Stripping type cable bridge structure and manufacturing method thereof

By designing a simple leap-through cable tray structure, using vertical suspended support trays and hill-climbing section connections, combined with the overall design of the BIM model, the cable tray wiring difficulties and aesthetics are solved, achieving more efficient installation and lower cost cable laying.

CN119315460APending Publication Date: 2025-01-14SHANGHAI BAOYE GRP CORP

Patent Information

Application Number
CN202411256967.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-01-14

AI Technical Summary

Technical Problem

The existing cable trays need to be diverted during wiring, resulting in the concentrated location of the bridge accessories of each system, increasing the difficulty of installation and cable laying, and low aesthetics. The existing technology structure is complex and time-consuming.

Method used

A leap-through cable tray structure is designed, including the main bridge tray and the supporting bridge tray. The supporting bridge tray is vertically suspended, and the main bridge tray is connected only through the slope climbing section, eliminating the bridge fence, and the structure is simple, and the overall design and prefabricated are carried out through the BIM model.

Benefits of technology

It reduces the space required for cable tray accessories to bend each other, reduces installation difficulty and cost, improves construction efficiency, reduces cable damage, and improves aesthetics.

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Abstract

The invention discloses a spanning type cable bridge structure and a manufacturing method thereof. The bridge frame structure comprises a main bridge frame and a branch bridge frame, the trend of the branch bridge frame is perpendicular to the main bridge frame, and the branch bridge frame is located in a suspended area above the main bridge frame; and the connecting part of the branch bridge and the corresponding main bridge is not provided with a bridge fence, and is at least connected with one side edge of the main bridge only through the climbing section. The branch bridge frame is located in the suspended area above the main bridge frame, and clear mutual avoidance of accessories among different types of bridge frames is achieved. In addition, the connecting parts of the branch bridges and the corresponding main bridges are not provided with bridge fences, and the main bridges are connected only through the climbing sections, so that the structure is simple and attractive, and cable damage is reduced while the cable laying difficulty and cost are reduced. The manufacturing and implementation of the bridge structure are on the premise of the overall design of the BIM model, so that the number of bent bridges is effectively reduced, the cable laying difficulty and cost are reduced, meanwhile, cable damage is reduced, and arrangement is attractive.
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Description

Technical Field

[0001] The present invention relates to the technical field of cable laying, and more specifically, to a spanning cable bridge structure and a manufacturing method thereof. Background Art

[0002] Cable trays often need to be diverted for wiring needs, that is, each group of parallel main trays and adjacent branch trays need to avoid each other. At this time, three-way or four-way accessories are usually used to arrange the tray, but there are many types of cable trays, such as high-voltage trays, fire-fighting power trays, integrated wiring, security trays, etc. All types of trays need to be connected to substations or high / low-voltage rooms, and high-voltage rooms and low-voltage rooms are often arranged adjacent to each other, resulting in the location of the tray accessories of each system being relatively concentrated. In order to solve the mutual collision between the tray systems, they are often avoided by bending each other. When there are many types of systems, bending each other requires a lot of space, which greatly increases the difficulty of installation and cable laying and has low aesthetics.

[0003] Utility model patents with announcement numbers CN 205846627 U, CN 220234105 U, and CN 221202024 U all propose a lower space connection structure and connectors between the main bridge and the branch bridge. However, the implementation structure in the existing technical solution is relatively complex and time-consuming and labor-intensive during construction. Therefore, developing a spanning cable tray structure with a simplified structure and a high prefabrication ratio based on the overall design and a manufacturing method thereof is a technical problem that needs to be solved urgently. Summary of the invention

[0004] In view of the above-mentioned defects in the prior art, the present invention provides a spanning cable tray structure and a method for manufacturing the same, aiming to reduce the space required for bending cable tray accessories with each other, reduce the difficulty of installation and cable laying at the tray accessories, reduce construction costs while ensuring the overall aesthetics of the electromechanical pipeline installation.

[0005] To achieve the above-mentioned purpose, on the one hand, the present invention provides a spanning cable bridge structure, comprising a main bridge and a branch bridge, wherein a plurality of the main bridges are arranged in parallel in multiple rows; characterized in that the direction of the branch bridge is perpendicular to the main bridge, and is located in a suspended area above the main bridge; the connection portion between the branch bridge and its corresponding main bridge is not provided with a bridge fence, and is only connected to at least one side of the main bridge through a climbing section.

