Automatic tea frying machine and working method
By using a double-rotation combined fried form and intelligent control system in the tea stir-frying machine, the problems of uneven turning and rolling and crushing during stir-frying of tea are solved, and the uniform fried and quality improvement of tea is achieved.
Patent Information
- Application Number
- CN202411407600.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-01-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing tea stir-frying machine is unevenly turned when stir-frying tea, resulting in uneven heating of the tea leaves, which is prone to burning smell, and may damage the tea leaves during the rolling process, affecting the quality of the tea leaves.
An automatic tea stir-frying machine is designed, using a double-rotation combined stir-frying form, driving the mounting frame and stir-frying shaft through the shaft to perform circular motion, using leaf plates to flip the tea, and adjust the support plate through the servo cylinder and inclination sensor to ensure stir-frying. The uniformity of the production process is used to achieve air efflux and tea leaves blowing to avoid accumulation and burnt smell.
It achieves uniform turning and rolling during tea frying, avoiding tea crushing and burning smell, and ensuring uniform heating and quality improvement of tea.
Smart Images

Figure CN119302367A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tea frying machines, and in particular to an automatic tea frying machine and a working method thereof. Background Art
[0002] Tea is an important agricultural product that is loved by many people. When the tea tree grows new leaves, it enters the picking season. The picked green leaves need to be fried to prevent the tea from continuing to ferment, thereby maintaining the color and aroma of the tea.
[0003] Chinese patent application number CN201410274471.1 discloses an automatic tea frying machine, which relates to the technical field of tea frying equipment, including a wok for holding tea leaves, a motor for driving the wok to rotate, and at least one stir-frying leaf arranged in the wok and a heating device evenly arranged below the wok. The power output shaft of the motor is fixedly connected with a driving shaft, and the driving shaft drives the wok to rotate through a transmission mechanism 1, and the driving shaft drives the stir-frying leaf to rotate through a transmission mechanism 2. The automatic tea frying machine provided by the present invention adopts a double-rotation combined stir-frying form. When frying tea leaves, the wok and the stir-frying leaf are driven to rotate by the motor through the transmission mechanism, which can better stir-fry and crush the stir-fried leaves, and the flat tea leaves after frying have a better effect.
[0004] When frying tea leaves, a tea frying machine is usually needed to replace manual frying. However, the tea frying machines currently on the market do not stir the tea leaves evenly, which results in uneven heating and burning smell during frying, and the tea leaves are crushed when rolled, thus affecting the quality of the tea leaves. Therefore, it is urgent to design an automatic tea frying machine and a working method to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to provide an automatic tea frying machine and a working method to solve the above-mentioned deficiencies in the prior art.
[0006] In order to achieve the above object, the present invention provides the following technical solutions:
[0007] An automatic tea frying machine comprises a support plate, a bottom plate is arranged at the bottom of the support plate, a support frame is fixed to the top outer wall of the bottom plate, the support plate is hinged to the support frame, a servo electric cylinder is hinged between the support plate and the bottom plate, a cylinder is fixed to the top outer wall of the support plate, a rotating shaft is connected to the center of one side of the cylinder through a bearing, one end of the rotating shaft extends to the inside of the cylinder and a mounting frame is fixed, a stirring shaft distributed symmetrically in the center is connected to the outer wall of one side of the mounting frame through a bearing, wherein the outer walls of two stirring shafts are welded with a centrally symmetrically distributed stirring shaft. The outer wall of one side of the paddle is provided with an arc surface, a kneading plate is welded on the outer wall of one of the stirring shafts, one end of the stirring shaft passes through the mounting frame and is fixed with a side gear, an inner gear ring is fixed on the inner wall of the cylinder, the side gear is meshed with the inner gear ring, a driving mechanism is provided on one side of the cylinder, a horizontal tube is provided at the bottom of the cylinder, and evenly distributed air outlet holes are opened at the bottom of the cylinder, and evenly distributed air inlet pipes are connected to the outer wall of the bottom of the cylinder, the air inlet pipes are matched with the air outlet holes, and the bottom end of the air inlet pipe is connected to the horizontal tube.
[0008] Furthermore, the bottom outer wall of the support plate is fixed with inclination sensor 1 and inclination sensor 2, the top outer wall of the base plate is fixed with a control host, and the inclination sensor 1, inclination sensor 2 and the servo electric cylinder are electrically connected to the control host through wires.
