Automatic construction device for carborundum terrace reinforced concrete structure and construction technology of automatic construction device

By designing a composable cartilage floor construction device, the main frame and subframe and multiple specifications of guide rails and connecting plates are used to solve the problem of structural fixation of existing construction devices and improve construction flexibility and applicability.

CN119392898AInactive Publication Date: 2025-02-07HAIDA CONSTR GRP
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Patent Information

Application Number
CN202510002137.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2025-02-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing cartilage floor construction device has a fixed structure, making it difficult to adjust according to changes in floor site and process changes, resulting in insufficient construction flexibility.

Method used

An automated construction device for hybrid steel bars in the cartilage floor is designed. The main frame and the secondary frame are combined to form a support frame structure, and the guide rails and connecting plates of various specifications are combined to form a frame structure to achieve flexible combination and adjustment of the device.

Benefits of technology

It improves the flexibility of on-site use of the construction device, and can adjust according to changes in floor construction sites and process changes, and adapt to construction needs in different environments.

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Abstract

The invention discloses an automatic construction device for a carborundum terrace reinforced concrete structure and a construction process thereof, and relates to the technical field of terrace construction. Comprising a supporting frame, a connecting plate is erected above the supporting frame, the supporting frame comprises a main frame and an auxiliary frame, insertion pipes are arranged at the two ends of the main frame, positioning bolts are in threaded connection with the side faces of the insertion pipes, and a positioning face is formed in the side face of the auxiliary frame; the main frame and the auxiliary frame are combined to form a supporting frame structure, and the supporting frame structure is matched with the guide rails and the connecting plates of various specifications to form a frame structure of the construction device, so that combined installation is convenient, adjustment is also convenient according to changes of a floor construction site, and the on-site use flexibility of the construction device is improved; through the arrangement of the treatment machine box capable of combining the brush plate and the grinding machine box, combination and assembly can be conducted according to construction requirements in the construction process, so that the machine box adapts to work such as material spreading and floor grinding and is matched with working procedures in different environments in the construction technology, and the on-site applicability is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of floor construction, and in particular to an automated construction device for a diamond abrasive floor steel bar mixed structure and a construction process thereof. Background Art

[0002] Diamond floor is the common name for wear-resistant hardened floor in China, and foreign companies call it "ground hardener". It is a new type of floor building material product introduced by foreign companies in the 1990s. It is suitable for floor decoration needs in industrial places, docks, parking lots, commercial stores, logistics warehouses, etc. It has the advantages of wear resistance and compression resistance, dust reduction, hard surface, easy cleaning, economical and durable. Due to its convenient construction, pollution-free, low price and long service life, it has achieved an amazing development speed in coastal cities with relatively developed industrial economies such as the Yangtze River Delta and the Pearl River Delta, and has now become popular in China.

[0003] In the prior art, the construction process of emery flooring requires processes such as material paving and floor grinding. The common emery flooring construction device has a fixed structure, which is not convenient for adjustment according to changes in the floor site or changes in the process. Summary of the invention

[0004] The invention provides an automated construction device for a diamond abrasive floor steel bar mixed structure and a construction process thereof, so as to solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automated construction device for a diamond sand floor steel bar hybrid structure and a construction process thereof, comprising a support frame, a connecting plate is arranged on the top of the support frame; The support frame includes a main frame and a sub-frame, and both ends of the main frame are provided with insert pipes, and the side surfaces of the insert pipes are threadedly connected with positioning bolts, and the side surfaces of the sub-frame are provided with positioning surfaces, and the surface of the positioning surfaces is provided with external protrusions and scale lines, and the outside of the support frame is provided with a support block, and the bottom of the support block is fixed with a positioning plate by bolts, and the side surfaces of the support block are provided with rollers, and the side surfaces of the support block are provided with positioning piles, and the upper end of the support block is threadedly connected with a guide rail, and the side surfaces of the guide rails are slidably connected with a connecting block, and the upper surface of the connecting block is provided with a connecting groove, and the side surfaces of the connecting block are threadedly connected with fixing bolts, and the side surfaces of the guide rails are provided with an adjustment component; Both ends of the connecting plate are fixedly connected with straps, and the lower surface of the strap is fixedly connected with a positioning rod, a through slot is opened in the middle of the connecting plate, and a processing chassis is inserted into the inside of the through slot, a feed port is arranged on the top of the processing chassis, a cover plate is hinged on the side of the feed port, and a pipe connection port is arranged on the top of the cover plate, a material guide pipe is embedded in the left end of the processing chassis, a stirring rod is arranged inside the material guide pipe, a driving motor is fixedly installed on the side of the material guide pipe, a brush plate is installed on the bottom of the processing chassis by bolts, and a grinding chassis is fixedly installed on the lower surface of the processing chassis by bolts.

[0006] Furthermore, the main frame and the auxiliary frame are both L-shaped, and there are two main frames and two auxiliary frames. The two ends of the auxiliary frame are inserted into the inserts on the adjacent main frames, the positioning surface is opposite to the positioning bolt, and the protrusions are evenly spaced on the positioning surface. The spacing width between the protrusions is the same as the outer diameter of the screw part of the positioning bolt.

