Full-automatic drying production line for wood tray processing
By designing a fully automatic drying production line, the box mechanism and conveyor belt system are used to realize the automated processing of wooden pallets, and the detection mechanism automatically classifies the wooden pallets with rivets protruding, the problem of low rivet extension and automation in existing equipment is solved. , improve product quality and drying efficiency.
Patent Information
- Application Number
- CN202411668889.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-02-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the drying process, existing wooden pallet drying equipment may cause rivets or other metal parts to extend, affecting product quality, and the degree of equipment automation is low, resulting in large labor of staff.
A fully automatic drying production line for wooden pallet processing was designed, using a box mechanism and a conveyor belt system to realize the automatic loading and unloading of wooden pallets. The detection mechanism was used to detect whether there were rivets on the surface of wooden pallets after drying, and automatically sorting and sorting deliver.
The wooden pallet drying process is automated, the workload of staff is reduced, the wooden pallets with rivets protruding into the market are avoided, and the quality and drying efficiency of the finished wooden pallets are improved.
Smart Images

Figure CN119393995A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wooden pallet production, and in particular to a fully automatic drying production line for wooden pallet processing. Background Art
[0002] Wooden pallets are pallets made of natural wood. They are the most widely used pallets. Pallets are horizontal platform devices used for packaging, stacking, handling and transportation of goods and products as unit loads. In the production process of wooden pallets, in order to ensure the quality of wooden pallets and extend their service life, the moisture (water content) in the wooden pallets must be reduced to a certain level, which requires drying treatment, and then the use of wooden pallet drying equipment.
[0003] The patent with publication number CN115615162B discloses a drying device for processing wooden pallets, including a main body mechanism, on which a driving mechanism is installed; a drying mechanism is connected to the driving mechanism; a supporting mechanism is provided on the main body mechanism; a resistance mechanism is installed on the supporting mechanism; a limiting mechanism is connected to the supporting mechanism; when the supporting mechanism is started, the resistance mechanism slides into the inside of the supporting mechanism, and the control switch of the resistance mechanism is turned on to make it resist the pallet, thereby facilitating the improvement of the drying effect of the pallet; when the main body mechanism is working, the driving mechanism is started, and then the driving mechanism drives the drying mechanism to slide inside the main body mechanism, thereby facilitating the drying of various parts of the pallet; when disassembling the pallet, the supporting mechanism is started, so that the resistance mechanism drives the limiting mechanism to slide while driving the resistance mechanism to move, thereby facilitating the limiting mechanism to be limited, which is beneficial to prevent the displacement of the supporting mechanism when disassembling the pallet.
[0004] However, the above prior art has the following technical defects:
[0005] 1. The traditional way to fix the wooden strips on the top of the wooden pallet and the supporting wooden strips on the bottom is to rely on rivets. However, during the drying process of the wooden pallet, rivets or other metal parts may protrude. This is mainly because the wood loses moisture during drying, causing the wood to shrink. If the rivets, screws or other metal parts used on the wooden pallet are not firmly bonded to the wood, or the speed of wood shrinkage is greater than the change of the metal parts, the rivets or metal parts may protrude. When goods are subsequently placed on the wooden pallet, the protruding rivets may damage the items. However, this device or other traditional drying equipment does not have a device to detect protruding rivets, which may cause wooden pallets with protruding rivets to enter the market.
[0006] Second, before using this device, the user needs to stack the wooden pallets in order in the support frame. After the equipment has finished drying the wooden pallets, the staff is required to manually take out the multiple wooden pallets stacked in the equipment. As a result, the equipment itself has a low degree of automation, resulting in a large workload for the staff.
[0007] Therefore, based on the existing wood pallet drying equipment, in order to overcome the above-mentioned technical defects, there is still room for improvement. Summary of the invention
[0008] In order to solve the above problems, the present application provides a fully automatic drying production line for processing wooden pallets, which adopts the following technical solution: comprising a conveying mechanism, the conveying mechanism comprising a mounting seat, a plurality of groups of evenly distributed first gears are arranged in the cavity of the mounting seat, two electric push rods are installed on the side of the mounting seat, the two electric push rod telescopic arms extend into the cavity and are installed with a mounting plate, the side of the mounting plate is provided with a first rack meshing with the first gear in each group on one side of each group of first gears, an L-shaped seat is installed at the center of the upper side of each first gear, a motor is installed on the side of each L-shaped seat, and the driving end of each motor passes through the vertical plate of the L-shaped seat and is installed with a conveying ball extending to the outside of the mounting seat;
[0009] A detection mechanism is also arranged above the conveying mechanism, and the detection mechanism comprises a C-shaped plate, an interception plate is arranged on one side of the C-shaped plate, and a first pressure sensor is installed at the center of the side surface of the C-shaped plate.
