Accurate cable pay-off device
By introducing slides, belt transmission components and cutting mechanisms into the cable release device, the problem of difficult to control the cable release length in the prior art is solved, and the accuracy and construction efficiency of cable release are improved.
Patent Information
- Application Number
- CN202411653685.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-01-10
AI Technical Summary
Existing cable release devices cannot accurately control the release length of the cable, resulting in increased construction costs.
A cable precision wire release device is designed, including a cable push mechanism, a cutting mechanism and a control unit. The precise wire release and cutting of the cable are achieved through the slide and the belt drive assembly, and the adjustment structure and cutting mechanism are used to ensure the accuracy of the wire release length.
Accurate control of the cable release length is achieved, reducing construction costs and improving construction efficiency.
Smart Images

Figure CN119284638A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of cable construction, and more specifically, relates to a precise cable laying-out device. Background Art
[0002] The cable is made of one or more mutually insulated conductors and an outer insulating protective layer. It is a wire product used to transmit electrical (magnetic) energy, information and realize electromagnetic energy conversion. During the construction process, the cable needs to be laid out. The existing cable laying device consists of a reel with rotational freedom. The cable is wound on the reel. When laying out the cable, the driving part drives the reel to rotate and release the cable. Because the cable is soft, it is difficult to ensure that the tightness of the cable wrapped on the reel is always consistent. Therefore, the existing laying structure cannot accurately control the laying length, and can only roughly estimate the laying length by the number of rotations of the rotating wheel. In actual implementation, since the laying accuracy is difficult to control, it is often chosen to reserve more length for manual cutting after the reel rotates a predetermined number of times, resulting in an increase in construction costs. Summary of the invention
[0003] The purpose of the present invention is to provide a precise cable release device to solve the technical problem that the existing cable release device in the prior art cannot accurately control the release length of the cable, thereby increasing the construction cost.
[0004] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: to provide a precise cable pay-out device, including a cable pushing mechanism, a cutting mechanism and a control unit, the cable pushing mechanism is provided with a base and an adjustment structure, the base is provided with a slideway, two slides are slidably arranged on the slideway, each slideway is provided with a group of belt transmission components, a channel for the cable to pass through is formed between the belts of the two groups of belt transmission components, the belts are used to frictionally push the cable forward, the slideway and the channel are perpendicular to each other, the adjustment structure is connected to the two slides, the adjustment structure is used to push the two slides to slide along the slideway and adjust the width of the channel; the cutting mechanism is arranged at one end of the cable pushing mechanism, and is used to cut the cable; the control unit is electrically connected to the cutting mechanism and the cable pushing mechanism, and is used to control the speed at which the cable pushing mechanism pushes the cable and the cutting mechanism cuts the cable.
[0005] In combination with the above technical scheme, in a possible implementation method, the adjustment structure includes a fixed plate, a swivel, a first auxiliary gear, a second auxiliary gear, a transition gear, a driving gear, a first transmission gear, a second transmission gear, a first rack, a second rack and a driving member. The fixed plate is arranged at one end of the base, and a pushing hole is provided on the fixed plate, and the cable can pass through the pushing hole; the swivel is connected to the fixed plate and is located on the outer side of the fixed plate. The swivel is coaxial with the pushing hole, and the swivel can rotate around its own axis. A first gear segment and a second gear segment are provided on the outer wall of the swivel; the first auxiliary gear is rotatably arranged on the outer side of the fixed plate and meshes with the first gear segment; the second auxiliary gear is rotatably arranged on the outer side of the fixed plate and meshes with the second gear segment; the transition gear is rotatably arranged on the outer side of the fixed plate and meshes with the second gear segment; The first gear is rotatably arranged on the outer side of the fixed plate and meshed with the second auxiliary gear; the driving gear is rotatably arranged on the outer side of the fixed plate and meshed with the first auxiliary gear; the first transmission gear is rotatably arranged on the inner side of the fixed plate and coaxially connected with the first auxiliary gear; the second transmission gear is rotatably arranged on the inner side of the fixed plate and coaxially connected with the transition gear; the first rack is slidably arranged on the inner side of the fixed plate, the sliding direction of the first rack is parallel to the length direction of the slideway, and the first rack is meshed with the first transmission gear; the second rack is slidably arranged on the inner side of the fixed plate, the sliding direction of the second rack is parallel to the length direction of the slideway, the second rack is meshed with the second transmission gear, and the first rack and the second rack are respectively connected to the two slides; the driving member is used to drive the driving gear to rotate.
[0006] In combination with the above technical solution, in a possible implementation, the driving member is an ejection electric cylinder, one end of the ejection electric cylinder is rotatably connected to the fixed plate, and the other end of the ejection electric cylinder is rotatably connected to the end face of the driving gear.
