Feed long straight cylinder dryer and drying process thereof
By introducing toggle, stirring and screening mechanisms into the feed dryer, the problems of feed adhesion blockage and impurities are solved, and efficient drying and quality assurance are achieved.
Patent Information
- Application Number
- CN202411812645.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing feed dryers have a large amount of moisture content and are prone to sticking and blocking the feed port, which requires manual disassembly, which reduces drying efficiency and increases costs; the unscreened impurities and dirt in the feed affect the drying effect.
A feed long straight tumble dryer is designed, including a toggle mechanism, agitator, a screening mechanism and a rolling mechanism. The toggle mechanism prevents adhesion and blockage, the stirring mechanism prevents plate bonding, the screening mechanism screens out impurities, and the rolling mechanism achieves high efficiency. Convey and dry.
There is no need to manually unblock adhesion and blockage, which improves drying efficiency, reduces costs, and ensures drying effect and quality through screening.
Smart Images

Figure CN119289607A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of feed dryers, and in particular to a feed long straight cylinder dryer and a drying process thereof. Background Art
[0002] Feed is a general term for food for animals raised by humans. In a narrower sense, feed mainly refers to food for animals raised in agriculture or animal husbandry. Feed raw materials such as corn contain a lot of water. If not handled in time, the water will cause the feed to become damp and moldy, thus affecting the hygiene and quality of the feed, and also reducing the nutritional value of the feed, affecting the taste and digestion of the feed. At the same time, the drying process can stimulate the enzymes in the feed, making the nutrients in it easier to digest and absorb.
[0003] The drum dryer is one of the commonly used equipment for feed drying. It has the characteristics of simple structure, convenient operation and high drying efficiency. In the prior art, since the feed raw materials contain a lot of water, they are easy to stick to the feed inlet and cause blockage, which requires manual debonding, reducing the feed drying efficiency and increasing the feed drying cost; impurities and dirt are inevitable in the feed, so the feed should be screened before being put into the dryer, otherwise it will affect the quality of the feed and the drying effect. Summary of the invention
[0004] (1) Technical issues to be resolved In order to overcome the problem that the feed raw materials contain a large amount of water and are easily adhered to the feed inlet to cause blockage, manual loosening is required, which reduces the feed drying efficiency and increases the feed drying cost; impurities and dirt are inevitably present in the feed, and the feed should be screened before being put into the dryer, otherwise the quality of the feed and the drying effect will be affected. The technical problem to be solved by the present invention is to provide a long straight cylinder dryer for feed and a drying process thereof.
[0005] (2) Technical solution In order to solve the above technical problems, the present invention provides a long straight drum dryer for feed, comprising a supporting frame, an isolation cabin fixedly connected to the upper right end of the supporting frame, a rolling mechanism arranged on the upper side of the supporting frame, a stirring mechanism arranged inside the rolling mechanism, an exhaust valve arranged on the side of the rolling mechanism, a feed port fixedly connected to the upper surface of the isolation cabin, a feed door slidably connected to the upper end of the feed port, a screening mechanism arranged on the upper end of the feed port, a discharge port fixedly connected to the lower surface of the isolation cabin, a discharge door slidably connected to the lower end of the discharge port, a cabin plate fixedly connected to the inner side of the isolation cabin, and two hot air mechanisms arranged on the inner side of the cabin plate , a toggle mechanism is provided on the upper and lower sides of the cabin plate, and the toggle mechanism includes four toggle columns, and two T-shaped slide grooves are opened on the inner side of the cabin plate, and the toggle columns are slidably connected in the T-shaped slide grooves, and the sides of the two toggle columns are fixedly connected with toggle racks, and the two ends of the toggle racks are fixedly connected with return springs, and the other end of the return spring is fixedly connected with a return block, and the return block is fixedly connected to the cabin plate, and a driving gear is provided on the side of the toggle rack, and the driving gear is meshed with the toggle rack, and a driving shaft is fixedly connected to the inner side of the driving gear, and the driving shaft is rotatably connected to the cabin plate, and the other end of the driving shaft is fixedly connected with an active toggle plate.
[0006] Preferably, the toggle mechanism also includes a transmission bevel gear, a transmission bevel gear is provided on the side of the driving gear, the transmission bevel gear is meshed with the driving gear, the side of the transmission bevel gear is rotatably connected to a transmission bracket through a rotating shaft, one end of the transmission bracket is fixedly connected to the cabin plate, a reverse gear is provided on the side of the transmission bevel gear, the reverse gear is meshed with the transmission bevel gear, the inner side of the reverse gear is fixedly connected with a reverse shaft, the reverse shaft is rotatably connected to the driving shaft, the lower end of the reverse shaft is rotatably connected to a reverse bracket, the reverse bracket is fixedly connected to the cabin plate, and the upper end of the reverse shaft is fixedly connected to a reverse dial plate.
[0007] Preferably, the stirring mechanism includes a stirring motor, the stirring motor is fixedly connected to the supporting frame, a worm is fixedly connected to the output end of the stirring motor, a worm wheel is arranged on the upper side of the worm, the worm is meshingly connected to the worm wheel, a stirring shaft is fixedly connected to the inner side of the worm wheel, one end of the stirring shaft is rotatably connected to a stirring seat, the stirring seat is fixedly connected to the supporting frame, a stirring wheel is fixedly connected to the outer side of the middle part of the stirring shaft, a toggle wheel is fixedly connected to the outer side of the stirring shaft and located between the isolation cabin and the cabin plate, and a driving pulley is fixedly connected to the end of the stirring shaft that passes through the isolation cabin.