[0009] Furthermore, an air pump is fixed to the top outer wall of the bottom plate, an air outlet of the air pump is connected to a pulse valve, and the pulse valve is connected to the cross pipe through a pipeline.
[0010] Furthermore, a heating component is fixed to the outer wall of the bottom of the cylinder, a temperature sensor is fixed to the bottom of the heating component, and the heating component and the temperature sensor are electrically connected to the control host through wires respectively.
[0011] Furthermore, the driving mechanism includes a motor, a vertical plate is fixed to the top outer wall of the support plate, the motor is fixed to the vertical plate, the output shaft of the motor passes through the vertical plate and is fixed with a driving gear, one end of the rotating shaft extends to the outside of the cylinder and is fixed with a driven gear, and the driving gear is meshed with the driven gear.
[0012] Furthermore, an oil tank is fixed to one side outer wall of the vertical plate, the driving gear and the driven gear are located inside the oil tank, a filling nozzle is welded to the top outer wall of the oil tank, and a sealing cover is threadedly connected to the top of the filling nozzle.
[0013] Furthermore, a baffle ring is fixed to the inner wall of the cylinder, a baffle plate is fixed to one side of the mounting frame, the rotating shaft passes through the baffle plate, the baffle ring is located between the mounting frame and the baffle plate, and the baffle plate is located between the baffle ring and the blade plate.
[0014] Furthermore, a protective cover is connected to one side outer wall of the cylinder via a hinge, an air outlet pipe is welded to the top outer wall of the cylinder, a discharge hopper is fixed to one side outer wall of the bottom of the cylinder, and the discharge hopper is located at the bottom of the protective cover.
[0015] A working method of an automatic tea frying machine comprises the following steps:
[0016] Preheating step: The bottom outer wall of the cylinder is heated by the heating component, and the temperature of the heating component is detected by the temperature sensor. The temperature sensor transmits the detected temperature to the control host through an electrical signal, and the control host controls the temperature of the heating component to remain stable and constant;
[0017] Leveling steps: the support plate is driven to move by the servo electric cylinder, and the tilt angle of the support plate is detected by the tilt sensor 1 and the tilt sensor 2. The tilt sensor 1 and the tilt sensor 2 transmit the tilt angle information to the control host through electrical signals, and the control host controls the servo electric cylinder to work, so that the support plate reaches a horizontal state;
[0018] Loading step: open the protective cover, put the tea leaves into the cylinder, and close the cylinder with the protective cover;
[0019] Stir-frying steps: the driving gear is driven by a motor to rotate, and the rotation of the driving gear drives the driven gear and the rotating shaft to rotate, so that the rotating shaft drives the mounting frame to rotate, and when the mounting frame rotates, the side gear is engaged with the inner gear ring to rotate, and then the side gear drives the stirring shaft to rotate, so that the blade on the stirring shaft turns the tea leaves inside the cylinder, and the tea leaves are rolled by the rolling plate at the same time;
[0020] Unloading steps: After the tea leaves are fried, the servo electric cylinder drives one end of the support plate to rotate downward to tilt the cylinder. At this time, the tea leaves inside the cylinder flow out from the discharge hopper.
[0021] Furthermore, in the frying step, the pulse valve is controlled by the control host, and compressed air is filled into the interior of the horizontal tube through the air pump, and the air is blown out from the air outlet in the form of pulses.
[0022] In the above technical scheme, the invention provides an automatic tea frying machine and working method, the beneficial effects of which are as follows: the invention drives the mounting frame to rotate through the rotating shaft, so that the mounting frame drives the stirring shaft to rotate simultaneously during the circular motion through the internal gear ring and the side gear, so that the blades on the two rotating shafts can evenly turn the tea leaves inside the cylinder, and the tea leaves can be kneaded by the kneading plate on a rotating shaft, and the kneading plate can move in a circle with the rotating shaft as the center while also moving in a circle with the stirring shaft as the center, so that the kneading plate will not crush the tea leaves when kneading the tea leaves; the support plate is driven to rotate by the servo electric cylinder, so that the tea leaves inside the cylinder can be easily unloaded in an inclined manner, and at the same time, the inclination angle is Sensor 1 and inclination sensor 2 detect the horizontality of the support plate, so that the servo electric cylinder can adjust the cylinder to a horizontal state, thereby avoiding excessive accumulation of tea leaves inside the cylinder, so that the tea leaves can be heated evenly during frying; air is introduced into the bottom of the cylinder in the form of pulses through the air pump and the pulse valve, which accelerates the outflow of air inside the cylinder on the one hand, so that the water vapor generated by the frying of the tea leaves can flow out in time; at the same time, when the blade is close to the air outlet, the compressed air is blocked by the blade and blown out to the surroundings, so as to achieve the effect of blowing away the accumulated tea leaves, thereby avoiding the tea leaves from accumulating for a long time at the bottom of the cylinder close to the heating component, and thus effectively avoiding the burnt smell of the tea leaves during the frying process. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0024] Figure 1 A schematic diagram of the main structure of an automatic tea roasting machine and a working method embodiment of the present invention.
