Lifting guide rod type continuous chain bucket ship unloader model structure

Abstract

The invention relates to a machine type structure of a lifting guide rod type continuous chain bucket ship unloader. The machine type structure comprises a fixing structure, an L-shaped arm frame assembly, a trolley, a chain bucket material taking arm and a telescopic bucket elevator. The L-shaped arm support assembly is connected with the fixing structure through an arm support lifting steel wire rope, and the L-shaped arm support assembly can vertically ascend and descend; the trolley is arranged on the L-shaped arm frame assembly; the chain bucket material taking arm is used for taking materials from a cabin; the telescopic bucket elevator is arranged on the fixing structure, materials are transferred to the telescopic bucket elevator from the chain bucket material taking arm through the trolley material receiving scraper and the arm frame belt conveyor, the telescopic bucket elevator is used for secondary lifting of the materials, and the materials subjected to secondary lifting are transferred to the wharf belt conveyor through the portal material receiving scraper and the portal belt conveyor. Compared with the prior art, the problem that an existing L-shaped chain bucket ship unloader cannot meet the ship unloading requirement of a bulk cargo wharf in the Yangtze River basin can be solved, the productivity is higher, energy consumption is lower, and intelligent operation is easier to achieve.

Description

Technical Field

[0001] The invention relates to the technical field of continuous ship unloaders, in particular to a lifting guide rod type continuous chain bucket ship unloader model structure. Background Art

[0002] The continuous ship unloader is a machine that meets the requirements of green and environmentally friendly development of the terminal. It uses a chain bucket to dig and lift materials. It is a ship unloading method that can take into account most types of bulk cargoes, especially solving the problem of unloading bulk cargoes with large volume and poor fluidity.

[0003] L-type chain bucket ship unloader ( Fig. 20 ) is the most mature and widely used continuous chain bucket ship unloader model. Its characteristics are: the chain bucket lifting system excavates and lifts the materials in the cabin; the arm pitches to adjust the working height of the reclaiming head; the arm rotates and cooperates with the trolley to adjust the horizontal working position of the reclaiming head (such as Fig. 22 The chain bucket lifting system drives the reclaiming head to rotate and dig to reclaim materials (such as Fig.21 ).

[0004] The main characteristics of bulk cargo terminals in the Yangtze River Basin are: the ships are all small and medium-sized, the ship type is not large, and the hatch is relatively small; the terminal mainly adopts vertical high-pile docks, the water level drop is very large, and the maximum water level change can reach 30-40m. For continuous chain bucket unloading equipment, the main difficulties are: the shape of the reclaiming head operating in the cabin and the space required for operation cannot be too large, so as to facilitate entering and exiting the hatch and operating in the cabin; the operating height of the chain bucket reclaiming head can be greatly adjusted to adapt to the change of the dock water level.

[0005] The operating characteristics of the L-type chain bucket ship unloader make it unsuitable for ship unloading operations at bulk cargo terminals in the Yangtze River Basin. The reasons are: (1) If Fig. 20 Due to the limited pitch angle of the boom, the operating height of the L-type chain bucket ship unloader's reclaiming head cannot be adjusted significantly, so it cannot meet the operating requirements of an upright high-pile dock with a large water level difference.

[0006] (2) If Fig.21 The reclaiming head of the L-type chain bucket ship unloader adopts a rotary reclaiming method. The reclaiming head's rotary motion direction is perpendicular to the motion direction of the chain bucket under the traction of the chain. Therefore, the material enters the chain bucket from the side angle of the chain bucket, and the speed of entering the chain bucket is slow. In order to ensure the unloading productivity, the chain bucket is narrow and deep, and the reclaiming head length L2 is large, so that the material has enough time to enter and fill the chain bucket. The deep chain bucket is easy to accumulate material and is difficult to unload. The long reclaiming head has a large operating radius when revolving to reclaim materials. When unloading small and medium-sized bulk carriers with a small ship width, the operation is very inconvenient, and it may even be impossible to accommodate in the cabin.

[0007] (3) If Fig. 20 , Fig. 22 The L-type chain bucket ship unloader adopts arm pitch and rotation to coordinate with the travel of the trolley to adjust the material head operation point. It mainly uses fixed-point rotation movement, with slow movement speed and mutual influence between movements, making it difficult to achieve automated operation. When multiple devices are unloading a ship together, they are easy to interfere with each other and have many restrictions, which affects the improvement of the unloading efficiency of the entire ship. Summary of the invention

[0008] The purpose of the present invention is to provide a lifting guide rod type continuous chain bucket ship unloader model structure in order to overcome the defects of the above-mentioned prior art, which can solve the problem that the existing L-type chain bucket ship unloader cannot meet the unloading needs of bulk cargo terminals in the Yangtze River Basin, and has higher productivity, lower energy consumption, and is easier to realize intelligent operation.