[0007] Furthermore, the support block and the positioning plate are buckled and wrapped around the outside of the main frame or the auxiliary frame, and the positioning pile consists of a screw rod and a bottom plate. A handle or a knob is provided on the top of the screw rod.

[0008] Furthermore, the adjustment component consists of an adjustment motor and a driving rod. The surface of the driving rod is provided with a thread. The driving rod is rotatably connected inside the connecting groove and is threadedly connected to the connecting block. The central axis of the adjustment motor is coaxially connected to the driving rod. Flat surfaces are provided on both sides of the connecting block and fit with the side walls of the connecting groove.

[0009] Furthermore, a plurality of threaded holes are evenly spaced at the bottom of the guide rail, and both ends of the guide rail are threadedly connected to two support blocks through the threaded holes respectively. The guide rails are symmetrically arranged on the left and right sides of the device, and the positioning rod is plugged into the connecting groove and threadedly connected to the fixing bolt.

[0010] Furthermore, the material guide tube is configured to be funnel-shaped and is provided with a seal that can be fixed by bolts at the bottom, a sealing ring that is compatible with the feed port is provided on the surface of the covering plate, the stirring rod is arranged along the central axis of the material guide tube, the upper and lower ends of the stirring rod are configured to be pointed cones and threads are provided on the surface, a convergence section is provided in the middle of the stirring rod, a tooth groove is provided on the inner side of the convergence section, a sealing ridge is provided on the outer side of the convergence section, and a connecting frame is rotatably connected to the outside of the convergence section, the connecting frame is arranged based on a circular ring structure and brackets connected to the material guide tube are arranged around it, a groove that is compatible with the sealing ridge is provided on the inner side of the circular ring part of the connecting frame, a driving gear is provided on the side wall of the connecting frame, a transmission gear is meshed on the side of the driving gear, a first bevel gear is coaxially connected to the side of the transmission gear, a second bevel gear is meshed on the side of the first bevel gear, and the central axis of the driving motor is coaxially connected to the second bevel gear.

[0011] Furthermore, the lower surface of the processing chassis is provided with a mounting site adapted for a brush plate, the number of the mounting sites is not less than two and the two mounting sites are cross-arranged, the brush plate is obliquely installed on the bottom of the processing chassis through the mounting site, the upper end of the brush plate is rotatably connected to a base, an inclination angle is set between the base and the brush plate, and springs are evenly arranged on adjacent surfaces at equal intervals, the lower surface of the base is evenly provided with connecting tubes, the interior of the connecting tubes is plugged with a support plate, the upper surface of the brush plate is evenly provided with positioning grooves at equal intervals, the support plate is clamped in the positioning groove and fixed by bolts.

[0012] Furthermore, the grinding machine box is arranged based on the working motor and the electric cylinder, the electric cylinder is coaxially connected to the central axis of the working motor, the lower wall of the grinding machine box is movably connected with a connecting shaft, the connecting shaft is coaxially connected to the working motor, and the bottom of the connecting shaft is coaxially plugged in and fixed with a grinding disc by bolts.