[0007] In combination with the above technical solution, in a possible implementation, two groups of adjustment structures are provided, the two groups of adjustment structures are respectively located at two ends of the base, the first racks of the two groups of adjustment structures are connected to the same slide, and the second racks of the two groups of adjustment structures are connected to the same slide.
[0008] In combination with the above technical solution, in a possible implementation method, the cutting mechanism includes a connecting seat, a lifting electric cylinder, a cutting frame, a slice, and a cutting motor. The connecting seat is connected to a fixed plate at one end of the cable pushing mechanism; the lifting electric cylinder is arranged on the connecting seat; the cutting frame is connected to the lifting electric cylinder, and the lifting electric cylinder is used to control the lifting and lowering of the cutting frame; the slice rotation is arranged on the cutting frame; the cutting motor is arranged on the cutting frame and is connected to the slice, and is used to control the rotation cutting of the slice.
[0009] In combination with the above technical solution, in a possible implementation, two groups of cable pushing mechanisms are provided, and the two groups of cable pushing mechanisms are respectively located at two ends of the cutting mechanism.
[0010] In combination with the above technical solution, in a possible implementation method, at least three first wheels are provided at the bottom end of the base, and a first through cavity is provided on the base. The direction of travel of the cable is the front-to-back direction, and the left and right sides of the first through cavity are open. At least three outrigger electric cylinders are provided in the first through cavity, and the lower wall of the first through cavity is provided with first avoidance holes, the same number as the outrigger electric cylinders, and the cylinder rods of the outrigger electric cylinders can pass through the first avoidance holes and extend to the ground to support the base.
[0011] In combination with the above technical solution, in a possible implementation method, the belt drive assembly includes two pulleys and a driving motor. The two pulleys are rotatably arranged on a slide, and the belt is connected to the two pulleys in a belt transmission manner; the driving motor is arranged on the slide and connected to one of the pulleys, and is used to drive the pulleys to rotate and drive the belt to move.
[0012] In combination with the above technical scheme, in a possible implementation method, the cable precision laying device also includes a supporting mechanism, and the supporting mechanism and the cutting mechanism are respectively located on both sides of the cable pushing mechanism, and the supporting mechanism includes a supporting seat, a second wheel, a roller assembly, and a bolt support foot. The supporting seat is provided with a second through cavity, with the travel direction of the cable as the front-back direction, the left and right sides of the second through cavity are open, and the bottom surface of the second through cavity is provided with a plurality of threaded holes; there are no less than three second wheels, which are arranged at the bottom end of the support seat; the roller assembly is arranged at the upper end of the support seat, and is used to support the cable; there are no less than three bolt support feet, and the number of bolt support feet is the same as the number of threaded holes, each bolt support foot is threadedly connected to a threaded hole, the upper part of the bolt support foot is located in the second through cavity, and the lower end of the bolt support foot can extend out of the second through cavity through the threaded hole and contact the ground.
[0013] In combination with the above technical scheme, in a possible implementation method, with the pushing direction of the cable as the front-to-back direction, arc-shaped channels are provided on the left and right sides of the base, and hanging rods are correspondingly provided on the left and right sides of the support seat, one end of the hanging rod is rotatably connected to the support seat, and the other end of the hanging rod is rotatably provided with a roller, and the roller can roll along the arc-shaped channel on the same side as the hanging rod rotates, and an accommodating cavity is provided on the side wall of the arc-shaped channel, and a block and a spring are provided in the accommodating cavity, the block is slidably arranged and can extend into the arc-shaped channel from the accommodating cavity, and the spring is used to push the block to extend under the roller in the arc-shaped channel, limit the rolling of the roller along the arc-shaped channel, and realize the hanging connection between the support seat and the base.
[0014] The beneficial effect of the cable precision pay-off device provided by the present invention is that: compared with the prior art, the present invention is provided with a cable pushing mechanism and a cutting mechanism, the control unit is electrically connected to the cable pushing mechanism and the cutting mechanism, the control unit controls the speed of the cable pushing mechanism to push and release the cable, and performs timing, calculates the length of the released cable by controlling the speed and monitoring time, and when the cable is released to the set length, the control unit controls the cutting mechanism to cut the cable. The cable pushing mechanism is provided with a base, a slide is provided on the base, two slides are slidably arranged on the slide, and a group of belt transmission components is provided on each slide, and a channel for the cable to pass is formed between the belts of the two groups of belt transmission components, and the cable extends into the channel, and the belts of the two groups of belt transmission components are in frictional contact with the cable, and the movement of the belt drives the cable to move, thereby pulling the cable out of the placement and continuously pushing it forward, so as to realize the pay-off of the cable. The cable pushing mechanism is also provided with an adjustment structure, and the width of the channel can be adjusted by the adjustment structure to adapt to the pay-off of cables of different specifications. The cable precision pay-off device of the present invention can accurately control the pay-off length of the cable, and cut the cable through the cutting mechanism, which effectively reduces the construction cost and improves the construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0016] Figure 1 A schematic structural diagram of a cable precision pay-out device provided in an embodiment of the present invention; Figure 2 A schematic diagram of the structure of a cable pushing mechanism used in an embodiment of the present invention; Figure 3 A schematic diagram of the structure of the cable pushing mechanism used in an embodiment of the present invention from another angle Figure 4 A schematic diagram of the structure of a cutting mechanism used in an embodiment of the present invention; Figure 5 A schematic diagram of the use of the precise cable pay-out device provided in an embodiment of the present invention; Figure 6 A schematic structural diagram of a cable precision pay-out device provided in another embodiment of the present invention; Figure 7 for Figure 6 A partial enlarged view in FIG. Figure 8 This is a schematic structural diagram of a support mechanism used in another embodiment of the present invention; Fig. 9This is a schematic structural diagram from another angle of a support mechanism used in another embodiment of the present invention.