[0025] Figure 2 A schematic diagram of the kneading plate structure provided for an automatic tea frying machine and a working method embodiment of the present invention.
[0026] Figure 3 A schematic diagram of the mounting frame structure provided for an automatic tea roasting machine and a working method embodiment of the present invention.
[0027] Figure 4 A schematic diagram of a blade structure provided for an automatic tea frying machine and a working method embodiment of the present invention.
[0028] Figure 5 This is a schematic diagram of the enlarged structure of point A provided in an embodiment of an automatic tea frying machine and a working method of the present invention.
[0029] Figure 6 This is a schematic diagram of the enlarged structure of point B provided in an embodiment of an automatic tea frying machine and a working method of the present invention.
[0030] Description of reference numerals:
[0031] 1 support plate, 2 vertical plate, 3 cylinder, 4 rotating shaft, 5 driving gear, 6 driven gear, 7 motor, 8 bottom plate, 9 support frame, 10 servo electric cylinder, 11 inclination sensor 1, 12 inclination sensor 2, 13 control host, 14 mounting frame, 15 inner gear ring, 16 stirring shaft, 17 blade, 18 heating component, 19 retaining ring, 20 retaining plate, 21 side gear, 22 filling nozzle, 23 sealing cover, 24 discharge hopper, 25 arc surface, 26 oil tank, 27 temperature sensor, 28 air outlet, 29 air inlet pipe, 30 horizontal pipe, 31 air outlet pipe, 32 protective cover, 33 air pump, 34 pulse valve, 35 kneading plate. DETAILED DESCRIPTION
[0032] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0033] like Figure 1-6 As shown, an automatic tea frying machine provided by an embodiment of the present invention comprises a support plate 1, a bottom plate 8 is arranged at the bottom of the support plate 1, a support frame 9 is fixed to the top outer wall of the bottom plate 8, the support plate 1 is hinged to the support frame 9, a servo electric cylinder 10 is hinged between the support plate 1 and the bottom plate 8, a cylinder 3 is fixed to the top outer wall of the support plate 1, a rotating shaft 4 is connected to the center of one side of the cylinder 3 through a bearing, one end of the rotating shaft 4 extends to the inside of the cylinder 3 and a mounting frame 14 is fixed, and a stirring shaft 16 distributed symmetrically with respect to the center is connected to the outer wall of one side of the mounting frame 14 through a bearing, wherein the outer walls of two stirring shafts 16 are welded with a centrally symmetrically distributed stirring shaft 16. The outer wall of one side of the blade 17 is provided with an arc surface 25, a kneading plate 35 is welded to the outer wall of one of the stirring shafts 16, one end of the stirring shaft 16 passes through the mounting frame 14 and is fixed with a side gear 21, an inner gear ring 15 is fixed to the inner wall of the cylinder 3, the side gear 21 is meshed with the inner gear ring 15, a driving mechanism is provided on one side of the cylinder 3, a transverse tube 30 is provided at the bottom of the cylinder 3, and evenly distributed air outlet holes 28 are opened at the bottom of the cylinder 3, and the outer wall of the bottom of the cylinder 3 is connected with evenly distributed air inlet pipes 29, the air inlet pipes 29 are adapted to the air outlet holes 28, and the bottom end of the air inlet pipes 29 is connected to the transverse tube 30.
