Industrial production heat treatment furnace device
By introducing sand-dividing and knot-elimination components into the heat treatment furnace, the problem of the impact of solid impurities during the heat treatment process is solved, uniform heating and efficient heat treatment of sand materials are achieved, and energy consumption and impurity mixing phenomenon is reduced.
Patent Information
- Application Number
- CN202411379949.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing heat treatment furnaces are susceptible to large solid impurities when treating quartz sand, resulting in uneven heating, increasing energy consumption, and reducing heat treatment efficiency.
An industrial production heat treatment furnace device is designed, which includes a sand partition assembly and a knot removal component. The sand partition assembly removes large solid impurities through screening, and the knot removal component carefully disintegrates the clumping of the sand material through rolling and crushing to ensure that The uniformity and purity of the sand material in the heating chamber.
By pre-screening and refining the sand material, heating uniformity and heat treatment efficiency are improved, energy consumption is reduced, equipment service life is extended, and the purity and quality of the sand material are improved.
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Figure CN119289674A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of heat treatment equipment, in particular to an industrial production heat treatment furnace device. Background Art
[0002] The main purpose of heat treating quartz sand in a heat treatment furnace is to optimize its physical and chemical properties. Under high temperature environment, moisture, organic matter and other impurities in quartz sand can be removed, thereby improving its purity. At the same time, heat treatment can also change the crystal structure of quartz sand, enhance its hardness and wear resistance, eliminate residual stress in the sand, refine its internal structure, and improve its heat resistance and deformation resistance, thereby improving the durability of quartz products. In addition, through heat treatment, the thermal expansion coefficient, thermal conductivity and other performance parameters of quartz sand can also be adjusted to adapt to the application needs in different industrial scenarios and to meet the application needs of different industrial fields. It is widely used in glass manufacturing, ceramic production, semiconductor material manufacturing, and high-performance refractory materials.
[0003] In the prior art, when heat treating sand materials through a heat treatment furnace, the sand materials to be treated are usually directly put into the heating chamber of the furnace body for heating. However, in the process of mining, transportation, storage and other links, the sand materials are still easily mixed with other larger solid impurities such as stones. The sand materials are prone to agglomeration, which affects the uniform heating of the sand materials and causes the temperature in some areas to be too high or too low, thereby affecting the overall heat treatment effect of the sand materials. At the same time, the larger solid impurities consume heat in the furnace, increase energy consumption, and affect the heat treatment efficiency.
[0004] Therefore, it is necessary to provide an industrial production heat treatment furnace device to solve the above technical problems. Summary of the invention
[0005] The object of the present invention is to provide an industrial production heat treatment furnace device to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the solution of the present invention to the above-mentioned technical problem is as follows: an industrial production heat treatment furnace device, comprising a furnace body, a dial assembly is arranged inside the furnace body, the spaces above and below the dial assembly inside the furnace body are respectively set as a material selection chamber and a heating chamber, a sand separation assembly for screening sand materials is arranged inside the material selection chamber, a de-knotting assembly for crushing sand materials to increase the fineness of sand materials is arranged inside the sand separation assembly, a cavity is opened at the bottom of the heating chamber, electric heating tubes are fixed in the cavities on the sides and the bottom of the heating chamber, and a furnace door panel is hinged at the opening of the furnace body.
[0007] As a further solution of the present invention, the sand separation assembly includes a separation cylinder arranged in a material selection chamber, a plurality of equidistantly distributed sieve holes are opened on the side of the separation cylinder, a terminal sleeve is fixed on the end of the separation cylinder away from the furnace body opening, the terminal sleeve rotates through the side wall of the furnace body and a gear ring is fixed on the outer wall of the terminal sleeve, a first motor is fixed on the outer wall of the furnace body, a gear a meshingly connected to the gear ring is fixed on the output end of the first motor, and an end sealing plate is fixed on the inner wall of the terminal sleeve.
[0008] As a further solution of the present invention, the knot-eliminating assembly includes two mutually cooperating column rollers arranged inside the split cylinder, a tube shaft is fixed to the same side ends of the two column rollers, the two tube shafts rotate and pass through the end sealing plate and are fixed with gears b, the two gears b are meshed with each other, a second motor is fixed on the outer wall of the end sealing plate, and a gear c meshingly connected to one of the gears b is fixed on the output end of the second motor.