[0009] The purpose of the present invention can be achieved by the following technical solutions: The present invention provides a lifting guide rod type continuous chain bucket ship unloader structure, including a fixed structure, an L-shaped arm assembly, a trolley, a chain bucket reclaiming arm, and a retractable bucket elevator, wherein specifically: The fixed structure is set on the dock foundation; The L-shaped boom assembly is connected to the fixed structure through a boom lifting wire rope, so that the L-shaped boom assembly can be lifted and lowered vertically; The trolley is arranged on the L-shaped arm assembly, and the trolley can travel on the L-shaped arm assembly; A chain bucket material taking arm is connected to the trolley, and the chain bucket material taking arm is used to take materials from the cabin; The retractable bucket elevator is arranged on the fixed structure. The materials are transferred from the chain bucket picking arm to the retractable bucket elevator through the trolley material receiving scraper and the arm frame belt conveyor. The retractable bucket elevator is used for secondary lifting of the materials. The materials after secondary lifting are transferred to the dock belt conveyor through the gantry material receiving scraper and the gantry belt conveyor.

[0010] Furthermore, the L-shaped boom assembly includes an L-shaped boom, a boom lifting lower pulley, and a boom lifting upper pulley, thereby forming a wire rope pulley assembly; The L-shaped arm frame is provided with a track for the trolley to travel.

[0011] Further, the track includes a parallel upper track and a lower track; The trolley is provided with trolley wheels and trolley reverse rollers which match the upper track and the lower track respectively; The wheels of the trolley run on the upper track, and the reverse rollers of the trolley push against the lower track to roll in the opposite direction.

[0012] Furthermore, the L-shaped arm assembly also includes a hinge shaft and a guide rod; The L-shaped arm is connected to the guide rod via a hinge shaft; Four roller tracks are laid on the guide rod.

[0013] Furthermore, the fixed structure includes a gantry, a rotating platform arranged on the gantry, a central column arranged on the rotating platform, and a central chute arranged in the central column; The slewing platform is supported on the door frame through a large slewing bearing.

[0014] Furthermore, the fixed structure also includes a front arm frame, a guide frame, a small arm frame pull rod, a small arm frame, and a gantry belt conveyor beam connected to the central column; The front arm frame is connected to the central column through a front pull rod I and a front pull rod II; The top of the guide frame is fixed on the front arm frame, and the lower part of the support guide frame is supported by the small arm frame; One end of the gantry belt conveyor beam is hung under the guide frame through a connecting rod, and the other end is connected to the central column and supported on the rotary platform, so that the gantry belt conveyor can unload to the central chute; The small arm support rods are respectively connected to the small arm support and the central column.

[0015] Furthermore, the fixed structure also includes a rear arm frame, a balance arm frame, a rear tie rod, a balance arm frame tie rod, a movable counterweight derrick, and a movable counterweight; The rear arm frame and the balance arm frame are respectively connected to the central column and are arranged on the land side of the central column; The rear arm frame and the balance arm frame are connected to the central column through the rear pull rod and the balance arm frame pull rod respectively; The movable counterweight derrick is connected to the rear boom and the balance boom respectively, and the movable counterweight moves up and down in the movable counterweight derrick through the movable counterweight steel wire rope and the boom lifting steel wire rope, and the movement direction is opposite to the L-shaped boom assembly.

[0016] Further, the retractable bucket elevator includes a driving sprocket, a steering wheel, a discharge port, a fixed bracket, a lifting bracket, a material trough, a lifting lower sprocket, a lifting upper sprocket, and a hanger; The driving sprocket, the steering wheel and the discharge port are arranged on the fixed bracket, and the fixed bracket is fixedly connected to the guide frame; The feeding end of the gantry material receiving scraper is connected to the discharging port, and the discharging end of the gantry material receiving scraper is connected to the gantry belt conveyor and supported on the gantry belt conveyor beam; The lifting bracket is arranged on the L-shaped arm frame; The material trough and the lower lifting sprocket are supported on the lifting bracket and can be lifted and lowered along with the L-shaped arm; The arm belt conveyor continuously feeds the retractable bucket elevator through the material trough; The lifting upper sprocket is installed on the hanger.

[0017] Furthermore, the trolley comprises a trolley body and a driving mechanism matched with the trolley body, and the trolley body is provided with a trolley frame; A bracket is arranged on the trolley frame.

[0018] The trolley frame is provided with a bracket, and the bracket is slidably provided with a moving bracket; The bracket is provided with an upper pulley for lifting the material taking arm, the movable frame is provided with a lower pulley for lifting the material taking arm, and the lifting wire rope of the material taking arm is connected with the upper and lower pulleys.

[0019] The material grabbing arm lifting wire rope, the material grabbing arm lifting upper pulley, and the material grabbing arm lifting lower pulley form a material grabbing arm lifting system, so that the chain bucket material grabbing arm installed on the mobile frame can be raised and lowered relative to the bracket.

[0020] The movable frame is provided with a guide wheel, and the movable frame can be lifted and lowered relative to the support by the guide wheel; The trolley material receiving scraper is arranged on a movable frame.