[0008] Preferably, the screening mechanism includes a screening frame, the screening frame is fixedly connected to the upper surface of the feed port, elliptical through holes are opened on both sides of the screening frame, sliding columns are slidably connected in the elliptical through holes, a screen plate is fixedly connected between the two sliding columns, a screening spring is fixedly connected to the side of the sliding column, the other end of the screening spring is fixedly connected to the screening column, the screening column is fixedly connected to the side of the screening frame, the inner side of the screening frame is rotatably connected with a screening shaft, both ends of the screening shaft are fixedly connected with cams, one end of the screening shaft and located on the outside of the cam is also fixedly connected to a driven pulley, the driven pulley and the outer side of the driving pulley are provided with a screening belt, and the outer side of the isolation cabin is fixed The cam is connected to the tensioning frame, and two opposite sides of the tensioning frame are provided with a plurality of tooth grooves, and a tensioning column is slidably connected to the inner side of the tensioning frame, and two tensioning springs are fixedly connected between the tensioning column and the tensioning frame, and the inner side of the tensioning column is slidably connected with two locking blocks, and the opposite sides of the two locking blocks are fixedly connected with locking springs, and the upper surfaces of the two locking blocks are fixed with a linkage plate, and the linkage plate is slidably connected to the tensioning column, and a locking spring is also fixedly connected between the two linkage plates, and an unlocking column is fixedly connected to the outer side of the linkage plate, and the unlocking column is slidably connected to the tensioning column, and the other end of the tensioning column is fixedly connected to a driven shaft, and the other end of the driven shaft is fixedly connected to a tensioning pulley.
[0009] Preferably, the rolling mechanism includes a rolling motor, the rolling motor is fixedly connected to the supporting frame, the output end of the rolling motor is fixedly connected to a rolling gear, the side of the rolling gear is provided with a reduction gear, the rolling gear is meshingly connected to the reduction gear, both sides of the reduction gear are rotatably connected to a reduction seat through a rotating shaft, the reduction seat is fixedly connected to the supporting frame, the side of the reduction gear is provided with a gear ring, the gear ring is meshingly connected to the reduction gear, the inner side of the gear ring is fixedly connected to a cylinder, and the cylinder is rotatably connected to the isolation cabin.
[0010] Preferably, the rolling mechanism also includes a plurality of conveying plates, the conveying plates are fixedly connected to the inner side surface of the cylinder, the upper surface of the support frame is fixedly connected to a plurality of guide seats, the upper end of the guide seat is rotatably connected to a guide wheel via a rotating shaft, and the guide wheel is rotatably connected to the cylinder.
[0011] Preferably, the other end of the cylinder is rotatably connected to a sealing plate, the sealing plate is rotatably connected to the stirring shaft, the sealing plate is fixedly connected to the support frame, one end of the support frame is fixedly connected to a control box, and one side of the support frame is rotatably connected to a maintenance door via a rotating shaft.
[0012] Preferably, the exhaust valve includes a valve body, the valve body is fixedly connected to the sealing plate, a filter plate is provided at one end of the valve body, a protective cover is fixedly connected to the other end of the valve body, a valve is rotatably connected to the interior of the valve body via a rotating shaft, two limit blocks are fixedly connected to the side of the valve, a positioning block is fixedly connected to the inner side of the valve body, and a limit spring is fixedly connected between the limit block and the positioning block.
[0013] Preferably, the hot air mechanism includes an outer shell, the outer shell is fixedly connected to the cabin plate, a fixing frame is fixedly connected to the inner side of the outer shell, a fan is rotatably connected to one side of the fixing frame, and a heating wire is fixedly connected to the other side of the fixing frame.
[0014] Preferably, a drying process of a feed long straight drum dryer comprises the following steps: S1. Adjust the position of the tension pulley through the screening mechanism, press the two unlocking posts inward, the two unlocking posts move toward each other and drive the two locking blocks to move toward each other, the two locking blocks move toward each other and break contact with the tooth grooves of the tension frame, pull the tensioning post to slide to one side, the tensioning pulley tightens the screening belt, and then open the feed door to add feed into the dryer; S2, starting the stirring mechanism through the control box, the output end of the stirring motor drives the stirring shaft to rotate, the rotation of the stirring shaft drives the stirring wheel to rotate, the stirring wheel rotates to stir the feed in the dryer to prevent the feed from agglomerating and affecting the drying effect; S3, the stirring mechanism drives the screening mechanism to screen the feed entering the dryer, the stirring shaft rotates to drive the screen plate to slide back and forth in the screening frame, and the screen plate slides back and forth to screen the feed to prevent impurities and dirt in the feed from entering the dryer; S4, the stirring mechanism drives the toggle mechanism to toggle the feed entering the dryer, the stirring shaft drives the toggle wheel to rotate, the rotation of the toggle wheel drives the active toggle plate and the reverse toggle plate to rotate in the opposite direction, the reverse rotation of the active toggle plate and the reverse toggle plate to toggle the feed into the dryer, so as to prevent the feed containing moisture from sticking to and blocking the feed inlet; S5. Start the rolling mechanism through the control box to convey the feed in the dryer. The output end of the rolling motor drives the cylinder to rotate. The rotation of the cylinder drives the feed conveyor plate to rotate with the stirring shaft as the center. The feed conveyor plate rotates with the stirring shaft as the center to move the feed inside and outside the dryer. After the feed is filled, close the feed door; S6. The temperature parameter of the heating wire of the hot air mechanism is set through the control box, and the fan is started through the control box to inhale the external air through the isolation cabin and blow the heated air into the dryer. When the temperature in the dryer rises, the air expands and the pressure in the dryer increases. The exhaust valve discharges the air in the dryer to balance the internal pressure of the dryer, so as to prevent the internal temperature of the dryer from exceeding the set standard and burning the feed, thereby ensuring the quality and drying effect of the feed. S7. When the feed in the dryer is dried, the discharge door is opened, and the rolling mechanism is reversed through the control box to transport the dried feed to the discharge port. The stirring mechanism drives the toggle mechanism to toggle the dried feed outward. After the dried feed is taken out, the discharge door is closed to dry the next batch of feed.