[0009] As a further solution of the present invention, a material stripping plate is fixed on the inner side wall of the split cylinder, a gap is provided between one end of the material stripping plate away from the inner side wall of the split cylinder and the column roller, and a plurality of the material stripping plates are provided and distributed in a ring shape.
[0010] As a further solution of the present invention, convex ribs are arranged on the outer surface of the cylindrical roller, and the convex ribs are provided in plurality and are distributed at equal intervals.
[0011] As a further solution of the present invention, an adjusting component for adjusting the size of the crushed particles is provided at one end of the de-knotting component, and the adjusting component includes an inner cavity opened inside the column roller, and the inner cavity is connected to the tube axis.
[0012] As a further solution of the present invention, a U-shaped tube is arranged inside the terminal sleeve, and the two ends of the U-shaped tube are respectively rotatably connected to the two tube shaft ends and the two ends of the U-shaped tube are respectively connected to the two tube shafts, and a support rod is arranged inside the terminal sleeve, and the two ends of the support rod are respectively fixed to the outer wall of the U-shaped tube and the outer wall of the end sealing plate, and a connecting tube connected to the U-shaped tube is fixed in the middle of the U-shaped tube, and a nut sleeve is fixed inside the end of the connecting tube away from the U-shaped tube, and a threaded rod is threadedly connected to the nut sleeve, and a piston plate that fits tightly with the inner wall of the connecting tube is fixed on one end of the threaded rod located inside the connecting tube.
[0013] As a further solution of the present invention, a handle rod is fixed to one end of the threaded rod located outside the connecting tube, and a rubber sleeve is fitted on the surface of the handle rod.
[0014] As a further solution of the present invention, the transfer assembly includes a shaft rod rotatably connected to the closed end side wall of the furnace body away from its opening, the shaft rod is arranged in the middle of the height direction of the interior of the furnace body, two symmetrically distributed material guide plates are fixed on the side of the shaft rod, a large gear is fixed to the end of the shaft rod, a servo motor is fixed to the outer side wall of the furnace body, and a small gear meshing with the large gear is fixed to the output end of the servo motor.
[0015] As a further solution of the present invention, one end of the guide plate away from the shaft rod is set as a rounded end, and when the guide plate is in a horizontal position, the end of the guide plate away from the shaft rod contacts the inner wall of the furnace body.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. Pre-screen the sand material through the sand separation component, so that larger solid impurities are intercepted and retained inside the sand separation component, and the sand material with qualified fineness falls into the heating chamber through the sieve holes on the sand separation component, effectively removing larger impurities and foreign matter, ensuring that the fineness of the sand entering the heating chamber meets the standard, ensuring that the sand material with qualified fineness enters the subsequent heating treatment, improving the quality of the sand material while effectively reducing the heating consumption of larger solid impurities, improving the efficiency of sand heat treatment while reducing energy consumption, and combining sand sorting with sand heat treatment process into one.
[0018] 2. The sand inside the sand separation component is continuously and automatically delivered to the de-agglomeration component. The de-agglomeration component is set to repeatedly crush the agglomerated sand, which can meticulously break up the agglomerations in the sand, so that the sand can be fully expanded and dispersed, effectively improving the heating uniformity of the sand, and further improving the heat treatment effect of the sand. At the same time, the de-agglomeration component elastically crushes the sand, and solid impurities can pass through the de-agglomeration component, avoiding direct crushing and crushing of the solid impurities. This not only greatly reduces the rigid impact of the crushing components and extends the service life, but also effectively reduces the impurities mixed into the sand after being crushed, fully reduces the phenomenon of solid impurities being crushed and mixed into the sand, and further improves the purity of the sand.
[0019] 3. Through the setting of the adjustment component, the de-knotting component is suitable for crushing sand materials of different particle sizes, avoiding crushing particles that are too fine or too coarse, effectively improving the application range of the overall equipment and improving the overall practicality.