[0021] In the operating state, the movable frame is at the lowest position, and the trolley material receiving scraper can transfer the materials excavated and lifted by the chain bucket reclaiming arm to the arm frame belt conveyor; In a non-operating state, the movable frame can be lifted, and the trolley material receiving scraper conveyor is separated from the arm frame belt conveyor.

[0022] Furthermore, in the working state, the L-shaped arm is raised and lowered to allow the reclaiming head to enter the cabin and reach the working surface, and the reclaiming head of the chain bucket reclaiming arm performs reciprocating continuous reclaiming operations in cooperation with the movement of the trolley; When the ship is empty and the water level is high, the L-shaped arm and the chain bucket reclaiming arm can be lifted to the preset highest position, and the reclaiming head can be unloaded, so that the ship unloader can adjust its dock position or the unloading ship can leave the dock.

[0023] Compared with the prior art, the present invention has the following technical advantages: (1) The two-stage relay lifting operation of the chain bucket reclaiming arm and the retractable bucket elevator can meet the special operation requirements of large water level difference. All unloading links are closed and there is no dust leakage, which can ensure the environmental protection during the operation.

[0024] (2) The trolley with the chain bucket reclaiming arm moves on the L-shaped arm to cover the operating width of the cabin; the arm lifting wire rope lifts the L-shaped arm to adjust the operating height of the reclaiming head; the trolley moves along the dock shoreline to adjust the unloading operation position. This continuous chain bucket ship unloader model uses three linear motions for unloading operations, which are perpendicular to each other and do not interfere with each other. It has high speed, fast acceleration, accurate positioning, and easy control. It can improve operating efficiency and is easy to realize intelligent operation. When multiple ship unloaders work together to unload the ship, they do not interfere with each other, which can improve the efficiency of the entire ship unloading operation.

[0025] (3) The reclaiming head can reciprocate and continuously reclaim materials with the cooperation of the trolley. The chain bucket always digs materials in front of the trolley's moving direction. The chain bucket blade cuts the material on the front side, which has high operating efficiency. The reclaiming head length L1 does not participate in the material excavation operation. It has a compact shape and a small operating radius. It can operate in a narrow ship cabin to solve the problem of continuous unloading of small and medium-sized bulk carriers.

[0026] (4) The lifting wire rope and pulley system of the boom enables the L-shaped boom to be raised and lowered. The guide rod follows the movement of the L-shaped boom through the hinge shaft. The roller on the guide frame ensures the accuracy and convenience of the vertical movement of the guide rod. This new structural form solves the problem of large-scale adjustment of the height position of the L-shaped boom. The movable counterweight moves in the opposite direction to the L-shaped boom. Its function is to balance the weight of the L-shaped boom assembly, the trolley and the chain bucket reclaiming arm, reduce the energy consumption when adjusting the operating height of the reclaiming head during operation, and achieve energy saving.

[0027] (5) The trough of the retractable bucket elevator is installed on the L-shaped arm and can be raised and lowered with the L-shaped arm. The discharge port of the retractable bucket elevator is located on a fixed bracket and can remain in the same position. The length of the bucket elevator lifting wire rope is adjusted with the L-shaped arm to ensure that the total number of chain buckets of the retractable bucket elevator remains unchanged. The retractable chain bucket cover can be sealed and folded to ensure that dust does not leak out. This new retractable bucket elevator is the key to the chain bucket ship unloader to achieve secondary lifting.

[0028] (6) The upper and lower tracks are laid on the L-shaped arm. During operation, the trolley wheels move on the upper track, and the trolley reverse rollers roll against the lower track in the opposite direction. This special structural form can prevent the trolley wheels from leaving the upper track when the reclaiming head is digging materials, so as to ensure that the chain bucket reclaiming arm can continuously reciprocate to reclaim materials with the cooperation of the trolley.

[0029] (7) A bracket is installed on the trolley frame, and the chain bucket reclaiming arm is installed on the mobile frame. The reclaiming arm wire rope works, and the mobile frame is raised and lowered along the bracket through the guide wheel. In the operating state, the mobile frame is at the lowest position to ensure the continuity of unloading. When not in operation, if the water level and ship type limit the reclaiming head to be unable to leave the warehouse, the L-shaped arm frame and the chain bucket reclaiming arm can be lifted to the highest position at the same time to solve the problem of switching the unloading operation point and the ship leaving and berthing.

[0030] (8) The overall structure of the machine is reasonable. The front arm and L-shaped arm on the sea side can ensure that the trolley's travel range covers the width of the operating cabin. The length of the guide rod and guide frame allows the L-shaped arm to have sufficient lifting distance to ensure the height adjustment range of the chain bucket reclaiming head operation point. The fixed counterweight and machine room located on the landside balance arm can balance the weight of all sea-side components, so that the combined center of gravity of the rotating components is close to the center of the rotating large bearing, so as to reduce the power of the rotating mechanism, balance the large wheel pressure, and reduce the load acting on the dock.