[0013] A construction process of an automated construction device for a diamond sand floor steel bar hybrid structure, comprising the following steps: S1. Assembly of the support structure: take two main frames and two auxiliary frames and place them in a rectangular shape, and set the two main frames at diagonal positions, insert the two ends of the auxiliary frames into the adjacent inserts respectively, so as to form a support frame structure, adjust the width and length of the support frame by pulling each main frame and auxiliary frame on the support frame, screw in the positioning bolts to fix the support frame, take two support blocks that match the main frames and two support blocks that match the auxiliary frames, attach the above support blocks symmetrically on the left and right sides of the support frame, and make the rollers face downward, fix the positioning plates at the bottom of each support block by bolts, so as to fix the support blocks on the support frame, take two guide rails whose lengths are relatively adapted to the length of the support frame, place the two guide rails on the left and right sides of the support frame, and fix them on the top of the support blocks by bolts; S2. Assembly installation of the working end: install the connection plate on the support frame, overlap the plate on the guide rail, insert and fix the positioning rod in the connection groove, insert the fixing bolt from the side of the connection block and thread it with the positioning rod, fit the base to the lower surface of the processing chassis and fix it with bolts, insert the processing chassis from the top of the connection plate into the through groove, and fix the processing chassis to the connection plate with bolts; S3. Device positioning: Marking lines are drawn on the floor surface by surveying and mapping. The vertical projection of the adjusted support frame is used as a unit area. Each unit area is closely connected and laid flat in the floor area to be constructed. The projection of the positioning pile is marked with a circle in each unit. The support frame is dragged to the floor area to be constructed, and gradually moved to the top of each unit area. The positioning pile is rotated to make it lower and close to the ground. The device is fine-tuned by pulling, moving, etc., so that each positioning pile is facing the circle in the unit area, and then the positioning pile is rotated to make it fit closely with the position marked by the circle to form a support positioning for the device; Depending on the floor processing process, the subsequent steps include: ① Diamond sand laying: S4: Loading and unloading: Select a corundum conveying pipeline made of soft materials such as braided fabrics, introduce the lower end of the corundum pipeline into the feed port, and feed corundum material or aggregate into the guide pipe through the corundum pipeline. While the above materials slide down through the guide pipe, the driving motor drives the stirring rod to rotate, and the threads of the cone parts at the upper and lower ends of the stirring rod stir the materials to make the materials more dispersed, break up the lumps in the materials, and push the materials out from the bottom opening of the guide pipe. While feeding, the adjustment component pushes the connecting plate to slide above the support frame along the guide rail, so that the corundum is spread in a straight line in the unit area. While the materials are spread, the brush plate pushes the material pile in front of it, and cooperates with the inclined surface of the brush plate to flatten the materials; Or, ② Emery floor polishing: Add a process in S2, the combined installation step of the working end: before the processing chassis is inserted into the through slot, the electric cylinder in the grinding chassis is extended to make the connecting shaft extend outward, the grinding disc is plugged and connected to the connecting shaft and fixed by bolts, then the electric cylinder is retracted, the grinding chassis is fixed under the processing chassis by bolts, and the bottom of the feed port is fixed and sealed by bolts; S4: Grinding operation: Add counterweight water into the feed port, adjust the assembly to drive the processing chassis to the front or rear end of the support frame, extend the electric cylinder to make the grinding disc contact the diamond floor surface, and the working motor drives the grinding disc to rotate through the connecting shaft. At the same time, the adjustment assembly drives the processing chassis to slide along the support frame, thereby grinding the diamond floor surface in the unit area.

[0014] Compared with the prior art, the present invention provides an automated construction device for a diamond sand floor steel bar hybrid structure and a construction process thereof, which has the following beneficial effects: 1. The automated construction device of the diamond abrasive floor steel bar hybrid structure and its construction process, by setting a main frame and a sub-frame to form a support frame structure, with guide rails and connecting plates of various specifications, to form a frame structure of the construction device, which is convenient for combined installation and adjustment according to changes in the floor construction site, thereby improving the flexibility of the on-site use of the construction device.

[0015] 2. The automated construction device of the diamond abrasive floor steel bar hybrid structure and its construction process, by setting a processing chassis that can be combined with a brush plate and a grinding chassis, can be assembled according to construction needs during the construction process, so as to adapt to tasks such as paving and grinding floors, and adapt to the processes in different environments in the construction process, thereby improving on-site applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 For the present invention Figure 1 A partial enlarged view of the middle part; Figure 3 For the present invention Figure 1 A partial enlarged view of part B in the middle; Figure 4 It is a schematic diagram of the guide rail structure of the present invention; Figure 5 is a cross-sectional view of a processing chassis of the present invention; Figure 6 For the present invention Figure 5 A partial enlarged view of the middle C part; Figure 7 It is a schematic diagram of the brush plate connection structure of the present invention; Figure 8 It is a schematic diagram of the brush plate structure of the present invention; Fig. 9 It is a schematic diagram of the structure of the grinding machine case of the present invention.

[0017] In the figure: 1, support frame; 11, main frame; 12, auxiliary frame; 13, intubation; 14, positioning bolt; 15, positioning surface; 16, outer protrusion; 1161, adjustment motor; 1162, drive rod; 17, scale line; 18, support block; 19, positioning plate; 110, roller; 111, positioning pile; 112, guide rail; 113, connecting block; 114, connecting groove; 115, fixing bolt; 116, adjustment component; 2, connecting plate; 21, strap; 22, positioning rod; 23, through groove; 24, processing chassis; 25, feed port; 2501, sealing; 26, cover plate ; 27. connection port; 28. material guide pipe; 29. ​​stirring rod; 291. convergence section; 292. tooth groove; 293. sealing edge; 294. connecting frame; 295. driving gear; 296. transmission gear; 297. first bevel gear; 298. second bevel gear; 210. driving motor; 211. brush plate; 21111. base; 21112. spring; 21113. connecting tube; 21114. supporting plate; 21115. positioning groove; 212. grinding machine box; 213. working motor; 214. electric cylinder; 215. connecting shaft; 216. grinding disc. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] See also Figure 1-9 The present invention discloses an automated construction device for a diamond sand floor steel bar hybrid structure and a construction process thereof, comprising a support frame 1, a connecting plate 2 is arranged above the support frame 1; The support frame 1 includes a main frame 11 and a sub-frame 12, wherein both ends of the main frame 11 are provided with inserts 13, and the side surfaces of the inserts 13 are threadedly connected with positioning bolts 14, and the side surfaces of the sub-frame 12 are provided with positioning surfaces 15, and the surface of the positioning surfaces 15 is provided with external protrusions 16 and scale lines 17, and the outside of the support frame 1 is provided with a support block 18, and the bottom of the support block 18 is fixed with a positioning plate 19 by bolts, and the side surfaces of the support block 18 are provided with rollers 110, and the side surfaces of the support block 18 are provided with positioning piles 111, and the upper end of the support block 18 is threadedly connected with a guide rail 112, and the side surfaces of the guide rail 112 are slidably connected with a connecting block 113, and the upper surface of the connecting block 113 is provided with a connecting groove 114, and the side surfaces of the connecting block 113 are threadedly connected with fixing bolts 115, and the side surfaces of the guide rail 112 are provided with an adjustment component 116; The two ends of the connecting plate 2 are fixedly connected with straps 21, and the lower surface of the strap 21 is fixedly connected with a positioning rod 22. A through groove 23 is opened in the middle of the connecting plate 2, and a processing box 24 is inserted into the inside of the through groove 23. A feed port 25 is arranged on the top of the processing box 24, and a cover plate 26 is hinged on the side of the feed port 25. A pipe connection port 27 is arranged on the top of the cover plate 26. A material guide pipe 28 is embedded in the left end of the processing box 24, and a stirring rod 29 is arranged inside the material guide pipe 28. A driving motor 210 is fixedly installed on the side of the material guide pipe 28. A brush plate 211 is installed on the bottom of the processing box 24 by bolts, and a grinding box 212 is fixedly installed on the lower surface of the processing box 24 by bolts.

