Turnover device

Abstract

The invention relates to the technical field of photovoltaic product production, in particular to a turnover device which comprises a base, an air cylinder, a containing plate and two turnover mechanisms, each turnover mechanism comprises a mounting plate, a rotating assembly, a mounting frame, a driving assembly and two clamping plates, the containing plate is provided with two through grooves, the two through grooves are located in the two ends of the containing plate respectively, and the air cylinder is fixedly connected with the base; the placing plate is fixedly connected with the output end of the air cylinder, the two turnover mechanisms are arranged on the base and located at the two ends of the placing plate, the mounting plate is fixedly connected with the base, the rotating assembly is arranged on the mounting plate, the mounting frame is arranged at the output end of the rotating assembly, the driving assembly is arranged on the mounting frame, and the two clamping plates are arranged at the output end of the driving assembly. After the mechanism on one side of the solar cell panel is completed, the solar cell panel is overturned through the overturning mechanism, the solar cell panel does not need to be manually overturned by an operator, and the labor amount of the operator is reduced.

Description

Technical Field

[0001] The invention relates to the technical field of photovoltaic product production, and in particular to a turning device. Background Art

[0002] Solar panels are devices that absorb sunlight and convert solar radiation energy directly or indirectly into electrical energy through the photoelectric effect or photochemical effect. At present, in the production and processing of solar panels, manual hand-held grinders are generally used to grind solar panels to remove the burrs of solar panels. This manual grinding method is relatively cumbersome.

[0003] In a patent application with prior art publication number CN209793339U, a polishing device for producing and processing solar panels is disclosed, including a base. The device can automatically polish the solar panels without the need for manual hand-held polishing machines to polish the solar panels. The operation is simple and easy to use, and the solar panels can be polished quickly and conveniently.

[0004] However, in the prior art, after processing one side of the solar panel, an operator is required to manually flip the solar panel, which results in a large amount of labor for the operator. Summary of the invention

[0005] The purpose of the present invention is to provide a flipping device, which aims to solve the problem in the prior art that after processing one side of a solar cell panel, an operator needs to manually flip the solar cell panel, which results in a large amount of labor for the operator.

[0006] To achieve the above-mentioned purpose, the present invention provides a flipping device, including a base, a cylinder, a placement plate and two flipping mechanisms, the flipping mechanism including a mounting plate, a rotating assembly, a mounting frame, a driving assembly and two clamping plates, the placement plate has two through slots, the two through slots are respectively located at the two ends of the placement plate, the cylinder is fixedly connected to the base, the placement plate is fixedly connected to the output end of the cylinder, the two flipping mechanisms are arranged on the base and are located at the two ends of the placement plate, the mounting plate is fixedly connected to the base, the rotating assembly is arranged on the mounting plate, the mounting frame is arranged on the output end of the rotating assembly, the driving assembly is arranged on the mounting frame, and the two clamping plates are arranged on the output end of the driving assembly.

[0007] Among them, the rotating assembly includes a power kit, a driving gear, a driven gear and a rotating shaft. The power kit is arranged at one end of the mounting plate away from the placement plate, the driving gear is arranged on the output end of the power kit, the driven gear is meshed and connected with the driving gear, the rotating shaft is fixedly connected to the driven gear and passes through the mounting plate, and the mounting frame is fixedly connected to the rotating shaft.

[0008] Among them, the power kit includes a fixed frame, a drive motor and a drive shaft, the fixed frame is fixedly connected to the mounting plate, the drive motor is fixedly connected to the fixed frame, the drive shaft is fixedly connected to the output end of the drive motor and extends into the fixed frame, and the driving gear is fixedly connected to the drive shaft.

[0009] Among them, the driving assembly includes a rotating motor, a first screw rod and a second screw rod, the rotating motor is fixedly connected to the mounting frame, the first screw rod is fixedly connected to the output end of the rotating motor and extends into the fixed frame, the second screw rod is fixedly connected to the first screw rod, and the two clamps are respectively threadedly connected to the first screw rod and the second screw rod.

[0010] Wherein, the flipping mechanism further includes two anti-skid pads, which are respectively fixedly connected to the two clamping plates and are located between the two clamping plates.

[0011] Wherein, the flip mechanism further includes a positioning column, two ends of which are fixedly connected to two ends of the mounting frame respectively, the two clamping plates are slidably connected to the positioning column, and the positioning column passes through the two clamping plates.

[0012] Wherein, the flipping mechanism further includes two levels, the two levels are fixedly connected to the two clamping plates respectively, and the two clamping plates are located between the two levels.