[0031] (9) In the non-operating state, the slewing mechanism is driven, and the slewing platform drives the central column and all the parts attached to it to rotate around the center of the large slewing bearing. The L-shaped arm and the fixed structure can be rotated to be parallel to the dock shoreline, which is convenient for the ship to leave the dock and for the maintenance of the chain bucket reclaiming arm and the retractable chain bucket elevator. It can solve the problem of continuous ship unloaders with many parts and high maintenance requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 This is the overall layout diagram of the lifting guide rod type continuous chain bucket ship unloader in this technical solution; Figure 2-1 This is the general diagram of the lifting guide rod type continuous chain bucket ship unloader in this technical solution; Figure 2-2 for Figure 2-1 A top view of Figure 2-3 for Figure 2-1 AA cross-section diagram; In the figure: 1, fixed structure, 2, arm lifting wire rope, 3, bucket elevator wire rope, 4, retractable bucket elevator, 5, L-shaped arm assembly, 6, arm belt conveyor, 7, trolley material receiving scraper, 8, trolley, 9, chain bucket reclaiming arm, 10, gantry material receiving scraper, 11, gantry belt conveyor, 12, center chute, 13, dock belt conveyor, 14, cart; Figure 3 This is the front view of the fixed structure in this technical solution; In the figure: 101, front arm frame, 102, arm frame lifting upper pulley, 103, front tie rod I, 104, front tie rod II, 105, bucket elevator pulley, 106, center column, 107, rear arm frame, 108, rear tie rod, 109, movable counterweight, 110, movable counterweight derrick, 111, guide frame, 112, small arm frame tie rod, 113, small arm frame, 114, driver's room, 115, roller, 116, connecting rod, 117, gantry belt conveyor beam, 118, electrical room, 119, large slewing bearing, 120, gantry, 121, slewing mechanism, 122, slewing platform, 123, balance arm frame, 124, fixed counterweight, 125, machine room, 126, balance arm frame tie rod, 127, belt conveyor inlet, 128, movable counterweight wire rope; Figure 4 It is the CC view of the fixed structure in this technical solution; Figure 5 It is the DD view in this technical solution; Figure 6 This is a schematic diagram of the L-shaped arm assembly structure in this technical solution; In the figure: 501, arm lifting lower pulley, 502, guide rod, 503, L-shaped arm, 504, upper track, 505, lower track, 506, hinge shaft, 507, roller track, 508, belt conveyor platform; Figure 7 This is the EE view of the L-shaped boom assembly in this technical solution; Figure 8 This is the layout diagram of the retractable bucket elevator in this technical solution; Fig. 9 This is a schematic diagram of the retractable bucket elevator in this technical solution changing as the L-shaped boom is lowered; Figure 10-1 This is a schematic diagram of the structure of the trolley and chain bucket reclaiming arm in this technical solution; Figure 10-2 for Figure 10-1 Structural diagram of the scraper conveyor for small and medium-sized vehicles; In the figure: 801, bracket, 802, mobile frame, 803, guide wheel, 804, trolley wheel, 805, trolley anti-roller, 806, trolley frame, 807, upper pulley for lifting the material taking arm, 808, steel wire rope for lifting the material taking arm, 809, lower pulley for lifting the material taking arm, 901, material taking head; Fig.11 This is a schematic diagram of the lifting state of the chain bucket reclaiming arm when the non-operation warehouse is not in operation in this technical solution; Fig.12 This is a diagram of the material taking operation of the material taking head in the cooperation of the trolley in this technical solution; Fig.13 This is the path diagram for the ship unloading operation in this technical solution; Fig.14 This is the operation diagram of the material taking head in the cabin in this technical solution; Fig.15 This is a low-water level operation diagram of the lifting guide rod type continuous chain bucket ship unloader in this technical solution; Fig.16 This is a high water level operation diagram of the lifting guide rod type continuous chain bucket ship unloader in this technical solution; Fig.17 This is a high water level discharge diagram of the lifting guide rod type continuous chain bucket ship unloader in this technical solution; Fig.18 This is a diagram of the joint operation of multiple new lifting guide rod type continuous chain bucket ship unloaders in this technical solution; Fig.19 This is a diagram of the lifting guide rod type continuous chain bucket ship unloader in this technical solution rotating to a state parallel to the wharf; Fig. 20 It is a structural diagram of an L-type chain bucket ship unloader in the prior art; Fig.21 It is a schematic diagram of the material head operation of the L-type chain bucket ship unloader in the prior art; Fig. 22 It is a schematic diagram of multiple L-type chain bucket ship unloaders working together in the prior art. Implementation

[0034] The novel lifting guide rod type continuous chain bucket ship unloader structure of the present invention is as follows: Figure 1 Through the two-level relay lifting operation of the chain bucket reclaiming arm and the retractable bucket elevator, the continuous chain bucket ship unloader can meet the special operation needs under large water level difference conditions, so as to solve the problem of environmentally friendly bulk cargo unloading at the vertical high-pile terminal with relatively large water level difference in the Yangtze River Basin.