[0020] Specifically, the main frame 11 and the auxiliary frame 12 are both L-shaped, and two of the main frame 11 and the auxiliary frame 12 are each provided. Both ends of the auxiliary frame 12 are inserted into the insert 13 on the adjacent main frame 11, and the positioning surface 15 is arranged opposite to the positioning bolt 14. The protrusions 16 are evenly arranged at equal intervals on the positioning surface 15, and the spacing width between the protrusions 16 is the same as the outer diameter of the screw part of the positioning bolt 14.

[0021] In this embodiment, the support frame 1 is composed of two main frames 11 and two auxiliary frames 12. During the assembly process, the length of the part of the auxiliary frame 12 inserted into the insertion tube 13 is adjusted to adjust the overall width and length of the support frame 1, so that the size of the support frame 1, that is, the construction device, can be adjusted according to the shape and size of the diamond abrasive floor to be laid.

[0022] Specifically, the support block 18 and the positioning plate 19 are buckled and wrapped around the outside of the main frame 11 or the auxiliary frame 12, and the positioning pile 111 is composed of a screw and a bottom plate. A handle or a knob is provided on the top of the screw.

[0023] In this embodiment, the setting of the support block 18 plays a role in the combined connection between the roller 110 and the support frame 1. The support block 18 and the positioning plate 19 are installed around the support frame 1 through splicing and combination, which is convenient for combined installation. After the positioning piles 111 on the support block 18 are lowered, they respectively support each support block 18, so that the rollers 110 on each support block 18 are lifted off the ground, which plays a supporting and positioning role for the entire device.

[0024] Specifically, the adjustment component 116 consists of an adjustment motor 1161 and a driving rod 1162. The surface of the driving rod 1162 is provided with a thread. The driving rod 1162 is rotatably connected to the inside of the connecting groove 114 and is threadedly connected to the connecting block 113. The central axis of the adjustment motor 1161 is coaxially connected to the driving rod 1162. Flat surfaces are provided on both sides of the connecting block 113 and fit with the side walls of the connecting groove 114.

[0025] In this embodiment, the adjusting motor 1161 drives the driving rod 1162 to rotate, and the connecting block 113 cannot rotate due to the restriction of the guide rail 112, so that the connecting block 113 can slide under the action of the surface thread of the driving rod 1162, thereby adjusting the front and rear position of the connecting plate 2 connected above the connecting block 113.

[0026] Specifically, a plurality of threaded holes are evenly spaced at the bottom of the guide rail 112, and both ends of the guide rail 112 are threadedly connected to the two support blocks 18 through the threaded holes. The guide rail 112 is symmetrically arranged on the left and right sides of the device, and the positioning rod 22 is plugged into the connecting groove 114 and threadedly connected to the fixing bolt 115.

[0027] In this embodiment, a plurality of threaded holes are provided at the bottom of the guide rail 112 to provide a plurality of installation sites for the connection between the support block 18 and the guide rail 112, so as to improve the adaptability between the guide rail 112 and the support frame 1 after the length is adjusted. The corresponding guide rails 112 are grouped in pairs, and a plurality of groups are pre-set. The length of each group of guide rails 112 varies from long to short to meet the length requirements of the device.

