Oxyhydrogen energy carbonization furnace
By using hydrogen and oxygen energy ignition and annular hydrogen and oxygen pipeline technology in the carbonization furnace, combining the permeable layer and hydrogen and oxygen nozzle, the problems of low gas calorific value and large energy consumption of fossil energy carbonization furnace are solved, and low energy consumption and high efficiency are achieved charring and zero emission effects of wood waste.
Patent Information
- Application Number
- CN202411451210.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-01-14
AI Technical Summary
The existing carbonization furnace uses fossil energy to ignite, has low gas calorific value, poor economic value, and requires high moisture content, resulting in large energy consumption and high environmental pressure.
A hydrogen-oxygen energy carbonization furnace was designed, which uses annular hydrogen-oxygen pipelines and hydrogen-oxygen fire nozzles for ignition, combined with a permeable layer and a hydrogen-oxygen nozzle to achieve low consumption of wood materials through the structure of drying chambers, gasification chambers and carbonization chambers. Energy and efficient carbonization, use soda and water collection cylinders and hydraulic cylinders to manage water vapor to achieve gas-carbon co-production.
It has achieved low energy consumption and high efficiency carbonization of wood waste, zero emissions, improved the gas combustion calorific value and gas purity, and turned waste into treasure.
Smart Images

Figure CN119307274A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of carbonization furnaces, and in particular relates to a hydrogen-oxygen carbonization furnace. Background Art
[0002] Carbonization furnace is a device for carbonizing wood materials. It uses peanut shells, sawn wood, bagasse, branches, bamboo chips, sunflower seed shells, wine lees, corn cobs, coconut shells, coffee grounds, cotton stalks, bean stalks, taro grass, dead leaves and other waste materials as raw materials to achieve carbonization and waste treatment.
[0003] Existing carbonization furnaces all use fossil energy for ignition; the gasification gas has low calorific value, poor economic value, and great environmental pressure. In addition, existing carbonization furnaces need to use wood with a moisture content of 10%, while the actual moisture content of wood is about 40%, and the wood needs to be dried in the early stage, which is cumbersome and energy-intensive. Summary of the invention
[0004] The purpose of the present invention is to provide a hydrogen-oxygen carbonization furnace to solve the problems in the prior art.
[0005] The present invention is realized by the following technical scheme: a hydrogen-oxygen carbonization furnace, characterized in that: it comprises a furnace body and a steam-water collecting cylinder arranged in the middle of the furnace body, a feeding port is arranged above the furnace body, a water jacket is arranged in the furnace wall of the furnace body, and a water jacket drainage port is arranged below the furnace wall; the furnace body comprises a drying bin, a first throat, a gasification bin, a carbonization bin, a second throat from top to bottom, and also comprises a blanking plate arranged at the first throat and the second throat; An annular hydrogen and oxygen pipeline is arranged in the drying chamber, and a plurality of hydrogen and oxygen burners are arranged on the annular hydrogen and oxygen pipeline; A water-permeable layer connected to the water jacket is arranged on the upper slope of the first throat, and a hydrogen and oxygen nozzle is arranged on the lower slope; A carbon outlet is provided below the carbonization bin; The steam-water collecting cylinder comprises a main cylinder and an auxiliary cylinder, wherein a piston is arranged inside the main cylinder, a water absorption hole is arranged on the cylinder wall of the main cylinder, a one-way valve is arranged on the upper part of the auxiliary cylinder, a steam discharge hole is arranged on the cylinder wall of the auxiliary cylinder, and a drainage port is arranged below the auxiliary cylinder.
[0006] Furthermore: the piston is connected to the hydraulic cylinder.
[0007] Further: the water absorption hole and the steam discharge hole are one-way holes.
[0008] Further: a charcoal discharging turntable is arranged below the carbonization bin, and the charcoal discharging turntable is matched with the charcoal discharging port.
[0009] The advantages of the present invention are: in the present invention, hydrogen and oxygen can be used to make wood-based garbage achieve gas-carbon cogeneration, low energy consumption, high efficiency, zero emission, and turn waste into treasure. The structure of the present invention can effectively increase the combustion calorific value of gas, improve the purity of gas, and achieve ultra-clean emission. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the structure of the soda collection tube of the present invention; Figure 3 This is a schematic diagram of the structure of the annular hydrogen and oxygen pipeline of the present invention; Figure 4 It is a schematic diagram of the enlarged structure of the water-permeable layer position of the present invention.
