Full-automatic high-speed adsorption type card issuing counting equipment and use method thereof

Abstract

The invention discloses full-automatic high-speed adsorption type card issuing counting equipment and a using method thereof.The full-automatic high-speed adsorption type card issuing counting equipment comprises a base, a stock bin, a rotary adsorption loosening assembly and a power unit, the stock bin is arranged on the base, and the rotary adsorption assembly is installed on the base through the power unit and located at a card outlet of the stock bin; wherein the rotary adsorption assembly comprises a rotary disc, four adsorption openings are formed around the rotary disc at equal intervals, and along with rotation of the rotary disc, the adsorption openings adsorb and take out the cards at the card outlet one by one through adsorption force. The pneumatic slip ring cuts off negative pressure through the electromagnetic valve to release the card to the lower card opening, the subsequent process is completed, the operation is repeated, cyclic adsorption and card placing are achieved, automatic formula control is achieved, the working efficiency is improved, real-time product card issuing is achieved, the card issuing precision is improved, the card issuing standard is unified, the individual error rate of manual card placing is eliminated, and it is ensured that each product is qualified. The labor cost is reduced, and the overall working efficiency is improved.

Description

Technical Field

[0001] The invention relates to a full-automatic high-speed adsorption-type card issuing and counting device and a use method thereof. Background Art

[0002] The fully automatic high-speed adsorption card counting machine is an indispensable equipment for every card manufacturing and card packaging company. The research and development of the fully automatic high-speed non-destructive adsorption card counting machine is crucial for the packaging requirements of cards with higher quality and higher production capacity in the factory formula packaging, and the realization of full high-speed automation of products from production to packaging.

[0003] At present, in the face of huge production volumes, manual card issuance, card allocation, and card issuance quantity calculation require a lot of manpower costs, training costs, etc., and at the same time cannot effectively guarantee the correctness and accuracy of the product. Summary of the invention

[0004] In order to overcome the shortcomings of the prior art, the present invention provides a fully automatic high-speed adsorption-type card issuing and counting device and a method for using the same. A pneumatic slip ring is used to provide negative pressure adsorption force in a rotating disk to adsorb the card through an adsorption port. A servo motor drives a reducer to rotate to rotate the rotating disk. When the rotating disk rotates 90 degrees to send the card to the discharge port below, the pneumatic slip ring disconnects the negative pressure through an electromagnetic valve to release the card to the lower card port. The subsequent process is completed and the above operation is repeated to achieve cyclic adsorption and card release, automatic formula control, improved work efficiency, real-time product card issuance, improved card issuance accuracy, unified card issuance standards, and eliminated individual error rates of manual card release. This ensures that each product is of qualified quality, reduces labor costs, and improves overall work efficiency.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a fully automatic high-speed adsorption card issuing and counting device, comprising a base, a silo, a rotary adsorption and releasing component and a power unit, wherein the silo is arranged on the base, and the rotary adsorption component is installed on the base through the power unit and is located at the card outlet of the silo; The rotating adsorption component comprises a rotating disk, and four adsorption ports are arranged at equal intervals around the rotating disk. As the rotating disk rotates, the adsorption ports adsorb and take out the cards at the card outlet one by one through adsorption force.

[0006] As a preferred technical solution of the present invention, the silo includes two opposing silo plates, and an adjustment component for controlling the movement of the silo is arranged on the outer side of the silo plates. The adjustment component includes support plates respectively arranged on the outer sides of the two silo plates, and the support plates are installed on the base.

[0007] As a preferred technical solution of the present invention, a first protrusion is provided on the support plate facing the storage plate, a movable plate is provided on the first protrusion, and a first sliding groove matched with the first protrusion is provided on the movable plate.

[0008] As a preferred technical solution of the present invention, two movable plates are provided, second protrusions are provided on opposite surfaces of the two movable plates, and lifting rods are provided on the upper surfaces of the movable plates.

[0009] As a preferred technical solution of the present invention, a second sliding groove matched with the second protrusion is opened on the outer side of the storage plate, and the storage plate is installed on the second protrusion through the second sliding groove.

[0010] As a preferred technical solution of the present invention, an independent area for placing cards is formed between the two storage boards, and a fixing screw for coordinated movement is inserted between the two storage boards.

