Automatic feeding device of numerical control lathe
By designing an automatic loading device, the automatic loading and recycling of CNC lathes is achieved by using the pushing and feeding mechanism, the problem of low manual loading efficiency in the prior art is solved and the production efficiency and quality are improved.
Patent Information
- Application Number
- CN202411346919.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-02-11
AI Technical Summary
Existing CNC lathes require manual loading before processing, resulting in inefficient production and human resource occupation.
An automatic loading device is designed, including a loading channel, a movable workbench and a vertically fixed mounting base, and the automatic loading and recycling of products is achieved by using a pushing and feeding mechanism.
It realizes automatic loading and recycling of CNC lathes, improves production efficiency, saves human resources, and ensures production quality.
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Figure CN119407582A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of machine tool equipment, in particular to an automatic feeding device for a numerically controlled lathe. Background Art
[0002] In the mechanical processing industry, lathes are generally used to process cylindrical parts. After the preset program is input, the CNC lathe can automatically complete the processing of the workpiece. It has the characteristics of high precision and high efficiency. It can automatically change tools during the processing process. It can process straight cylinders, oblique cylinders, arcs and various complex workpieces such as threads, grooves, worms, etc. It has various compensation functions such as linear interpolation and circular interpolation. However, in the past, CNC lathes manually added workpieces before processing, and the lathe began to process the workpieces. Therefore, during the process of lathe processing batch workpieces, workers are required to be responsible for loading materials at the lathe, which takes up human resources and affects production efficiency. Summary of the invention
[0003] The purpose of the present invention is to overcome the deficiencies of the prior art and provide an automatic feeding device for a CNC lathe to solve the above problems.
[0004] The objective of the present invention is achieved through the following technical solutions:
[0005] An automatic loading device for a CNC lathe comprises a material discharge channel, a worktable mounted on the machine tool and movable along the x-axis and the y-axis, and a vertically fixed mounting seat, a machine tool chuck and a material pusher mechanism are fixed on the surface of the mounting seat, the material pusher mechanism is used to push out the products in the material discharge channel one by one, and a material receiving mechanism is provided on the worktable, the material receiving mechanism is used to transfer the products pushed out by the material pusher mechanism to the machine tool chuck;
[0006] The pushing mechanism includes a pushing block and a slider slidably connected to the mounting seat, the pushing block is fixed to one end of the slider and is placed below the bottom outlet of the unloading channel, the pushing block is provided with a material through hole, and the other end of the slider is connected to a reset spring;
[0007] The material receiving mechanism comprises a material receiving block, wherein the upper surface of the material receiving block is provided with a material receiving hole, and a material outlet connected with the material receiving hole is provided on a side of the material receiving block facing the mounting seat, and the upper surface height of the material receiving block is lower than the lower surface height of the material pushing block;
[0008] In the initial stage, the bottom end of the material discharge channel is aligned with the side of the material through hole;
[0009] In the unloading stage, the workbench drives the receiving block to move toward the slider and pushes the slider to squeeze the return spring until the bottom end of the unloading channel is aligned with the material through hole, and the product falls from the unloading channel into the material through hole, and the outlet of the material through hole is blocked by the upper surface of the receiving block;
[0010] During the reset stage, the workbench drives the receiving block to move away from the slider. During the movement, the receiving hole is aligned with the material through hole so that the product falls into the receiving hole from the material through hole until the pushing block returns to the initial position and the slider stops moving.
[0011] In the above invention content, further, the pushing mechanism also includes a fixed plate and a slide rail horizontally arranged on the mounting seat, the slider is provided with a slide groove cooperating with the slide rail, and a guide rod is provided at one end of the slider near the fixed plate, one end of the guide rod passes through the fixed plate, and the return spring is sleeved on the guide rod.
[0012] In the above invention, further, the slide rail is in a dovetail shape.
[0013] In the above invention content, further, the pushing mechanism also includes a limit block one and a limit block two, the limit block one is fixed on the mounting seat, and the limit block two is fixed on the pushing block, and the reset distance of the pushing block is limited by the cooperation of the limit block one and the limit block two.