[0011] Explanation of the numbers in the figure: 1 is the furnace body, 2 is the steam-water collecting cylinder, 3 is the feeding port, 4 is the water jacket, 5 is the drying chamber, 6 is the gasification chamber, 7 is the carbonization chamber, 8 is the first throat, 9 is the second throat, 10 is the blanking plate, 11 is the hydrogen and oxygen pipeline, 12 is the water permeable layer, 13 is the hydrogen and oxygen nozzle, 14 is the carbon discharging turntable, 15 is the carbon discharging port, and 16 is the water seal; 21 is the main cylinder, 22 is the auxiliary cylinder, 23 is the piston, 24 is the water suction hole, 25 is the one-way valve, 26 is the steam discharge hole, 27 is the drain port, and 28 is the hydraulic cylinder. DETAILED DESCRIPTION
[0012] like Figure 1-4 As shown, the present invention discloses a hydrogen-oxygen carbonization furnace, comprising a furnace body 1 and a steam-water collecting cylinder 2 vertically arranged in the middle of the furnace body; a feeding port 3 is arranged above the furnace body, a hollow water jacket 4 is arranged in the furnace wall of the furnace body, and a water inlet and a water outlet of the water jacket are arranged on the upper and lower opposite sides of the outer side of the furnace wall; the furnace body is provided with a drying bin 5, a gasification bin 6, a carbonization bin 7 from top to bottom, and a first throat 8 located between the drying bin and the gasification bin and a second throat 9 located below the carbonization bin, and also includes a blanking plate 10 arranged at the first throat and the second throat; the two blanking plates are respectively located at the connection between the drying bin 5, the gasification bin 6, and the carbonization bin 7; An annular hydrogen-oxygen pipeline 11 is provided in the drying chamber, and a plurality of hydrogen-oxygen burners and ignition needles are provided on the annular hydrogen-oxygen pipeline, and the annular hydrogen-oxygen pipeline is connected to an external hydrogen-oxygen generator; The cross section of the first throat is a horizontal V-shape, a water-permeable layer 12 is arranged on the upper slope of the first throat, and a hydrogen-oxygen nozzle 13 is arranged on the lower slope; wherein the water-permeable layer is a one-way water-permeable foamed ceramic, fixed on the furnace body by masonry or clamping, etc., the water-permeable layer is connected with a drainage pipe, the drainage pipe is located in the water jacket, and the outlet is located at the drainage port of the water jacket or directly passes through the water jacket (furnace wall) for discharge; a carbon discharging turntable 14 and a carbon discharging port 15 are arranged below the carbonization bin; The steam-water collecting cylinder 2 includes a main cylinder 21 and an auxiliary cylinder 22, a piston 23 is arranged inside the main cylinder, a water absorption hole 24 is arranged on the cylinder wall of the main cylinder, a one-way valve 25 is arranged on the upper part of the auxiliary cylinder, a steam discharge hole 26 is arranged on the cylinder wall of the auxiliary cylinder, and a drain port 27 is arranged at the bottom of the auxiliary cylinder, and the drain port corresponds to the water seal 16 below the furnace body.
[0013] Preferably, a water collecting chamber 121 is provided below the water permeable layer, and the water collecting chamber is connected to a drainage pipe 122, wherein the water collecting chamber and the water jacket coexist without interfering with each other, and the drainage pipe outlet is located at the water jacket drainage port or outside the furnace body.
[0014] Preferably, the piston is connected to the air cylinder or hydraulic cylinder 28 .
[0015] Preferably, the water absorption hole and the steam discharge hole are one-way holes. The water absorption hole absorbs water inwards, and the steam discharge hole discharges steam outwards. The water absorption hole and the steam discharge hole can be realized by using one-way honeycomb ceramic material, or multiple one-way valves.
[0016] It should be noted that in this solution, the feed port, blanking plate, water jacket, and other structures and connection methods not described in detail are all prior art, and the structure is the same as the prior art; the unidirectional honeycomb ceramic material used for the unidirectional water absorption hole and steam discharge hole is an existing product, and the specific structure will not be repeated.
[0017] In the present invention, the effective use of hydrogen and oxygen can realize the cogeneration of gas and carbon in wood-based garbage, low energy consumption, high efficiency, zero emission, and turning waste into treasure. The hydrogen and oxygen energy described in the present invention is preferably hydrogen and oxygen mixed energy produced by non-membrane method, with a mixed gas pressure of 0.04MPa-0.08MPa, containing 66.66% hydrogen and 33.33% oxygen. The gas has the characteristics of low calorific value fuel gas combustion and vacuum combustion.