[0006] The supporting bridge of the present invention is located in the suspended area above the main bridge, so that accessories of different types of bridges can avoid each other clearly. In addition, the connecting part of the supporting bridge and its corresponding main bridge is not provided with a bridge fence, but is connected to the main bridge only through a climbing section, which has a simple and beautiful structure, reduces the difficulty and cost of cable laying, and reduces cable damage.

[0007] Furthermore, the angle between the climbing section and the main bridge is 45°. This structural feature can well match the bending requirements of most cables.

[0008] Furthermore, the supporting bridge frame and the climbing section are integrally formed, so that when the bridge frame is installed, it is only necessary to connect the climbing section and the main bridge frame, which effectively improves the installation efficiency.

[0009] Furthermore, the supporting bridge frame and the climbing section are connected by welding, which is easy to implement.

[0010] Furthermore, the climbing section and the main bridge are connected by welding, which is easy to implement.

[0011] On the other hand, the present invention provides a method for manufacturing a spanning cable tray structure, characterized in that the manufacturing of the spanning cable tray structure as described above comprises the following steps:

[0012] Step S1, determining the climbing angle of the cable tray accessories according to actual conditions;

[0013] Step S2, complete the BIM modeling of all electromechanical disciplines according to the electromechanical design blueprint, and complete the comprehensive deepening of electromechanical pipelines and the bridge span connection design based on the BIM model of all electromechanical disciplines using the spanning cable bridge structure as described in any one of claims 1 to 5, and clarify the specifications, span heights and specific locations of the main bridge and branch bridge;

[0014] Step S3, export the bridge accessories and climbing section list according to the improved bridge BIM model, and the export parameters should include: main bridge specifications, supporting bridge specifications, and span height;

[0015] Step S4, manufacturing the required bridge accessories and climbing sections according to the specifications, span heights and quantities of the main / branch bridges derived from the detailed list;

[0016] Step S5: Install and fix the designed bridge structure and cable laying on site.

[0017] The bridge structure manufacturing method of the present application is based on the premise of using the above-mentioned spanning cable bridge structure to carry out comprehensive deepening of electromechanical pipelines and bridge span connection design based on the full electromechanical professional BIM model. The overall planning of the design scheme provides a guarantee for the implementation of a simple bridge structure.

[0018] Furthermore, in step S4, the support bridge and the climbing section are prefabricated and numbered as a whole during the processing stage; in step S5, the support bridge is installed at the corresponding position according to the number. This technical feature increases the prefabrication ratio of the spanning cable bridge construction, thereby improving the construction efficiency.

[0019] Compared with the prior art, the above invention has the following advantages or beneficial effects:

[0020] (1) Since the bridge structure of the present invention does not require additional connecting parts, it can reduce the space required for accessories to avoid each other at the concentrated area, thereby reducing the difficulty of installing the support brackets and the bridge.

[0021] (2) During the cable laying process, there is a large friction resistance between the cable and the bridge. When the bridge accessories avoid each other and bend, the resistance to the cable will increase sharply, greatly increasing the difficulty of laying. Therefore, it is necessary to increase labor input or extend the cable laying period. The increased resistance makes the cable susceptible to damage during laying. The bridge structure of the present invention can effectively reduce the number of bridge bends, reduce the difficulty and cost of cable laying, reduce cable damage, and make the layout more beautiful because the layout of the main / branch bridges is designed through the overall design of the BIM model. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present invention and its features, appearance and advantages will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings. The same reference numerals indicate the same parts in all the drawings. The drawings are not drawn to scale, and emphasis is placed on illustrating the subject matter of the present invention.

[0023] Figure 1 This is a spanning effect diagram of a cable bridge structure according to an embodiment of the present invention;

[0024] Figure 2 for Figure 1 Axonometric diagram of the Zhongyi cable tray structure;

[0025] Figure 3 for Figure 2 A side view structural schematic diagram of;

[0026] Figure 4 for Figure 1 Axial schematic diagram of another cable tray structure;

[0027] Figure 5 for Figure 4 A side view structural schematic diagram of;

[0028] Figure 6 A flow chart of a method for manufacturing a cable tray structure according to an embodiment of the present invention;

[0029] Among them, 1. Main bridge frame; 2. Support bridge frame; 11. Bridge frame fence; 21. Climbing section. DETAILED DESCRIPTION

[0030] The following is a further description of the structure of the present invention in conjunction with the accompanying drawings and specific embodiments, but it is not intended to limit the present invention. The execution order of actions, steps, etc. in the devices and methods shown in the claims, specifications and drawings of the present invention can be implemented in any order as long as there is no special explicit limitation on the order and the output of the previous processing is not used in the subsequent processing.