[0015] (3) Beneficial effects 1. By setting a toggle mechanism, the stirring shaft drives the toggle wheel to rotate, and the rotation of the toggle wheel drives the active toggle plate and the reverse toggle plate to rotate in the opposite direction, so as to prevent the feed containing water from sticking and blocking the feed inlet, and no manual debonding is required, thereby improving the feed drying efficiency and reducing the feed drying cost; by setting a screening mechanism, the rotation of the stirring shaft drives the screen plate to slide back and forth in the screening frame, and the screen plate slides back and forth to screen the feed, so as to prevent impurities and dirt in the feed from entering the dryer, and ensure the quality and drying effect of the feed; 2. By setting up a stirring mechanism, the output end of the stirring motor drives the stirring wheel to rotate, and the stirring wheel rotates to stir the feed in the dryer to prevent the feed from agglomerating and affecting the drying effect; by setting up a rolling mechanism, the output end of the rolling motor drives the feed conveyor plate to rotate with the stirring shaft as the center of the circle, and the feed conveyor plate rotates with the stirring shaft as the center of the circle to push the feed in and out of the dryer, which is convenient for the dryer to add and discharge materials, so that the feed can be fully dried in the dryer. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the internal structure of the present invention; Figure 3 is a cross-sectional view of the isolation cabin of the present invention; Figure 4 It is a schematic diagram of the structure of the toggle mechanism of the present invention; Figure 5 It is a schematic diagram of the stirring mechanism structure of the present invention; Figure 6 It is a schematic diagram of the structure of the screening mechanism of the present invention; Figure 7 It is a cross-sectional view of the tensioning column and the tensioning frame of the present invention; Figure 8It is a schematic diagram of the hot air mechanism structure of the present invention; Fig. 9 It is a schematic diagram of the rolling mechanism structure of the present invention; Fig.10 It is a schematic diagram of the exhaust valve structure of the present invention.
[0017] The markings in the attached drawings are: 1-control box, 2-support frame, 3-maintenance door, 4-exhaust valve, 401-valve body, 402-filter plate, 403-valve, 404-limit block, 405-limit spring, 406-positioning block, 407-protective cover, 5-screening mechanism, 501-screening belt, 502-screening frame, 503-screen plate, 504-driven pulley, 505-cam, 506-screening shaft, 507-sliding column, 5 08-screening spring, 509-screening column, 510-tensioning frame, 511-tensioning spring, 512-tensioning column, 513-locking block, 514-linkage plate, 515-unlocking column, 516-locking spring, 517-driven shaft, 518-tensioning pulley, 6-stirring mechanism, 601-stirring wheel, 602-paddle wheel, 603-driving pulley, 604-stirring shaft, 605-worm wheel, 606-worm, 607-stirring Mixing motor, 608-mixing seat, 7-rolling mechanism, 701-feeding plate, 702-gear ring, 703-reduction gear, 704-rolling gear, 705-rolling motor, 706-guide wheel, 707-guide seat, 708-cylinder, 709-reduction seat, 8-hot air mechanism, 801-housing, 802-fixed frame, 803-heating wire, 804-fan, 9-sliding mechanism, 901-sliding column, 902-sliding rack , 903-reset spring, 904-reset block, 905-driving gear, 906-driving shaft, 907-driving paddle, 908-reverse bracket, 909-reverse gear, 910-reverse shaft, 911-reverse paddle, 912-transmission bevel gear, 913-transmission bracket, 10-feed port, 1001-feed door, 11-discharge port, 1101-discharge door, 12-sealing plate, 13-isolation cabin, 1301-cabin plate. DETAILED DESCRIPTION
[0018] The present invention will be further described below in conjunction with the accompanying drawings and embodiments. Example 1
[0019] A long straight drum dryer for feed, such as Figure 1-Figure 3As shown, it includes a support frame 2, an isolation cabin 13 is fixedly connected to the upper right end of the support frame 2, a rolling mechanism 7 is arranged on the upper side of the support frame 2, and the rolling mechanism 7 is arranged to facilitate the feeding and discharging of the dryer, a stirring mechanism 6 is arranged inside the rolling mechanism 7, and the stirring mechanism 6 is arranged to prevent the feed plate from agglomerating and affecting the drying effect, an exhaust valve 4 is arranged on the side of the rolling mechanism 7, and the exhaust valve 4 is arranged to prevent the internal temperature of the dryer from exceeding the set standard and burning the feed, the isolation cabin 13 is a truncated cone, and a feed port 10 is fixedly connected to the upper surface of the isolation cabin 13, and a feed door 1001 is slidably connected to the upper end of the feed port 10, and a screening mechanism 5 is arranged on the upper end of the feed port 10, and the screening mechanism 5 is arranged to prevent impurities and dirt in the feed from entering the dryer, and the isolation cabin The lower surface of 13 is fixedly connected with a discharge port 11, and the lower end of the discharge port 11 is slidably connected with a discharge door 1101, and the inner side of the isolation cabin 13 is fixedly connected with a cabin plate 1301, and the cabin plate 1301 is trapezoidal. The cabin plate 1301 divides the isolation cabin 13 into three spaces, the upper space is connected with the feed port 10 for feeding, the middle space is used for air intake, and the lower space is connected with the discharge port 11 for discharging. A plurality of air inlets are provided on the outer side of the isolation cabin 13, and two hot air mechanisms 8 are provided on the inner side of the cabin plate 1301 and in the middle space of the isolation cabin 13. By providing the hot air mechanism 8, the feed is baked to remove moisture from the feed, and the upper and lower sides of the cabin plate 1301 are provided with a toggle mechanism 9. By providing the toggle mechanism 9, the feed containing moisture is prevented from sticking and blocking the feed port 10.