[0035] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments. Any features such as structure / module name, control mode, algorithm, process or composition ratio not clearly described in this technical solution shall be regarded as common technical features disclosed in the prior art.

[0036] The new lifting guide rod type continuous chain bucket ship unloader model in the technical solution is shown in Figure 2. The arm lifting wire rope 2 makes the L-shaped arm assembly 5 rise and fall vertically, and the trolley 8 with the chain bucket reclaiming arm 9 walks on the L-shaped arm 503. Figure 6 , the material taking head 901, as shown in FIG10, can reach the material working surface in the cabin and perform continuous unloading operations. The material trough 403 of the retractable bucket elevator 4, Figure 8 , following the L-shaped arm assembly 5 to rise and fall to achieve material receiving, its discharge port 410, such as Figure 8 , the position remains unchanged, and the bucket elevator wire rope 3 is used to make up for the height difference, such as Figure 8 , Fig. 9This new type of continuous chain bucket ship unloader can solve the problem of environmentally friendly ship unloading under large water level difference conditions through two-stage relay lifting operation.

[0037] As shown in Figure 2, Figure 8 After the chain bucket arm 9 extracts the material from the cabin, it is transferred to the arm frame belt conveyor 6 through the trolley material receiving scraper 7, and fed to the telescopic bucket elevator 4 through the material trough 403. After the secondary lifting, the material is discharged to the gantry material receiving scraper 10 through the discharge port 410, transferred to the gantry belt conveyor 11, and discharged to the dock belt conveyor 13 through the center chute 12. All links are closed and there is no dust leakage, which can ensure the environmental protection of the entire unloading process.

[0038] As shown in Figure 2, Figure 8 The trolley 8 with the chain bucket reclaiming arm 9 travels on the L-shaped arm frame 503 to cover the cabin operation width. Figure 6 The arm lifting wire rope 2 lifts the L-shaped arm assembly 5, and the material taking head 901 can be adjusted to the operating height as shown in FIG10 ; the trolley 14 walks along the dock shoreline and can adjust the unloading operation position. The above three movements are all linear movements, perpendicular to each other and do not interfere with each other. Fig.13 Therefore, it has high speed, fast acceleration, accurate positioning and easy control, which can improve work efficiency and facilitate intelligent operation.

[0039] like Fig.13 After the trolley 14 moves to determine the operation position, the ship unloader stops, and the trolley 8 moves back and forth on the L-shaped arm 503 to perform continuous ship unloading operations. Figure 6 Therefore, if Fig.18 When multiple ship unloaders work together to unload a ship, they do not interfere with each other, which can improve the efficiency of the entire ship unloading operation.

[0040] As shown in FIG2 , the trolley 8 moves back and forth on the L-shaped arm 503, and the material taking head 901 can take materials continuously. Fig.12 The chain bucket always digs materials in front of the trolley in the direction of movement. The chain bucket blade cuts materials in front of the bucket, with small digging resistance, large cutting force and high operating efficiency; it can solve the problem of continuous unloading of materials with large volume and poor fluidity.

[0041] like Fig.14 The reclaiming head excavates materials in front of the trolley's direction of travel, and forms a reclaiming operation line with the cooperation of the trolley's travel. The section of the reclaiming head length L1 does not participate in the material excavation operation. Its function is: the chain bucket realizes steering after stabilizing the excavated materials, and contacts the bottom of the cabin to assist in the clearance stage. Therefore, the reclaiming head length L1 is relatively small. This compact and small reclaiming head form can be operated in the cabin with a narrow ship width, and is especially suitable for small and medium-sized bulk carriers in the Yangtze River Basin.

[0042] like Figures 3-5The central column 106 is fixed on the rotating platform 122, and the rotating platform 122 is supported on the gantry 120 through the rotating large bearing 119. The rotating mechanism 121 can drive the rotating platform 122 to drive the central column 106 and all the parts attached thereto to rotate around the center of the rotating large bearing 119. The central chute 12 is inside the central column 106 and is located at the center of rotation. Fig.13 In the operation state, the ship unloader faces the ship to unload the ship, and the slewing mechanism 121 does not work. Fig.19 In the non-operating state, the slewing mechanism 121 works, the L-shaped arm assembly 5 and the fixed structure 1 rotate to be parallel to the dock shoreline, which is convenient for the ship to leave the dock. The chain bucket reclaiming arm 9 and the retractable bucket elevator 4 can also be maintained to solve the problem of many parts and high maintenance requirements of the continuous ship unloader.

