform is installed on the installation trolley, and the multi-degree-of-freedom adjustment system is used to adjust the posture of the clamping claw platform.

[0010] As a preferred solution, a slide rail cantilever is installed in the clamping mechanism, and the slide rail cantilever is used to push the photovoltaic bracket and component as a whole on the clamping mechanism.

[0011] Compared with the prior art, the advantages of the present invention are: 1. The present invention integrates the four common construction processes at this stage into two processes, simplifying them into the transportation and installation of brackets and components, thereby improving construction efficiency and reducing construction costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a flow chart of the method for transporting and installing the fixed photovoltaic bracket and components as a whole according to the present invention. DETAILED DESCRIPTION

[0013] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples. The following examples or drawings are used to illustrate the present invention, but are not used to limit the scope of the present invention. Embodiment 1

[0014] A method for transporting and installing a fixed photovoltaic bracket and components as a whole, comprising: S1: The installation trolley plans the travel path and automatically drives to the loading area; S2: The installation trolley performs secondary positioning of the current position and posture, and then grabs the photovoltaic bracket and the entire component through the clamping mechanism; The installation trolley first lifts the photovoltaic bracket and the entire assembly through the clamping mechanism, and then checks whether the photovoltaic bracket is successfully embedded in the clamping mechanism. After the inspection is passed, the clamping mechanism is tightened to grasp the photovoltaic bracket and the entire assembly.

[0015] S3: The installation trolley is positioned again, with the loading area as the starting point and the installation area as the midpoint, and the path is planned; S4: The installation trolley identifies the elevation of the photovoltaic pile and moves the photovoltaic bracket and components as a whole to the top of the photovoltaic pile; The installation trolley now lifts the photovoltaic bracket and components as a whole to a height above the photovoltaic pile, and then pushes the photovoltaic bracket and components as a whole to a position above the photovoltaic pile.

[0016] S5: The installation trolley adjusts the overall posture of the photovoltaic bracket and the components so that the clamp on the photovoltaic bracket is aligned with the photovoltaic pile; The mounting trolley corrects the posture of the gripper mechanism according to the undulations of the terrain.

[0017] S6: The installation trolley lowers the photovoltaic bracket and the entire assembly to detect whether the clamp is put on the photovoltaic pile. After confirming that the pile-putting action is successful, the clamp mechanism releases the photovoltaic bracket and the entire assembly; After the clamping mechanism releases the photovoltaic bracket and the component as a whole, the clamping mechanism returns to a horizontal state, resets its posture, and retracts to the initial state for transportation.

[0018] S7: The installation trolley plans a path to return to the loading area to prepare for the next installation. Embodiment 2

[0019] A fixed photovoltaic support and assembly integrated transportation and installation device, comprising: The installation trolley is used to move between the loading area and the installation area; the installation trolley is equipped with automatic driving and path planning technology, and uses sensors, cameras and satellite positioning to accurately position itself and calibrate the current path and planned path.

[0020] The clamping platform is used to adjust the overall posture of the photovoltaic bracket and the components. The clamping platform is installed on the installation trolley and includes a hydraulic lifting device and a hydraulic tilting device; The clamping mechanism is used to grasp the photovoltaic bracket and the components as a whole, and the clamping mechanism is installed on the clamping platform; A multi-degree-of-freedom adjustment system connected with the clamping claw platform is installed on the installation trolley, and the multi-degree-of-freedom adjustment system is used to adjust the posture of the clamping claw platform.

[0021] A slide rail cantilever is installed in the clamping mechanism, and the slide rail cantilever is used to push the photovoltaic bracket and the component as a whole on the clamping mechanism.