[0011] As a preferred technical solution of the present invention, a support plate is provided on the upper surface of the base, and the power unit includes a servo motor arranged on the support plate, and a reducer is connected to the power output end of the servo motor.

[0012] As a preferred technical solution of the present invention, the output end of the reducer is connected to a pneumatic slip ring, and the rotating disk is installed on the output end of the pneumatic slip ring.

[0013] As a preferred technical solution of the present invention, a lower snap-in opening is provided on the surface of the base.

[0014] A method for using a fully automatic high-speed adsorption-type card issuing and counting device, the specific steps are as follows: S1. First, stack the cards one by one and place them in the independent area formed by the two storage boards, and tighten the fixing bolts to connect and fix the two storage boards; S2, pull the lifting rod through the first slide groove to make the movable plate slide along the length direction of the first protrusion, so that the card outlet of the silo and the suction port on the rotating disk are at the same horizontal plane; S3, push the entire silo, and through the sliding of the second chute, the silo as a whole can move toward the rotating disk, so that the card outlet is close to the suction port, so that the card is within the suction range of the suction port; S4, the pneumatic slip ring provides negative pressure adsorption force in the rotating disk to absorb the card through the adsorption port, start the servo motor, drive the reducer to rotate, and make the rotating disk rotate. When the rotating disk rotates 90 degrees to send the card to the discharge port below, the pneumatic slip ring disconnects the negative pressure through the solenoid valve and releases the card to the lower card port to complete the subsequent process; S5. When the previous card falls, the next suction port of the rotating disk just stays at the card outlet of the silo, and the suction port suctions the next card to realize the cycle operation.

[0015] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: a pneumatic slip ring is used to provide negative pressure adsorption force in the rotating disk to absorb the cards through the adsorption port, and a servo motor drives the reducer to rotate to rotate the rotating disk. When the rotating disk rotates 90 degrees to send the cards to the discharge port below, the pneumatic slip ring disconnects the negative pressure through the solenoid valve and releases the cards to the lower card port to complete the subsequent process. The above operation is repeated to achieve cyclic adsorption and card release, automatic formula control, improved work efficiency, real-time product issuance, improved card issuance accuracy, unified card issuance standards, and eliminated individual error rates of manual card release, ensuring that each product is of qualified quality, reducing labor costs, and improving overall work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a cross-sectional view of the interior of the silo of the present invention; Figure 3 is a side view of the present invention; Figure 4 It is a front view of the present invention; Figure 5 A top view of the present invention; Figure 6 It is a front view of the rotating disk of the present invention.

[0017] Among them: 1. Base; 2. Outlet; 3. Rotating disk; 4. Adsorption port; 5. Storage plate; 6. Support plate; 7. First protrusion; 8. Moving plate; 9. Second protrusion; 10. Lifting rod; 11. Fixed screw; 12. Support plate; 13. Servo motor; 14. Reducer; 15. Pneumatic slip ring; 16. Lower outlet. DETAILED DESCRIPTION

[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the scope of protection of the present invention. The experimental methods in the following embodiments, unless otherwise specified, are conventional methods, and the materials, reagents, etc. used in the following embodiments, unless otherwise specified, can be obtained from commercial channels.

[0019] Example: like Figure 1 - Figure 6As shown, this embodiment proposes a fully automatic high-speed adsorption-type card issuing and counting device, comprising a base 1, a silo, a rotating adsorption and releasing component and a power unit, wherein the silo is arranged on the base 1, and the rotating adsorption component is installed on the base 1 through the power unit and is located at the card outlet 2 of the silo, wherein the rotating adsorption component comprises a rotating disk 3, and four adsorption ports 4 are arranged at equal intervals around the rotating disk 3, and as the rotating disk 3 rotates, the adsorption ports 4 adsorb and take out the cards at the card outlet 2 one by one through the adsorption force; The pneumatic slip ring 15 provides negative pressure adsorption force in the rotating disk 3 to absorb the card through the adsorption port 4, and the servo motor 13 drives the reducer 14 to rotate, so that the rotating disk 3 rotates. When the rotating disk 3 rotates 90 degrees to send the card to the lower discharge port position, the pneumatic slip ring 15 disconnects the negative pressure through the electromagnetic valve and releases the card to the lower card port 16 to complete the subsequent process. The above operation is repeated to realize cyclic adsorption and card release, automatic formula control, improve work efficiency, realize real-time product card issuance, improve card issuance accuracy, unify card issuance standards, eliminate individual error rates of manual card release, ensure the quality of each product, and reduce labor costs.