[0043] See also Figure 7 The arm lifting lower pulley 501 on the L-shaped arm 503, the arm lifting wire rope 3, and the arm lifting upper pulley 102 form a wire rope pulley assembly, as shown in Figure 2 (2-1, 2-2, 2-3), so that the L-shaped arm 503 can achieve lifting and lowering movements. A track for the trolley to travel is laid on the L-shaped arm 503. The trolley wheels 804 travel on the upper track 504, as shown in Figure 10. The trolley reverse roller 805 rolls against the lower track 505 in the opposite direction to prevent the trolley wheels 804 from detaching from the upper track 504 under the action of the excavation force when the material reclaiming head 901 is excavating materials, so as to ensure that the chain bucket reclaiming arm 9 can continuously reclaim materials with the cooperation of the trolley 8 traveling.

[0044] like Figure 6 , the L-shaped arm 503 is connected to the guide rod 502 through a hinge shaft 506. Four roller tracks 507 are laid on the guide rod 502. Figure 3 , Figure 4 , Figure 5 The guide frame 111 is fixed under the forearm frame 101, and a roller 115 is installed inside. Figure 7 , the guide rod 502 is inserted into the guide frame 111; the roller 115 supports the guide rod 502 from front to back to limit its horizontal displacement; the roller 115 rolls on the roller track 507 to reduce friction and make the movement flexible. When the arm lifting wire rope 3 is working, the guide rod 502 moves with the L-shaped arm 503, and the guide frame 111 allows the guide rod 502 to move only vertically through the roller 115. This new structural system enables the operating height of the chain bucket reclaiming head 901 located on the trolley 8 to be greatly adjusted, see Fig.12 , 14 .

[0045] The front arm frame 101 is provided with an arm frame lifting upper pulley 102 for lifting the L-shaped arm frame assembly 5. The front tie rod I 103 and the front tie rod II 104 connect the front arm frame 101 and the central column 106, which can improve the cantilever force problem caused by the front arm frame 101 covering the ship width.

[0046] See Figure 2 and Figure 8 The top of the guide frame 111 is fixed on the front arm frame 101. The small arm frame 113 supports the guide frame 111 from below to ensure its structural strength and stability. Figure 4 The driver's cab 114 is installed on one side of the guide frame 111, so that the driver can have a good operating line of sight; the fixed bracket 409 is installed on the other side of the guide frame 111 to provide support for the retractable bucket elevator 4 and the gantry material receiving scraper 10. The gantry belt conveyor 11 is installed on the gantry belt conveyor beam 117. One end of the gantry belt conveyor beam 117 is hung under the guide frame 111 through the connecting rod 116, and the other end passes through the belt conveyor inlet 127 into the central column 107 and is supported on the rotating platform 122, so that the gantry belt conveyor 11 can unload materials to the central chute 12. The small arm frame pull rod 112 connects the small arm frame 113 and the central column 106, which can improve the force of the small arm frame 113.

[0047] Referring to Fig. 2, the rear boom 107 and the balance boom 123 are both on the land side of the central column 106, and are connected to the central column 106 through the rear tie rod 108 and the balance boom tie rod 126, and the two together provide support for the movable counterweight derrick 110. The movable counterweight wire rope 128 is connected in series with the boom lifting wire rope 2, so that the movable counterweight 109 can move up and down in the movable counterweight derrick 110, and the movement direction is opposite to that of the L-shaped boom assembly 5. Its function is to balance the weight of the L-shaped boom assembly 5, the trolley 8 and the chain bucket reclaiming arm 9, and reduce the energy consumption when adjusting the operating height of the reclaiming head 901 during the operation.

[0048] Referring to FIG. 2 , the machine room 125 is located on the balance arm 123, and all driving devices and control devices are built in. The fixed counterweight 124 is at the rear of the balance arm 123. The machine room 125 and the fixed counterweight 124 are used to balance the weight of all components on the sea side, so that the combined center of gravity of all rotating components is close to the center of the rotating large bearing 119, so as to reduce the driving power of the rotating mechanism 121, and balance the wheel pressure of the trolley 14, thereby reducing the load acting on the dock.

[0049] Referring to Figs. 2 and 3, the retractable bucket elevator 4 is located on one side of the central column 106. The driving sprocket 401, the steering wheel I402, the steering wheel II 406, the steering wheel III 407, the steering wheel IV 408 and the discharge port 410 are all mounted on a fixed bracket 409 and fixedly connected to the guide frame 111. The feed end of the gantry material receiving scraper 10 is connected to the discharge port 410 and mounted on the fixed bracket 409; the discharge end of the gantry material receiving scraper 10 is connected to the gantry belt conveyor 11 and supported on the gantry belt conveyor beam 117. All of the above are non-retractable fixed components. See Figure 6 , the lifting bracket 404 is installed on the L-shaped arm 503, on the same side as the arm belt conveyor 6. The material trough 403 and the lower lifting sprocket 405 are supported on the lifting bracket 404, and can follow the L-shaped arm 503 to rise and fall. The arm belt conveyor 6 continuously feeds the retractable bucket elevator 5 through the material trough 403. The lifting upper sprocket 413 is installed on the hanger 414, and its height position is determined by the bucket elevator wire rope 3. The bucket elevator wire rope 3 follows the L-shaped arm 503 to adjust its length to ensure that the total number of chain buckets 412 remains unchanged, see Fig. 9 The telescopic chain bucket cover 411 is sealed and foldable to prevent dust from leaking out.