[0014] In the above invention content, further, a detection cylinder and a detection needle fixedly connected to the telescopic end of the detection cylinder are fixed on the mounting seat. When the pushing block is in the initial stage, the detection needle is located directly above the material through hole, and the diameter of the detection needle is smaller than the inner diameter of the material through hole.
[0015] In the above invention content, further, the material receiving mechanism also includes a carrier plate, an ejection cylinder fixed on the carrier plate and a push rod connected to the telescopic end of the ejection cylinder, the material receiving block is fixed on the carrier plate, the carrier plate is fixed on the workbench, one end of the push rod passes through the material receiving block and extends into the material receiving hole, and the ejection cylinder drives the push rod to move to eject the product in the material receiving hole from the discharge port.
[0016] In the above invention, further, the material discharge channel is fixed on the mounting seat through a plurality of support plates, and a threading opening is opened on the surface of the material discharge channel along its length direction.
[0017] In the above invention content, further, the automatic loading device of the CNC lathe also includes a product recovery pipe, the product recovery pipe is fixed on the surface of the workbench, and a recovery port is provided on the side of the product recovery pipe facing the machine tool chuck.
[0018] The beneficial effects of the present invention are:
[0019] The present invention can discharge products one by one through the pushing mechanism, and then send the products to the machine tool chuck through the receiving mechanism. The device can realize automatic and orderly loading, automatic product recovery, and automation of the production process, so as to ensure production quality, improve production efficiency, and save production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 It is a partial enlarged view of A of the present invention;
[0022] Figure 3 It is a schematic diagram of the material receiving mechanism of the present invention;
[0023] Figure 4 It is a schematic diagram of the material discharge channel of the present invention.
[0024] In the figure, 1-workbench, 2-machine tool chuck, 3-mounting seat, 4-feeding channel, 41-unloading port, 5-pushing mechanism, 51-pushing block, 52-slider, 53-material through hole, 54-reset spring, 55-fixed plate, 56-slide rail, 57-guide rod, 58-limit block one, 59-limit block two, 6-material receiving mechanism, 61-material receiving block, 62-material receiving hole, 63-discharging port, 64-carrying plate, 65-ejection cylinder, 66-ejector rod, 7-detection cylinder, 8-detection needle, 9-product recovery pipe, 91-recovery port. DETAILED DESCRIPTION
[0025] The following describes the embodiments of the present invention by specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict.
[0026] Please see attached Figure 1 and attached Figure 2 As shown, an automatic feeding device for a CNC lathe comprises a feeding channel 4, a worktable 1 installed on the machine tool and movable along the x-axis and the y-axis, and a vertically fixed mounting seat 3, wherein the upper end of the feeding channel 4 is connected to a vibration plate, and the products are automatically arranged in a certain direction and fed through the vibration of the vibration plate, and the products coming out of the vibration plate enter the feeding channel 4, and the mounting seat 3 is fixed and immovable, and the feeding channel 4 is fixed on the mounting seat 3 through a plurality of support plates;
[0027] The machine tool chuck 2 and the pushing mechanism 5 are fixed on the surface of the mounting seat 3. The pushing mechanism 5 is used to push the products in the unloading channel 4 out one by one. The pushing mechanism 5 includes a pushing block 51 and a slider 52 slidably connected to the mounting seat 3. The pushing block 51 is fixed to one end of the slider 52 and is placed below the bottom outlet of the unloading channel 4. The pushing block 51 is provided with a material through hole 53. The other end of the slider 52 is connected to a return spring 54.