[0020] The silo includes two opposing silo plates 5, and an adjustment component for controlling the movement of the silo is arranged on the outer side of the silo plates 5. The adjustment component includes support plates 6 respectively arranged on the outer sides of the two silo plates 5, and the support plates 6 are installed on the base 1. The two silo plates 5 are fixed by the support plates 6 to ensure the stability of the cards in the independent area. The support plate 6 is provided with a first protrusion 7 on the side facing the silo plate 5, and a moving plate 8 is arranged on the first protrusion 7. The moving plate 8 is provided with a first slide groove adapted to the first protrusion 7. Through the first slide groove, the moving plate 8 can slide along the length direction of the first protrusion 7, thereby driving the movement of the silo, so that the discharge port of the silo is on the same horizontal plane as the suction port 4 of the rotating disk 3, so that the cards are in the suction area of ​​the suction port 4.

[0021] Furthermore, the movable plates 8 are provided in two, and the opposite surfaces of the two movable plates 8 are provided with second protrusions 9, and the upper surface of the movable plates 8 is provided with a lifting rod 10. The outer side of the bin plate 5 is provided with a second slide groove adapted to the second protrusion 9, and the bin plate 5 is installed on the second protrusion 9 through the second slide groove. Pulling the lifting rod 10, through the second slide groove, the two bin plates 5 are moved along the length direction of the second slide groove, and the bin is moved toward the rotating disk 3, so that the discharge port is closer to the suction port 4. An independent area for placing cards is formed between the two bin plates 5, and a fixed screw 11 for coordinated movement is inserted between the two bin plates 5. By rotating the fixed screw 11, the two bin plates 5 are fixed together, so that the two can cooperate in the process of movement without inconsistent coordination.

[0022] Among them, the upper surface of the base 1 is provided with a support plate 12, and the power unit includes a servo motor 13 arranged on the support plate 12. The power output end of the servo motor 13 is connected to a reducer 14. The servo motor 13 drives the reducer 14 to rotate, driving the rotating disk 3 to rotate, so that the rotating disk 3 rotates 90 degrees to send the cards to the discharge port below. The output end of the reducer 14 is connected to a pneumatic slip ring 15, and the rotating disk 3 is installed on the output end of the pneumatic slip ring 15. The surface of the base 1 is provided with a lower bayonet 16. The pneumatic slip ring 15 provides negative pressure adsorption force in the rotating disk 3 to absorb the cards through the adsorption port 4. The pneumatic slip ring 15 disconnects the negative pressure through the solenoid valve to release the cards to the lower bayonet 16.

[0023] A method for using a fully automatic high-speed adsorption-type card issuing and counting device, the specific steps are as follows: S1. First, stack the cards one by one and place them in the independent area formed by the two storage boards 5, and tighten the fixing bolts to connect and fix the two storage boards 5; S2, pull the lifting rod 10, through the first slide groove, so that the movable plate 8 slides along the length direction of the first protrusion 7, so that the card outlet 2 of the silo and the suction port 4 on the rotating disk 3 are in the same horizontal plane; S3, push the entire silo, and through the sliding of the second chute, the silo as a whole can move toward the rotating disk 3, so that the card port 2 is close to the suction port 4, so that the card is within the suction range of the suction port 4; S4, the pneumatic slip ring 15 provides negative pressure adsorption force in the rotating disk 3 to absorb the card through the adsorption port 4, and the servo motor 13 is started to drive the reducer 14 to rotate, so that the rotating disk 3 rotates. When the rotating disk 3 rotates 90 degrees to send the card to the lower discharge port position, the pneumatic slip ring 15 disconnects the negative pressure through the electromagnetic valve and releases the card to the lower card port 16 to complete the subsequent process; S5. When the last card falls, the next suction port 4 of the rotating disk 3 just stays at the card outlet 2 of the silo, and the suction port 4 suctions the next card to realize the cyclic operation.