[0017] Among them, the reference numerals in the figures are as follows: 1. Base; 2. Slide; 3. Outrigger electric cylinder; 4. Connecting seat; 5. First rack; 6. First through cavity; 7. Swivel; 8. Push-up electric cylinder; 9. Second rack; 10. Cutting frame; 11. Slide; 12. Belt; 13. Second transmission gear; 14. Fixing plate; 15. Driving motor; 16. First transmission gear; 17. Push hole; 18. Second auxiliary gear; 19. Transition gear; 20. First auxiliary gear; 21. Driving gear; 22. First wheel; 23. Slice; 24. Cutting motor; 25. Lifting electric cylinder; 26. Support seat; 27. Bracket; 28. Bolt support foot; 29. Hanging rod; 30. Cover plate; 31. Second through cavity; 32. Arc channel; 33. Stopper; 34. Spring; 35. Support roller; 36. Roller; 37. Second wheel; 38. Cable; 39. Reel; 40. Foot. DETAILED DESCRIPTION
[0018] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of this application.
[0019] It should be further explained that the drawings and implementation modes of the present invention mainly describe the concept of the present invention. On the basis of this concept, the specific forms and settings of some connection relationships, positional relationships, power mechanisms, power supply systems, hydraulic systems and control systems may not be fully described. However, on the premise that those skilled in the art understand the concept of the present invention, those skilled in the art can implement the above-mentioned specific forms and settings in a well-known manner.
[0020] When an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or indirectly connected to the other element.
[0021] The directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself. The directions or positional relationships indicated by the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.
[0022] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" may include both "above" and "below". The device may also be positioned in other different ways, and the spatially relative descriptions used here are interpreted accordingly.
[0023] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "multiple" means two or more, and "several" means one or more, unless otherwise clearly and specifically defined.
[0024] The precise cable pay-out device provided by the present invention is now described.
[0025] like Figures 1 to 5As shown, the first embodiment of the present invention provides a precise cable pay-out device, including a cable pushing mechanism, a cutting mechanism and a control unit. The cable pushing mechanism is provided with a base 1 and an adjusting structure. A slideway 2 is provided on the base 1. Two slides 11 are slidably arranged on the slideway 2. A group of belt transmission components is provided on each slide 11. A channel for the cable 38 to pass through is formed between the belts 12 of the two groups of belt transmission components. The belts 12 are used to frictionally push the cable 38 forward. The slideway 2 and the channel are perpendicular to each other. The adjusting structure is connected to the two slides 11, and the adjusting structure is used to push the two slides 11 to slide along the slideway 2 and adjust the width of the channel; the cutting mechanism is provided at one end of the cable pushing mechanism, and is used to cut off the cable 38; the control unit is electrically connected to the cutting mechanism and the cable pushing mechanism, and is used to control the speed at which the cable pushing mechanism pushes the cable 38 and the cutting mechanism cuts the cable 38.
[0026] The cable precision pay-off device provided in this embodiment is provided with a cable pushing mechanism and a cutting mechanism compared with the prior art. The control unit is electrically connected to the cable pushing mechanism and the cutting mechanism. The control unit controls the speed of the cable pushing mechanism to push and release the cable 38, and performs timing. The length of the released cable 38 is calculated by controlling the speed and monitoring the time. When the cable 38 is released to the set length, the control unit controls the cutting mechanism to cut the cable 38. The cable pushing mechanism is provided with a base 1, a slideway 2 is provided on the base 1, two slides 11 are slidably provided on the slideway 2, and a group of belt transmission components is provided on each slide 11. A channel for the cable 38 to pass through is formed between the belts 12 of the two groups of belt transmission components. The cable 38 extends into the channel, and the belts 12 of the two groups of belt transmission components are in frictional contact with the cable 38. The movement of the belt 12 drives the cable 38 to move, thereby pulling the cable 38 out of the placement and continuously pushing it forward to achieve the pay-off of the cable 38. The cable pushing mechanism is also provided with an adjustment structure, and the width of the channel can be adjusted by the adjustment structure to adapt to the pay-off of cables 38 of different specifications. The precise cable pay-out device of the present invention can accurately control the pay-out length of the cable 38 and cut the cable 38 through a cutting mechanism, thereby effectively reducing construction costs and improving construction efficiency.
