W-shaped special-shaped plate cutting device

Abstract

The invention discloses a W-shaped special-shaped plate cutting device. The W-shaped special-shaped plate cutting device comprises a rack and material guiding mechanisms arranged on the two sides of the rack. A feeding mechanism and a discharging mechanism are arranged at the two ends of the top of the rack correspondingly, and a cutting mechanism is arranged between the feeding mechanism and the discharging mechanism; the cutting mechanism comprises a waste box, the top of the waste box is connected with an inverted W-shaped pressed plate, the waste box is connected with a vertical frame and a supporting frame, a dust collection mechanism is arranged on the outer side of the vertical frame and the outer side of the supporting frame, a first air cylinder is installed on the supporting frame and connected with a fixing plate, and the lower portion of the first air cylinder is connected with a pressing plate through a pressing rod. Cutting wheels are arranged in the gap between every two adjacent pressing plates and the outer end of the outer side pressing plate and driven by a cutting motor. The W-shaped plate is conveyed to the cutting mechanism through the material guiding mechanism to be rapidly cut, full automation is achieved, labor is reduced, the labor cost is saved, the pressing plate is controlled by the first air cylinder to press the W-shaped plate, the plate is prevented from deviating during cutting, and the cutting precision is greatly improved.

Description

Technical Field

[0001] The invention relates to the technical field of plate processing equipment, and in particular to a W-shaped special-shaped plate cutting device. Background Art

[0002] With the development of modern mechanical processing industry, the requirements for cutting quality and precision are constantly increasing, and the requirements for improving production efficiency, reducing production costs, and having highly intelligent automatic cutting functions are also increasing. The development of CNC cutting machines must adapt to the requirements of the development of modern mechanical processing industry. The design of traditional cutting machines has overcome the requirements of cutting accuracy, but traditional cutting machines cannot cut some special-shaped plates, especially W-shaped special-shaped plates, and traditional special-shaped plates require manpower and machine cooperation when cutting, and the degree of intelligence is far from enough; at the same time, the problem of relatively low positioning accuracy and cutting accuracy is also a technical problem in the existing W-shaped special-shaped plate cutting, which reduces the efficiency and cutting quality of special-shaped cutting to a certain extent. Summary of the invention

[0003] The purpose of the present invention is to provide a W-shaped special-shaped plate cutting device to solve the above-mentioned problems.

[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0005] The present invention discloses a W-shaped special-shaped plate cutting device, comprising a frame and a material guiding mechanism arranged on both sides of the frame;

[0006] A feeding mechanism and a discharging mechanism are respectively provided at the two ends of the top of the frame, and a cutting mechanism is provided between the feeding mechanism and the discharging mechanism;

[0007] The cutting mechanism includes a waste box slidably connected to the frame through a displacement assembly, the top of the waste box is connected to an inverted W-shaped pressure plate, the waste box is connected to a stand, the top of the stand is installed with a support frame, the outside of the stand and the support frame is provided with a dust suction mechanism, the dust suction mechanism is connected to the support frame, the left and right ends of the support frame are both provided with a first cylinder, the piston end of the first cylinder passes through the support frame and is connected to a fixed plate, three pressure rods are connected to the bottom surface of the fixed plate, the bottom of each of the pressure rods is respectively connected to a pressure plate of a shape matching the top surface of the W-shaped pressure plate, the pressure plate and the W-shaped pressure plate are both provided with mounting holes, auxiliary pressure wheels are installed in the mounting holes, the gap between the two adjacent pressure plates and the outer ends of the two outer pressure plates are provided with cutting wheels, the bottom of the cutting wheel is inserted into the strip hole provided on the W-shaped pressure plate, the cutting wheel is driven by a cutting motor, and the four cutting motors are respectively fixed on the inner wall of the waste box and the stand through an adjusting mechanism.

[0008] Furthermore, the material guiding mechanism includes a material guiding frame and a W-shaped material guiding plate connected to the top of the material guiding frame via a supporting rod, and the bottom of the material guiding frame is connected to an adjusting foot.