[0010] Preferably, the conveying mechanism also includes two side plates installed on the upper edge of the mounting seat, a group of second pressure sensors are installed on the side of each side plate, strip grooves are opened on both sides of the mounting seat near the two ends of the mounting plate, and a controller is installed on the side of the mounting seat on one side of the detection mechanism.
[0011] Preferably, the detection mechanism also includes two sliding rods installed on the side of the intercepting plate and passing through the C-shaped plate, and a limiting plate is installed on the end of each sliding rod. A spring is sleeved on each sliding rod between the limiting plate and the C-shaped plate, and one end of each spring is fixedly connected to the C-shaped plate, and the other end is fixedly connected to the limiting plate.
[0012] Preferably, a driving mechanism is provided on the side of the mounting seat, and the driving mechanism comprises two rectangular rods installed on both sides of the mounting seat and close to the C-shaped plate, and a movable block fixedly connected to the C-shaped plate is slidably provided on each of the rectangular rods.
[0013] Preferably, a rotating rod is rotatably installed on both sides of the mounting seat on one side of each movable block, a second gear and a third gear are successively installed on the side of each rotating rod, and a fourth rack meshing with the third gear is installed on the side of each movable block.
[0014] Preferably, a group of first sliding bars are installed on both sides of the mounting seat, a first slider is slidably arranged on each of the first sliding bars, a second rack located below the second gear and matched with the second gear is installed on each lower side of the first sliding bar, a third rack located above the second gear and matched with the second gear is installed on each upper side of the first sliding bar, an iron plate is installed at the end of each of the second rack and the third rack, a magnetic block is arranged between the two iron plates on the same side, and a mounting rod fixedly connected to the mounting plate is installed on the side of each of the magnetic blocks.
[0015] Preferably, a box mechanism is provided on one side of the conveying mechanism, the box mechanism comprises a box, an outlet is opened on one side of the box, an inlet aligned with the outlet is provided on the other side of the box, and a box door is provided in the inlet.
[0016] Preferably, two groups of shafts are rotatably installed on both sides of the outlet inside the box body, and motors are installed on one side of the two upper shafts on the side of the box body. The driving end of each motor is fixedly connected to the end of the aligned shaft, and two groups of synchronous wheels are installed on the side of each group of two shafts. A synchronous belt is commonly provided on each group of two synchronous wheels, and a group of support plates are installed on the sides of the two synchronous belts on the same side.
[0017] Preferably, a hot air mechanism is arranged above the box body mechanism, and the hot air mechanism includes a heating box installed on the upper side of the box body, a number of evenly distributed electric heating wires are arranged in the heating box, a blower with an output end connected to it is arranged on one side of the heating box on the upper side of the heating box, an output pipe is installed on the other side of the heating box, and a plurality of branch pipes connected to the box body are installed on the side of the output pipe.
[0018] Preferably, a first conveyor belt is provided on one side of the conveying mechanism, which enters from the opening of the box and exits from the outlet, and an adjacent second conveyor belt and a third conveyor belt are provided on the other side of the conveying mechanism, and the second conveyor belt and the third conveyor belt are exactly the same model.
[0019] In summary, the present application includes at least one of the following beneficial technical effects of a fully automatic drying production line for wooden pallet processing:
[0020] 1. The present invention cooperates with a box body mechanism and a first transmission belt. The first transmission belt can deliver the wooden pallet into the box body, and then utilizes two sets of support plates, a motor, a synchronous wheel and a synchronous belt in the box body mechanism to sequentially support multiple wooden pallets in the box body. When drying is completed, the second conveyor belt can sequentially deliver the supported multiple wooden pallets from the box body, thereby realizing automatic loading and unloading. Manual loading and unloading of workers is not required, which reduces the workload of workers and avoids the situation in which the loading and unloading speed decreases due to fatigue of workers, thereby ensuring drying efficiency.