[0028] Specifically, the guide tube 28 is configured to be funnel-shaped and is provided with a seal 2501 that can be fixed by bolts at the bottom, the surface of the cover plate 26 is provided with a sealing ring that is compatible with the feed port 25, the stirring rod 29 is arranged along the central axis of the guide tube 28, the upper and lower ends of the stirring rod 29 are configured to be pointed cones and threads are provided on the surface, a convergence section 291 is provided in the middle of the stirring rod 29, a tooth groove 292 is provided on the inner side of the convergence section 291, a sealing ridge 293 is provided on the outer side of the convergence section 291, and the outer side of the convergence section 291 is rotatably connected to the connecting frame 29 4. The connecting frame 294 is arranged based on a circular ring structure and is surrounded by brackets connected to the material guide tube 28. The inner side of the circular ring portion of the connecting frame 294 is provided with a groove adapted to the sealing edge 293. The side wall of the connecting frame 294 is provided with a driving gear 295. The side of the driving gear 295 is meshed with a transmission gear 296. The side of the transmission gear 296 is coaxially connected with a first bevel gear 297. The side of the first bevel gear 297 is meshed with a second bevel gear 298. The central axis of the driving motor 210 is coaxially connected with the second bevel gear 298.

[0029] In this embodiment, when the driving motor 210 is working, it drives the second bevel gear 298 to rotate, and the second bevel gear 298 drives the first bevel gear 297 and the transmission gear 296 to rotate, and the transmission gear 296 drives the driving gear 295 to rotate, and then the driving gear 295 is engaged with the tooth groove 292 to drive the stirring rod 29 to rotate in the connecting frame 294. A sealing edge 293 is set on the side of the tooth groove 292 to seal the gap between the connecting frame 294 and the stirring rod 29. The funnel-shaped guide pipe 28 gathers and guides the introduced materials, so that the materials are close to the stirring rod 29. The upper and lower ends of the stirring rod 29 are both set to a pointed cone shape, and the threads on its surface guide the materials. At the same time, the convergence of the guide pipe 28 is used to extrude the materials, and then the lumps in the materials are extruded and crushed, thereby improving the crushing property of the materials output by the guide pipe 28.

[0030] Specifically, the lower surface of the processing chassis 24 is provided with an installation site that is compatible with the brush plate 211. The number of the above-mentioned installation sites is not less than two and the two installation sites are cross-arranged. The brush plate 211 is obliquely installed on the bottom of the processing chassis 24 through the installation site. The upper end of the brush plate 211 is rotatably connected to a base 21111. An inclination angle is set between the base 21111 and the brush plate 211, and springs 21112 are evenly arranged on adjacent surfaces at equal intervals. The lower surface of the base 21111 is evenly provided with connecting tubes 21113 at equal intervals, and a support plate 21114 is inserted into the interior of the connecting tube 21113. The upper surface of the brush plate 211 is evenly provided with positioning grooves 21115 at equal intervals. The support plate 21114 is clamped in the positioning groove 21115 and fixed by bolts.

[0031] In the present embodiment, the setting of the brush plate 211 plays a role in spreading the materials sent out by the processing box 24, and the base 21111 is rotatably set on the upper end of the brush plate 211 to form a foldable structure. The setting of the spring 21112 forms an elastic support for the brush plate 211, so that the brush plate 211 is tilted downward and fits against the floor surface, thereby leveling the floor surface. At the same time, the setting of the support plate 21114 plays a role in fixing the angle between the brush plate 211 and the base 21111 when necessary.

[0032] Specifically, the grinding machine box 212 is arranged based on the working motor 213 and the electric cylinder 214, the electric cylinder 214 is coaxially connected to the central axis of the working motor 213, the lower wall of the grinding machine box 212 is movably connected with a connecting shaft 215, the connecting shaft 215 is coaxially connected to the working motor 213, and the bottom of the connecting shaft 215 is coaxially plugged and connected and a grinding disc 216 is fixed by bolts.

[0033] In this embodiment, the working motor 213 drives the electric cylinder 214 and the connecting shaft 215 to rotate, thereby driving the grinding disc 216 to rotate, and the grinding disc 216 is used to grind the surface of the diamond floor. The electric cylinder 214 is arranged between the central axis of the driving electric cylinder 214 and the connecting shaft 215. Through the telescopic action of the electric cylinder 214, the connecting shaft 215 is driven to rise and fall in the grinding machine box 212, thereby adjusting the height of the grinding disc 216.