[0020] 4. During the sand screening process, the sand flow leaking from the sand separation component is guided in different directions through the transfer component, guiding the sand to be spread more evenly into the heating chamber, reducing the uneven accumulation of sand or local vacancies, improving the space utilization rate in the heating chamber, and improving the uniformity of heating of the sand during the heating process. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention is further described below in conjunction with the accompanying drawings and embodiments:
[0022] Figure 1 The overall structure of the present invention is three-dimensional Figure 1 ;
[0023] Figure 2 It is a schematic diagram of the internal structure of the furnace body of the present invention;
[0024] Figure 3 The overall structure of the present invention is three-dimensional Figure 2 ;
[0025] Figure 4 It is a schematic diagram of the local structure of the sand separation component of the present invention;
[0026] Figure 5 It is a front view structural schematic diagram of the sand separation assembly of the present invention;
[0027] Figure 6 It is a schematic diagram of the local structure of the regulating component of the present invention;
[0028] Figure 7 It is a schematic diagram of the partial structure of the knot elimination component of the present invention;
[0029] Figure 8 It is a schematic cross-sectional structure diagram of the knot-eliminating component of the present invention;
[0030] Fig. 9 for Figure 8 A magnified view of the structure at center;
[0031] Fig.10 It is a schematic diagram of the structure of the transfer assembly of the present invention.
[0032] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0033] 1. Sand separation component; 101. Separation cylinder; 102. Screen hole; 103. End sleeve; 104. Gear ring; 105. Gear a; 106. End sealing plate; 2. Knot elimination component; 201. Column roller; 202. Pipe shaft; 203. Gear b; 204. Raised rib; 205. Material shifting plate; 206. Gear c; 3. Adjustment component; 301. U-shaped tube; 302. Connecting cylinder; 303. Inner cavity; 30 4. Piston plate; 305. Nut sleeve; 306. Threaded rod; 307. Handle rod; 308. Support rod; 4. Transfer assembly; 401. Material guide plate; 402. Shaft rod; 403. Large gear; 404. Small gear; 5. Furnace body; 6. Temperature controller; 7. Material selection chamber; 8. Heating chamber; 9. Electric heating tube; 10. Furnace door panel; 11. First motor; 12. Second motor; 13. Servo motor. DETAILED DESCRIPTION
[0034] The present invention will be further described below in conjunction with the embodiments.
[0035] See also Figure 1-10The present invention provides an industrial production heat treatment furnace device, including a furnace body 5, a transfer assembly 4 is arranged inside the furnace body 5, and the internal space of the furnace body 5 is divided into a material selection chamber 7 and a heating chamber 8 by the transfer assembly 4. A sand separation assembly 1 for screening sand materials is arranged inside the material selection chamber 7, and a knot elimination assembly 2 for crushing sand materials to increase the fineness of sand materials is arranged inside the sand separation assembly 1. An adjustment assembly 3 for adjusting the size of crushed particles is arranged at one end of the knot elimination assembly 2. A cavity is opened at the bottom of the heating chamber 8, and electric heating tubes 9 are fixed in the side surface of the heating chamber 8 and the cavity at the bottom of the heating chamber 8. A temperature detector is arranged inside the furnace body 5, and a temperature controller 6 electrically connected to the temperature detector inside the furnace body 5 is fixed on the outer wall of the furnace body 5, and a furnace door panel 1 is hinged at the opening of the furnace body 5. 0, an adjusting component 3 for adjusting the size of crushed particles is arranged at one end of the de-agglomeration component 2; when the sand material is heat-treated, the furnace door panel 10 is first opened, and the sand material to be heat-treated is put into the sand separation component 1, and the sand material is pre-screened by the sand separation component 1, so that large solid impurities are intercepted and retained in the sand separation component 1, and the sand material with qualified fineness falls into the heating chamber 8 through the sieve holes on the sand separation component 1, effectively removing the large impurities and foreign matter, ensuring that the fineness of the sand material entering the heating chamber meets the standard, ensuring that the sand material with qualified fineness enters the subsequent heating treatment, improving the quality of the sand material while effectively reducing the heating consumption of large solid impurities, improving