[0013] A flipping device of the present invention, when processing a solar panel, the solar panel is placed on the placement board, the two ends of the solar panel are respectively located on the two through grooves, and the two ends of the solar panel are respectively located between the four clamping plates. When one side of the solar panel is processed, the two driving components are started at the same time, and the two driving components respectively drive the four clamping plates to clamp the two ends of the solar panel, and then the output end of the cylinder is controlled to shrink, and the cylinder drives the placement board to move downward to make enough space for the flipping of the solar panel, and the two rotating components are started at the same time, and the two rotating components drive the solar panel to flip. When the solar panel is completely flipped, the rotating components are closed, and the output end of the cylinder is controlled to extend again, and the cylinder drives the placement board to move upward and make the placement board contact with the bottom surface of the solar panel, and then the four clamping plates are controlled by the two driving components to cancel the clamping of the solar panel, and the solar panel is flipped. The flipping process does not need to be performed manually by the operator, thereby reducing the labor of the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0015] Figure 1 It is a schematic structural diagram of the first embodiment of the turning device of the present invention.

[0016] Figure 2 It is a schematic structural diagram of the first embodiment of the flipping device of the present invention from another direction.

[0017] Figure 3 It is a front view of the first embodiment of the turning device of the present invention.

[0018] Figure 4 It is a schematic structural diagram of a placement plate of a first embodiment of a turning device of the present invention.

[0019] Figure 5 It is a schematic structural diagram of a driving assembly of a first embodiment of a flipping device of the present invention.

[0020] Figure 6 It is a schematic structural diagram of the second embodiment of the turning device of the present invention.

[0021] 101-base, 102-mounting plate, 103-fixed frame, 104-drive motor, 105-drive shaft, 106-driving gear, 107-driven gear, 108-rotating shaft, 109-mounting frame, 110-rotating motor, 111-first screw rod, 112-second screw rod, 113-clamping plate, 114-positioning column, 115-cylinder, 116-placing plate, 117-through groove, 118-anti-slip pad, 119-level ruler, 201-support plate, 202-threaded rod, 203-limiting plate. DETAILED DESCRIPTION

[0022] The first embodiment of the present application is:

[0023] See also Figures 1 to 5 ,in, Figure 1 is a schematic structural diagram of a first embodiment of a flipping device of the present invention, Figure 2 is a schematic structural diagram of the first embodiment of the flipping device of the present invention in another direction, Figure 3 is a front view of a first embodiment of a flipping device of the present invention, Figure 4 is a schematic structural diagram of a placement plate of a first embodiment of a flipping device of the present invention, Figure 5 It is a schematic structural diagram of a driving assembly of a first embodiment of a flipping device of the present invention.

[0024] The present invention provides a flipping device, comprising a base 101, a cylinder 115, a placement plate 116 and two flipping mechanisms, wherein the flipping mechanism comprises a mounting plate 102, a rotating assembly, a mounting frame 109, two anti-slip pads 118, a driving assembly, two level rulers 119, a positioning column 114 and two clamping plates 113, the placement plate 116 has two through slots 117, the rotating assembly comprises a power kit, a driving gear 106, a driven gear 107 and a rotating shaft 108, the power kit comprises a fixing frame 103, a driving motor 104 and a driving shaft 105, and the driving assembly comprises a rotating motor 110, a first screw rod 111 and a second screw rod 112. The above-mentioned scheme solves the problem in the prior art that after processing one side of a solar cell panel, an operator needs to manually flip the solar cell panel, resulting in a large workload for the operator.

[0025] In this embodiment, the two through grooves 117 are respectively located at the two ends of the placement plate 116, the cylinder 115 is fixedly connected to the base 101, the placement plate 116 is fixedly connected to the output end of the cylinder 115, the two flipping mechanisms are arranged on the base 101 and are located at the two ends of the placement plate 116, the mounting plate 102 is fixedly connected to the base 101, the rotating assembly is arranged on the mounting plate 102, the mounting frame 109 is arranged on the output end of the rotating assembly, the driving assembly is arranged on the mounting frame 109, and the two clamping plates 113 are arranged on the output end of the driving assembly. When processing the solar panel, the solar panel is placed on the placement plate 116, the two ends of the solar panel are respectively located on the two through grooves 117, and the two ends of the solar panel are respectively located between the four clamping plates 113. When the solar panel After the processing of one side is completed, the two driving components are started at the same time, and the two driving components respectively drive the four clamping plates 113 to clamp the two ends of the solar panel, and then the output end of the cylinder 115 is controlled to shrink, and the cylinder 115 drives the placement plate 116 to move downward to make enough space for the flipping of the solar panel, and the two rotating components are started at the same time, and the two rotating components drive the solar panel to flip. When the solar panel is completely flipped, the rotating component is closed, and the output end of the cylinder 115 is controlled to extend again, and the cylinder 115 drives the placement plate 116 to move upward, and the placement plate 116 contacts the bottom surface of the solar panel, and then the four clamping plates 113 are controlled by the two driving components to cancel the clamping of the solar panel, and the solar panel is flipped. The flipping process does not require manual operation by the operator, thereby reducing the workload of the operator.