[0034] A construction process of an automated construction device for a diamond sand floor steel bar hybrid structure, comprising the following steps: S1. Assembly of the support structure: take two main frames 11 and two auxiliary frames 12 and place them in a rectangular shape, and set the two main frames 11 at diagonal positions, insert the two ends of the auxiliary frames 12 into the adjacent inserts 13 respectively, so as to form a support frame 1 structure in combination, adjust the width and length of the support frame 1 by pulling each main frame 11 and auxiliary frame 12 on the support frame 1, screw in the positioning bolts 14 to fix the support frame 1, take two support blocks 18 that are compatible with the main frames 11 and two support blocks 18 that are compatible with the auxiliary frames 12, attach the above-mentioned support blocks 18 symmetrically on the left and right sides of the support frame 1, and make the rollers 110 face downward, fix the positioning plates 19 at the bottom of each support block 18 by bolts, so as to fix the support blocks 18 on the support frame 1, take two guide rails 112 whose lengths are relatively compatible with the length of the support frame 1, place the two guide rails 112 on the left and right sides of the support frame 1, and fix them on the top of the support blocks 18 by bolts; S2, assembly installation of the working end: the connecting plate 2 is erected on the supporting frame 1, and the strap 21 is overlapped on the guide rail 112, the positioning rod 22 is inserted and fixed in the connecting groove 114, the fixing bolt 115 is bolted into the side of the connecting block 113 and is threadedly connected to the positioning rod 22, the base 21111 is attached to the lower surface of the processing chassis 24 and fixed by bolts, the processing chassis 24 is inserted into the through groove 23 from the top of the connecting plate 2, and the processing chassis 24 is fixed to the connecting plate 2 by bolts; S3, device positioning: Marking lines are drawn on the floor surface by surveying and mapping, and the marking lines use the vertical projection of the adjusted support frame 1 as a unit area. Each unit area is closely connected and laid flat in the floor area to be constructed. The projection of the positioning pile 111 is marked with a circle in each unit. The support frame 1 is dragged to the floor area to be constructed, and gradually moved above each unit area. The positioning pile 111 is rotated to make it descend and close to the ground. The device is fine-tuned by pulling, moving, etc., so that each positioning pile 111 is facing the circle in the unit area, and then the positioning pile 111 is continued to be rotated to make it fit closely with the position marked by the circle to form a support positioning for the device; Depending on the floor processing process, the subsequent steps include: ① Diamond sand laying: S4: Loading and unloading: A corundum conveying pipeline made of soft materials such as woven fabric is selected, and the lower end of the corundum pipeline is introduced into the feed port 25, and corundum material or aggregate is introduced into the guide pipe 28 through the corundum pipeline. While the above-mentioned materials slide down through the guide pipe 28, the driving motor 210 drives the stirring rod 29 to rotate, and the threads of the tapered parts at the upper and lower ends of the stirring rod 29 stir the materials to make the materials more dispersed, break up the lumps in the materials, and push the materials out from the bottom opening of the guide pipe 28. While feeding, the adjustment component 116 pushes the connecting plate 2 to slide above the support frame 1 along the guide rail 112, so that the corundum is spread in a straight line in the unit area. While the materials are spread, the brush plate 211 pushes the material pile in front of it, and cooperates with the inclined surface of the brush plate 211 to flatten the materials; Or, ② Emery floor polishing: In S2, the combined installation step of the working end, a process is added: before the processing chassis 24 is inserted into the through slot 23, the electric cylinder 214 in the grinding chassis 212 is extended to make the connecting shaft 215 extend outward, the grinding disc 216 is plugged and connected to the connecting shaft 215 and fixed by bolts, then the electric cylinder 214 is retracted, the grinding chassis 212 is fixed under the processing chassis 24 by bolts, and the sealing opening 2501 is fixed by bolts at the bottom of the feed port 25; S4: Grinding operation: add counterweight water into the feed port 25, the adjusting component 116 drives the processing chassis 24 to move to the front end or the rear end of the support frame 1, the electric cylinder 214 extends to make the grinding disc 216 contact the surface of the corundum floor, the working motor 213 drives the grinding disc 216 to rotate through the connecting shaft 215, and at the same time, the adjusting component 116 drives the processing chassis 24 to slide along the support frame 1, thereby grinding the surface of the corundum floor in the unit area.

[0035] In summary, the diamond sand floor steel bar hybrid structure automated construction device and its construction process, by setting a main frame 11 and a sub-frame 12 to form a support frame 1 structure, with a guide rail 112 and a connecting plate 2 with various specifications, to form a frame structure of the construction device, which is convenient for combined installation and adjustment according to changes in the floor construction site, thereby improving the flexibility of the on-site use of the construction device: By providing a processing box 24 that can be combined with a brush plate 211 and a grinding box 212, they can be assembled according to construction needs during the construction process to adapt to tasks such as paving and grinding floors, and to match the processes in different environments in the construction process, thereby improving on-site applicability.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automated construction device for a composite structure of diamond sand floor and steel bars, comprising a support frame (1), characterized in that: A connecting plate (2) is provided above the support frame (1); The support frame (1) comprises a main frame (11) and a sub-frame (12), wherein both ends of the main frame (11) are provided with inserts (13), and the side surfaces of the inserts (13) are threadedly connected with positioning bolts (14), and the side surfaces of the sub-frame (12) are provided with positioning surfaces (15), and the surface of the positioning surfaces (15) is provided with external protrusions (16) and scale lines (17), and the outside of the support frame (1) is provided with a support block (18), and the bottom of the support block (18) is fixed with a positioning plate (19) by bolts, and the A roller (110) is arranged on the side of the support block (18), a positioning pile (111) is arranged on the side of the support block (18), a guide rail (112) is threadedly connected to the upper end of the support block (18), a connecting block (113) is slidably connected to the side of the guide rail (112), a connecting groove (114) is provided on the upper surface of the connecting block (113), a fixing bolt (115) is threadedly connected to the side of the connecting block (113), and an adjustment component (116) is arranged on the side of the guide rail (112); The two ends of the connecting plate (2) are fixedly connected to the strap plates (21), the lower surface of the strap plates (21) is fixedly connected to the positioning rods (22), a through slot (23) is provided in the middle of the connecting plate (2), a processing box (24) is inserted into the interior of the through slot (23), a feed port (25) is provided at the top of the processing box (24), a cover plate (26) is hingedly connected to the side of the feed port (25), a pipe connection port (27) is provided at the top of the cover plate (26), a material guide pipe (28) is embedded in the left end of the processing box (24), a stirring rod (29) is provided inside the material guide pipe (28), a driving motor (210) is fixedly mounted on the side of the material guide pipe (28), a brush plate (211) is mounted on the bottom of the processing box (24) by means of bolts, and a grinding box (212) is fixedly mounted on the lower surface of the processing box (24) by means of bolts.