[0021] 2. The present invention can detect whether there are extended rivets on the upper surface of the dried wooden pallet through the cooperation of the conveying mechanism and the detecting mechanism. At the same time, after the detection is completed, the conveying mechanism can change the conveying direction of the wooden pallet. The wooden pallet with extended rivets is sent out from the third conveyor belt, and the wooden pallet without extended rivets is sent out from the second conveyor belt. Automatic classification of whether there are extended rivets on the upper surface of the wooden pallet is achieved, thereby preventing the wooden pallets with extended rivets from entering the market and improving the quality of the finished wooden pallets.
[0022] 3. The present invention drives the inner U-shaped plate of the detection mechanism to move up and down through the driving mechanism, and drives the baffle plate to move up and down through the connecting plate to realize the opening and closing of the box outlet. The wooden pallet can be exported during the box opening and closing process, while also avoiding the outlet being open for a long time, avoiding the rapid loss of heat in the box, reducing resource waste, and also preparing for the next drying. At the same time, it also enhances the linkage between the box mechanism and the detection mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0024] Figure 1 It is a structural schematic diagram of the present invention.
[0025] Figure 2 It is a side view of the present invention.
[0026] Figure 3 It is a schematic diagram of the structure of the conveying mechanism of the present invention.
[0027] Figure 4 It is a schematic diagram of the structure of the detection mechanism of the present invention.
[0028] Figure 5 It is a schematic diagram of the internal structure of the conveying mechanism of the present invention.
[0029] Figure 6 yes Figure 5 Enlarged view of part C.
[0030] Figure 7 It is a cross-sectional view of the conveying mechanism of the present invention.
[0031] Figure 8 It is a schematic diagram of the main structure of the conveying mechanism of the present invention.
[0032] Fig. 9 It is a schematic diagram of the driving mechanism structure of the present invention.
[0033] Fig.10 yes Figure 1 Enlarged view of part A.
[0034] Fig.11 It is a schematic diagram of the structure of the conveying mechanism of the present invention in the first conveying direction.
[0035] Fig.12 It is a schematic diagram of the second conveying direction structure of the conveying mechanism of the present invention.
[0036] Fig.13 It is a cross-sectional view of the box mechanism of the present invention.
[0037] Fig.14 yes Figure 1 Enlarged view of part B.
[0038] Fig.15 It is a schematic diagram of the internal structure of the box mechanism of the present invention.
[0039] Fig.16 It is a schematic diagram of the hot air mechanism structure of the present invention.
[0040] In the figure: 1. conveying mechanism; 101. mounting seat; 102. side plate; 103. electric push rod; 104. first gear; 105. first rack; 106. L-shaped seat; 107. motor; 108. conveying ball; 109. mounting plate; 111. strip groove; 112. controller; 113. second pressure sensor; 2. detection mechanism; 201. U-shaped plate; 202. intercepting plate; 203. slide bar; 204. spring; 205. limit plate; 206. first pressure sensor; 3. driving mechanism; 301. rectangular rod; 302. movable block; 303. mounting rod; 304. magnetic block; 305. first slide bar; 306. first slide block ; 307, second rack; 308, third rack; 309, rotating rod; 310, second gear; 311, third gear; 312, fourth rack; 313, iron plate; 4, box body mechanism; 401, box body; 402, shaft; 403, motor; 404, synchronous wheel; 405, synchronous belt; 406, support plate; 407, outlet; 408, box door; 5, hot air mechanism; 501, heating box; 502, heating wire; 503, output pipe; 504, branch pipe; 505, blower; 6, second slide bar; 7, second slide block; 8, baffle; 9, connecting plate; 10, first conveyor belt; 11, second conveyor belt; 12, third conveyor belt. DETAILED DESCRIPTION
[0041] The following is combined with Figure 1 - Fig.16 Embodiments of the present invention are described in detail.
[0042] The embodiment of the present application discloses a fully automatic drying production line for processing wooden pallets. Through the cooperation of a conveying mechanism and a detection mechanism, it is possible to detect whether there are extended rivets on the upper surface of the wooden pallet after drying. At the same time, after the detection is completed, the conveying mechanism can change the conveying direction of the wooden pallet. The wooden pallet with extended rivets is sent out from the third conveyor belt, and the wooden pallet without extended rivets is sent out from the second conveyor belt. Automatic classification is achieved on whether there are extended rivets on the upper surface of the wooden pallet, thereby preventing the wooden pallets with extended rivets from entering the market and improving the quality of the finished wooden pallets.