[0034] Specifically, in this embodiment, a support plate 1 is included, a bottom plate 8 is provided at the bottom of the support plate 1, a support frame 9 is fixed to the top outer wall of the bottom plate 8, the support plate 1 and the support frame 9 are hinged, so that the support plate 1 and the support frame 9 can rotate, a servo electric cylinder 10 is hinged between the support plate 1 and the bottom plate 8, and the servo electric cylinder 10 is used to drive the support plate 1 to rotate, a cylinder 3 is fixed to the top outer wall of the support plate 1, the cross-section of the cylinder 3 is circular, a rotating shaft 4 is connected to the center of one side of the cylinder 3 through a bearing, one end of the rotating shaft 4 extends to the inside of the cylinder 3 and a mounting frame 14 is fixed, and a stirring shaft 16 distributed symmetrically with the center is connected to the outer wall of one side of the mounting frame 14 through a bearing, and the number of stirring shafts 16 is Preferably, there are three, two of which are welded with blades 17 symmetrically distributed on the outer walls of the stirring shafts 16, and an arc surface 25 is provided on one side of the outer wall of the blade 17, so that the side edge of the blade 17 away from the stirring shaft 16 is tangent to the inner wall of the cylinder 3, so that the blade 17 is not easy to be crushed when turning the tea leaves. A kneading plate 35 is welded on the outer wall of one of the stirring shafts 16, and the side of the kneading plate 35 is also an arc surface, so that the kneading plate 35 can knead the tea leaves into strips. One end of the stirring shaft 16 passes through the mounting frame 14 and is fixed with a side gear 21. The inner wall of the cylinder 3 is fixed with an inner gear ring 15, and the side gear 21 meshes with the inner gear ring 15. When the rotating shaft 4 drives the mounting frame 14 to rotate, the rotating shaft 4 rotates. When rotating, the side gear 21 can rotate by meshing with the inner gear ring 15, so that the stirring shaft 16 can rotate while performing a circular motion with the rotating shaft 4 as a circle. A driving mechanism is provided on one side of the cylinder 3, and the driving mechanism is used to drive the rotating shaft 4 to rotate. A horizontal tube 30 is provided at the bottom of the cylinder 3, and evenly distributed air outlet holes 28 are opened at the bottom of the cylinder 3. Evenly distributed air inlet pipes 29 are connected to the outer wall of the bottom of the cylinder 3. The air inlet pipes 29 are adapted to the air outlet holes 28. The bottom end of the air inlet pipe 29 is connected to the horizontal tube 30. Compressed air is introduced into the interior of the horizontal tube 30, so that the compressed air can flow out from the multiple air outlet holes 28, so that the air can turn the tea leaves. An air pump 33 is fixed to the top outer wall of the bottom plate 8, and a pulse valve 34 is connected to the air outlet of the air pump 33. The pulse valve 34 is connected to the horizontal tube 30 by a pipeline, and air is introduced into the bottom of the cylinder 3 in the form of pulses through the air pump 33 and the pulse valve 34. On the one hand, the outflow of air inside the cylinder 3 is accelerated, so that the water vapor generated by the frying of the tea leaves can be easily outflowed in time. At the same time, when the blade 17 is close to the air outlet 28, the compressed air is blown out to the surroundings due to the obstruction of the blade 17, so as to achieve the effect of blowing away the accumulated tea leaves, thereby preventing the tea leaves from accumulating for a long time at the bottom of the cylinder 3 close to the heating component 18, and thus effectively preventing the tea leaves from producing a burnt smell during the frying process.
[0035] In another embodiment provided by the present invention, a tilt sensor 11 and a tilt sensor 2 12 are fixed to the bottom outer wall of the support plate 1. The tilt sensor 11 and the tilt sensor 2 12 are used to detect whether the support plate 1 is in a horizontal state. A control host 13 is fixed to the top outer wall of the bottom plate 8. The tilt sensor 11, the tilt sensor 2 12 and the servo electric cylinder 10 are electrically connected to the control host 13 through wires respectively. The servo electric cylinder 10 is controlled by the control host 13 to work, so that the support plate 1 rotates, and the support plate 1 is driven to rotate by the servo electric cylinder 10, so that the tea leaves inside the cylinder 3 can be easily unloaded in an inclined manner. At the same time, the horizontality of the support plate 1 is detected by the tilt sensor 11 and the tilt sensor 2 12, so that the servo electric cylinder 10 can adjust the cylinder 3 to a horizontal state, thereby avoiding the phenomenon of excessive local accumulation of tea leaves inside the cylinder 3, so that the tea leaves can be heated evenly during frying.