[0020] like Figure 4As shown, the toggle mechanism 9 includes four toggle columns 901, and the toggle mechanism 9 is provided at the feed port 10 and the discharge port 11 to toggle the feed and discharge. Two T-shaped slide grooves are provided on the opposite inner sides of the two inclined surfaces of the cabin plate 1301. The toggle columns 901 are slidably connected in the T-shaped slide grooves. The ends of the toggle columns 901 located in the middle space of the isolation cabin 13 are hemispherical. The sides of the two toggle columns 901 are fixedly connected with toggle racks 902. The two ends are fixedly connected with a return spring 903, the other end of the return spring 903 is fixedly connected with a return block 904, the return block 904 is fixedly connected to the cabin plate 1301, a driving gear 905 is arranged on the side of the toggle rack 902, the driving gear 905 is meshed and connected with the toggle rack 902, the inner side of the driving gear 905 is fixedly connected with a driving shaft 906, the driving shaft 906 is hollow inside, the driving shaft 906 is rotatably connected with the cabin plate 1301, and the other end of the driving shaft 906 is fixedly connected with the cabin plate 1301. An active shift plate 907 is fixedly connected to one end and is located in the upper and lower spaces of the isolation cabin 13. A transmission bevel gear 912 is arranged on the side of the driving gear 905, and the transmission bevel gear 912 is meshed with the driving gear 905. A transmission bracket 913 is rotatably connected to the side of the transmission bevel gear 912 through a rotating shaft. One end of the transmission bracket 913 is fixedly connected to the cabin plate 1301, and a reversing gear 909 is arranged on the side of the transmission bevel gear 912, and the reversing gear 909 is meshed with the transmission bevel gear 912. A reversing shaft 910 is fixedly connected to the inner side of the reversing gear 909, and the reversing shaft 910 passes through the interior of the driving shaft 906 and is rotatably connected to the driving shaft 906. The lower end of the reversing shaft 910 is rotatably connected to a reversing bracket 908, and the cross-section of the reversing bracket 908 is L-shaped. The reversing bracket 908 is fixedly connected to the cabin plate 1301. The other end of the reversing shaft 910 is located in the upper and lower spaces of the isolation cabin 13 and is fixedly connected to a reverse shift plate 911.
[0021] like Figure 3 , Figure 5 As shown, the stirring mechanism 6 includes a stirring motor 607, which is fixedly connected to the supporting frame 2, a worm 606 is fixedly connected to the output end of the stirring motor 607, a worm wheel 605 is arranged on the upper side of the worm 606, the worm 606 is meshingly connected to the worm wheel 605, a stirring shaft 604 is fixedly connected to the inner side of the worm wheel 605, one end of the stirring shaft 604 is rotatably connected to a stirring seat 608, the stirring seat 608 is fixedly connected to the supporting frame 2, a stirring wheel 601 is fixedly connected to the outer side of the middle part of the stirring shaft 604, a toggle wheel 602 is fixedly connected to the outer side of the stirring shaft 604 and located in the middle space of the isolation cabin 13, and a driving pulley 603 is fixedly connected to the end of the stirring shaft 604 that passes through the isolation cabin 13.
[0022] like Figure 6 , Figure 7As shown, the screening mechanism 5 includes a screening frame 502, the screening frame 502 is fixedly connected to the upper surface of the feed port 10, elliptical through holes are opened on both sides of the screening frame 502, sliding columns 507 are slidably connected in the elliptical through holes, a sieve plate 503 is fixedly connected between the two sliding columns 507, the sieve plate 503 is slidably connected to the screening frame 502, a screening spring 508 is fixedly connected to the side of the sliding column 507, and the other end of the screening spring 508 is fixedly connected to the screening column 509, and the screening The column 509 is fixedly connected to the side of the screening frame 502, the inner side of the screening frame 502 is rotatably connected to the screening shaft 506, both ends of the screening shaft 506 are fixedly connected to the cam 505, one end of the screening shaft 506 and located outside the cam 505 is also fixedly connected to the driven pulley 504, the outer side of the driven pulley 504 and the driving pulley 603 are sleeved with a screening belt 501, the outer side of the isolation cabin 13 is fixedly connected to the tensioning frame 510, and the two opposite sides of the tensioning frame 510 are fixedly connected to the outer side of the isolation cabin 13. A plurality of tooth grooves are provided, a tensioning column 512 is slidably connected to the inner side of the tensioning frame 510, two tensioning springs 511 are fixedly connected between the tensioning column 512 and the tensioning frame 510, two locking blocks 513 are slidably connected to the inner side of the tensioning column 512, the cross section of the locking block 513 is a right-angle trapezoid, the opposite sides of the two locking blocks 513 are fixedly connected to locking springs 516, and the upper surfaces of the two locking blocks 513 are fixed with linkage plates 514, which slide with the tensioning column 512 The two linkage plates 514 are also fixedly connected with a locking spring 516, the outer side of the linkage plate 514 is fixedly connected with an unlocking column 515, the unlocking column 515 is slidably connected with the tensioning column 512, the other end of the tensioning column 512 is fixedly connected with a driven shaft 517, and the other end of the driven shaft 517 is fixedly connected with a tensioning pulley 518. By setting the tensioning pulley 518, the tension of the screening belt 501 can be adjusted to ensure the screening effect of the screening mechanism 5.
[0023] like Fig. 9 As shown, the rolling mechanism 7 includes a rolling motor 705, which is fixedly connected to the support frame 2, and a rolling gear 704 is fixedly connected to the output end of the rolling motor 705. A reduction gear 703 is arranged on the side of the rolling gear 704, and the rolling gear 704 is meshed with the reduction gear 703. Both sides of the reduction gear 703 are rotatably connected with reduction seats 709 through a rotating shaft, and the reduction seat 709 is fixedly connected to the support frame 2. A gear ring 702 is arranged on the side of the reduction gear 703, and the gear ring 702 is meshed with the reduction gear 703. A cylinder 708 is fixedly connected to the inner side of the gear ring 702, and the cylinder 708 is rotatably connected to the isolation cabin 13. A plurality of feed plates 701 are fixedly connected to the inner side of the cylinder 708, and the feed plates 701 are spirally arranged. A plurality of guide seats 707 are fixedly connected to the upper surface of the support frame 2, and the upper end of the guide seat 707 is rotatably connected with a guide wheel 706 through a rotating shaft, and the guide wheel 706 is rotatably connected to the cylinder 708.