[0043] Embodiment 1:
[0044] like Figure 3 and Figure 5 As shown, it includes a conveying mechanism 1, which includes a mounting seat 101. A plurality of groups of evenly distributed first gears 104 are arranged in the cavity of the mounting seat 101. Two electric push rods 103 are installed on the side of the mounting seat 101. The telescopic arms of the two electric push rods 103 extend into the cavity and are installed with a mounting plate 109. The telescopic arms of the electric push rods 103 can drive the mounting plate 109 to move.
[0045] like Figure 5-Figure 7 As shown, the side surface of the mounting plate 109 is provided with a first rack 105 meshing with the first gear 104 in each group on one side of each group of first gears 104, and an L-shaped seat 106 is installed at the center of the upper side of each first gear 104. The movable mounting plate 109 drives each first rack 105 to move, and each moving first rack 105 can drive the first gear 104 meshing therewith to rotate.
[0046] like Figure 8 As shown, a motor 107 is installed on the side of each L-shaped seat 106, and the driving end of each motor 107 passes through the vertical plate of the L-shaped seat 106 and is installed with a conveying ball 108 extending to the outside of the mounting seat 101, and the center of the conveying ball 108 is aligned with the center of the first gear 104. The rotating first gear 104 can drive the conveying ball 108 to deflect around its center through the L-shaped seat 106, and the running motor 107 can drive the conveying ball 108 to rotate.
[0047] like Figure 3 As shown, the conveying mechanism 1 also includes two side plates 102 installed on the upper edge of the mounting seat 101, and a group of second pressure sensors 113 are installed on the side of each side plate 102. Bar grooves 111 are opened on both sides of the mounting seat 101 near the two ends of the mounting plate 109. A controller 112 is installed on the side of the mounting seat 101 on one side of the detection mechanism 2. The two side plates 102 can limit the wooden pallet moving on the mounting seat 101. When the moving wooden pallet squeezes the second pressure sensor 113 on one side, a signal is sent to the controller 112, and the controller 112 controls the extension and retraction of the electric push rod 103.
[0048] like Figure 1-Figure 3 As shown, a detection mechanism 2 is also arranged above the conveying mechanism 1, and the detection mechanism 2 includes a C-shaped plate 201, and an interception plate 202 is arranged on one side of the C-shaped plate 201. A first pressure sensor 206 is installed at the center of the side of the C-shaped plate 201, and the interception plate 202 can be limited by rivets extending from the wooden pallet, so that the rivets squeeze the interception plate 202 to make it move, and then squeeze the first pressure sensor 206 through the interception plate 202.
[0049] like Figure 1-Figure 3 As shown, the detection mechanism 2 also includes two slide bars 203 installed on the side of the intercepting plate 202 and passing through the C-shaped plate 201, and a limiting plate 205 is installed at the end of each slide bar 203. A spring 204 is sleeved on each slide bar 203 between the limiting plate 205 and the C-shaped plate 201. One end of each spring 204 is fixedly connected to the C-shaped plate 201, and the other end is fixedly connected to the limiting plate 205. The moving intercepting plate 202 drives the two limiting plates 205 to move through the two slide bars 203, and then lengthens the spring 204 through the two limiting plates 205. When the rivet releases the squeezing of the intercepting plate 202, the two springs 204 shorten and drive the intercepting plate 202 to restore its position.
[0050] like Figure 1-Figure 2 and Figure 9-10 As shown, a driving mechanism 3 is provided on the side of the mounting seat 101, and the driving mechanism 3 includes two rectangular rods 301 installed on both sides of the mounting seat 101 and close to the C-shaped plate 201, and a movable block 302 fixedly connected to the C-shaped plate 201 is slidably provided on each rectangular rod 301. The movable block 302 can drive the C-shaped plate 201 to rise and fall while sliding on the rectangular rod 301.
[0051] like Figure 9-10 As shown, rotating rods 309 are rotatably installed on both sides of the mounting base 101 on one side of each movable block 302, and second gears 310 and third gears 311 are successively installed on the sides of each rotating rod 309. A fourth rack 312 meshing with the third gear 311 is installed on the side of each movable block 302. The rotating second gear 310 can drive the third gear 311 to rotate through the rotating rod 309, and the rotating third gear 311 drives the movable block 302 to move through the fourth rack 312.