the efficiency of sand material heat treatment while reducing energy consumption, and integrating sand material sorting with sand material heat treatment process. The sand material in the sand separation component 1 is continuously and automatically delivered to the de-agglomeration component 2, and the de-agglomeration component 2 is used to repeatedly crush and pulverize the agglomerated sand material, which can minutely break up the agglomerations in the sand material, so that the sand material can be fully unfolded and dispersed, effectively improving the heating uniformity of the sand material, and further improving the heat treatment effect of the sand material. At the same time, the de-agglomeration component 2 elastically crushes the sand material, and the solid impurities can pass through the de-agglomeration component 2, thereby avoiding direct crushing and pulverizing of the solid impurities. This not only greatly reduces the rigid impact of the crushing components and prolongs the service life, but also effectively reduces the impurities from being mixed into the sand material after being crushed, and fully reduces the phenomenon of solid impurities being crushed and mixed into the sand material, further improving the purity of the sand material. Component 3 makes the de-knotting component 2 suitable for crushing sand materials of different particle sizes, avoiding crushing particles that are too fine or too coarse, effectively improving the application range of the overall equipment and improving the overall practicality; in the process of sand material screening, the sand material flow leaking from the sand separation component 1 is guided in different directions by the transfer component 4, guiding the sand material to be spread more evenly into the heating chamber 8, reducing the phenomenon of uneven accumulation of sand material or local vacancies, improving the space utilization rate in the heating chamber 8, and improving the uniformity of heating of the sand material during the heating process. After the sand material screening process is completed, the transfer component 4 is rotated to a horizontal position, and the material selection chamber 7 and the heating chamber 8 are separated by the transfer component 4, which greatly reduces the heat in the heating chamber 8 from entering the material selection chamber 7, and improves the protection of the components inside the material selection chamber 7;After the sand material separation process is completed, the solid impurities screened out from the sand separation component 1 are taken out, and then the furnace door panel 10 is closed, and the electric heating tube 9 is energized, so that the sand material inside the heating chamber 8 is heated by multiple electric heating tubes 9 to perform heat treatment on the sand material. ;
[0036] Further as Figure 2 , Figure 4 and Figure 6 As shown, it is worth specifically explaining that the sand separation component 1 includes a separation cylinder 101 arranged in the material selection chamber 7, a plurality of equidistantly distributed sieve holes 102 are opened on the side of the separation cylinder 101, a terminal sleeve 103 is fixed on the end of the separation cylinder 101 away from the opening of the furnace body 5, the terminal sleeve 103 rotates through the side wall of the furnace body 5 and a gear ring 104 is fixed on the outer wall of the terminal sleeve 103, a first motor 11 is fixed on the outer wall of the furnace body 5, a gear a105 meshingly connected with the gear ring 104 is fixed on the output end of the first motor 11, and an end sealing plate 106 is fixed on the inner wall of the terminal sleeve 103; the sand material to be heat-treated is put into the separation cylinder 101, the first motor 11 is started to work, and the output of the first motor 11 The end drives the gear a105 to rotate, thereby driving the dividing cylinder 101 to rotate through the cooperation of the gear a105 and the gear ring 104, so that the sand material is pre-screened by the rotating dividing cylinder 101, so that larger solid impurities are intercepted and retained inside the dividing cylinder 101, and the sand material with qualified fineness falls into the heating chamber 8 through multiple sieve holes 102, effectively removing the larger impurities and foreign matter, ensuring that the fineness of the sand material entering the heating chamber meets the standard, ensuring that the sand material with qualified fineness enters the subsequent heating treatment, improving the quality of the sand material while effectively reducing the heating consumption of larger solid impurities, improving the efficiency of sand material heat treatment while reducing energy consumption, and combining the sand material sorting with the sand material heat treatment process into one.