[0024] like Figure 1 As shown, the other end of the cylinder 708 is rotatably connected to a sealing plate 12, the sealing plate 12 is rotatably connected to the stirring shaft 604, the sealing plate 12 is fixedly connected to the support frame 2, one end of the support frame 2 is fixedly connected to a control box 1, and one side of the support frame 2 is rotatably connected to a maintenance door 3 via a rotating shaft.
[0025] like Fig.10 As shown, the exhaust valve 4 includes a valve body 401, which is fixedly connected to the sealing plate 12, a filter plate 402 is provided at one end of the valve body 401, and a protective cover 407 is fixedly connected to the other end of the valve body 401. The interior of the valve body 401 is rotatably connected to a valve 403 via a rotating shaft, and two limit blocks 404 are fixedly connected to the side of the valve 403. A positioning block 406 is fixedly connected to the inner side of the valve body 401, and a limit spring 405 is fixedly connected between the limit block 404 and the positioning block 406.
[0026] like Figure 8 As shown, the hot air mechanism 8 includes a shell 801, which is fixedly connected to the cabin plate 1301, a fixing frame 802 is fixedly connected to the inner side of the shell 801, a fan 804 is rotatably connected to one side of the fixing frame 802, and a heating wire 803 is fixedly connected to the other side of the fixing frame 802.
[0027] Working principle: When the dryer is used, first adjust the position of the tensioning pulley 518 through the screening mechanism 5 to tighten the screening belt 501 to ensure the screening efficiency of the screening mechanism 5, then open the feed door 1001 to add the feed into the dryer, and then start the stirring mechanism 6 through the control box 1. The stirring mechanism 6 stirs and breaks up the feed in the dryer to prevent the feed from agglomerating and affecting the drying effect. The stirring mechanism 6 drives the screening mechanism 5 to screen the feed entering the dryer to prevent impurities and dirt in the feed from entering the dryer. The stirring mechanism 6 drives the toggling mechanism 9 to toggle the feed entering the dryer to prevent the moisture-containing feed from sticking and blocking the feed port 10. Then start the rolling mechanism 7 to transport the feed entering the dryer inward so that the feed is fully dried in the dryer. After the feed is filled, close the feed door 1. 001, and then set the temperature parameters of the heating wire 803 of the hot air mechanism 8 through the control box 1, start the fan 804 through the control box 1, suck in the external air through the middle space of the isolation cabin 13 and blow the heated air into the dryer. When the temperature in the dryer rises, the air expands and the pressure in the dryer increases. The exhaust valve 4 discharges the air in the dryer to balance the internal pressure of the dryer to prevent the internal temperature of the dryer from exceeding the set standard and burn the feed, thereby ensuring the quality and drying effect of the feed. When the feed in the dryer is dried, open the discharge door 1101, and operate the rolling mechanism 7 to reverse through the control box 1 to transport the dried feed to the discharge port 11. The stirring mechanism 6 drives the toggle mechanism 9 to toggle the dried feed outward. After the dried feed is taken out, close the discharge door 1101, and the next batch of feed can be dried.
[0028] When the position of the tensioning pulley 518 is adjusted by the screening mechanism 5, the two unlocking columns 515 are pressed inward, and the two unlocking columns 515 move toward each other, driving the two linkage plates 514 to move toward each other, and the two linkage plates 514 move toward each other, driving the two locking blocks 513 to move toward each other, and the two linkage plates 514 and the locking blocks 513 move toward each other to compress the locking spring 516, and the two locking blocks 513 move toward each other and disengage from the tooth grooves of the tensioning frame 510. The locking block 513 releases the locking of the tensioning column 512 by the tensioning frame 510, pulls the tensioning column 512 to slide to one side, and the tensioning column 512 slides to one side to stretch the tensioning spring 511, and the tensioning column 512 slides to one side to drive the driven shaft 517 to slide to one side, and the driven shaft 517 slides to one side to drive the tensioning pulley 518 Sliding to one side, the tensioning pulley 518 slides to one side and contacts the screening belt 501. At this time, the unlocking column 515 is released, and the locking spring 516 releases the pressure to push the two linkage plates 514 and the locking block 513 to move in the opposite direction. The two locking blocks 513 move in the opposite direction and contact the teeth of the tensioning frame 510. The tensioning frame 510 is locked to the tensioning column 512 again through the locking block 513. At this time, the position of the tensioning column 512 is locked, and the tensioning pulley 518 tightens the screening belt 501. When the screening belt 501 needs to be replaced, the two unlocking columns 515 are pressed inwardly to release the locking block 513 from the teeth of the tensioning frame 510. The tensioning spring 511 contracts and pulls the tensioning column 512 to slide to the other side, and the screening belt 501 can be replaced.
[0029] When the stirring mechanism 6 is started by the control box 1, the stirring motor 607 is started, and the output end of the stirring motor 607 drives the worm 606 to rotate, and the worm 606 is meshed and connected with the worm wheel 605. The rotation of the worm 606 drives the worm wheel 605 to rotate, and the worm wheel 605 drives the stirring shaft 604 to rotate. The rotation of the stirring shaft 604 drives the stirring wheel 601 to rotate. The stirring wheel 601 rotates to stir the feed in the dryer to prevent the feed from agglomerating and affecting the drying effect.
[0030] When the stirring mechanism 6 drives the screening mechanism 5 to screen the feed entering the dryer, the stirring shaft 604 rotates to drive the active pulley 603 to rotate. Under the action of the screening belt 501, the active pulley 603 rotates to drive the driven pulley 504 to rotate. The driven pulley 504 rotates to drive the screening shaft 506 to rotate. The screening shaft 506 rotates to drive the cam 505 to rotate. The cam 505 rotates to push the sliding column 507 to slide toward the screening column 509. The sliding column 507 slides toward the screening column 509 to compress the screening spring 508. After the cam 505 is out of contact with the sliding column 507, the screening spring 508 releases the pressure to push the screening column 509 to reset. The sliding column 507 slides back and forth to drive the screen plate 503 to slide back and forth in the screening frame 502. The screen plate 503 slides back and forth to screen the feed to prevent impurities and dirt in the feed from entering the dryer.