[0009] Furthermore, the feeding mechanism and the discharging mechanism both include several groups of symmetrically arranged double-bearing adjustment seats installed on both ends of the top of the frame. The upper bearing on the outermost double-bearing adjustment seat of the feeding mechanism is controlled to rise and fall by a second cylinder installed on the top of the double-bearing adjustment seat. Two rollers are rotatably connected to the two double-bearing adjustment seats in the same group. One end of the rollers is driven by a driving assembly installed on the frame. The first special-shaped pressing wheel and the second special-shaped pressing wheel are respectively installed on the upper and lower rollers.

[0010] Furthermore, the driving assembly includes a driving motor mounted on the frame, and double sprockets are mounted on the output end of the driving motor and the end of the rotating roller, and the double sprockets are connected by a chain.

[0011] Furthermore, the outermost and innermost double-bearing adjustment seats of the feeding mechanism are both connected with cross bars, and the first sensor and the second sensor are respectively installed on the two cross bars.

[0012] Furthermore, the displacement assembly includes a mounting frame connected to the bottom of the waste box and a displacement motor connected to the frame, a screw sleeve is connected to the bottom of the mounting frame, a screw sleeve is threadedly connected to a screw, both ends of the screw are rotatably connected to the frame through bearings, sprockets are installed on one end of the screw and the output end of the displacement motor, the two sprockets are connected by a chain, a slide plate is connected to the bottom of the waste box, the bottom of the slide plate is inserted into a slide groove opened on the top surface of the slide rail, and the slide rail is connected to the frame.

[0013] Furthermore, a row of auxiliary wheels are provided on both sides of the waste box, and the auxiliary wheels are connected to the frame.

[0014] Furthermore, the dust suction mechanism includes a dust suction hood, the dust suction hood is fixedly connected to the top of the support frame, the dust suction hood is connected to a dust suction pipe, and the other end of the dust suction pipe is connected to a vacuum cleaner.

[0015] Furthermore, guide rods are provided on both sides of the first cylinder, the guide rods are slidably connected to the support frame through guide sleeves, and the bottoms of the guide rods are connected to the top surface of the fixing plate.

[0016] Furthermore, the adjusting mechanism includes a connecting piece, which is installed on the inner wall of the waste box and the stand, one side of the connecting piece is a groove, a threaded rod is provided in the groove, one end of the threaded rod is rotatably connected to the connecting piece, and a rotating handle is connected to the end, the threaded rod is placed in the groove and a threaded sleeve is threadedly connected to the rod body, the threaded sleeve is fixed on the slider, the slider is slidably connected to a slide groove opened on the connecting piece, and the cutting motor is connected to the slider through a mounting plate.

[0017] Compared with the prior art, the beneficial technical effects of the present invention are:

[0018] The present invention uses a material guide mechanism to send the W-shaped plate to a cutting mechanism for rapid cutting, which is fully automated, reduces labor, and saves labor costs. The first cylinder controls the pressing plate to press the W-shaped plate to prevent the plate from shifting during cutting, thereby greatly improving the cutting accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be further described below in conjunction with the accompanying drawings.

[0020] Figure 1 A three-dimensional diagram of a W-shaped special-shaped plate cutting device according to the present invention;

[0021] Figure 2 This is a front view of the W-shaped special-shaped plate cutting device of the present invention;

[0022] Figure 3 A top view of the W-shaped special-shaped plate cutting device of the present invention;

[0023] Figure 4 It is a side view of the W-shaped special-shaped plate cutting device of the present invention;

[0024] Figure 5 This is a diagram for installing training wheels;

[0025] Figure 6 It is the schematic diagram of cutting mechanism installation;

[0026] Figure 7 Install the side view for the cutting mechanism;

[0027] Figure 8 It is a three-dimensional diagram of the adjustment mechanism;

[0028] Fig. 9 This is a schematic diagram of the internal structure of the regulating mechanism;