[0052] like Figure 9-10As shown, a group of first sliding bars 305 are installed on both sides of the mounting base 101, and a first slider 306 is slidably set on each first sliding bar 305, and a second rack 307 located below and matched with the second gear 310 is installed on the side of each lower first sliding bar 306, and a third rack 308 located above and matched with the second gear 310 is installed on the side of each upper first sliding bar 306. The lower first sliding bar 306 is located at the end of the first sliding bar 305 close to the magnetic block 304, and the upper first sliding bar 306 is located at the end of the first sliding bar 305 away from the magnetic block 304. The moving second rack 307 and the third rack 308 can both drive the second gear 310 to rotate, and at the same time, the moving second rack 307 and the third rack 308 can drive the corresponding first sliding bar 306 to slide on the first sliding bar 305.
[0053] like Figure 9-10 As shown, each end of the second rack 307 and the third rack 308 is installed with an iron plate 313, a magnetic block 304 is arranged between the two iron plates 313 on the same side, and a mounting rod 303 fixedly connected to the mounting plate 109 is installed on the side of each magnetic block 304. The movable mounting plate 109 can drive the magnetic block 304 to move through the mounting rod 303. The magnetic block 304 moving toward the movable block 302 can drive the second rack 307 to move, and the magnetic block 304 moving toward the electric push rod 103 can drive the third rack 308 to move.
[0054] like Figure 1-Figure 2 , Fig.13 and Fig.15 As shown, a box mechanism 4 is provided on one side of the conveying mechanism 1, and the box mechanism 4 includes a box 401. An outlet 407 is opened on one side of the box 401, and an entrance aligned with the outlet 407 is provided on the other side of the box 401. A box door 408 is provided in the entrance, and wooden pallets can be sent in from the entrance and sent out from the outlet 407.
[0055] like Fig.13 and Fig.15 As shown, two sets of shafts 402 are rotatably installed on both sides of the outlet 407 inside the box 401, and motors 403 are installed on one side of the upper two shafts 402 on the side of the box 401. The driving end of each motor 403 is fixedly connected to the end of the alignment shaft 402. The two running motors 403 can drive the two shafts 402 connected thereto to rotate.
[0056] like Fig.13 and Fig.15As shown, two sets of synchronous wheels 404 are installed on the side of each set of two shafts 402, and a synchronous belt 405 is commonly provided on each set of two synchronous wheels 404. A set of support plates 406 is installed on the side of each two synchronous belts 405 on the same side. The two rotating shafts 402 can drive the four synchronous belts 405 to rotate, thereby driving the two sets of support plates 406 to move.
[0057] like Figure 1-Figure 2 and Fig.16 As shown, a hot air mechanism 5 is arranged above the box mechanism 4, and the hot air mechanism 5 includes a heating box 501 installed on the upper side of the box body 401, and a plurality of evenly distributed electric heating wires 502 are arranged in the heating box 501. A blower 505 with an output end connected to it is arranged on the upper side of the heating box 501 and on one side of the heating box 501. The running electric heating wires 502 convert electrical energy into thermal energy and emit heat, and the blower 505 can send wind into the heating box 501 and convert it into hot air.
[0058] like Figure 1-Figure 2 and Fig.16 As shown, an output pipe 503 is installed on the other side of the heating box 501, and a plurality of branch pipes 504 connected to the box body 401 are installed on the side of the output pipe 503. The hot air in the heating box 501 is delivered into the box body 401 through the output pipe 503 and the branch pipes 504.
[0059] like Figure 1-Figure 2 and Fig.16 As shown, a first conveyor belt 10 is provided on one side of the conveying mechanism 1, which passes through the opening of the box body 401 and passes through the outlet 407, and an adjacent second conveyor belt 11 and a third conveyor belt 12 are provided on the other side of the conveying mechanism 1. The second conveyor belt 11 and the third conveyor belt 12 are exactly the same in model. The first conveyor belt 10 is used for conveying wooden pallets in the box body 401, the second conveyor belt 11 is used for conveying wooden pallets without protruding rivets, and the third conveyor belt 12 is used for conveying wooden pallets with protruding rivets.