[0031] It should also be noted that in the description of this application, the directions or positional relationships indicated by the terms "up", "down", "left", "right", etc. are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and do not require that the present invention must be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the present invention.

[0032] The technical solution of the present invention is described in detail below with specific embodiments and examples.

[0033] Example

[0034] See also Figures 1 to 5 This embodiment relates to a spanning cable bridge structure, including a main bridge 1 and a branch bridge 2, wherein a plurality of main bridges 1 are arranged in parallel in multiple rows; the branch bridge 2 is perpendicular to the main bridge 1 and is located in the suspended area above the main bridge 1; the connection between the branch bridge 2 and its corresponding main bridge 1 is not provided with a bridge fence 11, and is only connected to at least one side of the main bridge 1 through a climbing section 21. As a preferred technical solution, further: the angle between the climbing section 21 and the main bridge 1 is 45°. This structural feature can well match the bending requirements of most cables.

[0035] The supporting bridge of the present invention is located in the suspended area above the main bridge 1, so that accessories of different types of bridges can avoid each other clearly. In addition, the connecting part of the supporting bridge 2 and its corresponding main bridge 1 is not provided with a bridge fence 11, and is only connected to the main bridge through a climbing section 21. The structure is simple and beautiful, which reduces the difficulty and cost of cable laying while reducing cable damage.

[0036] As a preferred technical solution, further: the supporting bridge frame 2 and the climbing section 21 are integrally formed, so that when the bridge frame is installed, it is only necessary to connect the climbing section and the main bridge frame, which effectively improves the installation efficiency.

[0037] As a preferred technical solution, further: the supporting bridge frame 2 and the climbing section 21 are connected by welding, which is easy to implement.

[0038] As a preferred technical solution, further: the climbing section 21 and the main bridge frame 1 are connected by welding, which is easy to implement.

[0039] The manufacturing method of the above-mentioned spanning cable tray structure comprises the following steps:

[0040] Step S1, determine the climbing angle of the cable tray accessories according to the actual situation; when the main cable tray specification size height in the row area is 100mm, the minimum climbing height is 150mm, and when the main cable tray specification size height is 200, the minimum climbing height is 250mm; the specific climbing height of each position needs to be determined according to the comprehensive deepening results of the pipeline;

[0041] Step S2: Complete BIM modeling of all mechanical and electrical disciplines through Revit software according to the mechanical and electrical design blueprint, and complete the comprehensive deepening of mechanical and electrical pipelines and the bridge span connection design based on the BIM model of all mechanical and electrical disciplines using the spanning cable bridge structure as described above, and clarify the specifications, span heights and specific locations of the main bridge and branch bridge;

[0042] Step S3, export the bridge accessories and climbing section list according to the improved bridge BIM model, and the export parameters should include: main bridge specifications, supporting bridge specifications, and span height;

[0043] Step S4, manufacturing the required bridge accessories and climbing sections according to the specifications, span heights and quantities of the main / branch bridges derived from the detailed list;

[0044] Step S5: Install and fix the designed bridge structure and cable laying on site.

[0045] The bridge structure manufacturing method of the present application is based on the premise of using the above-mentioned spanning cable bridge structure to carry out comprehensive deepening of electromechanical pipelines and bridge span connection design based on the full electromechanical professional BIM model. The overall planning of the design scheme provides a guarantee for the implementation of a simple bridge structure.

[0046] As a preferred technical solution, further: in step S4, the support bridge and the climbing section are prefabricated and numbered as a whole during the processing stage; in step S5, the support bridge is installed at the corresponding position according to the number. This technical feature increases the prefabrication ratio of the spanning cable bridge construction, thereby improving the construction efficiency.

[0047] From the above description, it can be seen that the spanning cable tray structure provided by the present invention does not require additional connecting parts, which can reduce the space required for accessories to avoid each other and reduce the difficulty of installing support brackets and trays; since the layout of the main / branch trays is designed through the overall design of the BIM model, the number of tray bends can be effectively reduced, the difficulty and cost of cable laying can be reduced, while reducing cable damage, and the layout is more beautiful.