[0029] Description of the accompanying drawings: 1, frame; 2, waste box; 3, W-shaped pressure plate; 4, stand; 5, support frame; 6, first cylinder; 7, fixed plate; 8, pressure rod; 9, pressure plate; 10, auxiliary pressure wheel; 11, cutting wheel; 12, cutting motor; 13, adjustment mechanism; 1301, connecting piece; 1302, threaded rod; 1303, rotating handle; 1304, threaded sleeve; 1305, slider; 1306, mounting plate; 14, guide frame; 15, support rod; 16, W shaped guide plate; 17, adjusting foot; 18, double bearing adjustment seat; 19, second cylinder; 20, roller; 21, first special-shaped pressing wheel; 22, second special-shaped pressing wheel; 23, driving motor; 24, double sprocket; 25, cross bar; 26, first sensor; 27, second sensor; 28, mounting bracket; 29, displacement motor; 30, screw sleeve; 31, screw; 32, slide plate; 33, slide rail; 34, auxiliary wheel; 35, dust hood; 36, dust pipe; 37, guide rod. DETAILED DESCRIPTION

[0030] like Figure 1-9 As shown, a W-shaped special-shaped plate cutting device includes a frame 1 and a material guiding mechanism arranged on both sides of the frame 1, the material guiding mechanism includes a material guiding frame 14 and a W-shaped material guiding plate 16 connected above the material guiding frame 14 through a support rod 15, and the bottom of the material guiding frame 14 is connected to an adjusting foot 17.

[0031] A feeding mechanism and a discharging mechanism are respectively provided at the two ends of the top of the frame 1, and the feeding mechanism and the discharging mechanism both include a plurality of groups of symmetrically arranged double-bearing adjustment seats 18 installed at the two ends of the top of the frame 1. The upper bearing on the outermost double-bearing adjustment seat 18 of the feeding mechanism is controlled to rise and fall by a second cylinder 19 installed on the top of the double-bearing adjustment seat 18. Two rollers 20 are rotatably connected to the two double-bearing adjustment seats 18 of the same group, and one end of the rollers 20 is driven by a driving assembly installed on the frame 1. A first special-shaped pressing wheel 21 and a second special-shaped pressing wheel 22 are respectively installed on the upper and lower rollers 20.

[0032] The driving assembly includes a driving motor 23 installed on the frame 1 , and a double sprocket 24 is installed at the output end of the driving motor 23 and the end of the rotating roller 20 , and the double sprockets 24 are connected by a chain.

[0033] The outermost and innermost double-bearing adjustment seats 18 of the feeding mechanism are both connected with cross bars 25 , and the first sensor 26 and the second sensor 27 are respectively installed on the two cross bars 25 .

[0034] A cutting mechanism is provided between the feeding mechanism and the discharging mechanism, and the cutting mechanism includes a waste box 2 slidably connected to the frame 1 through a displacement assembly, and the displacement assembly includes a mounting frame 28 connected to the bottom of the waste box 2 and a displacement motor 29 connected to the frame 1, a screw sleeve 30 is connected to the bottom of the mounting frame 28, a screw rod 31 is connected to the inner thread of the screw sleeve 30, and both ends of the screw rod 31 are rotatably connected to the frame 1 through bearings, sprockets are installed on one end of the screw rod 31 and the output end of the displacement motor 29, and the two sprockets are connected by a chain, and a slide plate 32 is connected to the bottom of the waste box 2, and the bottom of the slide plate 32 is inserted into a slide groove provided on the top surface of a slide rail 33, and the slide rail 33 is connected to the frame 1.

[0035] A row of auxiliary wheels 34 are provided on both the left and right sides of the waste box 2 , and the auxiliary wheels 34 are connected to the frame 1 .

[0036] The top of the waste box 2 is connected to an inverted W-shaped pressure plate 3, and a stand 4 is connected to the waste box 2. A support frame 5 is installed on the top of the stand 4. A dust suction mechanism is provided on the outside of the stand 4 and the support frame 5. The dust suction mechanism is connected to the support frame 5. The dust suction mechanism includes a dust hood 35. The dust hood 35 is fixedly connected to the top of the support frame 5. A dust suction pipe 36 is connected to the dust hood 35. A vacuum cleaner is connected to the other end of the dust suction pipe 36. A first cylinder 6 is installed on both left and right ends of the support frame 5. The piston end of the first cylinder 6 passes through the support frame 5 and is connected to a fixed plate 7. Guide rods 37 are provided on both sides of the first cylinder 6. The guide rods 37 are slidably connected to the support frame 5 through guide sleeves. The bottom of the guide rods 37 is connected to the top surface of the fixed plate 7. Three pressure rods 8 are connected to the bottom surface of the fixed plate 7, and the bottom of each pressure rod 8 is connected to a pressure plate 9 of a shape matching the top surface of the W-shaped pressure plate 3. The pressure plate 9 and the W-shaped pressure plate 3 are provided with mounting holes, and auxiliary pressure wheels 10 are installed in the mounting holes to assist the movement of the plate. Cutting wheels 11 are provided in the gap between two adjacent pressure plates 9 and the outer ends of the two outer pressure plates 9. The bottom of the cutting wheel 11 is inserted into the strip hole provided on the W-shaped pressure plate 3. The cutting wheel 11 is driven by a cutting motor 12. The four cutting motors 12 are fixed to the inner wall of the waste bin 2 and the stand 4 through an adjustment mechanism 13.