[0037] Further as Figure 2 , Figure 4 , Figure 6 , Figure 7 and Fig. 9As shown, it is worth specifically explaining that the knot-eliminating component 2 includes two mutually cooperating column rollers 201 arranged inside the sub-drum 101, and the same side ends of the two column rollers 201 are fixed with a tube shaft 202, the two tube shafts 202 rotate and penetrate the end sealing plate 106 and are fixed with gears b203, the two gears b203 are arranged in meshing with each other, and a second motor 12 is fixed on the outer wall of the end sealing plate 106, and a gear c206 meshingly connected with one of the gears b203 is fixed on the output end of the second motor 12; when working specifically, the output end of the second motor 12 drives the gear c206 to rotate, and the gear c206 drives one of the gears b203 to rotate, thereby driving the two column rollers 20 through the cooperation of the two gears b203. 1 rotates in opposite directions relative to each other, and the agglomerated sand material is crushed and pulverized by two column rollers 201, which can minutely break up the agglomerates in the sand material, so that the sand material can be fully unfolded and dispersed, effectively improving the heating uniformity of the sand material, and further improving the heat treatment effect of the sand material. The column roller 201 is made of high-temperature resistant rubber material such as silicone rubber. The rubber column roller 201 can elastically crush the sand material, and larger solid impurities can pass through the two column rollers 201, avoiding direct crushing and pulverizing of the solid impurities. This not only greatly reduces the rigid impact of the crushing parts and prolongs the service life, but also effectively reduces the impurities from being mixed into the sand material after being crushed, fully reduces the phenomenon of solid impurities being crushed and mixed into the sand material, and further improves the purity of the sand material.
[0038] Further as Figure 4 , Figure 5 and Figure 8 As shown, it is worth explaining in detail that a material stripping plate 205 is fixed on the inner wall of the dividing cylinder 101, and a gap is provided between the end of the material stripping plate 205 away from the inner wall of the dividing cylinder 101 and the column roller 201, and a plurality of material stripping plates 205 are provided and the plurality of material stripping plates 205 are distributed in a ring shape; during specific operation, the rotating dividing cylinder 101 drives the plurality of material stripping plates 205 to rotate synchronously, so that the sand material in the dividing cylinder 101 is continuously delivered to the two column rollers 201 through the plurality of material stripping plates 205 to repeatedly crush the sand material agglomerates, thereby ensuring the sufficient crushing of the sand material agglomerates.
[0039] Further as Figure 3 , Figure 6 , Figure 7 and Fig. 9As shown, it is worth specifically explaining that the adjustment component 3 includes an inner cavity 303 opened inside the column roller 201, the inner cavity 303 is connected to the tube shaft 202, a U-shaped tube 301 is arranged inside the terminal sleeve 103, the two ends of the U-shaped tube 301 are respectively rotatably connected to the two ends of the tube shaft 202 and the two ends of the U-shaped tube 301 are respectively connected to the two tube shafts 202, a support rod 308 is arranged inside the terminal sleeve 103, the two ends of the support rod 308 are respectively fixed to the outer wall of the U-shaped tube 301 and the outer wall of the end sealing plate 106, a connecting tube 302 connected to the U-shaped tube 301 is fixed in the middle of the U-shaped tube 301, a nut sleeve 305 is fixed inside the end of the connecting tube 302 away from the U-shaped tube 301, and the nut sleeve 305 is internally threadedly connected to the threaded rod 306, and the thread The piston plate 304 is fixed on one end of the rod 306 located inside the connecting cylinder 302 and fits tightly with the inner wall of the connecting cylinder 302; the connecting cylinder 302 and the inner cavity 303 are filled with a certain amount of liquid, the liquid can be water or hydraulic oil, etc. During operation, by rotating the threaded rod 306, the threaded rod 306 drives the piston plate 304 to move in the connecting cylinder 302, so that the liquid in the connecting cylinder 302 is squeezed into the inner cavity 303 through the piston plate 304, so that the two column rollers 201 expand synchronously, so that the distance between the two column rollers 201 can be accurately adjusted according to the difference in particle size of the sand material, so that it is suitable for sand materials of different particle sizes, avoiding crushing of particles that are too fine or too coarse, effectively improving the application range of the overall equipment and improving the overall practicality.