[0060] Embodiment 2: Figure 1-Figure 2 and Fig.14 As shown, on the basis of Example 1, in order to enhance the linkage between the box mechanism 4 and the conveying mechanism 1, two second sliding bars 6 are installed on the side of the box body 401 corresponding to the port of the outlet 407, and a second sliding block 7 is slidably arranged on each second sliding bar 6, and a baffle 8 for blocking the outlet 407 is installed between the two second sliding blocks 7, and the baffle 8 is used to block the outlet 407, and the moving baffle 8 can drive the two second sliding blocks 7 to slide on the two second sliding bars 6.
[0061] like Figure 1-Figure 2 and Fig.14As shown, two 13 are correspondingly provided on the side of the baffle 8, and two connecting plates 9 extending into the two 13 are correspondingly installed on the upper side of the C-shaped plate 201. When the C-shaped plate 201 rises, the baffle 8 is driven to rise through the two connecting plates 9, and when the C-shaped plate 201 descends, the baffle 8 is driven to descend through the connecting plates 9.
[0062] The working principle of this fully automatic drying production line for pallet processing is:
[0063] S1. Send in pallets. Send multiple wooden pallets into the box 401. Each of the two pallets 406 of the same height can hold a wooden pallet. Specifically, open the box door 408 on the side of the box 401 to open the entrance, and then place the wooden pallet on the first conveyor belt 10. The running first conveyor belt 10 transports the wooden pallet into the box 401. Then, the two motors 403 drive the two shafts 402 to rotate toward the outside of the two shafts, and then drive the four synchronous belts 405 to rotate through eight synchronous wheels 404, driving the two groups of pallets 406 to move in the corresponding synchronous belts 405 in the rotation direction, and the two pallets 406 of the same height lift the wooden pallet on the first conveyor belt 10 to drive it to rise, and then repeat the rising operation so that each of the two pallets 406 of the same height can hold the wooden pallet, thereby realizing automatic loading of wooden pallets.
[0064] S2, pallet drying, the hot air mechanism 5 sends hot air into the box body 401 to dry the wooden pallet. Specifically, the running blower 505 sends air into the heating box 501, and at the same time the electric heating wire 502 in the heating box 501 converts electrical energy into thermal energy to emit heat. The wind entering the heating box 501 absorbs heat and becomes hot air, which is sent into the box body 401 through the output pipe 503 and the branch pipe 504, thereby increasing the temperature in the box body 401 and drying the wooden pallet therein.
[0065] S3, pallet delivery, multiple wooden pallets in the heating box 501 are automatically delivered from the inside of the box 401 through the first conveyor belt 10. Specifically, when the wooden pallets are dried, the baffle 8 is pulled up to make it rise so that the outlet 407 is opened, and then the two motors 403 drive the two shafts 402 to rotate toward the inner side of the two, so that the two groups of pallets 406 move downward. When the wooden pallets supported by the two lowest pallets 406 fall on the first conveyor belt 10, the running first conveyor belt 10 delivers the wooden pallets from the outlet 407, and then the other two pallets 406 that continue to descend continue to place the wooden pallets on the first conveyor belt 10, and continue to use the first conveyor belt 10 to deliver them, and repeat the operation until all the wooden pallets in the box 401 are automatically delivered.
[0066] S4, pallet detection, detect whether there are rivets extending from the upper surface of the wooden pallet passing through the conveying mechanism 1 to classify the wooden pallet. Specifically, the wooden pallet is sent to the conveying mechanism 1 through the first conveyor belt 10, and each motor 107 in the conveying mechanism 1 drives the conveying ball 108 to rotate. When the wooden pallet moves to the mounting seat 101, the rotating conveying ball 108 under the wooden pallet conveys the wooden pallet, allowing the wooden pallet to move on the mounting seat 101.
[0067] When the rivets on the upper surface of the wooden pallet extend due to drying, the length from the lower surface of the interception plate 202 to the conveying ball 108 is the same as the height of the wooden pallet, and the interception plate 202 will intercept the rivets on the wooden pallet. The advancing wooden pallet drives the interception plate 202 to move through the rivets, stretching the spring 204 while squeezing the first pressure sensor 206. After being squeezed, the first pressure sensor 206 sends a signal to the controller 112, and the controller 112 controls the electric push rod 103 to extend, and then moves through all the first racks 105, driving Each meshing first gear 104 rotates, thereby driving each conveying ball 108 to deflect to one side of the third conveyor belt 12, and then the wooden pallet changes from moving forward to deflecting to one side through each deflected conveying ball 108. When the wooden pallet hits the second pressure sensor 113 on the side of the side plate 102, the electric push rod 103 shortens and drives the mounting plate 109 to restore its position, thereby driving each conveying ball 108 to rotate and restore, allowing the wooden pallet to continue to move forward and fall onto the third conveyor belt 12. The staff collects the wooden pallets with rivets protruding from the third conveyor belt 12.