[0024] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0025] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above implementation regulations. The above implementation regulations and descriptions are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A fully automatic high-speed adsorption card counting device, characterized in that: It comprises a base (1), a silo, a rotary adsorption and release assembly and a power unit, wherein the silo is arranged on the base (1), and the rotary adsorption assembly is installed on the base (1) via the power unit and is located at a card outlet (2) of the silo; The rotating adsorption component comprises a rotating disk (3), and four adsorption ports (4) are arranged at equal intervals around the rotating disk (3). As the rotating disk (3) rotates, the adsorption ports (4) adsorb and take out the cards at the card outlet (2) one by one through adsorption force.

2. The fully automatic high-speed adsorption card counting device according to claim 1 is characterized in that: The silo comprises two opposing silo plates (5), an adjustment assembly for controlling the movement of the silo is arranged on the outside of the silo plates (5), the adjustment assembly comprises support plates (6) respectively arranged on the outside of the two silo plates (5), and the support plates (6) are mounted on the base (1).

3. The fully automatic high-speed adsorption card counting device according to claim 2 is characterized in that: A first protrusion (7) is arranged on the side of the support plate (6) facing the storage plate (5), a movable plate (8) is arranged on the first protrusion (7), and a first sliding groove matching the first protrusion (7) is provided on the movable plate (8).

4. The fully automatic high-speed adsorption card counting device according to claim 3 is characterized in that: The movable plates (8) are provided in two numbers, and the opposing surfaces of the two movable plates (8) are each provided with a second protrusion (9), and the upper surface of the movable plate (8) is provided with a lifting rod (10).

5. The fully automatic high-speed adsorption card counting device according to claim 4 is characterized in that: A second sliding groove matched with the second protrusion (9) is provided on the outer side of the storage plate (5), and the storage plate (5) is mounted on the second protrusion (9) via the second sliding groove.

6. The fully automatic high-speed adsorption card counting device according to claim 5 is characterized in that: An independent area for placing cards is formed between the two storage boards (5), and a fixing screw (11) for coordinated movement is inserted between the two storage boards (5).

7. The fully automatic high-speed adsorption card counting device according to claim 1 is characterized in that: A support plate (12) is provided on the upper surface of the base (1), and the power unit comprises a servo motor (13) provided on the support plate (12), wherein a reducer (14) is connected to a power output end of the servo motor (13).

8. The fully automatic high-speed adsorption card issuing and counting device according to claim 7 is characterized in that: The output end of the reducer (14) is connected to a pneumatic slip ring (15), and the rotating disk (3) is mounted on the output end of the pneumatic slip ring (15).

9. The fully automatic high-speed adsorption card counting device according to claim 1 is characterized in that: A lower snap-on opening (16) is provided on the surface of the base (1).

10. A method for using a fully automatic high-speed adsorption-type card issuing and counting device according to any one of claims 1 to 9, characterized in that: S1. First, stack the cards one by one and place them in an independent area formed by two storage plates (5), and tighten the fixing bolts to connect and fix the two storage plates (5); S2, pulling the lifting rod (10) through the first slide groove, so that the movable plate (8) slides along the length direction of the first protrusion (7), so that the card outlet (2) of the silo and the suction port (4) on the rotating disk (3) are in the same horizontal plane; S3, pushing the entire material bin, through the sliding of the second slide groove, so that the entire material bin can move toward the rotating disk (3), so that the card port (2) is close to the suction port (4), so that the card is within the suction range of the suction port (4); S4, the pneumatic slip ring (15) provides negative pressure adsorption force in the rotating disk (3) to adsorb the card through the adsorption port (4), the servo motor (13) is started, and the reducer (14) is driven to rotate, so that the rotating disk (3) rotates. When the rotating disk (3) rotates 90 degrees to send the card to the discharge port below, the pneumatic slip ring (15) disconnects the negative pressure through the solenoid valve and releases the card to the lower card port (16), completing the subsequent process; S5. When the previous card falls, the next suction port (4) of the rotating disk (3) just stops at the card outlet (2) of the silo, and the suction port (4) suctions the next card, thus realizing a cyclic operation.

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