[0026] Furthermore, the rotating motor 110 is fixedly connected to the mounting frame 109, the first screw rod 111 is fixedly connected to the output end of the rotating motor 110 and extends into the fixing frame 103, the second screw rod 112 is fixedly connected to the first screw rod 111, and the two clamps 113 are threadedly connected to the first screw rod 111 and the second screw rod 112 respectively.

[0027] In this embodiment, when controlling the flipping of the solar panel, the two rotating motors 110 are started at the same time, and the rotating motors 110 drive the first screw rod 111 and the second screw rod 112 to rotate. The threads of the first screw rod 111 and the second screw rod 112 have opposite directions, so the two clamping plates 113 move in opposite directions as the first screw rod 111 and the second screw rod 112 rotate. The two clamping plates 113 clamp one end of the solar panel, and the other end of the solar panel is clamped by the other two clamping plates 113. The solar panel is firmly clamped to facilitate the subsequent flipping of the solar panel.

[0028] Furthermore, two ends of the positioning column 114 are fixedly connected to two ends of the mounting frame 109 , respectively, the two clamping plates 113 are slidably connected to the positioning column 114 , and the positioning column 114 passes through the two clamping plates 113 .

[0029] In this embodiment, the solar panel has a certain weight. When the two clamps 113 clamp the solar panel, the clamps 113 are subjected to a relatively large pressure. The arrangement of the positioning posts 114 can effectively reduce the stress on the clamps 113 and ensure that the clamps 113 will not break during the process of clamping and fixing the solar panel.

[0030] Furthermore, the two anti-slip pads 118 are respectively fixedly connected to the two clamping plates 113 and are located between the two clamping plates 113 .

[0031] In this embodiment, the anti-skid pad 118 increases the friction between the solar panel and the clamping plate 113 to ensure that the solar panel does not slide during the flipping process.

[0032] Furthermore, the power kit is arranged at one end of the mounting plate 102 away from the placement plate 116, the driving gear 106 is arranged on the output end of the power kit, the driven gear 107 is meshed and connected with the driving gear 106, the rotating shaft 108 is fixedly connected with the driven gear 107 and passes through the mounting plate 102, and the mounting frame 109 is fixedly connected with the rotating shaft 108.

[0033] Furthermore, the rotating motor 110 is fixedly connected to the mounting frame 109, the first screw rod 111 is fixedly connected to the output end of the rotating motor 110 and extends into the fixing frame 103, the second screw rod 112 is fixedly connected to the first screw rod 111, and the two clamps 113 are threadedly connected to the first screw rod 111 and the second screw rod 112 respectively.

[0034] In this embodiment, when controlling the flipping of the solar panel, the two driving motors 104 are started at the same time, and the driving motor 104 drives the driving shaft 105 and the driving gear 106 to rotate. The driving gear 106 is meshed with the driven gear 107 to drive the driven gear 107 and the rotating shaft 108 to rotate. The two rotating shafts 108 rotate in coordination to flip the solar panel.

[0035] Furthermore, the two levels 119 are fixedly connected to the two clamping plates 113 respectively, and the two clamping plates 113 are located between the two levels 119 .

[0036] In this embodiment, after the solar panel is turned over, the two level rulers 119 on the two clamping plates 113 are observed to determine whether the solar panel is in a horizontal state.

[0037] When the present invention is used to process a solar panel, the solar panel is placed on the placement plate 116, and the two ends of the solar panel are respectively located on the two through grooves 117, and the two ends of the solar panel are respectively located between the four clamping plates 113. When one side of the solar panel is processed, the two rotating motors 110 are started at the same time, and the rotating motors 110 drive the first screw rod 111 and the second screw rod 112 to rotate. The threads of the first screw rod 111 and the second screw rod 112 have opposite directions, so the two clamping plates 113 move in opposite directions as the first screw rod 111 and the second screw rod 112 rotate. The two clamping plates 113 clamp one end of the solar panel, and the other end of the solar panel is clamped by the other two clamping plates 113. The solar panel is firmly clamped to facilitate the subsequent flipping of the solar panel, and then the output end of the cylinder 115 is controlled to contract. The cylinder 115 The placement plate 116 is driven to move downward to make enough space for the flipping of the solar panel, and the two driving motors 104 are started at the same time. The driving motor 104 drives the driving shaft 105 and the driving gear 106 to rotate. The driving gear 106 is meshed with the driven gear 107 to drive the driven gear 107 and the rotating shaft 108 to rotate. The two rotating shafts 108 rotate in coordination to flip the solar panel. When the solar panel is completely flipped, the driving motor 104 is turned off, and the output end of the cylinder 115 is controlled to extend again. The cylinder 115 drives the placement plate 116 to move upward and make the placement plate 116 contact with the bottom surface of the solar panel. Then, the four clamping plates 113 are controlled by the two rotating motors 110 to cancel the clamping of the solar panel. The solar panel is flipped. The flipping process does not require manual operation by the operator, thereby reducing the workload of the operator.