[0040] Further as Figure 2 and Fig.10As shown, it is worth specifically explaining that the transfer assembly 4 includes a shaft 402 rotatably connected to the side wall of the closed end of the furnace body 5 away from its opening, the shaft 402 is arranged in the middle of the height direction of the furnace body 5, and two symmetrically distributed material guide plates 401 are fixed on the side of the shaft 402, and a large gear 403 is fixed at the end of the shaft 402. A servo motor 13 is fixed to the outer wall of the furnace body 5, and a small gear 404 meshing with the large gear 403 is fixed on the output end of the servo motor 13; in the sand material screening process, the servo motor 13 is started to work, and the output end of the servo motor 13 drives the small gear 404 to reciprocate in forward and reverse directions, and the small gear 404 and the large gear 403 cooperate to drive the material guide plate 401 to reciprocate within a certain angle range, thereby continuously The two reciprocating guide plates 401 will guide the sand flow leaking from the separation barrel 101 in different directions, guide the sand to spread to different positions in the heating chamber 8, improve the uniformity of sand laying, reduce the phenomenon of uneven sand accumulation or local vacancies, improve the space utilization rate in the heating chamber 8, and improve the uniformity of heating of the sand during the heating process. After the sand sorting process is completed, the servo motor 13 controls the guide plate 401 to rotate to a horizontal position, so that the selection chamber 7 and the heating chamber 8 are separated by the two guide plates 401. A thermal insulation material layer (such as ceramic fiber) can be fixedly laid on the outer surface of the guide plate 401, or the outer surface of the guide plate 401 can be coated with a thermal insulation coating, which greatly reduces the heat in the heating chamber 8 from entering the selection chamber 7, thereby improving the protection of the components inside the selection chamber 7.
[0041] The present solution has the following working process: when the sand material is heat treated, the sand material to be heat treated is put into the inner part of the separation drum 101, the first motor 11 is started to work, the output end of the first motor 11 drives the gear a105 to rotate, thereby driving the separation drum 101 to rotate through the cooperation of the gear a105 and the gear ring 104, so that the sand material is pre-screened by the rotating separation drum 101, so that the larger solid impurities are intercepted and retained in the separation drum 101, and the sand material with qualified fineness falls into the heating chamber 8 through the multiple sieve holes 102, and then the sand material is pre-screened by the rotating separation drum 101. During this process, the output end of the servo motor 13 drives the small gear 404 to rotate back and forth in both directions, and the small gear 404 and the large gear 403 cooperate to drive the guide plate 401 to rotate back and forth within a certain angle range, so that the sand material flow leaking from the sub-drum 101 is guided in different directions by the two guide plates 401 that are constantly flipping back and forth, and the sand material is spread to different positions in the heating chamber 8. The output end of the second motor 12 drives the gear c206 to rotate, and the gear c206 drives one of the gears b203 to rotate, so that the two gears b203 cooperates with the two column rollers 201 to rotate in opposite directions. The two column rollers 201 crush the agglomerated sand material, which can break up the agglomerates in the sand material in detail, so that the sand material can be fully spread out and dispersed. At the same time, the rotating sub-drum 101 drives the multiple material-shifting plates 205 to rotate synchronously, so that the sand material in the sub-drum 101 is continuously delivered to the two column rollers 201 through the multiple material-shifting plates 205 to repeatedly crush the agglomerates of the sand material. When processing different sand materials, the threaded rod 306 is rotated, and the threaded rod 306 drives the piston plate 30 4 moves in the connecting cylinder 302, so that the liquid in the connecting cylinder 302 is squeezed into the inner cavity 303 through the piston plate 304, so that the two column rollers 201 expand synchronously, so that the distance between the two column rollers 201 can be accurately adjusted according to the difference in particle size of the sand material, so as to be suitable for sand materials of different particle sizes and avoid crushing too fine or too coarse particles; after the sand material sorting process is completed, the furnace door panel 10 is closed, and the electric heating tube 9 is energized, so that the sand material inside the heating chamber 8 is heated by multiple electric heating tubes 9 to perform heat treatment on the sand material.
[0042] Further as Figure 2 and Fig.10 As shown, it is worth specifically explaining that the end of the guide plate 401 away from the shaft 402 is set as a rounded end, and when the guide plate 401 is in a horizontal position, the end of the guide plate 401 away from the shaft 402 contacts the inner wall of the furnace body 5.