[0031] When the stirring mechanism 6 drives the toggle mechanism 9 to toggle the feed entering the dryer, the stirring shaft 604 drives the toggle wheel 602 to rotate, the toggle wheel 602 rotates and pushes the toggle column 901 to slide to one side, the sliding of the toggle column 901 to one side drives the toggle rack 902 to slide to one side, the sliding of the toggle rack 902 to one side compresses and stretches the reset spring 903, the toggle rack 902 is meshed and connected with the driving gear 905, the sliding of the toggle rack 902 to one side drives the driving gear 905 to rotate, the rotation of the driving gear 905 drives the driving shaft 906 to rotate, the rotation of the driving shaft 906 drives the active dial plate 907 to rotate with the driving shaft 906 as the center of the circle, the driving gear 905 is meshed and connected with the transmission bevel gear 912, and the rotation of the driving gear 905 drives the driving plate 907 to rotate with the driving shaft 906 as the center of the circle. The driving bevel gear 912 rotates, and the driving bevel gear 912 is meshed with the reverse gear 909. The driving bevel gear 912 rotates to drive the reverse gear 909 to rotate. The reverse gear 909 rotates to drive the reverse shaft 910 to rotate. The reverse shaft 910 rotates to drive the reverse plate 911 to rotate with the reverse shaft 910 as the center. The active plate 907 and the reverse plate 911 rotate in opposite directions. After the cam 505 is out of contact with the toggle column 901, the reset spring 903 pushes the toggle rack 902 to reset. The reset of the toggle rack 902 drives the active plate 907 and the reverse plate 911 to rotate in the opposite directions. The repeated rotation of the active plate 907 and the reverse plate 911 drives the feed into the dryer to prevent the moisture-containing feed from sticking and blocking the feed inlet 10.
[0032] When the rolling mechanism 7 is started to transport the feed in the dryer, the rolling motor 705 is started, and the output end of the rolling motor 705 drives the rolling gear 704 to rotate, and the rolling gear 704 is meshed and connected with the reduction gear 703. The rotation of the rolling gear 704 drives the reduction gear 703 to rotate, and the reduction gear 703 is meshed and connected with the ring gear 702. The rotation of the reduction gear 703 drives the ring gear 702 to rotate, and the rotation of the ring gear 702 drives the cylinder 708 to rotate, and the rotation of the cylinder 708 drives the guide wheel 706 to rotate, and the rotation of the cylinder 708 drives the feed conveying plate 701 to rotate with the stirring shaft 604 as the center of the circle, and the feed conveying plate 701 rotates with the stirring shaft 604 as the center of the circle to push the feed into and out of the dryer. When discharging is required, the rolling motor 705 can be rotated in the opposite direction, and the rotation of the cylinder 708 facilitates the feeding and discharging of the dryer, so that the feed can be fully dried in the dryer.
[0033] When the exhaust valve 4 discharges the air in the dryer to balance the internal pressure of the dryer, the air in the dryer is filtered by the filter plate 402 and then pushes the valve 403 to rotate with the rotating shaft at the end as the center. The valve 403 rotates with the rotating shaft at the end as the center to compress the limit spring 405. When the air pressure inside the dryer is reduced, the limit spring 405 pushes the valve 403 to reset. The valve 403 is reset to close the dryer to prevent the internal temperature of the dryer from exceeding the set standard and burning the feed, thereby ensuring the quality of the feed and the drying effect.
[0034] A drying process of a feed long straight drum dryer, characterized in that it comprises the following steps: S1. Adjust the position of the tension pulley 518 through the screening mechanism 5, press the two unlocking columns 515 inward, the two unlocking columns 515 move towards each other, drive the two locking blocks 513 to move towards each other, the two locking blocks 513 move towards each other and break contact with the tooth grooves of the tension frame 510, pull the tension column 512 to slide to one side, the tension pulley 518 tightens the screening belt 501, and then open the feed door 1001 to add feed into the dryer; S2, start the stirring mechanism 6 through the control box 1, the output end of the stirring motor 607 drives the stirring shaft 604 to rotate, the stirring shaft 604 rotates to drive the stirring wheel 601 to rotate, the stirring wheel 601 rotates to stir the feed in the dryer to prevent the feed from agglomerating and affecting the drying effect; S3, the stirring mechanism 6 drives the screening mechanism 5 to screen the feed entering the dryer, the stirring shaft 604 rotates to drive the screen plate 503 to slide back and forth in the screening frame 502, and the screen plate 503 slides back and forth to screen the feed to prevent impurities and dirt in the feed from entering the dryer; S4, the stirring mechanism 6 drives the toggle mechanism 9 to toggle the feed entering the dryer, the stirring shaft 604 drives the toggle wheel 602 to rotate, the rotation of the toggle wheel 602 drives the active toggle plate 907 and the reverse toggle plate 911 to rotate in the opposite direction, the reverse rotation of the active toggle plate 907 and the reverse toggle plate 911 to toggle the feed into the dryer, to prevent the feed containing moisture from sticking and blocking the feed inlet 10; S5. Start the rolling mechanism 7 through the control box to transport the feed in the dryer. The output end of the rolling motor 705 drives the cylinder 708 to rotate. The rotation of the cylinder 708 drives the feed conveying plate 701 to rotate with the stirring shaft 604 as the center. The feed conveying plate 701 rotates with the stirring shaft 604 as the center to move the feed inside and outside the dryer. After the feed is filled, close the feed door 1001; S6. Set the temperature parameter of the heating wire 803 of the hot air mechanism 8 through the control box 1, start the fan 804 through the control box 1, suck the external air through the isolation cabin 13 and blow the heated air into the dryer. When the temperature in the dryer rises, the air expands and the pressure in the dryer increases. The exhaust valve 4 discharges the air in the dryer to balance the internal pressure of the dryer, preventing the internal temperature of the dryer from exceeding the set standard and burning the feed, thereby ensuring the quality and drying effect of the feed; S7. When the feed in the dryer is dried, the discharge door 1101 is opened, and the rolling mechanism 7 is reversed through the control box 1 to transport the dried feed to the discharge port 11. The stirring mechanism 6 drives the toggle mechanism 9 to toggle the dried feed outward. After the dried feed is taken out, the discharge door 1101 is closed, and the next batch of feed can be dried.