[0036] In another embodiment provided by the present invention, a heating component 18 is fixed to the outer wall of the bottom of the cylinder 3. When the heating component 18 is energized, it can heat the bottom of the cylinder 3. At the same time, the heating component 18 is biased to one side at the bottom of the cylinder 3, so that tea leaves are not easily accumulated in a hotter position, which can prevent overheating when frying tea leaves. A temperature sensor 27 is fixed to the bottom of the heating component 18. The heating component 18 and the temperature sensor 27 are electrically connected to the control host 13 through wires, respectively. The temperature of the heating component 18 is detected by the temperature sensor 27, and the temperature sensor 27 transmits the detected temperature to the control host 13 through an electrical signal. The temperature of the heating component 18 is controlled by the control host 13 to remain stable and constant.
[0037] In another embodiment provided by the present invention, the driving mechanism includes a motor 7, a vertical plate 2 is fixed to the top outer wall of the support plate 1, the motor 7 is fixed to the vertical plate 2, the output shaft of the motor 7 passes through the vertical plate 2 and is fixed with a driving gear 5, the motor 7 drives the driving gear 5 to rotate, one end of the rotating shaft 4 extends to the outside of the cylinder 3 and is fixed with a driven gear 6, the driving gear 5 is meshed with the driven gear 6, when the driving gear 5 rotates, the driven gear 6 and the rotating shaft 4 are driven to rotate, and at the same time, the diameter of the driving gear 5 is smaller than that of the driven gear 6, so that the speed of the rotating shaft 4 will not be too fast; an oil tank 26 is fixed to the outer wall of one side of the vertical plate 2, the driving gear 5 and the driven gear 6 are located inside the oil tank 26, the driving gear 5 and the driven gear 6 are wrapped by the oil tank 26, and a filling nozzle 22 is welded on the top outer wall of the oil tank 26, and lubricating oil can be added to the inside of the oil tank 26 through the filling nozzle 22 , so that the driving gear 5 and the driven gear 6 can be lubricated when they are meshing and transmitting. The top of the filling nozzle 22 is connected with a sealing cover 23 by a thread, and the sealing cover 23 is used to close the filling nozzle 22; a baffle ring 19 is fixed to the inner wall of the cylinder 3, a baffle plate 20 is fixed to one side of the mounting frame 14, and the rotating shaft 4 passes through the baffle plate 20. The baffle ring 19 is located between the mounting frame 14 and the baffle plate 20, and the baffle plate 20 is located between the baffle ring 19 and the blade 17. The side walls of the baffle ring 19 and the baffle plate 20 are in contact with each other, and the baffle plate 20 can rotate relative to the baffle ring 19; a protective cover 32 is connected to the outer wall of one side of the cylinder 3 by a hinge, and the protective cover 32 closes the cylinder 3. An air outlet pipe 31 is welded to the outer wall of the top of the cylinder 3. The air outlet pipe 31 connects the cylinder 3 with the outside air. A discharge hopper 24 is fixed to the outer wall of one side of the bottom of the cylinder 3, and the discharge hopper 24 is located at the bottom of the protective cover 32.