[0048] In summary, the present invention provides a spanning cable bridge structure and a manufacturing method thereof. The bridge structure includes a main bridge and a branch bridge. The branch bridge is perpendicular to the main bridge and is located in the suspended area above the main bridge. The connection between the branch bridge and its corresponding main bridge is not provided with a bridge fence, and is only connected to at least one side of the main bridge through a climbing section. The branch bridge of the present invention is located in the suspended area above the main bridge, so that accessories between different types of bridges can clearly avoid each other. In addition, the connection between the branch bridge and its corresponding main bridge is not provided with a bridge fence, and is only connected to the main bridge through a climbing section. The structure is simple and beautiful, which reduces the difficulty and cost of cable laying while reducing cable damage. The manufacture and implementation of the bridge structure is based on the overall design of the BIM model, thereby effectively reducing the number of bridge bends, reducing the difficulty and cost of cable laying while reducing cable damage, and the arrangement is beautiful.

[0049] Those skilled in the art should understand that those skilled in the art can implement variations by combining the prior art and the above embodiments, which will not be described in detail here. Such variations do not affect the essential content of the present invention, and will not be described in detail here.

[0050] The above describes the preferred embodiments of the present invention. It should be understood that the present invention is not limited to the above-mentioned specific embodiments, and the devices and structures that are not described in detail should be understood to be implemented in a common manner in the art; any technician familiar with the art can use the above-disclosed methods and technical contents to make many possible changes and modifications to the technical solutions of the present invention without departing from the scope of the technical solutions of the present invention, or modify them into equivalent embodiments of equivalent changes, which does not affect the essential content of the present invention. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solutions of the present invention are still within the scope of protection of the technical solutions of the present invention.

Claims

1. A spanning cable bridge structure, comprising a main bridge (1) and a branch bridge (2), wherein a plurality of the main bridges (1) are arranged in parallel in a plurality of rows; characterized in that: The direction of the support bridge frame (2) is perpendicular to the main bridge frame (1) and is located in a suspended area above the main bridge frame (1); the connection portion between the support bridge frame (2) and its corresponding main bridge frame (1) is not provided with a bridge frame fence (11), and is only connected to at least one side of the main bridge frame (1) through a climbing section (21).

2. A spanning cable tray structure according to claim 1, characterized in that: The included angle between the climbing section (21) and the main bridge frame (1) is 45°.

3. The spanning cable tray structure according to claim 1, characterized in that: The supporting bridge frame (2) and the climbing section (21) are integrally formed.

4. The spanning cable tray structure according to claim 1, characterized in that: The supporting bridge frame (2) and the climbing section (21) are connected by welding.

5. A spanning cable tray structure according to claim 3 or 4, characterized in that: The climbing section (21) and the main bridge frame (1) are connected by welding.

6. A method for manufacturing a spanning cable tray structure, characterized in that: The manufacturing method of the spanning cable tray structure according to any one of claims 1 to 5 comprises the following steps: Step S1, determining the climbing angle of the cable tray accessories according to actual conditions; Step S2, complete the BIM modeling of all electromechanical disciplines according to the electromechanical design blueprint, and complete the comprehensive deepening of electromechanical pipelines and the bridge span connection design based on the BIM model of all electromechanical disciplines using the spanning cable bridge structure as described in any one of claims 1 to 5, and clarify the specifications, span heights and specific locations of the main bridge and branch bridge; Step S3, export the bridge accessories and climbing section list according to the improved bridge BIM model, and the export parameters should include: main bridge specifications, supporting bridge specifications, and span height; Step S4, manufacturing the required bridge accessories and climbing sections according to the specifications, span heights and quantities of the main / branch bridges derived from the detailed list; Step S5: Install and fix the designed bridge structure and cable laying on site.

7. The method for manufacturing a spanning cable tray structure according to claim 6, characterized in that: In the step S4, the supporting bridge frame and the climbing section are integrally prefabricated and numbered during the processing stage; in the step S5, the supporting bridge frame is installed at the corresponding position according to the number.

Citation Information

Patent Citations

  • Bridge connecting piece

    CN205846627U

  • Multi-row parallel bridge frame turning section structure

    CN220234105U

  • Row-up bridge connected with lateral branches at height of side wall

    CN221202024U

Cited By

  • Flexible metal bridge structure

    CN121055218A