[0027] In this embodiment, Figure 5 As shown, a cable 38 is wound around a reel 39 having the freedom to rotate around its own axis, and the free end of the wound cable 38 extends between the two belts 12 of the cable pushing mechanism. The control unit controls the moving speed of the belt 12, and the cable 38 and the belt 12 move synchronously by friction. When the belt 12 starts to push the cable 38, the control unit synchronizes the timing, calculates the length of the cable 38 paid out by multiplying the pushing speed by the pushing time, and pre-sets the distance between the cutting mechanism and the entrance end of the cable pushing mechanism. Through calculation and program control, when the paid-out length of the cable 38 reaches the preset length, the portion of the cable 38 to be cut is moved to the cutting mechanism, and the control unit controls the cutting mechanism to cut.
[0028] In this embodiment, the placement of the cable 38 does not necessarily have to be a reel 39 structure, and the cables 38 can be placed in an orderly manner as long as the cable pushing mechanism can pull the cables 38 out of the placement of the cables 38 without knotting, obstruction, etc.
[0029] like Figures 1 to 3 As shown, a specific embodiment of the present invention is provided on the basis of the first embodiment as follows: the adjustment structure includes a fixed plate 14, a swivel 7, a first auxiliary gear 20, a second auxiliary gear 18, a transition gear 19, a driving gear 21, a first transmission gear 16, a second transmission gear 13, a first rack 5, a second rack 9 and a driving member, the fixed plate 14 is arranged at one end of the base 1, the fixed plate 14 is provided with a push hole 17, and the cable 38 can pass through the push hole 17; the swivel 7 is connected to the fixed plate 14 and is located on the outer side of the fixed plate 14, the swivel 7 is coaxial with the push hole 17, the swivel 7 can rotate around its own axis, and a first gear segment and a second gear segment are provided on the outer wall of the swivel 7; the first auxiliary gear 20 is rotatably arranged on the outer side of the fixed plate 14 and meshes with the first gear segment; the second auxiliary gear 18 is rotatably arranged on the outer side of the fixed plate 14 and meshes with the second gear segment; The transition gear 19 is rotatably arranged on the outer side of the fixed plate 14 and meshes with the second auxiliary gear 18; the driving gear 21 is rotatably arranged on the outer side of the fixed plate 14 and meshes with the first auxiliary gear 20; the first transmission gear 16 is rotatably arranged on the inner side of the fixed plate 14 and is coaxially connected to the first auxiliary gear 20; the second transmission gear 13 is rotatably arranged on the inner side of the fixed plate 14 and is coaxially connected to the transition gear 19; the first rack 5 is slidably arranged on the inner side of the fixed plate 14, and the sliding direction of the first rack 5 is parallel to the length direction of the slideway 2, and the first rack 5 is meshed with the first transmission gear 16; the second rack 9 is slidably arranged on the inner side of the fixed plate 14, and the sliding direction of the second rack 9 is parallel to the length direction of the slideway 2, the second rack 9 is meshed with the second transmission gear 13, and the first rack 5 and the second rack 9 are respectively connected to the two slides 11; the driving member is used to drive the driving gear 21 to rotate.
[0030] In this embodiment, Figure 2The operation is described from the perspective of . When the driving member pushes the driving gear 21 to rotate clockwise, the driving gear 21 is meshed with the first auxiliary gear 20, and the first auxiliary gear 20 rotates counterclockwise. The first auxiliary gear 20 is coaxially connected with the first transmission gear 16 and rotates synchronously. The first transmission gear 16 is meshed with the first rack 5, and the first transmission gear 16 drives the first rack 5 to move toward the inside of the slideway 2. Because the first auxiliary gear 20 is meshed with the first gear segment on the rotating ring 7, the rotating ring 7 is driven to rotate clockwise. The second gear segment on the rotating ring 7 is meshed with the second auxiliary gear 18, which drives the second auxiliary gear 18 to rotate counterclockwise. Because the second auxiliary gear 18 is meshed with the transition gear 19, the transition gear 19 is driven to rotate clockwise. The transition gear 19 is coaxially connected with the second transmission gear 13 and rotates synchronously. The second transmission gear 13 is meshed with the second rack 9, driving the second rack 9 to slide toward the inside of the slideway 2. The first rack 5 and the second rack 9 are both oriented toward the inner side of the slideway 2, so that the slide 11 connected to the first rack 5 and the second rack 9 also slides toward the inner side of the slideway 2, thereby making the belts 12 on the two slides 11 approach each other to adjust the width of the channel between the two belts 12. Similarly, when the driving member pushes the driving gear 21 to rotate counterclockwise, the first rack 5 and the second rack 9 are both moved toward the outer side of the slideway 2, and the two belts 12 are away from each other.