[0038] A working method of an automatic tea frying machine comprises the following steps:
[0039] Preheating step: The bottom outer wall of the cylinder 3 is heated by the heating component 18, and the temperature of the heating component 18 is detected by the temperature sensor 27. The temperature sensor 27 transmits the detected temperature to the control host 13 through an electrical signal, and the control host 13 controls the temperature of the heating component 18 to be kept stable and constant;
[0040] Leveling step: the support plate 1 is driven to move by the servo electric cylinder 10, and the tilt angle of the support plate 1 is detected by the tilt sensor 1 11 and the tilt sensor 2 12. The tilt sensor 1 11 and the tilt sensor 2 12 transmit the tilt angle information to the control host 13 through an electrical signal, and the servo electric cylinder 10 is controlled by the control host 13 to work, so that the support plate 1 reaches a horizontal state, and the support plate 1 is driven to rotate by the servo electric cylinder 10, so that the tea leaves inside the cylinder 3 are conveniently unloaded in an inclined manner. At the same time, the horizontality of the support plate 1 is detected by the tilt sensor 1 11 and the tilt sensor 2 12, so that the servo electric cylinder 10 can adjust the cylinder 3 to a horizontal state, thereby avoiding the phenomenon of excessive local accumulation of tea leaves inside the cylinder 3, so that the tea leaves can be heated evenly during frying;
[0041] Loading step: open the protective cover 32, put tea leaves into the cylinder 3, and seal the cylinder 3 with the protective cover 32;
[0042] Stir-frying steps: The driving gear 5 is driven by the motor 7 to rotate, and the rotation of the driving gear 5 drives the driven gear 6 and the rotating shaft 4 to rotate, so that the rotating shaft 4 drives the mounting frame 14 to rotate. The rotation direction of the mounting frame 14 is as follows: Figure 3 As shown by the middle arrow, when the mounting frame 14 rotates, the side gear 21 rotates by meshing with the inner gear ring 15, and then the side gear 21 drives the stirring shaft 16 to rotate, so that the blade 17 on the stirring shaft 16 turns the tea leaves inside the cylinder 3. When the blade 17 with the arc surface 25 moves to the bottom of the cylinder 3, it can continuously throw the tea leaves to the part of the cylinder 3 heated by the heating component 18, and at the same time, the tea leaves are kneaded by the kneading plate 35;
[0043] Unloading step: After the tea leaves are fried, the servo electric cylinder 10 drives one end of the support plate 1 to rotate downward, and the cylinder 3 is tilted. At this time, the tea leaves inside the cylinder 3 flow out from the discharge hopper 24.
[0044] Furthermore, in the frying step, the pulse valve 34 is controlled by controlling the host 13, and compressed air is filled into the interior of the horizontal tube 30 through the air pump 33, and the air is blown out from the air outlet 28 in the form of pulses. The air is introduced into the bottom of the cylinder 3 in the form of pulses through the air pump 33 and the pulse valve 34. On the one hand, the outflow of air inside the cylinder 3 is accelerated, so that the water vapor generated by the frying of the tea leaves can be easily outflowed in time. At the same time, when the blade 17 is close to the air outlet 28, the compressed air is blown out to the surroundings due to the obstruction of the blade 17, so as to achieve the effect of blowing away the accumulated tea leaves, thereby preventing the tea leaves from accumulating for a long time at the bottom of the cylinder 3 close to the heating component 18, and thus effectively preventing the tea leaves from producing a burnt smell during the frying process.
[0045] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. An automatic tea frying machine, characterized in that: The invention comprises a support plate (1), wherein a bottom plate (8) is arranged at the bottom of the support plate (1), a support frame (9) is fixed to the top outer wall of the bottom plate (8), the support plate (1) is hinged to the support frame (9), a servo electric cylinder (10) is hinged between the support plate (1) and the bottom plate (8), a cylinder (3) is fixed to the top outer wall of the support plate (1), a rotating shaft (4) is connected to the center of one side of the cylinder (3) via a bearing, one end of the rotating shaft (4) extends to the inside of the cylinder (3) and a mounting frame (14) is fixed thereto, one side outer wall of the mounting frame (14) is connected to stirring shafts (16) distributed in a central symmetrical manner via a bearing, wherein the outer walls of two stirring shafts (16) are welded with blades (17) distributed in a central symmetrical manner, and the blades (17) 17) is provided with an arc surface (25) on one side outer wall, a kneading plate (35) is welded to the outer wall of one of the stirring shafts (16), one end of the stirring shaft (16) passes through the mounting frame (14) and is fixed with a side gear (21), an inner gear ring (15) is fixed to the inner wall of the cylinder (3), the side gear (21) is meshed with the inner gear ring (15), a driving mechanism is provided on one side of the cylinder (3), a transverse tube (30) is provided at the bottom of the cylinder (3), the bottom of the cylinder (3) is provided with evenly distributed air outlet holes (28), the bottom outer wall of the cylinder (3) is connected with evenly distributed air inlet pipes (29), the air inlet pipes (29) are adapted to the air outlet holes (28), and the bottom end of the air inlet pipe (29) is connected to the transverse tube (30).
2. The automatic tea frying machine according to claim 1, characterized in that: A first inclination sensor (11) and a second inclination sensor (12) are fixed to the bottom outer wall of the support plate (1), a control host (13) is fixed to the top outer wall of the base plate (8), and the first inclination sensor (11), the second inclination sensor (12) and the servo electric cylinder (10) are electrically connected to the control host (13) via wires.