[0050] As shown in Figure 10, the mobile frame 802 is slidably arranged on the guide rail of the bracket 801. The chain bucket feeding arm 9 is installed on the mobile frame 802, and the bracket 801 is fixedly installed on the trolley frame 806. The trolley material receiving scraper 7 is also installed on the mobile frame 802. The bracket 801 is provided with an upper pulley 807 for lifting the feeding arm, and the mobile frame 802 is provided with a lower pulley 809 for lifting the feeding arm. The feeding arm lifting wire rope 808 works, and the mobile frame 802 is raised and lowered along the bracket 801 through the guide wheel 803. In the operating state, the mobile frame 802 is at the lowest position, and the trolley material receiving scraper 7 can transfer the materials excavated and lifted by the chain bucket feeding arm 9 to the arm frame belt conveyor 6. In the non-operating state, the mobile frame 802 can be lifted, and the trolley material receiving scraper 7 is separated from the arm frame belt conveyor 6. Fig.11 .

[0051] See also Fig.15 , Fig.16 , Fig.18 , Fig.19 : In the operating state, the trolley 14 moves to determine the unloading operation position, the L-shaped arm 503 is raised and lowered to allow the material taking head 901 to enter the cabin and reach the operating surface, and the material taking head 901 performs reciprocating continuous material taking operation in cooperation with the walking of the trolley 8.

[0052] like Fig.17 When the ship is empty and the water level is high, the L-shaped arm 503 and the chain bucket reclaiming arm 14 can be lifted to the highest position, and the reclaiming head 901 can be unloaded, so that the ship unloader can adjust the dock position or the unloading ship can leave the dock.

[0053] The above description of the embodiments is to facilitate the understanding and use of the invention by those skilled in the art. It is obvious that those skilled in the art can easily make various modifications to these embodiments and apply the general principles described herein to other embodiments without creative work. Therefore, the present invention is not limited to the above embodiments, and improvements and modifications made by those skilled in the art based on the disclosure of the present invention without departing from the scope of the present invention should be within the scope of protection of the present invention.

Claims

1. A lifting guide rod type continuous chain bucket ship unloader machine structure, characterized in that: include: A fixed structure (1) is provided on the dock foundation; An L-shaped boom assembly (5) is connected to the fixed structure (1) via a boom lifting wire rope (2), so that the L-shaped boom assembly (5) can be lifted and lowered vertically; A trolley (8) is arranged on the L-shaped arm assembly (5), and the trolley (8) is capable of traveling on the L-shaped arm (503); A chain bucket material taking arm (9), connected to the trolley (8), the chain bucket material taking arm (9) being used to take materials from the cabin; A retractable bucket elevator (4) is arranged on the fixed structure (1). Materials are transferred from the chain bucket feeding arm (9) to the retractable bucket elevator (4) through a trolley material receiving scraper (7) and an arm frame belt conveyor (6). The retractable bucket elevator (4) is used for secondary lifting of materials. After secondary lifting, the materials are transferred to the dock belt conveyor (13) through a gantry material receiving scraper (10) and a gantry belt conveyor (11).

2. The lifting guide rod type continuous chain bucket ship unloader structure according to claim 1 is characterized in that: The L-shaped arm assembly (5) comprises an L-shaped arm (503), an arm lifting lower pulley (501), and an arm lifting upper pulley (102), thereby forming a wire rope pulley assembly; The L-shaped arm frame (503) is provided with a track for the trolley (8) to travel.

3. The lifting guide rod type continuous chain bucket ship unloader structure according to claim 2 is characterized in that: The track includes a parallel upper track (504) and a lower track (505); The trolley (8) is provided with trolley wheels (804) and trolley reverse rollers (805) that match the upper track (504) and the lower track (505) respectively; The wheels (804) of the trolley run on the upper track (504), and the reverse rollers (805) of the trolley roll against the lower track (505) in the opposite direction.

4. The lifting guide rod type continuous chain bucket ship unloader structure according to claim 2 is characterized in that: The L-shaped arm assembly (5) further comprises a hinge shaft (506) and a guide rod (502); The L-shaped arm frame (503) is connected to the guide rod (502) via a hinge shaft (506); Four roller tracks (507) are laid on the guide rod (502).

5. The lifting guide rod type continuous chain bucket ship unloader structure according to claim 4 is characterized in that: The fixed structure (1) comprises a gantry (120), a rotating platform (122) arranged on the gantry (120), a central column (106) arranged on the rotating platform (122), and a central chute (12) arranged in the central column (106); The slewing platform (122) is supported on the door frame (120) via a large slewing bearing (119).