2. The automated construction device for the diamond sand floor steel bar hybrid structure according to claim 1 is characterized by: The main frame (11) and the auxiliary frame (12) are both L-shaped, and two of the main frame (11) and the auxiliary frame (12) are each provided. The two ends of the auxiliary frame (12) are inserted into the insertion tube (13) on the adjacent main frame (11), and the positioning surface (15) is arranged opposite to the positioning bolt (14). The outer protrusions (16) are evenly arranged at equal intervals on the positioning surface (15), and the spacing width between the outer protrusions (16) is the same as the outer diameter of the screw portion of the positioning bolt (14).

3. The automated construction device for the diamond sand floor steel bar hybrid structure according to claim 1 is characterized by: The support block (18) and the positioning plate (19) are buckled and wrapped around the outside of the main frame (11) or the auxiliary frame (12); the positioning pile (111) consists of a screw rod and a bottom plate; a handle or a knob is provided on the top of the screw rod.

4. The automated construction device for the diamond sand floor steel bar hybrid structure according to claim 1 is characterized by: The adjustment assembly (116) is composed of an adjustment motor (1161) and a driving rod (1162). The surface of the driving rod (1162) is provided with a thread. The driving rod (1162) is rotatably connected to the inside of the connecting groove (114) and is threadedly connected to the connecting block (113). The central axis of the adjustment motor (1161) is coaxially connected to the driving rod (1162). The connecting block (113) is provided with flat surfaces on both sides and is in contact with the side walls of the connecting groove (114).

5. The automated construction device for the diamond sand floor steel bar hybrid structure according to claim 1 is characterized by: The bottom of the guide rail (112) is provided with a plurality of threaded holes at even intervals, and the two ends of the guide rail (112) are respectively threadedly connected to the two support blocks (18) through the threaded holes. The guide rail (112) is symmetrically arranged on the left and right sides of the device, and the positioning rod (22) is plug-connected to the connection groove (114) and threadedly connected to the fixing bolt (115).

6. The automated construction device for the diamond sand floor steel bar hybrid structure according to claim 1 is characterized by: The material guide tube (28) is configured to be funnel-shaped and is provided with a seal (2501) that can be fixed by bolts at the bottom; a sealing ring that matches the feed port (25) is provided on the surface of the cover plate (26); the stirring rod (29) is arranged along the central axis of the material guide tube (28); the upper and lower ends of the stirring rod (29) are configured to be pointed cone-shaped and have threads on the surface; a convergence section (291) is provided in the middle of the stirring rod (29); a tooth groove (292) is provided on the inner side of the convergence section (291); a sealing ridge (293) is provided on the outer side of the convergence section (291); and the outer side of the convergence section (291) is rotatably connected to a connecting frame (294). The connecting frame (294) is arranged based on a circular ring structure and has brackets connected to the material guide tube (28) arranged around it. A groove matching the sealing edge (293) is provided on the inner side of the circular ring portion of the connecting frame (294). A driving gear (295) is arranged on the side wall of the connecting frame (294). A transmission gear (296) is meshed on the side of the driving gear (295). A first bevel gear (297) is coaxially connected to the side of the transmission gear (296). A second bevel gear (298) is meshed on the side of the first bevel gear (297). The central axis of the driving motor (210) is coaxially connected to the second bevel gear (298).

7. The automated construction device for the diamond sand floor steel bar hybrid structure according to claim 1 is characterized by: The lower surface of the processing chassis (24) is provided with a mounting site adapted for the brush plate (211), the number of the mounting sites being not less than two and the two mounting sites being arranged crosswise, the brush plate (211) being obliquely mounted on the bottom of the processing chassis (24) via the mounting site, the upper end of the brush plate (211) being rotatably connected to a base (21111), an inclination angle being provided between the base (21111) and the brush plate (2111), and springs (21112) being evenly arranged at equal intervals on adjacent surfaces, the lower surface of the base (21111) being evenly provided with connecting tubes (21113), the interior of the connecting tubes (21113) being plugged with a support plate (21114), the upper surface of the brush plate (2111) being evenly provided with positioning grooves (21115), the support plate (21114) being clamped inside the positioning grooves (21115) and being fixed by bolts.