[0031] like Figures 1 to 3 As shown, the present invention provides a specific implementation method based on the above implementation method as follows: the driving member is a push-up electric cylinder 8, one end of the push-up electric cylinder 8 is rotatably connected to the fixed plate 14, and the other end of the push-up electric cylinder 8 is rotatably connected to the end face of the driving gear 21.
[0032] In this embodiment, one end of the push-up electric cylinder 8 is rotatably connected to the fixed plate 14, and the other end of the push-up electric cylinder 8 is rotatably connected to the end surface of the driving gear 21. When the push-up electric cylinder 8 is extended, it will push the driving gear 21 to rotate a certain angle, thereby driving the first rack 5 and the second rack 9 to move a certain distance. Because there is no need to adjust the spacing between the belts 12, the driving gear 21 does not need to rotate a full circle. The push-up electric cylinder 8 can be extended or retracted by a certain length to drive the driving gear 21 to rotate a small angle for adjustment.
[0033] like Figures 1 to 3 As shown, the present invention provides a specific implementation method based on the above implementation method as follows: two groups of adjustment structures are set, and the two groups of adjustment structures are respectively located at two ends of the base 1, the first racks 5 of the two groups of adjustment structures are connected to the same slide 11, and the second racks 9 of the two groups of adjustment structures are connected to the same slide 11.
[0034] In this embodiment, two groups of adjustment structures are provided, and the two groups of adjustment structures are respectively located at the two ends of the base 1, that is, at the two ends of the two slides 11. The adjustment structures synchronously push the slides 11 to rotate from both ends, thereby being able to push the two slides 11 to move more smoothly.
[0035] like Figure 1 and Figure 4 As shown, the present invention provides a specific implementation method based on the above implementation method as follows: the cutting mechanism includes a connecting seat 4, a lifting electric cylinder 25, a cutting frame 10, a slice 23, and a cutting motor 24. The connecting seat 4 is connected to the fixed plate 14 at one end of the cable pushing mechanism; the lifting electric cylinder 25 is arranged on the connecting seat 4; the cutting frame 10 is connected to the lifting electric cylinder 25, and the lifting electric cylinder 25 is used to control the lifting and lowering of the cutting frame 10; the slice 23 is rotatably arranged on the cutting frame 10; the cutting motor 24 is arranged on the cutting frame 10, connected to the slice 23, and is used to control the rotational cutting of the slice 23.
[0036] In this embodiment, the cable 38 passes under the cutting frame 10 during the forward movement. When the cable 38 needs to be cut, the lifting electric cylinder 25 drives the cutting frame 10 to move downward, and the cutting motor 24 drives the cutter 23 to rotate to cut the cable 38.
[0037] like Figure 1 As shown, the present invention provides a specific implementation mode based on the above implementation mode as follows: two groups of cable pushing mechanisms are provided, and the two groups of cable pushing mechanisms are respectively located at two ends of the cutting mechanism.
[0038] In this embodiment, two groups of cable pushing mechanisms are provided, and the two groups of cable pushing mechanisms are respectively located at the two ends of the cutting mechanism, and the two ends of the connecting seat 4 of the cutting mechanism are respectively connected to the two groups of cable pushing mechanisms. When there is no need to cut, the two groups of cable pushing mechanisms drive the cable 38 forward through the friction between the belt 12 and the cable 38. When the cable 38 needs to be cut, the adjustment structure of the two groups of cable pushing mechanisms can start to act, so that the belt 12 moves toward the cable 38 and clamps the cable 38, so that the cable 38 to be cut is clamped from both sides, which can effectively prevent the cable 38 from moving when being cut, and better ensure the accuracy of cutting and the quality of the cutting plane. After the cutting is completed, the adjustment structure drives the belt 12 to release the cable 38.
[0039] like Figure 3As shown, a specific embodiment provided by the present invention on the basis of the above-mentioned embodiment is as follows: at least three first wheels 22 are provided at the bottom end of the base 1, a first through cavity 6 is provided on the base 1, and the travel direction of the cable 38 is the front-back direction. The left and right sides of the first through cavity 6 are open, and at least three outrigger electric cylinders 3 are provided in the first through cavity 6. The lower wall of the first through cavity 6 is provided with first avoidance holes which are the same in number as the outrigger electric cylinders 3, and the cylinder rods of the outrigger electric cylinders 3 can extend to the ground through the first avoidance holes to support the base 1.