[0043] Further as Figure 7 As shown, it is worth explaining in detail that ribs 204 are arranged on the outer surface of the column roller 201, and a plurality of ribs 204 are arranged and the plurality of ribs 204 are evenly distributed; during specific operation, the friction between the column roller 201 and the sand material is increased by the arranged ribs 204, thereby improving the processing effect.
[0044] Further as Figure 7 and Fig. 9 As shown, it is worth explaining in detail that a handle rod 307 is fixed to one end of the threaded rod 306 located outside the connecting tube 302, and a rubber sleeve is fitted on the surface of the handle rod 307; during specific work, the threaded rod 306 can be rotated conveniently by holding the handle rod 307, which is convenient for operation.
[0045] In summary: the sand material is pre-screened by the sand separation component 1, so that larger solid impurities are intercepted and retained inside the sand separation component 1, and the sand material with qualified fineness falls into the heating chamber 8 through the sieve holes on the sand separation component 1, effectively removing the larger impurities and foreign matter, ensuring that the fineness of the sand material entering the heating chamber meets the standard, ensuring that the sand material with qualified fineness enters the subsequent heating treatment, improving the quality of the sand material while effectively reducing the heating consumption of larger solid impurities, improving the efficiency of sand material heat treatment while reducing energy consumption, and combining the sand material sorting with the sand material heat treatment process into one; in this process, the sand material inside the sand separation component 1 is continuously and automatically delivered to the de-agglomeration component 2, and the de-agglomeration component 2 is set to repeatedly crush the agglomerated sand material, which can meticulously break up the agglomerations in the sand material, so that the sand material can be fully unfolded and dispersed, effectively improving the heating uniformity of the sand material, and further improving the sand material heat treatment effect, while the de-agglomeration component 2 elastically crushes the sand material, and the solid impurities can pass through the de-agglomeration component 2, avoiding the solid impurities. Direct crushing and pulverizing not only greatly reduces the rigid impact on the crushing parts and prolongs the service life, but also effectively reduces the impurities mixed into the sand after being crushed, fully reduces the phenomenon of solid impurities being crushed and mixed into the sand, and further improves the purity of the sand; the adjustment component 3 is set to make the de-knot component 2 suitable for crushing sand of different types of particle sizes, avoiding crushing particles that are too fine or too coarse, effectively improving the application range of the overall equipment and improving the overall practicality; in the sand screening process, the sand flow leaking from the sand separation component 1 is guided in different directions by the transfer component 4, guiding the sand to spread more evenly into the heating chamber 8, reducing the phenomenon of uneven accumulation of sand or local vacancies, improving the space utilization rate in the heating chamber 8, and improving the uniformity of heating of the sand during the heating process. After the sand screening process is completed, the transfer component 4 is rotated to a horizontal position, and the material selection chamber 7 and the heating chamber 8 are separated by the transfer component 4, which greatly reduces the heat in the heating chamber 8 from entering the material selection chamber 7, and improves the protection of the components inside the material selection chamber 7.
[0046] The temperature controller 6, the electric heating tube 9, the first motor 11, the second motor 12 and the servo motor 13 can be purchased on the market. The temperature controller 6, the electric heating tube 9, the first motor 11, the second motor 12 and the servo motor 13 are equipped with a power supply, which is a mature technology in this field and has been fully disclosed, so they are not repeated in the specification.
Claims
1. An industrial production heat treatment furnace device, comprising a furnace body (5), characterized in that: A transfer assembly (4) is arranged inside the furnace body (5); the spaces above and below the transfer assembly (4) inside the furnace body (5) are respectively set as a material selection chamber (7) and a heating chamber (8); a sand separation assembly (1) for screening sand material is arranged inside the material selection chamber (7); a de-knotting assembly (2) for crushing sand material to increase the fineness of the sand material is arranged inside the sand separation assembly (1); a cavity is opened at the bottom of the heating chamber (8); electric heating tubes (9) are fixed on the side of the heating chamber (8) and in the cavity at the bottom of the heating chamber (8); and a furnace door panel (10) is hinged at the opening of the furnace body (5).