8. The automated construction device for the diamond sand floor steel bar hybrid structure according to claim 1 is characterized by: The grinding machine box (212) is arranged based on the working motor (213) and the electric cylinder (214); the electric cylinder (214) is coaxially connected to the central axis of the working motor (213); a connecting shaft (215) is movably connected to the lower wall of the grinding machine box (212); the connecting shaft (215) is coaxially connected to the working motor (213); and a grinding disc (216) is fixed to the bottom of the connecting shaft (215) by coaxial plugging and bolts.

9. The construction process of an automated construction device for a diamond sand floor steel bar hybrid structure according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1. Assembly of the support structure: two main frames (11) and two auxiliary frames (12) are arranged in a rectangular shape, and the two main frames (11) are arranged at diagonal positions. The two ends of the auxiliary frames (12) are respectively inserted into the adjacent inserts (13), so as to form a support frame (1) structure. By pulling each main frame (11) and auxiliary frame (12) on the support frame (1), the width and length of the support frame (1) are adjusted, and the positioning bolts (14) are screwed in to fix the support frame (1). Two support blocks (18) that are compatible with the main frames (11) are taken. and two support blocks (18) adapted to the auxiliary frame (12), the support blocks (18) are symmetrically attached to the left and right sides of the support frame (1), and the rollers (110) are all downward, and a positioning plate (19) is fixed to the bottom of each support block (18) by bolts, so that the support block (18) is fixed to the support frame (1), and two guide rails (112) whose lengths are relatively adapted to the length of the support frame (1) are taken, and the two guide rails (112) are placed on the left and right sides of the support frame (1) and fixed to the top of the support block (18) by bolts; S2, assembly installation of the working end: the connecting plate (2) is erected on the support frame (1), and the lap plate (21) is overlapped on the guide rail (112), the positioning rod (22) is inserted and fixed in the connecting groove (114), the fixing bolt (115) is bolted into the side of the connecting block (113) and is threadedly connected to the positioning rod (22), the base (21111) is fitted to the lower surface of the processing chassis (24) and fixed by bolts, the processing chassis (24) is inserted into the through groove (23) from the top of the connecting plate (2), and the processing chassis (24) is fixed to the connecting plate (2) by bolts; S3, device positioning: by mapping, marking lines are drawn on the floor surface, the marking lines are based on the vertical projection of the adjusted support frame (1) as a unit area, each unit area is closely connected and laid flat in the floor area to be constructed, and the projection of the positioning pile (111) is marked with a circle in each unit, the support frame (1) is dragged to the floor area to be constructed, and gradually moved to the top of each unit area, the positioning pile (111) is rotated to make it descend and close to the ground, and the device is fine-tuned by pulling, moving, etc., so that each positioning pile (111) is facing the circle in the unit area, and then the positioning pile (111) is continuously rotated to make it fit closely with the position marked by the circle, so as to form a support positioning for the device; Depending on the floor processing process, the subsequent steps include: ① Diamond sand laying: S4: loading and unloading: a corundum conveying pipe made of soft material such as woven fabric is selected, the lower end of the corundum pipe is introduced into the feed port (25), corundum material or aggregate is introduced into the guide pipe (28) through the corundum pipe, and while the above-mentioned material slides down through the guide pipe (28), the driving motor (210) drives the stirring rod (29) to rotate, and the material is stirred by the threads of the tapered parts at the upper and lower ends of the stirring rod (29), so that the material is more dispersed, the lumps in the material are broken, and the material is pushed out from the bottom opening of the guide pipe (28). While feeding, the adjustment component (116) pushes the connecting plate (2) to slide along the guide rail (112) above the support frame (1), so that the corundum is spread in a straight line in the unit area. While the material is spread, the brush plate (211) pushes the material pile in front of it, and cooperates with the inclined surface of the brush plate (211) to flatten the material; Or, ② Emery floor polishing: In S2, the combined installation step of the working end, a process is added: before the processing chassis (24) is inserted into the through groove (23), the electric cylinder (214) in the grinding chassis (212) is extended to make the connecting shaft (215) extend outward, the grinding disc (216) is plugged and connected to the connecting shaft (215) and fixed by bolts, then the electric cylinder (214) is retracted, the grinding chassis (212) is fixed under the processing chassis (24) by bolts, and the sealing opening (2501) is fixed by bolts at the bottom of the feed port (25); S4: grinding operation: counterweight water is added to the feed port (25), the adjustment component (116) drives the processing chassis (24) to move to the front end or the rear end of the support frame (1), the electric cylinder (214) extends to make the grinding disc (216) contact the diamond floor surface, the working motor (213) drives the grinding disc (216) to rotate through the connecting shaft (215), and at the same time, the adjustment component (116) drives the processing chassis (24) to slide along the support frame (1), thereby grinding the diamond floor surface in the unit area.

Citation Information

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