[0037] The adjustment mechanism 13 includes a connecting piece 1301, which is installed on the inner wall of the waste bin 2 and the stand 4. One side of the connecting piece 1301 is a groove, in which a threaded rod 1302 is provided. One end of the threaded rod 1302 is rotatably connected to the connecting piece 1301, and a rotating handle 1303 is connected to the end. The threaded sleeve 1304 is threadedly connected to the rod body of the threaded rod 1302 placed in the groove, and the threaded sleeve 1304 is fixed to a slider 1305. The slider 1305 is slidably connected to the slide groove provided on the connecting piece 1301, and the cutting motor 12 is connected to the slider 1305 through a mounting plate 1306. By rotating the rotating handle 1303, the position of the cutting motor 12 is adjusted, thereby adjusting the position of the cutting wheel 11.

[0038] The action process of the present invention is as follows:

[0039] When in use, the W-shaped plate is poured into the first special-shaped pressing wheel 21 and the second special-shaped pressing wheel 22 of the feeding mechanism through the W-shaped material guide plate. When the first sensor 26 senses the plate, the second cylinder 1 works to drive the roller 20 on the outer double-bearing adjustment seat 18 to descend, so that the first special-shaped pressing wheel 21 on the outermost side of the feeding mechanism descends to press the plate. At the same time, the driving motor 23 works to rotate the first special-shaped pressing wheel 21 and the second special-shaped pressing wheel 22 to drive the plate forward. When the second sensor 27 senses the plate, one end of the plate is already on the W-shaped pressure plate 3. Then the first cylinder 6 works to press the pressing plate on the plate, and the plate is driven to continue to move forward through the first special-shaped pressing wheel 21 and the second special-shaped pressing wheel 22. The plate is cut into three V-shaped plates and two straight plates by the cutting wheel 11. The cut plate is discharged through the material guide mechanism on the other side of the frame 1, and the generated dust is sucked away by the dust hood 35 and the dust suction pipe 36.

[0040] The embodiments described above are only descriptions of the preferred modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.

Claims

1. A W-shaped special-shaped plate cutting device, characterized in that: It comprises a frame (1) and a material guiding mechanism arranged on both sides of the frame (1); A feeding mechanism and a discharging mechanism are respectively provided at both ends of the top of the frame (1), and a cutting mechanism is provided between the feeding mechanism and the discharging mechanism; The cutting mechanism comprises a waste box (2) slidably connected to the frame (1) through a displacement assembly, the top of the waste box (2) is connected to an inverted W-shaped pressure plate (3), the waste box (2) is connected to a stand (4), a support frame (5) is installed on the top of the stand (4), a dust suction mechanism is provided on the outer sides of the stand (4) and the support frame (5), the dust suction mechanism is connected to the support frame (5), the left and right ends of the support frame (5) are both installed with a first cylinder (6), the piston end of the first cylinder (6) passes through the support frame (5) and is connected to a fixed plate (7), the bottom surface of the fixed plate (7) is connected to three pressure rods (8), each of which is The bottom of the pressure rod (8) is respectively connected to a pressure plate (9) of a shape matching the top surface of the W-shaped pressure plate (3). The pressure plate (9) and the W-shaped pressure plate (3) are both provided with mounting holes, and auxiliary pressure wheels (10) are installed in the mounting holes. The gap between the two adjacent pressure plates (9) and the outer ends of the two outer pressure plates (9) are provided with cutting wheels (11). The bottom of the cutting wheel (11) is inserted into the strip hole provided on the W-shaped pressure plate (3). The cutting wheel (11) is driven by a cutting motor (12). The four cutting motors (12) are respectively fixed to the inner wall of the waste box (2) and the stand (4) through an adjustment mechanism (13).