[0040] In this embodiment, a first wheel 22 is provided at the bottom of the base 1, and the device can be placed in a suitable position by pulling during construction, which saves time and effort. At the same time, a first through cavity 6 is provided on the base 1, and a first avoidance hole is provided on the lower wall of the first through cavity 6. The number of the first avoidance holes is the same as that of the outrigger electric cylinder 3 and they correspond one to one. The cylinder rod of the outrigger electric cylinder 3 can extend out of the first through cavity 6 through the first avoidance hole and contact the ground. When the device is pulled to a suitable position, the control unit controls the cylinder rod of the outrigger electric cylinder 3 to extend, the outrigger electric cylinder 3 contacts the ground, and the base 1 is lifted, and the first wheel 22 is detached from the ground, so that the base 1 is fixed, thereby preventing the device from moving when the cable 38 is released.
[0041] like Figure 1 to Figure 2 As shown, a specific embodiment provided by the present invention on the basis of the above-mentioned embodiment is as follows: the belt transmission assembly includes two belt wheels 12 and a driving motor 15, the two belt wheels 12 are rotatably arranged on a slide 11, and the belt 12 is connected to the two belt wheels 12 by belt transmission; the driving motor 15 is arranged on the slide 11, and is connected to one of the belt wheels 12, and is used to drive the belt wheels 12 to rotate and drive the belt 12 to move.
[0042] like Figure 6 and Figures 8 to 9 As shown, the present invention provides a specific embodiment based on the above-mentioned embodiment as follows: the cable precision pay-off device also includes a supporting mechanism, and the supporting mechanism and the cutting mechanism are respectively located on both sides of the cable pushing mechanism, and the supporting mechanism includes a supporting seat 26, a second wheel 37, a roller assembly, and a bolt support foot 28. A second through cavity 31 is provided on the supporting seat 26, and the travel direction of the cable 38 is the front-back direction. The left and right sides of the second through cavity 31 are open, and a plurality of threaded holes are provided on the bottom surface of the second through cavity 31; there are no less than three second wheels 37, which are arranged at the bottom end of the supporting seat 26; the roller assembly is arranged at the upper end of the supporting seat 26, and is used to support the cable 38; there are no less than three bolt support feet 28, and the number of bolt support feet 28 is the same as the number of threaded holes, each bolt support foot 28 is threadedly connected to a threaded hole, the upper part of the bolt support foot 28 is located in the second through cavity 31, and the lower end of the bolt support foot 28 can extend out of the second through cavity 31 through the threaded hole and contact the ground.
[0043] Because the cable 38 may be bent or piled up after leaving the cable pushing mechanism during the process of laying out and pushing, multiple operators are required to operate together in the actual construction process, with one operator assigned at a certain distance. Once bending or the like is found, the cable 38 is combed. In this embodiment, a support mechanism is added, and multiple support mechanisms can be provided, one at a certain interval. After the cable 38 is sent out from the cable pushing mechanism, it is placed on the support mechanism. Several support mechanisms support and transmit the cable 38, freeing up manpower.
[0044] In this embodiment, the roller assembly includes a bracket 27 and a support roller 35. The bracket 27 includes two inclined sub-frames, and the two sub-frames are arranged in a V shape. A support roller 35 is rotatably arranged on each sub-frame, and the cable 38 is placed between the support rollers 35 on the two sub-frames.
[0045] In this embodiment, the bottom end of the support seat 26 of the support mechanism is provided with a second wheel 37, so that the support mechanism can be moved to a suitable position by pushing. At the same time, the support seat is provided with a second through cavity 31, and the bottom surface of the second through cavity 31 is provided with a plurality of threaded holes, and a bolt support leg 28 is threadedly connected in each bolt hole. When the support mechanism is moved to a suitable position, the bolt support leg 28 is rotated so that the bolt support leg 28 contacts and presses the ground, so that the support seat 26 is fixed.
[0046] In this embodiment, the lower end of the bolt support foot 28 can be rotatably provided with a pad foot 40, and the bolt support foot 28 contacts the ground through the pad foot 40. Because the bolt support foot 28 is rotatably connected with the pad foot 40, when the pad foot 40 contacts the ground, the bolt support foot 28 can be continuously rotated to lift the support seat 26 and lift the second wheel 37 off the ground.
[0047] like Figures 6 to 8 As shown, a specific embodiment of the present invention provided on the basis of the above-mentioned embodiment is as follows: taking the pushing direction of the cable 38 as the front-to-back direction, arc-shaped channels 32 are provided on the left and right sides of the base 1, and hanging rods 29 are correspondingly provided on the left and right sides of the support seat 26, one end of the hanging rod 29 is rotatably connected to the support seat 26, and the other end of the hanging rod 29 is rotatably provided with a roller 36, and the roller 36 can roll along the arc-shaped channel 32 on the same side as the rotation of the hanging rod 29, and a accommodating cavity is provided on the side wall of the arc-shaped channel 32, and a stopper 33 and a spring 34 are provided in the accommodating cavity, the stopper 33 is slidably arranged and can extend into the arc-shaped channel 32 from the accommodating cavity, and the spring 34 is used for pushing the stopper 33 to extend into the bottom of the roller 36 in the arc-shaped channel 32, limiting the rolling of the roller 36 along the arc-shaped channel 32, and realizing the hanging connection between the support seat 26 and the base 1.
