Energy impact device

By designing an energy impact device, using the combination of accumulator and release components, the problem of vulnerability of the battery pack under the battery pack under complex road conditions is solved, and an effective impact test on the battery pack is achieved. Improves battery reliability and safety.

CN119413386APending Publication Date: 2025-02-11SHANGHAI MOTOR VEHICLE INSPECTION CERTIFICATION & TECH INNOVATION CENT CO LTD +1
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Patent Information

Application Number
CN202411536455.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-02-11

AI Technical Summary

Technical Problem

Pure electric passenger vehicles can easily cause scratches, depressions or ruptures of the battery case under complex road conditions, causing micro-short circuits of the battery cell, affecting battery performance and reliability, and may even cause thermal runaway and spontaneous combustion.

Method used

An energy impact device is designed, including an impact assembly, a tower assembly, accumulating assembly and a release assembly. Through the accumulation assembly, the release assembly accumulates elastic potential energy, and converts the potential energy into impact kinetic energy, realizing impact tests on the battery pack.

Benefits of technology

The device can quickly and safely perform impact tests on the battery pack, help detect and evaluate the impact performance of the battery pack, reduce safety risks, and improve battery reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to an energy impact device. The energy impact device comprises an impact assembly. The tower assembly comprises a base, a middle tower and a top tower; the force storage assembly comprises a motor, a positioning barrel, a spring and a moving beam, the motor is arranged on one side of the base, the positioning barrel is vertically arranged on the base, the top of the positioning barrel can upwards stretch into the bottom of the impact assembly, the moving beam is fixedly arranged at the bottom of the positioning barrel, the positioning barrel is sleeved with the spring, and the bottom of the spring makes contact with the top of the moving beam; the motor is used for lifting the moving beam to enable the spring to accumulate elastic potential energy; the releasing assembly comprises an air cylinder and a trigger, and the air cylinder is used for controlling the trigger to lock or release the impact assembly. The invention provides an energy impact device which is compact in overall structure, has good impact stability and can realize an impact test on a battery pack.
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Description

Technical Field

[0001] The present invention relates to the technical field of new energy vehicle testing, and in particular to an energy impact device. Background Art

[0002] When pure electric passenger vehicles travel over complex and difficult-to-detect road conditions such as potholes, bridges, tunnels, underground garages, and drainage ditches, the bottom of the vehicle is very likely to be scratched, bumped, impacted by gravel, or invaded by foreign objects, causing the lower shell of the battery pack located at the bottom of the pure electric passenger vehicle to be damaged by collisions. When the lower shell of the battery pack is scratched, dented, or cracked, it is extremely difficult for the vehicle driver to detect, and the above mechanical contact will cause damage to the battery pack shell and micro-short circuits of the battery cells, which will affect the electrical performance and reliability of the battery at the least, and cause external short circuits or even thermal runaway-induced heat diffusion, spontaneous combustion, and cause serious damage to the property safety and social security of the people.

[0003] In addition, in areas with heavy rain, bridges, culverts and tunnels, the probability of collision at the bottom of the battery pack is high, and the collision is easily superimposed with the wading condition, which accelerates the corrosion of the battery pack shell and greatly increases the safety risk. Therefore, it is of great significance to conduct targeted energy impact detection at the bottom of the battery pack. Summary of the invention

[0004] In view of the above problems in the prior art, the present invention proposes an energy impact device with a compact overall structure, good impact stability, and capable of implementing impact tests on battery packs.

[0005] Specifically, the present invention proposes an energy impact device, comprising:

[0006] Impact components;

[0007] A tower assembly, comprising a base, an intermediate tower and a top tower, wherein the intermediate tower is fixed above the base, the top tower is fixed above the intermediate tower, the intermediate tower is provided with a first center hole, the top tower is provided with a second center hole, the bottom of the impact assembly is arranged in the first center hole of the intermediate tower, the top of the impact assembly extends upward from the second center hole, and the tower assembly is used to guide the impact assembly to remain in a vertical direction;

[0008] A force storage component, comprising a motor, a positioning barrel, a spring and a moving beam, wherein the motor is arranged on one side of the base, the positioning barrel is vertically arranged on the base, the top of the positioning barrel can extend upward into the bottom of the impact component, the moving beam is fixedly arranged at the bottom of the positioning barrel, the spring is sleeved on the positioning barrel, the bottom of the spring contacts the top of the moving beam, and the motor is used to lift the moving beam so that the spring accumulates elastic potential energy;

[0009] The release assembly comprises a cylinder and a trigger, wherein the cylinder is used to control the trigger to lock or release the impact assembly.