3. The automatic tea frying machine according to claim 1, characterized in that: An air pump (33) is fixed to the top outer wall of the bottom plate (8), an air outlet of the air pump (33) is connected to a pulse valve (34), and the pulse valve (34) is connected to the cross pipe (30) via a pipeline.
4. The automatic tea frying machine according to claim 2, characterized in that: A heating component (18) is fixed to the outer wall of the bottom of the cylinder (3), a temperature sensor (27) is fixed to the bottom of the heating component (18), and the heating component (18) and the temperature sensor (27) are electrically connected to the control host (13) via wires.
5. The automatic tea frying machine according to claim 1, characterized in that: The driving mechanism comprises a motor (7), a vertical plate (2) is fixed to the top outer wall of the support plate (1), the motor (7) is fixed to the vertical plate (2), an output shaft of the motor (7) passes through the vertical plate (2) and is fixed with a driving gear (5), one end of the rotating shaft (4) extends to the outside of the cylinder (3) and is fixed with a driven gear (6), and the driving gear (5) is meshed with the driven gear (6).
6. The automatic tea frying machine according to claim 5, characterized in that: An oil tank (26) is fixed to an outer wall of one side of the vertical plate (2), the driving gear (5) and the driven gear (6) are located inside the oil tank (26), a filling nozzle (22) is welded to the top outer wall of the oil tank (26), and a sealing cover (23) is connected to the top of the filling nozzle (22) through threads.
7. The automatic tea frying machine according to claim 1, characterized in that: A baffle ring (19) is fixed to the inner wall of the cylinder (3), a baffle plate (20) is fixed to one side of the mounting frame (14), the rotating shaft (4) passes through the baffle plate (20), the baffle ring (19) is located between the mounting frame (14) and the baffle plate (20), and the baffle plate (20) is located between the baffle ring (19) and the blade plate (17).
8. The automatic tea frying machine according to claim 1, characterized in that: The outer wall of one side of the cylinder (3) is connected to a protective cover (32) via a hinge, an air outlet pipe (31) is welded to the outer wall of the top of the cylinder (3), and a discharge hopper (24) is fixed to the outer wall of one side of the bottom of the cylinder (3), and the discharge hopper (24) is located at the bottom of the protective cover (32).
9. A working method of an automatic tea frying machine, comprising the automatic tea frying machine according to any one of claims 1 to 8, characterized in that: The following steps are involved: Preheating step: heating the bottom outer wall of the cylinder (3) by means of a heating component (18), detecting the temperature of the heating component (18) by means of a temperature sensor (27), transmitting the detected temperature to a control host (13) by means of an electrical signal, and controlling the temperature of the heating component (18) by means of the control host (13) to maintain a stable and constant temperature; Leveling step: driving the support plate (1) to move by means of a servo electric cylinder (10), and detecting the tilt angle of the support plate (1) by means of a first tilt sensor (11) and a second tilt sensor (12), wherein the first tilt sensor (11) and the second tilt sensor (12) transmit the tilt angle information to a control host (13) through electrical signals, and the control host (13) controls the servo electric cylinder (10) to work, so that the support plate (1) reaches a horizontal state; Loading step: opening the protective cover (32), placing tea leaves into the interior of the cylinder (3), and sealing the cylinder (3) with the protective cover (32); Stir-frying step: the driving gear (5) is driven to rotate by the motor (7), and the rotation of the driving gear (5) drives the driven gear (6) and the rotating shaft (4) to rotate, so that the rotating shaft (4) drives the mounting frame (14) to rotate, and when the mounting frame (14) rotates, the side gear (21) is meshed with the inner gear ring (15) to rotate, and then the side gear (21) drives the stirring shaft (16) to rotate, so that the blade plate (17) on the stirring shaft (16) turns the tea leaves inside the cylinder (3), and at the same time, the tea leaves are rolled by the rolling plate (35); Unloading step: After the tea leaves are roasted, the servo electric cylinder (10) drives one end of the support plate (1) to rotate downward, so that the cylinder (3) is tilted, and the tea leaves inside the cylinder (3) flow out from the discharge hopper (24).
10. The working method of the automatic tea frying machine according to claim 9, characterized in that: In the frying step, the pulse valve (34) is controlled by the control host (13), and compressed air is filled into the interior of the horizontal tube (30) through the air pump (33), and the air is blown out from the air outlet (28) in the form of pulses.
Citation Information
Patent Citations
Automatic tea frying machine
CN104012691B