[0068] When there are no rivets extending from the surface of the wooden pallet, it will pass directly under the interception plate 202, and then the electric push rod 103 will shorten to drive each conveying ball 108 to deflect toward the side of the second conveyor belt 11, thereby allowing the wooden pallet to deflect toward the side of the second conveyor belt 11. When the wooden pallet hits the second pressure sensor 113 on the same side, the electric push rod 103 will extend to drive the mounting plate 109 to restore its position and drive the conveying ball 108 to restore its rotation direction, allowing the wooden pallet to move forward and fall onto the second conveyor belt 11. The staff will collect the wooden pallets on the second conveyor belt 11 that have no rivets extending.
[0069] S5. Release the limit. During the extension and retraction process of the electric push rod 103, the intercepting plate 202 is driven to rise and fall. Specifically, while the electric push rod 103 is extended, the movable mounting plate 109 drives the second rack 307 to move toward the movable block 302 through the mounting rod 303, the magnetic block 304 and the general 313 on the second rack 307. The movable second rack 307 engages with the second gear 310 and drives it to rotate. The rotating second gear 310 drives the third gear 311 to rotate through the rotating rod 309, and drives the movable block 302 to rise through the fourth rack 312, driving the C-shaped plate 201 and the intercepting plate 202 to rise. When rivets extend from the wooden pallet, the limit can be released. After that, when the electric push rod 103 shortens and drives the mounting plate 109 to restore its position, it drives the second rack 307 to move in the opposite direction, drives the second gear 310 to reverse, so that the third gear 311 reverses and drives 321 to descend, driving the C-shaped plate 201 to descend until the position is restored.
[0070] When the electric push rod 103 is shortened, the third rack 308 is driven to move through the mounting rod 303 and the magnetic block 304. The moving third rack 308 drives the second gear 310 to rotate, and the third gear 311 is driven to rotate through the rotating rod 309, driving the fourth rack 312 to rise. The rising fourth rack 312 drives the C-shaped plate 201 to rise. Afterwards, when the electric push rod 103 extends and drives the mounting plate 109 to restore its position, it further drives the C-shaped plate 201 to restore its position.
[0071] S6, outlet switch, during the lifting and lowering process of the U-shaped plate 201, the baffle plate 8 is driven to lift and lower so that the outlet 407 of the box body 401 is opened and closed. Specifically, when the U-shaped plate 201 is lifted, the baffle plate 8 is driven to lift through the connecting plate 9 to open the outlet 407, and then the next wooden pallet can be sent out from the box body 401. The U-shaped plate 201 is lowered to drive the baffle plate 8 to lower and re-block the outlet 407, so as to avoid the rapid loss of heat in the box body 401 and prepare for the next drying.
[0072] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered as exemplary and non-restrictive in all respects.
[0073] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A fully automatic drying production line for wooden pallet processing, characterized in that: The conveying mechanism (1) comprises a mounting seat (101), a plurality of groups of evenly distributed first gears (104) are arranged in a cavity of the mounting seat (101), two electric push rods (103) are installed on the side of the mounting seat (101), the telescopic arms of the two electric push rods (103) extend into the cavity and are installed with a mounting plate (109), a first rack (105) meshing with the first gear (104) in each group is arranged on the side of the mounting plate (109) on one side of each group of first gears (104), an L-shaped seat (106) is installed at the center of the upper side of each first gear (104), a motor (107) is installed on the side of each L-shaped seat (106), and a driving end of each motor (107) passes through the vertical plate of the L-shaped seat (106) and is installed with a conveying ball (108) extending to the outside of the mounting seat (101); A detection mechanism (2) is also arranged above the conveying mechanism (1), and the detection mechanism (2) comprises a C-shaped plate (201), an interception plate (202) is arranged on one side of the C-shaped plate (201), and a first pressure sensor (206) is installed at the center of the side surface of the C-shaped plate (201).