[0035] The above-mentioned embodiments only express the preferred implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person skilled in the art, several modifications, improvements and substitutions can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the attached claims.
Claims
1. A long straight drum dryer for feed, characterized in that: The invention comprises a support frame (2), wherein an isolation cabin (13) is fixedly connected to the upper right end of the support frame (2), a rolling mechanism (7) is arranged on the upper side of the support frame (2), a stirring mechanism (6) is arranged inside the rolling mechanism (7), an exhaust valve (4) is arranged on the side of the rolling mechanism (7), a feed port (10) is fixedly connected to the upper surface of the isolation cabin (13), a feed door (1001) is slidably connected to the upper end of the feed port (10), a screening mechanism (5) is arranged on the upper end of the feed port (10), a discharge port (11) is fixedly connected to the lower surface of the isolation cabin (13), a discharge door (1101) is slidably connected to the lower end of the discharge port (11), a cabin plate (1301) is fixedly connected to the inner side surface of the isolation cabin (13), two hot air mechanisms (8) are arranged on the inner side surface of the cabin plate (1301), a toggle mechanism (9) is arranged on the upper and lower sides of the cabin plate (1301), and the toggle mechanism (9) is arranged on the upper and lower sides of the cabin plate (1301). The mechanism (9) comprises four toggle columns (901), two T-shaped grooves are provided on the opposite inner sides of the cabin plate (1301), the toggle columns (901) are slidably connected in the T-shaped grooves, the sides of the two toggle columns (901) are fixedly connected with toggle racks (902), the two ends of the toggle racks (902) are fixedly connected with return springs (903), the other end of the return spring (903) is fixedly connected with a return block (904), the return block (904) is fixedly connected to the cabin plate (1301), a driving gear (905) is arranged on the side of the toggle rack (902), the driving gear (905) is meshingly connected to the toggle rack (902), a driving shaft (906) is fixedly connected to the inner side of the driving gear (905), the driving shaft (906) is rotatably connected to the cabin plate (1301), and the other end of the driving shaft (906) is fixedly connected to an active toggle plate (907).
2. A feed long straight drum dryer according to claim 1, characterized in that: The toggle mechanism (9) further comprises a transmission bevel gear (912), the transmission bevel gear (912) being disposed on a side of the driving gear (905), the transmission bevel gear (912) being meshingly connected to the driving gear (905), the side of the transmission bevel gear (912) being rotatably connected to a transmission bracket (913) via a rotating shaft, one end of the transmission bracket (913) being fixedly connected to the cabin plate (1301), and the side of the transmission bevel gear (912) being disposed with a counter gear (913). 09), the reversing gear (909) is meshingly connected with the transmission bevel gear (912), the inner side of the reversing gear (909) is fixedly connected with a reversing shaft (910), the reversing shaft (910) is rotatably connected with the driving shaft (906), the lower end of the reversing shaft (910) is rotatably connected with a reversing bracket (908), the reversing bracket (908) is fixedly connected with the cabin plate (1301), and the upper end of the reversing shaft (910) is fixedly connected with a reversing shift plate (911).
3. A feed long straight drum dryer according to claim 1, characterized in that: The stirring mechanism (6) comprises a stirring motor (607), the stirring motor (607) being fixedly connected to the support frame (2), a worm (606) being fixedly connected to the output end of the stirring motor (607), a worm wheel (605) being arranged on the upper side of the worm (606), the worm (606) being meshingly connected to the worm wheel (605), a stirring shaft (604) being fixedly connected to the inner side of the worm wheel (605), one end of the stirring shaft (604) being rotatably connected to a stirring seat (608), the stirring seat (608) being fixedly connected to the support frame (2), a stirring wheel (601) being fixedly connected to the outer side of the middle part of the stirring shaft (604), a toggle wheel (602) being fixedly connected to the outer side of the stirring shaft (604) and located between the isolation cabin (13) and the cabin plate (1301), and a driving pulley (603) being fixedly connected to the end of the stirring shaft (604) passing through the isolation cabin (13).
4. A feed long straight drum dryer according to claim 2, characterized in that: The screening mechanism (5) comprises a screening frame (502), the screening frame (502) being fixedly connected to the upper surface of the feed port (10), two sides of the screening frame (502) being provided with elliptical through holes, sliding columns (507) being slidably connected in the elliptical through holes, a screening plate (503) being fixedly connected between the two sliding columns (507), a screening spring (508) being fixedly connected to the side of the sliding column (507), the other end of the screening spring (508) being fixedly connected to the screening column (509), and the screening The column (509) is fixedly connected to the side of the screening frame (502); the inner side of the screening frame (502) is rotatably connected to a screening shaft (506); both ends of the screening shaft (506) are fixedly connected to cams (505); one end of the screening shaft (506) and located outside the cam (505) is also fixedly connected to a driven pulley (504); the outer sides of the driven pulley (504) and the driving pulley (603) are sleeved with a screening belt (501); the outer side of the isolation cabin (13) is fixedly connected to A tensioning frame (510), wherein two opposite sides of the tensioning frame (510) are provided with a plurality of tooth grooves, a tensioning column (512) is slidably connected to the inner side of the tensioning frame (510), two tensioning springs (511) are fixedly connected between the tensioning column (512) and the tensioning frame (510), two locking blocks (513) are slidably connected to the inner side of the tensioning column (512), locking springs (516) are fixedly connected to the opposite sides of the two locking blocks (513), and the upper surfaces of the two locking blocks (513) are fixedly provided with connecting members. The movable plate (514) is slidably connected to the tensioning column (512); a locking spring (516) is also fixedly connected between the two linkage plates (514); an unlocking column (515) is fixedly connected to the outer side surface of the linkage plate (514); the unlocking column (515) is slidably connected to the tensioning column (512); the other end of the tensioning column (512) is fixedly connected to a driven shaft (517); and the other end of the driven shaft (517) is fixedly connected to a tensioning pulley (518).