[0048] In this embodiment, the support mechanism and the cable pushing mechanism are detachably connected. When the support mechanism is connected to the cable pushing mechanism, they can be moved to the construction position together. When the support mechanism is disconnected from the cable pushing mechanism, the support mechanism can be independently adjusted to a suitable position.
[0049] In this embodiment, arc-shaped channels 32 are provided on both sides of the base 1, and a receiving cavity is provided on the side wall of the arc-shaped channel 32. A stopper 33 and a spring 34 are provided in the receiving cavity. The stopper 33 is slidably arranged and can be extended from the receiving cavity into the arc-shaped channel 32 under the push of the spring 34. Hanging rods 29 are provided on both sides of the support seat 26. One end of the hanging rod 29 is rotatably connected to the support seat 26, and the other end of the hanging rod 29 is rotatably provided with a roller 36. The roller 36 can roll along the arc-shaped channel 32 as the hanging rod 29 rotates. When the support mechanism needs to be connected with the cable pushing mechanism, the stopper 33 is manually pushed back into the receiving cavity, the spring 34 is compressed, the hanging rod 29 is rotated, and the roller 36 enters the arc-shaped channel 32 on the same side as the hanging rod 29 rotates, and moves to the upper end of the arc-shaped channel 32, and then the stopper 33 is released. The stopper 33 is pushed into the lower part of the roller 36 in the arc-shaped channel 32 under the push of the spring 34, and the roller 36 is restricted from rolling along the arc-shaped channel 32. Because the hanging rods 29 on the left and right sides of the support seat 26 are connected to the arc-shaped channels 32 on the left and right sides of the base 1, the support mechanism cannot move forward and backward or left and right, and can only move together with the cable pushing mechanism. When the connection needs to be disconnected, the stopper 33 is pushed into the accommodating cavity, and the hanging rod 29 automatically rotates downward along the arc-shaped channel 32 under the action of gravity.
[0050] In this embodiment, the above-mentioned detachable structure is not limited to the connection between the cable pushing mechanism and the supporting mechanism, and adjacent supporting mechanisms can also be connected in this way, so that multiple supporting mechanisms can be set up, which is more convenient for long-distance cable laying.
[0051] In this embodiment, cover plates 30 are disposed on both the left and right sides of the base 1 , and the cover plates 30 cover the accommodating cavity.
[0052] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
[0053] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0054] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values of the parts and steps set forth in these embodiments do not limit the scope of the present application. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to those of ordinary skill in the relevant field may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be considered as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so that once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.
Claims
1. A precise cable pay-off device, characterized in that: include: A cable pushing mechanism is provided with a base (1) and an adjusting structure, wherein a slideway (2) is provided on the base (1), two slides (11) are slidably arranged on the slideway (2), each of the slides (11) is provided with a group of belt transmission components, a channel for the cable to pass is formed between the belts (12) of the two groups of belt transmission components, the belts (12) are used to push the cable forward by friction, the slideway (2) and the channel are perpendicular to each other, the adjusting structure is connected to the two slides (11), and the adjusting structure is used to push the two slides (11) to slide along the slideway (2) and adjust the width of the channel; A cutting mechanism, provided at one end of the cable pushing mechanism, for cutting the cable; The control unit is electrically connected to the cutting mechanism and the cable pushing mechanism, and is used to control the speed at which the cable pushing mechanism pushes the cable and the speed at which the cutting mechanism cuts the cable.
2. The cable precision pay-off device according to claim 1, characterized in that: The regulatory structure comprises: A fixing plate (14) is arranged at one end of the base (1), and a pushing hole (17) is provided on the fixing plate (14), and the cable can pass through the pushing hole (17); a rotating ring (7) connected to the fixing plate (14) and located outside the fixing plate (14); the rotating ring (7) is coaxial with the pushing hole (17); the rotating ring (7) is capable of rotating around its own axis; and a first gear segment and a second gear segment are provided on an outer wall of the rotating ring (7); A first auxiliary gear (20) rotatably disposed on the outer side of the fixed plate (14) and meshing with the first gear segment; A second auxiliary gear (18) rotatably disposed on the outer side of the fixed plate (14) and meshing with the second gear segment; a transition gear (19) rotatably disposed on the outer side of the fixed plate (14) and meshing with the second auxiliary gear (18); a driving gear (21) rotatably disposed on the outer side of the fixing plate (14) and meshing with the first auxiliary gear (20); A first transmission gear (16) rotatably disposed on the inner side of the fixing plate (14) and coaxially connected to the first auxiliary gear (20); A second transmission gear (13) rotatably disposed on the inner side of the fixing plate (14) and coaxially connected to the transition gear (19); A first rack (5) is slidably disposed on the inner side of the fixed plate (14), the sliding direction of the first rack (5) is parallel to the length direction of the slideway (2), and the first rack (5) is meshed with the first transmission gear (16); A second rack (9) is slidably disposed on the inner side of the fixed plate (14); the sliding direction of the second rack (9) is parallel to the length direction of the slideway (2); the second rack (9) is meshed with the second transmission gear (13); the first rack (5) and the second rack (9) are respectively connected to the two slide racks (11); A driving member, used for driving the driving gear (21) to rotate.