[0028] The workbench 1 is provided with a material receiving mechanism 6, which is used to transfer the product pushed out by the material pushing mechanism 5 to the machine tool chuck 2, and the machine tool drives the workbench 1 to move, and then the workbench 1 drives the material receiving mechanism 6 to receive the material; wherein, the material receiving mechanism 6 includes a material receiving block 61, and the upper surface of the material receiving block 61 is provided with a material receiving hole 62, and the side of the material receiving block 61 facing the mounting seat 3 is provided with a discharge port 63 connected with the material receiving hole 62, and the upper surface height of the material receiving block 61 is lower than the lower surface height of the material pushing block 51, so that the material receiving block 61 can move back and forth under the material pushing block 51;
[0029] In the initial stage, the bottom end of the material discharge channel 4 is aligned with the side of the material through hole 53, and the bottom end of the material discharge channel 4 is placed on the surface of the pushing block 51, and the product in the material discharge channel 4 is blocked by the surface of the pushing block 51, so as to block the next product from being discharged, so that the products are discharged one by one;
[0030] In the unloading stage, the workbench 1 drives the receiving block 61 to move toward the slider 52 and pushes the slider 52 to squeeze the return spring 54. The slider 52 moves and drives the receiving block 61 to move until the bottom end of the unloading channel 4 is aligned with the material through hole 53. The product falls from the unloading channel 4 into the material through hole 53. At this time, a part of the surface of the receiving block 61 is still placed below the material through hole 53, and the outlet of the material through hole 53 is blocked by the upper surface of the receiving block 61 to prevent the product from falling out of the material through hole 53.
[0031] During the reset stage, the workbench 1 drives the receiving block 61 to move away from the slider 52. At the same time, the slider 52 also moves toward the receiving block 61 under the action of the rebound force of the reset spring 54. During the movement, the receiving hole 62 is aligned with the material through hole 53 so that the product falls from the material through hole 53 into the receiving hole 62 until the pushing block 51 returns to the initial position and the slider 52 stops moving.
[0032] As attached Figure 1 As shown, the pushing mechanism 5 also includes a fixed plate 55 and a slide rail 56 horizontally arranged on the mounting seat 3. The slider 52 is provided with a slide groove cooperating with the slide rail 56. Preferably, the slide rail 56 is in a dovetail shape, that is, the slide groove is a dovetail groove. The dovetail-shaped slide rail 56 can effectively ensure the stability between the slider 52 and the slide rail 56, and a guide rod 57 is provided at one end of the slider 52 near the fixed plate 55, and one end of the guide rod 57 passes through the fixed plate 55. The return spring 54 is sleeved on the guide rod 57 and placed between the fixed plate 55 and the slider 52.
[0033] In the above embodiment, preferably, the pushing mechanism 5 also includes a limit block 1 58 and a limit block 2 59, the limit block 1 58 is fixed on the mounting base 3, and the limit block 2 59 is fixed on the pushing block 51. The reset distance of the pushing block 51 is limited by the cooperation of the limit block 1 58 and the limit block 2 59, so that the position of the pushing block 51 in the initial stage each time remains consistent, which is convenient for subsequent detection of the detection needle 8.
[0034] A detection cylinder 7 and a detection needle 8 fixedly connected to the telescopic end of the detection cylinder 7 are also fixed on the mounting seat 3. When the pushing block 51 is in the initial stage, the detection needle 8 is located directly above the material through hole 53, and the diameter of the detection needle 8 is smaller than the inner diameter of the material through hole 53; specifically, when the pushing block 51 and the receiving block 61 are in the resetting stage, the receiving block 61 has returned to the initial position, and the receiving hole 62 is aligned with the material through hole 53, after the product falls into the receiving hole 62 from the material through hole 53, the detection cylinder 7 drives the detection needle 8 to move downward and penetrate into the material through hole 53 to detect whether it is in place. If not, the machine will be shut down and the staff will clear the fault in time; if in place, the workbench 1 will continue to drive the receiving block 61 to move toward the center of the machine tool chuck 2.
[0035] Please see attached Figure 3 As shown, the material receiving mechanism 6 also includes a carrier plate 64, an ejection cylinder 65 fixed on the carrier plate 64 and a push rod 66 connected to the telescopic end of the ejection cylinder 65. The material receiving block 61 is fixed on the carrier plate 64, and the carrier plate 64 is fixed on the workbench 1. When the workbench 1 moves, it drives the material receiving block 61 and the ejection cylinder 65 to move together. One end of the push rod 66 passes through the material receiving block 61 and extends into the material receiving hole 62. When the workbench 1 drives the material receiving block 61 to move to align and contact with the machine tool chuck 2, the ejection cylinder 65 drives the push rod 66 to move to eject the product in the material receiving hole 62 from the discharge port 63 and send it to the machine tool chuck 2. The machine tool chuck 2 clamps the product and starts to execute the processing program.