2. The W-shaped special-shaped plate cutting device according to claim 1, characterized in that: The material guiding mechanism comprises a material guiding frame (14) and a W-shaped material guiding plate (16) connected above the material guiding frame (14) via a supporting rod (15); the bottom of the material guiding frame (14) is connected to an adjusting foot (17).

3. The W-shaped special-shaped plate cutting device according to claim 1, characterized in that: The feeding mechanism and the discharging mechanism both comprise a plurality of groups of symmetrically arranged double-bearing adjustment seats (18) mounted on the two ends of the top of the frame (1); the upper bearing on the outermost double-bearing adjustment seat (18) of the feeding mechanism is controlled to rise and fall by a second cylinder (19) mounted on the top of the double-bearing adjustment seat (18); two rollers (20) are rotatably connected to the two double-bearing adjustment seats (18) of the same group; one end of each roller (20) is driven by a driving assembly mounted on the frame (1); and a first special-shaped pressing wheel (21) and a second special-shaped pressing wheel (22) are respectively mounted on the upper and lower rollers (20).

4. The W-shaped special-shaped plate cutting device according to claim 3, characterized in that: The driving assembly comprises a driving motor (23) mounted on the frame (1), and a double sprocket (24) is mounted on the output end of the driving motor (23) and the end of the rotating roller (20), and the double sprockets (24) are connected by a chain.

5. The W-shaped special-shaped plate cutting device according to claim 3, characterized in that: The outermost and innermost double-bearing adjustment seats (18) of the feeding mechanism are both connected with cross bars (25), and the first sensor (26) and the second sensor (27) are respectively installed on the two cross bars (25).

6. The W-shaped special-shaped plate cutting device according to claim 1, characterized in that: The displacement assembly comprises a mounting frame (28) connected to the bottom of the waste box (2) and a displacement motor (29) connected to the frame (1); a screw sleeve (30) is connected to the bottom of the mounting frame (28); a screw (31) is connected to the screw sleeve (30) through an internal thread; both ends of the screw (31) are rotatably connected to the frame (1) through bearings; sprockets are installed on one end of the screw (31) and the output end of the displacement motor (29); the two sprockets are connected by a chain; a slide plate (32) is connected to the bottom of the waste box (2); the bottom of the slide plate (32) is inserted into a slide groove provided on the top surface of a slide rail (33); and the slide rail (33) is connected to the frame (1).

7. The W-shaped special-shaped plate cutting device according to claim 6, characterized in that: A row of auxiliary wheels (34) are provided on both the left and right sides of the waste box (2), and the auxiliary wheels (34) are connected to the frame (1).

8. The W-shaped special-shaped plate cutting device according to claim 1, characterized in that: The dust suction mechanism comprises a dust suction hood (35), the dust suction hood (35) is fixedly connected to the top of the support frame (5), the dust suction hood (35) is connected to a dust suction pipe (36), and the other end of the dust suction pipe (36) is connected to a dust collector.

9. The W-shaped special-shaped plate cutting device according to claim 1, characterized in that: Guide rods (37) are provided on both sides of the first cylinder (6); the guide rods (37) are slidably connected to the support frame (5) via guide sleeves; and the bottom of the guide rods (37) is connected to the top surface of the fixing plate (7).

10. The W-shaped special-shaped plate cutting device according to claim 1, characterized in that: The adjusting mechanism (13) comprises a connecting piece (1301), wherein the connecting piece (1301) is mounted on the inner wall of the waste bin (2) and the stand (4), one side of the connecting piece (1301) is a groove, a threaded rod (1302) is arranged in the groove, one end of the threaded rod (1302) is rotatably connected to the connecting piece (1301), and a rotating handle (1303) is connected to the end thereof, the threaded rod (1302) is placed in the groove and a threaded sleeve (1304) is threadedly connected to the rod body, the threaded sleeve (1304) is fixed on a slider (1305), the slider (1305) is slidably connected to a slide groove provided on the connecting piece (1301), and the cutting motor (12) is connected to the slider (1305) via a mounting plate (1306).

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