[0022] The specific process of overall transportation and installation of photovoltaic brackets and components is as follows: After the installation trolley reaches the designated loading position, start the hydraulic lifting device to enable the clamping mechanism to completely lift the photovoltaic bracket and the assembly as a whole. After the photovoltaic bracket and the assembly as a whole are separated from the loading platform, check whether the photovoltaic bracket is successfully embedded with the clamping mechanism. After the inspection is completed, the clamping mechanism tightens and clamps the rigid structure of the photovoltaic bracket to stably grasp the photovoltaic bracket and the assembly as a whole; The installation trolley carries the photovoltaic bracket and the components as a whole and moves to the designated installation area. The clamping platform of the installation trolley is equipped with corresponding sensors and recognition systems to identify the elevation of the photovoltaic pile, lift the clamping platform to the photovoltaic pile, and extend the slide rail cantilever to move the photovoltaic bracket and the components as a whole to the top of the photovoltaic pile. The hydraulic tilting device adjusts the overall posture of the photovoltaic bracket and the components, adjusts the upper part of the photovoltaic bracket to an inclined state, and adjusts the lower part of the photovoltaic bracket to a vertical state. In this state, the clamp on the photovoltaic bracket is basically aligned with the photovoltaic pile; The multi-degree-of-freedom adjustment system adapts to the deviations that may be caused by the current environment, detects the overall posture of the photovoltaic bracket and the component, and makes fine adjustments to ensure that the clamp can be stably placed on the photovoltaic pile; The hydraulic lifting system lowers the height of the clamp platform and steadily puts the clamp on the photovoltaic pile. The sensor detects whether the pile-putting action is successful and provides data feedback. After confirming that the pile-putting action is successful, the clamp mechanism releases the photovoltaic bracket, and the clamp platform continues to descend to place the photovoltaic bracket and the components as a whole completely on the photovoltaic pile. After the photovoltaic bracket and components are placed, the slide rail cantilever is retracted and returned to the clamp platform, the hydraulic tilting device is retracted, the clamp platform returns to a horizontal state, the posture is restored, and the initial state of transportation is restored.

[0023] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention shall fall within the protection scope of the present invention.

Claims

1. A method for transporting and installing a fixed photovoltaic bracket and components as a whole, characterized in that: include: S1: The installation trolley plans the travel path and automatically drives to the loading area; S2: The installation trolley performs secondary positioning of the current position and posture, and then grabs the photovoltaic bracket and the entire component through the clamping mechanism; S3: The installation trolley is positioned again, with the loading area as the starting point and the installation area as the midpoint, and the path is planned; S4: The installation trolley identifies the elevation of the photovoltaic pile and moves the photovoltaic bracket and components as a whole to the top of the photovoltaic pile; S5: The installation trolley adjusts the overall posture of the photovoltaic bracket and the components so that the clamp on the photovoltaic bracket is aligned with the photovoltaic pile; S6: The installation trolley lowers the photovoltaic bracket and the entire assembly to detect whether the clamp is put on the photovoltaic pile. After confirming that the pile-putting action is successful, the clamp mechanism releases the photovoltaic bracket and the entire assembly; S7: The installation trolley plans a path to return to the loading area to prepare for the next installation.

2. A method for transporting and installing a fixed photovoltaic bracket and components as a whole according to claim 1, characterized in that: In step S2, the installation trolley first lifts the photovoltaic bracket and the entire assembly through the clamping mechanism, and then checks whether the photovoltaic bracket is successfully engaged with the clamping mechanism. After the inspection is passed, the clamping mechanism is tightened to grasp the photovoltaic bracket and the entire assembly.

3. A method for transporting and installing a fixed photovoltaic bracket and components as a whole according to claim 1, characterized in that: In step S4, the installation trolley now lifts the photovoltaic bracket and components as a whole to a height above the photovoltaic pile, and then pushes the photovoltaic bracket and components as a whole to a position above the photovoltaic pile.

4. A method for transporting and installing a fixed photovoltaic bracket and components as a whole according to claim 1, characterized in that: In step S5, the mounting trolley corrects the posture of the clamping mechanism according to the undulations of the terrain.

5. A method for transporting and installing a fixed photovoltaic bracket and components as a whole according to claim 1, characterized in that: In step S6, after the clamping mechanism releases the photovoltaic bracket and the component as a whole, the clamping mechanism returns to a horizontal state, resets its posture, and retracts to the initial state for transportation.

6. A fixed photovoltaic bracket and assembly integrated transportation and installation device, used for a fixed photovoltaic bracket and assembly integrated transportation and installation method as claimed in any one of claims 1 to 5, characterized in that: include: Installation trolley for moving between the loading area and the installation area; The clamping platform is used to adjust the overall posture of the photovoltaic bracket and the components. The clamping platform is installed on the installation trolley and includes a hydraulic lifting device and a hydraulic tilting device; The clamping mechanism is used to grasp the photovoltaic bracket and the components as a whole, and the clamping mechanism is installed on the clamping platform.

7. A method and device for transporting and installing a fixed photovoltaic support and components as a whole according to claim 6, characterized in that: The installation trolley is provided with a multi-degree-of-freedom adjustment system connected with the clamping claw platform, and the multi-degree-of-freedom adjustment system is used to adjust the posture of the clamping claw platform.

8. A fixed photovoltaic support and assembly integrated transportation and installation device according to claim 6, characterized in that: A slide rail cantilever is installed in the clamping mechanism, and the slide rail cantilever is used to push the photovoltaic bracket and the component as a whole on the clamping mechanism.

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