2. The fully automatic drying production line for wooden pallet processing according to claim 1 is characterized in that: The conveying mechanism (1) further comprises two side plates (102) mounted on the upper edge of the mounting seat (101), a group of second pressure sensors (113) being mounted on the side of each side plate (102), strip grooves (111) being provided on both sides of the mounting seat (101) near both ends of the mounting plate (109), and a controller (112) being mounted on the side of the mounting seat (101) at one side of the detection mechanism (2).
3. The fully automatic drying production line for wooden pallet processing according to claim 1 is characterized in that: The detection mechanism (2) further comprises two slide bars (203) mounted on the side of the intercepting plate (202) and penetrating the C-shaped plate (201), a limiting plate (205) being mounted on the end of each slide bar (203), a spring (204) being sleeved between the limiting plate (205) and the C-shaped plate (201) on each slide bar (203), one end of each spring (204) being fixedly connected to the C-shaped plate (201), and the other end being fixedly connected to the limiting plate (205).
4. The fully automatic drying production line for wooden pallet processing according to claim 2 is characterized by: A driving mechanism (3) is arranged on the side of the mounting seat (101), and the driving mechanism (3) comprises two rectangular rods (301) mounted on both sides of the mounting seat (101) and close to the C-shaped plate (201), and each of the rectangular rods (301) is slidably provided with a movable block (302) fixedly connected to the C-shaped plate (201).
5. The fully automatic drying production line for wooden pallet processing according to claim 4 is characterized in that: A rotating rod (309) is rotatably mounted on both sides of the mounting seat (101) at one side of each movable block (302), a second gear (310) and a third gear (311) are successively mounted on the side of each rotating rod (309), and a fourth rack (312) meshing with the third gear (311) is mounted on the side of each movable block (302) at one side of the third gear (311).
6. The fully automatic drying production line for wooden pallet processing according to claim 5 is characterized by: A group of first sliding bars (305) are installed on both sides of the mounting seat (101), and a first slider (306) is slidably arranged on each of the first sliding bars (305). A second rack (307) located below and matched with the second gear (310) is installed on the side of each lower first slider (306), and a third rack (308) located above and matched with the second gear (310) is installed on the side of each upper first slider (306). An iron plate (313) is installed at the end of each second rack (307) and third rack (308), and a magnetic block (304) is arranged between the two iron plates (313) on the same side, and a mounting rod (303) fixedly connected to the mounting plate (109) is installed on the side of each magnetic block (304).
7. The fully automatic drying production line for wooden pallet processing according to claim 5 is characterized by: A box mechanism (4) is provided on one side of the conveying mechanism (1), and the box mechanism (4) comprises a box (401), an outlet (407) is provided on one side of the box (401), an entrance aligned with the outlet (407) is provided on the other side of the box (401), and a box door (408) is provided in the entrance.
8. The fully automatic drying production line for processing wooden pallets according to claim 7 is characterized by: Two groups of shafts (402) are rotatably mounted inside the box (401) on both sides of the outlet (407); motors (403) are mounted on the sides of the two upper shafts (402) on the sides of the box (401); the driving end of each motor (403) is fixedly connected to the end of the aligned shaft (402); two groups of synchronous wheels (404) are mounted on the sides of each group of two shafts (402); a synchronous belt (405) is commonly arranged on each group of two synchronous wheels (404); and a group of support plates (406) are mounted on the sides of the two synchronous belts (405) on the same side.
9. The fully automatic drying production line for wooden pallet processing according to claim 7 is characterized by: A hot air mechanism (5) is arranged above the box mechanism (4), and the hot air mechanism (5) comprises a heating box (501) installed on the upper side of the box (401), a plurality of evenly distributed electric heating wires (502) are arranged in the heating box (501), a blower (505) with an output end connected to the heating box (501) is arranged on the upper side of the heating box (501) and on one side of the heating box (501), an output pipe (503) is installed on the other side of the heating box (501), and a plurality of branch pipes (504) connected to the box (401) are installed on the side of the output pipe (503).
10. The fully automatic drying production line for wooden pallet processing according to claim 7 is characterized in that: A first conveyor belt (10) is provided on one side of the conveying mechanism (1) and passes through an opening of the box body (401) and exits through an outlet (407), and an adjacent second conveyor belt (11) and a third conveyor belt (12) are provided on the other side of the conveying mechanism (1), and the second conveyor belt (11) and the third conveyor belt (12) are of exactly the same model.
Citation Information
Patent Citations
A drying equipment for processing wooden pallets
CN115615162B