[0018] The functions of each part of the present invention are as follows: drying chamber; honeycomb holes are provided at a specific position of the large-diameter hydraulic cylinder, i.e., the water vapor in the center of the drying chamber is forcibly adsorbed when the piston is lifted; at the same time, the foamed ceramics built on the furnace wall and the downslope absorb the water vapor pushed to the furnace wall by the hot air. This solves the problem of poor carbonization of wood chips due to high water content.
[0019] Carbonization bin: The small-diameter hydraulic cylinder is provided with conical honeycomb holes at specific positions. When the cylinder is pushed downward, part of the water vapor in the drying bin is forced out to solve the problem of carbonization steam reduction.
[0020] The remaining steam and water flow into the water seal surface at the bottom of the carbonization bin from the end of the hydraulic cylinder.
[0021] The carbonization process of the present invention is as follows: Drying bin; after feeding, the flip plate is closed. Wood materials enter the drying bin through the feeding port. Wood materials with high water content enter the hydrogen-oxygen ring direct combustion ignition zone, and the hydrogen-oxygen flame automatically ignites. The needle-type hydrogen-oxygen flame in the drying zone and the wood materials are partially mixed to form a high-heat airflow, which dries the surrounding wood materials. Due to the difference in temperature, water vapor enters the concave honeycomb holes of the central hydraulic cylinder, the furnace wall, and the foamed ceramic wall at the downslope.
[0022] The water vapor enters the steam-water collection tube under the strong adsorption force of the cylinder, and flows into the water seal pool from the bottom. The foamed ceramics at the furnace wall and the first throat downslope adsorb the steam-water, and then flow into the water jacket interlayer, and finally flow out at the bottom of the furnace.
[0023] Gasification bin: After the moisture content of the wood material reaches the standard at a certain temperature, the first throat rotary furnace plate or blanking plate rotates to make the dried wood material flow to the gasification bin, and the thermal cracking zone quickly gasifies and cracks the wood material under the condition of forced mixing of hydrogen and oxygen gas.
[0024] Due to its activation, hydrogen and oxygen mixed gas can rapidly pyrolyze the pyrolysis wood material with hydrogen ions and oxygen ions, which can accelerate the thermal cracking speed and increase the pyrolysis environment temperature to 800-1000 degrees, providing sufficient heat source for carbonization and improving the carbonization quality.
[0025] Carbonization bin: The gasified high-temperature wood material is driven by the vibration and rotation device at the second throat of the furnace body, and the cracked wood chips are filled into the fully enclosed carbonization area at the bottom. The honeycomb holes of the hydraulic cylinder force steam to be ejected from time to time, providing conditions for reduction and ensuring the generation of carbon monoxide and hydrogen gas. At the same time, it also improves the carbonization quality and efficiency, making the average calorific value of charcoal above 7800 kcal.
Claims
1. A hydrogen-oxygen carbonization furnace, characterized in that: The furnace body comprises a furnace body and a steam-water collecting cylinder arranged in the middle of the furnace body, a feeding port is arranged above the furnace body, a water jacket is arranged inside the furnace wall of the furnace body, and a water jacket drain port is arranged below the furnace wall; the furnace body comprises a drying bin, a first throat, a gasification bin, a carbonization bin, a second throat from top to bottom, and also comprises a blanking plate arranged at the first throat and the second throat; An annular hydrogen and oxygen pipeline is arranged in the drying chamber, and a plurality of hydrogen and oxygen burners are arranged on the annular hydrogen and oxygen pipeline; A permeable layer is arranged on the upper slope of the first throat, and a hydrogen and oxygen nozzle is arranged on the lower slope; the permeable layer is connected to the drainage pipe; A carbon outlet is provided at the lower side of the carbonization bin; The steam-water collecting cylinder comprises a main cylinder and an auxiliary cylinder, wherein a piston is arranged inside the main cylinder, a water absorption hole is arranged on the cylinder wall of the main cylinder, a one-way valve is arranged on the upper part of the auxiliary cylinder, a steam discharge hole is arranged on the cylinder wall of the auxiliary cylinder, and a drainage port is arranged below the auxiliary cylinder.
2. The hydrogen-oxygen carbonization furnace according to claim 1, characterized in that: The piston is connected to the hydraulic cylinder.
3. The hydrogen-oxygen carbonization furnace according to claim 1, characterized in that: The water absorption hole and the steam discharge hole are one-way holes.
4. The hydrogen-oxygen carbonization furnace according to claim 1, characterized in that: A charcoal discharging turntable is arranged below the carbonization bin and matches with the charcoal discharging port.