[0038] The second embodiment of the present application is:

[0039] See also Figure 6 , Figure 6 2 is a schematic diagram of the structure of the second embodiment of the flipping device of the present invention. Based on the first embodiment, the flipping device of this embodiment further includes two fixing mechanisms, the fixing mechanisms including a support plate 201, a threaded rod 202 and a limit plate 203. The above solution solves the problem that the solar panel may slide when being processed on the placement plate 116.

[0040] Furthermore, the two fixing mechanisms are respectively disposed at two ends of the placement plate 116 .

[0041] Furthermore, the support plate 201 is fixedly connected to the placement plate 116 , the threaded rod 202 is threadedly connected to the support plate 201 and passes through the support plate 201 , and the limit plate 203 is rotatably connected to one end of the threaded rod 202 and slidably connected to the placement plate 116 .

[0042] In this embodiment, when processing the solar panel, the solar panel is placed on the placement plate 116, and the two threaded rods 202 are rotated respectively. The two threaded rods 202 respectively drive the two limit plates 203 to move in the direction of the solar panel, and the solar panel is fixed and limited to ensure that the solar panel remains in a fixed state during the processing. When the solar panel needs to be flipped, the two threaded rods 202 are rotated again. The two threaded rods 202 respectively drive the two limit plates 203 to move away from the solar panel, and the two limit plates 203 cancel the limit on the solar panel to facilitate the subsequent flipping of the solar panel.

[0043] The above disclosure is only a preferred embodiment of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiment and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. A turning device, comprising a base, characterized in that: It also includes a cylinder, a placement plate and two flipping mechanisms, the flipping mechanism includes a mounting plate, a rotating assembly, a mounting frame, a driving assembly and two clamping plates, the placement plate has two through slots, the two through slots are respectively located at the two ends of the placement plate, the cylinder is fixedly connected to the base, the placement plate is fixedly connected to the output end of the cylinder, the two flipping mechanisms are arranged on the base and are located at the two ends of the placement plate, the mounting plate is fixedly connected to the base, the rotating assembly is arranged on the mounting plate, the mounting frame is arranged on the output end of the rotating assembly, the driving assembly is arranged on the mounting frame, and the two clamping plates are arranged on the output end of the driving assembly.

2. The turning device according to claim 1, characterized in that: The rotating assembly includes a power kit, a driving gear, a driven gear and a rotating shaft. The power kit is arranged at one end of the mounting plate away from the placement plate, the driving gear is arranged on the output end of the power kit, the driven gear is meshed with the driving gear, the rotating shaft is fixedly connected to the driven gear and passes through the mounting plate, and the mounting frame is fixedly connected to the rotating shaft.

3. The turning device according to claim 2, characterized in that: The power kit includes a fixing frame, a driving motor and a driving shaft. The fixing frame is fixedly connected to the mounting plate, the driving motor is fixedly connected to the fixing frame, the driving shaft is fixedly connected to the output end of the driving motor and extends into the fixing frame, and the driving gear is fixedly connected to the driving shaft.

4. The turning device according to claim 3, characterized in that: The driving assembly includes a rotating motor, a first screw rod and a second screw rod. The rotating motor is fixedly connected to the mounting frame. The first screw rod is fixedly connected to the output end of the rotating motor and extends into the fixing frame. The second screw rod is fixedly connected to the first screw rod. The two clamps are respectively threadedly connected to the first screw rod and the second screw rod.

5. The turning device according to claim 4, characterized in that: The turning mechanism further comprises two anti-skid pads, which are respectively fixedly connected to the two clamping plates and are located between the two clamping plates.

6. The turning device according to claim 5, characterized in that: The flip mechanism further comprises a positioning column, two ends of which are respectively fixedly connected to two ends of the mounting frame, the two clamping plates are slidably connected to the positioning column, and the positioning column passes through the two clamping plates.

7. The turning device according to claim 6, characterized in that: The turning mechanism further comprises two level rulers, the two level rulers are respectively fixedly connected to the two clamping plates, and the two clamping plates are located between the two level rulers.

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