[0036] In the above embodiments, preferably, please refer to the attached Figure 4 As shown, the material discharge channel 4 is fixed on the mounting base 3 by means of a plurality of support plates (not shown), and a notch 41 is provided on the surface of the material discharge channel 4 along its length direction. If there is a blockage or jam in the material discharge channel 4, it can be observed in time through the notch 41, and the notch also facilitates the staff to clear the jam.
[0037] In the above embodiment, the automatic loading device of the CNC lathe preferably also includes a product recovery tube 9, which is fixed on the surface of the workbench 1, and a recovery port 91 is provided on the side of the product recovery tube 9 facing the machine tool chuck 2. After the processing is completed, the chuck is loosened, the product is ejected, and falls into the product recovery tube 9.
[0038] Specific working process:
[0039] First, the workbench 1 drives the receiving block 61 to move from under the pushing block 51 and abut against the slider 52. At this time, the upper surface of the receiving block 61 is placed under the material through hole 53 to block the bottom material through hole 53. The workbench 1 drives the receiving block 61 to continue to move and pushes the slider 52 to move along the slide rail 56 to move the speed return spring 54 until the material through hole 53 is aligned with the bottom end outlet of the unloading channel 4. The product falls from the unloading channel 4 into the material through hole 53. Under the action of the receiving block 61, the product remains in the material hole.
[0040] Then, the workbench 1 drives the receiving block 61 to move in the opposite direction, and the receiving block 61 and the slider 52 move with the receiving block under the action of the return spring 54, and the plane of the receiving block 61 is used to block the next product discharge in the unloading channel 4, until the limit block 1 58 abuts against the limit block 2 59, and the receiving block 61 and the slider 52 return to the initial position and stop moving, and then the receiving block 61 continues to move relative to the pushing block 51 until the receiving hole 62 is aligned with the material through hole 53, and the product falls from the material through hole 53 into the receiving hole 62;
[0041] The workbench 1 drives the receiving block 61 to continue to move toward the machine chuck 2. The workbench 1 moves forward so that the discharge hole on the receiving block 61 is close to and aligned with the machine chuck 2. The ejection cylinder 65 drives the ejector rod 66 to move and eject the product in the receiving hole 62 from the discharge port 63 to the machine chuck 2. The machine chuck 2 clamps the product, and the workbench 1 retracts to start the processing program.
[0042] After the processing is completed, the workbench 1 drives the product recovery tube 9 to move, so that the recovery port 91 of the product recovery tube 9 is aligned with the center of the machine tool chuck 2 and close to it, the machine tool chuck 2 is loosened, the product is ejected, and falls into the product recovery tube 9, and the product slides through the recovery tube to the product recovery box. This process is the loading process of processing a product, and then the above loading process is repeated. This solution has a simple structure and a fast loading speed. It can realize automatic loading, automatic product recovery, and realize the automation of the production process, so as to ensure production quality, improve production efficiency, and save production costs.
[0043] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "up", "down", "left", "right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0044] The above-mentioned embodiments only express the specific implementation of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.