3. The cable precise pay-off device according to claim 2, characterized in that: The driving member is an ejection electric cylinder (8), one end of the ejection electric cylinder (8) is rotatably connected to the fixed plate (14), and the other end of the ejection electric cylinder (8) is rotatably connected to the end surface of the driving gear (21).
4. The cable precise pay-off device according to claim 3, characterized in that: The adjustment structure is provided in two groups, and the two groups of the adjustment structure are respectively located at two ends of the base (1); the first racks (5) of the two groups of the adjustment structure are connected to the same slide (11); and the second racks (9) of the two groups of the adjustment structure are connected to the same slide (11).
5. The cable precision pay-off device according to claim 4, characterized in that: The cutting mechanism comprises: A connecting seat (4) connected to a fixing plate (14) at one end of the cable pushing mechanism; A lifting electric cylinder (25) is arranged on the connecting seat (4); A cutting frame (10) connected to the lifting electric cylinder (25), wherein the lifting electric cylinder (25) is used to control the lifting of the cutting frame (10); Slicers (23) rotatably mounted on the cutting frame (10); A cutting motor (24) is disposed on the cutting frame (10), connected to the slice (23), and used to control the slice (23) to rotate and cut.
6. The precise cable pay-off device according to claim 5, characterized in that: The cable pushing mechanism is provided in two groups, and the two groups of the cable pushing mechanism are respectively located at two ends of the cutting mechanism.
7. The precise cable pay-off device according to claim 1, characterized in that: The base (1) is provided with at least three first wheels (22) at the bottom end, and a first through cavity (6) is provided on the base (1). The direction of travel of the cable is the front-rear direction, and the left and right sides of the first through cavity (6) are open. The first through cavity (6) is provided with at least three outrigger electric cylinders (3), and the lower wall of the first through cavity (6) is provided with first avoidance holes, the same number as the outrigger electric cylinders (3), and the cylinder rods of the outrigger electric cylinders (3) can pass through the first avoidance holes and extend to the ground to support the base (1).
8. The precise cable pay-off device according to claim 1, characterized in that: The belt drive assembly comprises: Two belt (12) wheels are rotatably mounted on the slide (11), and the belt (12) is connected to the two belt (12) wheels in a belt transmission manner; A driving motor (15) is disposed on the slide (11) and is connected to one of the belt (12) wheels, and is used to drive the belt (12) wheel to rotate and drive the belt (12) to move.
9. The precise cable pay-off device according to claim 1, characterized in that: The cable precise pay-off device further comprises a supporting mechanism, wherein the supporting mechanism and the cutting mechanism are respectively located on both sides of the cable pushing mechanism, and the supporting mechanism comprises: A support seat (26), wherein a second through cavity (31) is provided on the support seat (26), and the travel direction of the cable is the front-rear direction, the left and right sides of the second through cavity (31) are open, and a bottom surface of the second through cavity (31) is provided with a plurality of threaded holes; No less than three second wheels (37) are disposed at the bottom end of the support base (26); A roller assembly, arranged at the upper end of the support seat (26), and used for supporting the cable; There are no less than three bolt legs (28), the number of the bolt legs (28) being the same as the number of the threaded holes, each bolt leg (28) being threadedly connected to one of the threaded holes, the upper portion of the bolt leg (28) being located in the second through cavity (31), and the lower end of the bolt leg (28) being able to extend out of the second through cavity (31) through the threaded hole and contact the ground.
10. The precise cable pay-off device according to claim 9, characterized in that: With the cable pushing direction as the front-back direction, the left and right sides of the base (1) are provided with arc-shaped channels (32), the left and right sides of the support seat (26) are correspondingly provided with hanging rods (29), one end of the hanging rod (29) is rotatably connected to the support seat (26), and the other end of the hanging rod (29) is rotatably provided with a roller (36), and the roller (36) can roll along the arc-shaped channel (32) on the same side as the rotation of the hanging rod (29), and the arc-shaped channel (32) is provided with a roller (36) on the other end of the hanging rod (29). 2) is provided with an accommodating cavity on the side wall, and a stopper (33) and a spring (34) are provided in the accommodating cavity. The stopper (33) is slidably arranged and can extend from the accommodating cavity into the arc-shaped channel (32), and the spring (34) is used to push the stopper (33) to extend into the lower part of the roller (36) in the arc-shaped channel (32), limit the rolling of the roller (36) along the arc-shaped channel (32), and realize the hanging connection between the support seat (26) and the base (1).
Citation Information
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