6. The lifting guide rod type continuous chain bucket ship unloader structure according to claim 5 is characterized in that: The fixed structure (1) also includes a front arm frame (101), a guide frame (111), a small arm frame pull rod (112), a small arm frame (113), and a gantry belt conveyor beam (117) connected to the central column (106); The front arm frame (101) is connected to the central column (106) via a front pull rod I (103) and a front pull rod II (104); The top of the guide frame (111) is fixed on the front arm frame (101), and the lower part of the support guide frame (111) is supported by the small arm frame (113); One end of the gantry belt conveyor beam (117) is hung below the guide frame (111) through a connecting rod (116), and the other end is connected to the central column (107) and supported on the rotary platform (122), so that the gantry belt conveyor (11) can unload materials to the central chute (12); The small arm support rod (112) is respectively connected to the small arm support (113) and the central column (106).

7. The lifting guide rod type continuous chain bucket ship unloader structure according to claim 6 is characterized in that: The fixed structure (1) further comprises a rear arm frame (107), a balance arm frame (123), a rear pull rod (108), a balance arm frame pull rod (126), a movable counterweight derrick (110), and a movable counterweight (109); The rear arm frame (107) and the balance arm frame (123) are respectively connected to the central column (106) and are arranged on the land side of the central column (106); The rear arm frame (107) and the balance arm frame (123) are connected to the central column (106) through the rear pull rod (108) and the balance arm frame pull rod (126) respectively; The movable counterweight derrick (110) is connected to the rear boom (107) and the balance boom (123) respectively, and the movable counterweight (109) moves up and down in the movable counterweight derrick (110) via a movable counterweight steel wire rope (128) and a boom lifting steel wire rope (2), and the movement direction is opposite to that of the L-shaped boom assembly (5).

8. The lifting guide rod type continuous chain bucket ship unloader structure according to claim 6 is characterized in that: The telescopic bucket elevator (4) comprises a driving sprocket (401), a steering wheel, a discharge port (410), a fixed bracket (409), a lifting bracket (404), a material trough (403), a lifting lower sprocket (405), a lifting upper sprocket (413), and a hanger (414); The driving sprocket (401), the steering wheel, and the discharge port (410) are arranged on the fixed bracket (409), and the fixed bracket (409) is fixedly connected to the guide frame (111); The feeding end of the gantry material receiving scraper (10) is connected to the discharge port (410), and the discharging end of the gantry material receiving scraper (10) is connected to the gantry belt conveyor (11) and supported on the gantry belt conveyor beam (117); The lifting bracket (404) is arranged on the L-shaped arm (503); The material trough (403) and the lower lifting sprocket (405) are supported on the lifting bracket (404) and can be lifted and lowered along with the L-shaped arm (503); The arm belt conveyor (6) continuously feeds the retractable bucket elevator (5) through the material trough (403); The lifting sprocket (413) is installed on the hanger (414).

9. The lifting guide rod type continuous chain bucket ship unloader structure according to claim 2 is characterized in that: The trolley (8) comprises a trolley body and a driving mechanism matched with the trolley body, and a trolley frame (806) is provided on the trolley body; The trolley frame (806) is provided with a bracket (801), and the bracket (801) is slidably provided with a moving bracket (802); The chain bucket material taking arm (9) is installed on the movable frame (802); The bracket (801) is provided with an upper pulley (807) for lifting the material taking arm, the movable frame (802) is provided with a lower pulley (809) for lifting the material taking arm, and a steel wire rope (808) for lifting the material taking arm is connected to the upper pulley (807) and the lower pulley (809); The material taking arm lifting wire rope (808), the material taking arm lifting upper pulley (807), and the material taking arm lifting lower pulley (809) constitute a material taking arm lifting system, so that the chain bucket material taking arm (9) installed on the movable frame (802) can be raised and lowered relative to the bracket (801); The movable frame (802) is provided with a guide wheel (803), and the movable frame (802) can be raised and lowered relative to the support (801) via the guide wheel (803); The trolley material receiving scraper (7) is arranged on the movable frame (802); In the operating state, the movable frame (802) is at the lowest position, and the trolley material receiving scraper (7) can transfer the materials excavated and lifted by the chain bucket reclaiming arm (9) to the arm frame belt conveyor (6); In the non-operating state, the movable frame (802) can be lifted, and the trolley material receiving scraper (7) is separated from the arm frame belt conveyor (6).

10. The lifting guide rod type continuous chain bucket ship unloader structure according to claim 2, characterized in that: In the working state, the L-shaped arm (503) is raised and lowered so that the material taking head (901) enters the cabin and reaches the working surface, and the material taking head (901) of the chain bucket material taking arm (9) performs a reciprocating continuous material taking operation in cooperation with the movement of the trolley (8); When the ship is empty and the water level is high, the L-shaped arm (503) and the chain bucket material taking arm (9) can be lifted to the preset highest position, and the material taking head (901) can be unloaded, so that the ship unloader can adjust the dock position or the unloading ship can leave the dock.

Images