Claims
1. An automatic feeding device for a CNC lathe, characterized in that: The machine comprises a material discharge channel (4), a worktable (1) mounted on a machine tool and movable along an x-axis and a y-axis, and a vertically fixed mounting seat (3); a machine tool chuck (2) and a material pushing mechanism (5) are fixed on the surface of the mounting seat (3); the material pushing mechanism (5) is used to push out products in the material discharge channel (4) one by one; a material receiving mechanism (6) is provided on the worktable (1); the material receiving mechanism (6) is used to transfer the products pushed out by the material pushing mechanism (5) to the machine tool chuck (2); The material pushing mechanism (5) comprises a material pushing block (51) and a slider (52) slidably connected to the mounting seat (3); the material pushing block (51) is fixed to one end of the slider (52) and is placed below the bottom outlet of the material discharge channel (4); a material through hole (53) is provided on the material pushing block (51); and a return spring (54) is connected to the other end of the slider (52); The material receiving mechanism (6) comprises a material receiving block (61), the upper surface of the material receiving block (61) is provided with a material receiving hole (62), a side of the material receiving block (61) facing the mounting seat (3) is provided with a material discharge port (63) connected with the material receiving hole (62), and the upper surface height of the material receiving block (61) is lower than the lower surface height of the material pushing block (51); In the initial stage, the bottom end of the material discharge channel (4) is aligned with the side of the material through hole (53); In the unloading stage, the workbench (1) drives the receiving block (61) to move toward the slider (52) and pushes the slider (52) to squeeze the return spring (54) until the bottom end of the unloading channel (4) is aligned with the material through hole (53), and the product falls from the unloading channel (4) into the material through hole (53), and the outlet of the material through hole (53) is blocked by the upper surface of the receiving block (61); In the reset stage, the workbench (1) drives the material receiving block (61) to move in a direction away from the slider (52). During the movement, the material receiving hole (62) is aligned with the material through hole (53) so that the product falls from the material through hole (53) into the material receiving hole (62) until the material pushing block (51) returns to the initial position and the slider (52) stops moving.
2. The automatic feeding device for a CNC lathe according to claim 1, characterized in that: The pushing mechanism (5) further comprises a fixed plate (55), a slide rail (56) transversely arranged on the mounting seat (3), a slide groove cooperating with the slide rail (56) is arranged on the slider (52), and a guide rod (57) is arranged at one end of the slider (52) near the fixed plate (55), one end of the guide rod (57) passes through the fixed plate (55), and the return spring (54) is sleeved on the guide rod (57).
3. The automatic feeding device for a CNC lathe according to claim 2, characterized in that: The slide rail (56) is in a dovetail shape.
4. The automatic feeding device for a CNC lathe according to claim 2, characterized in that: The pushing mechanism (5) further comprises a first limiting block (58) and a second limiting block (59); the first limiting block (58) is fixed on the mounting seat (3); the second limiting block (59) is fixed on the pushing block (51); and the reset distance of the pushing block (51) is limited by the cooperation of the first limiting block (58) and the second limiting block (59).
5. The automatic feeding device for a CNC lathe according to claim 1, characterized in that: A detection cylinder (7) and a detection needle (8) fixedly connected to the telescopic end of the detection cylinder (7) are also fixed on the mounting seat (3); when the pushing block (51) is in the initial stage, the detection needle (8) is located directly above the material through hole (53), and the diameter of the detection needle (8) is smaller than the inner diameter of the material through hole (53).
6. The automatic feeding device for a CNC lathe according to claim 1, characterized in that: The material receiving mechanism (6) further comprises a carrier plate (64), an ejection cylinder (65) fixed on the carrier plate (64), and an ejector rod (66) connected to the telescopic end of the ejector cylinder (65); the material receiving block (61) is fixed on the carrier plate (64), the carrier plate (64) is fixed on the workbench (1), one end of the ejector rod (66) passes through the material receiving block (61) and extends into the material receiving hole (62); the ejector cylinder (65) drives the ejector rod (66) to move and eject the product in the material receiving hole (62) from the discharge port (63).
7. The automatic feeding device for a CNC lathe according to claim 1, characterized in that: The material discharge channel (4) is fixed on the mounting seat (3) via a plurality of support plates, and a threading opening (41) is provided on the surface of the material discharge channel (4) along its length direction.
8. The automatic feeding device for a CNC lathe according to claim 1, characterized in that: The automatic loading device of the CNC lathe also includes a product recovery pipe (9), which is fixed on the surface of the workbench (1), and a recovery port (91) is provided on the side of the product recovery pipe (9) facing the machine tool chuck (2).
Citation Information
Patent Citations
Automatic material feeding and collecting device of numerical control machine tool
CN202462086U
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