2. The industrial production heat treatment furnace device according to claim 1, characterized in that: The sand separation component (1) comprises a separation cylinder (101) arranged in a material selection chamber (7), a plurality of equidistantly distributed sieve holes (102) are provided on the side of the separation cylinder (101), a terminal sleeve (103) is fixed on one end of the separation cylinder (101) away from the opening of the furnace body (5), the terminal sleeve (103) rotates to penetrate the side wall of the furnace body (5) and a gear ring (104) is fixed on the outer wall of the terminal sleeve (103), a first motor (11) is fixed on the outer wall of the furnace body (5), a gear a (105) meshingly connected with the gear ring (104) is fixed on the output end of the first motor (11), and an end sealing plate (106) is fixed on the inner wall of the terminal sleeve (103).
3. The industrial production heat treatment furnace device according to claim 2, characterized in that: The knot-eliminating assembly (2) comprises two mutually cooperating column rollers (201) arranged inside the split cylinder (101), the same side ends of the two column rollers (201) are fixed with a tube shaft (202), the two tube shafts (202) rotate and penetrate the end sealing plate (106) and are fixed with gears b (203), the two gears b (203) are meshed with each other, a second motor (12) is fixed on the outer wall of the end sealing plate (106), and a gear c (206) meshed with one of the gears b (203) is fixed on the output end of the second motor (12).
4. The industrial production heat treatment furnace device according to claim 3, characterized in that: A material-diverting plate (205) is fixed on the inner side wall of the split cylinder (101), a gap is provided between one end of the material-diverting plate (205) away from the inner side wall of the split cylinder (101) and the column roller (201), and a plurality of the material-diverting plates (205) are provided and the plurality of material-diverting plates (205) are distributed in a ring shape.
5. The industrial production heat treatment furnace device according to claim 4, characterized in that: The outer surface of the column roller (201) is provided with convex ribs (204), and the convex ribs (204) are provided in plurality and the plurality of convex ribs (204) are distributed at equal intervals.
6. The industrial production heat treatment furnace device according to claim 3, characterized in that: An adjustment component (3) for adjusting the size of crushed particles is arranged at one end of the de-agglomeration component (2), and the adjustment component (3) comprises an inner cavity (303) opened inside the column roller (201), and the inner cavity (303) is connected to the tube shaft (202).
7. The industrial production heat treatment furnace device according to claim 6, characterized in that: A U-shaped tube (301) is arranged inside the terminal sleeve (103), and the two ends of the U-shaped tube (301) are respectively rotatably connected to the ends of the two tube shafts (202) and the two ends of the U-shaped tube (301) are respectively communicated with the two tube shafts (202). A support rod (308) is arranged inside the terminal sleeve (103), and the two ends of the support rod (308) are respectively fixed to the outer wall of the U-shaped tube (301) and the outer wall of the end sealing plate (106). A connecting tube (302) connected to the U-shaped tube (301) is fixed in the middle of the tube (301), a nut sleeve (305) is fixed inside the end of the connecting tube (302) away from the U-shaped tube (301), a threaded rod (306) is connected to the inner thread of the nut sleeve (305), and a piston plate (304) tightly fitting with the inner wall of the connecting tube (302) is fixed on one end of the threaded rod (306) located inside the connecting tube (302).
8. The industrial production heat treatment furnace device according to claim 7, characterized in that: A handle rod (307) is fixed to one end of the threaded rod (306) located outside the connecting tube (302), and a rubber sleeve is fitted on the surface of the handle rod (307).
9. The industrial production heat treatment furnace device according to claim 2, characterized in that: The transfer assembly (4) comprises a shaft (402) rotatably connected to a closed end side wall of the furnace body (5) away from its opening, the shaft (402) being arranged in the middle of the furnace body (5) in the height direction, two symmetrically distributed material guide plates (401) being fixed on the side of the shaft (402), a large gear (403) being fixed at the end of the shaft (402), a servo motor (13) being fixed on the outer side wall of the furnace body (5), and a small gear (404) being meshed with the large gear (403) being fixed on the output end of the servo motor (13).
10. The industrial production heat treatment furnace device according to claim 9, characterized in that: One end of the guide plate (401) away from the shaft (402) is configured as a rounded end, and when the guide plate (401) is in a horizontal position, the end of the guide plate (401) away from the shaft (402) contacts the inner wall of the furnace body (5).