5. A feed long straight drum dryer according to claim 4, characterized in that: The rolling mechanism (7) comprises a rolling motor (705), the rolling motor (705) being fixedly connected to the support frame (2), the output end of the rolling motor (705) being fixedly connected to a rolling gear (704), a reduction gear (703) being arranged on the side of the rolling gear (704), the rolling gear (704) being meshingly connected to the reduction gear (703), both sides of the reduction gear (703) being rotatably connected to a reduction seat (709) via a rotating shaft, the reduction seat (709) being fixedly connected to the support frame (2), a gear ring (702) being arranged on the side of the reduction gear (703), the gear ring (702) being meshingly connected to the reduction gear (703), a cylinder (708) being fixedly connected to the inner side of the gear ring (702), and the cylinder (708) being rotatably connected to the isolation cabin (13).
6. A feed long straight drum dryer according to claim 5, characterized in that: The rolling mechanism (7) further comprises a plurality of material conveying plates (701), the material conveying plates (701) being fixedly connected to the inner side surface of the cylinder (708), a plurality of guide seats (707) being fixedly connected to the upper surface of the support frame (2), the upper end of the guide seat (707) being rotatably connected to a guide wheel (706) via a rotating shaft, and the guide wheel (706) being rotatably connected to the cylinder (708).
7. A feed long straight drum dryer according to claim 6, characterized in that: The other end of the cylinder (708) is rotatably connected to a sealing plate (12), the sealing plate (12) is rotatably connected to the stirring shaft (604), the sealing plate (12) is fixedly connected to the support frame (2), one end of the support frame (2) is fixedly connected to a control box (1), and one side of the support frame (2) is rotatably connected to a maintenance door (3) via a rotating shaft.
8. A feed long straight drum dryer according to claim 7, characterized in that: The exhaust valve (4) comprises a valve body (401), the valve body (401) being fixedly connected to the sealing plate (12), a filter plate (402) being provided at one end of the valve body (401), a protective cover (407) being fixedly connected to the other end of the valve body (401), a valve (403) being rotatably connected to the interior of the valve body (401) via a rotating shaft, two limit blocks (404) being fixedly connected to the side of the valve (403), a positioning block (406) being fixedly connected to the inner side of the valve body (401), and a limit spring (405) being fixedly connected between the limit block (404) and the positioning block (406).
9. A feed long straight drum dryer according to claim 8, characterized in that: The hot air mechanism (8) comprises an outer shell (801), the outer shell (801) is fixedly connected to the cabin plate (1301), a fixing frame (802) is fixedly connected to the inner side of the outer shell (801), a fan (804) is rotatably connected to one side of the fixing frame (802), and a heating wire (803) is fixedly connected to the other side of the fixing frame (802).
10. The drying process of a feed long straight drum dryer according to claim 9, characterized in that: The following steps are involved: S1. The position of the tensioning pulley (518) is adjusted by the screening mechanism (5), and the two unlocking columns (515) are pressed inward. The two unlocking columns (515) move toward each other, driving the two locking blocks (513) to move toward each other. The two locking blocks (513) move toward each other and are out of contact with the tooth grooves of the tensioning frame (510), pulling the tensioning column (512) to slide to one side. The tensioning pulley (518) tightens the screening belt (501), and then the feed door (1001) is opened to add feed into the dryer; S2, starting the stirring mechanism (6) through the control box (1), the output end of the stirring motor (607) drives the stirring shaft (604) to rotate, the rotation of the stirring shaft (604) drives the stirring wheel (601) to rotate, and the stirring wheel (601) rotates to stir the feed in the dryer to prevent the feed from agglomerating and affecting the drying effect; S3, the stirring mechanism (6) drives the screening mechanism (5) to screen the feed entering the dryer, the stirring shaft (604) rotates to drive the screening plate (503) to slide back and forth in the screening frame (502), and the screening plate (503) slides back and forth to screen the feed, thereby preventing impurities and dirt in the feed from entering the dryer; S4, the stirring mechanism (6) drives the toggling mechanism (9) to toggle the feed entering the dryer, the stirring shaft (604) drives the toggling wheel (602) to rotate, the rotation of the toggling wheel (602) drives the active toggle plate (907) and the reverse toggle plate (911) to rotate in the opposite direction, the reverse rotation of the active toggle plate (907) and the reverse toggle plate (911) to toggle the feed into the dryer, to prevent the feed containing moisture from sticking to and blocking the feed inlet (10), and the feed door (1001) is closed after the feed is filled; S5, starting the rolling machine (7) through the control box to convey the feed in the dryer, the output end of the rolling motor (705) drives the cylinder (708) to rotate, the rotation of the cylinder (708) drives the feed conveying plate (701) to rotate with the stirring shaft (604) as the center, the feed conveying plate (701) rotates with the stirring shaft (604) as the center to push the feed into and out of the dryer, and the feed feeding door (1001) is closed after the feed is filled; S6. Setting the temperature parameter of the heating wire (803) of the hot air mechanism (8) through the control box (1), starting the fan (804) through the control box (1), sucking in external air through the isolation cabin (13) and blowing the heated air into the dryer; when the temperature in the dryer rises, the air expands and the pressure in the dryer increases; the exhaust valve (4) exhausts the air in the dryer to balance the internal pressure of the dryer, thereby preventing the internal temperature of the dryer from exceeding the set standard and burning the feed, thereby ensuring the quality of the feed and the drying effect; S7. When the drying of the feed in the dryer is completed, the discharge door (1101) is opened, and the rolling mechanism (7) is operated to reverse through the control box (1) to convey the dried feed to the discharge port (11). The stirring mechanism (6) drives the shifting mechanism (9) to shift the dried feed outward. After the dried feed is taken out, the discharge door (1101) is closed, and the next batch of feed can be dried.
Citation Information
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