[0010] According to one embodiment of the present invention, the tower assembly includes a first support rod and a second support rod, the first support rod is vertically arranged on the base, the intermediate tower is fixed on the top of the first support rod, the second support rod is vertically arranged on the intermediate tower, and the top tower is fixed on the top of the second support rod.

[0011] According to one embodiment of the present invention, the force storage assembly also includes a pulley assembly and a screw, the screw is threadedly matched with the positioning barrel, and the motor drives the screw to rotate through the pulley assembly to make the positioning barrel and the moving beam rise and fall in the vertical direction.

[0012] According to one embodiment of the present invention, the force storage assembly further includes a guide column, which is vertically arranged between the base and the middle tower, and guide holes are opened at both ends of the moving beam, and the guide column is inserted into the guide holes.

[0013] According to one embodiment of the present invention, the force storage assembly further includes a linear bearing, and the linear bearing is disposed in the guide hole, and the guide column is slidably matched with the guide hole through the linear bearing.

[0014] According to an embodiment of the present invention, the release assembly further comprises a fixed bracket, the fixed bracket is fixedly disposed on the base, and the cylinder is disposed on an upper portion of the fixed bracket.

[0015] According to one embodiment of the present invention, the release assembly further comprises a connecting bracket, a connecting rod and a connecting shaft, wherein the connecting bracket is arranged on the top of the fixed bracket, the connecting bracket is connected to the connecting shaft through the connecting rod, the connecting shaft is arranged in a horizontal direction, and the trigger is arranged at both ends of the connecting shaft;

[0016] The cylinder pushes the connecting bracket to move so that the connecting rod drives the trigger to move through the connecting shaft.

[0017] According to one embodiment of the present invention, a long slot is provided on the middle tower, and the top end of the trigger extends upwardly out of the long slot.

[0018] According to one embodiment of the present invention, the impact assembly includes an impact barrel and an impact head arranged at the top center of the impact barrel, and the top of the impact barrel extends upward from the second center hole of the top tower.

[0019] According to one embodiment of the present invention, the impact barrel is a hollow structure with a hole at the bottom, and the positioning barrel extends into the impact barrel during the ascending process;

[0020] The bottom of the impact barrel forms a locking tongue extending outward, and the trigger cooperates with the locking tongue. The trigger is used to lock or release the locking tongue.

[0021] The energy impact device provided by the present invention has a compact overall structure, accumulates spring elastic potential energy through a force storage component, and converts the elastic potential energy into impact kinetic energy for the impact component through a release component, so that testing can be quickly realized and the operation is convenient.

[0022] It is to be understood that both the foregoing general description and the following detailed description of the present invention are exemplary and explanatory and are intended to provide further explanation of the invention as claimed. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The accompanying drawings are included to provide a further understanding of the present invention and are incorporated in and constitute a part of this application. The accompanying drawings illustrate embodiments of the present invention and together with the description serve to explain the principle of the present invention.

[0024] In the attached figure:

[0025] Figure 1 The structure diagram of the energy impact device according to one embodiment of the present invention is shown in FIG. Figure 1 .

[0026] Figure 2 The structure diagram of the energy impact device according to one embodiment of the present invention is shown in FIG. Figure 2 .

[0027] Figure 3 A schematic structural diagram of a tower assembly according to an embodiment of the present invention is shown.

[0028] Figure 4 A schematic structural diagram of a power storage assembly according to an embodiment of the present invention is shown.

[0029] Figure 5 A schematic structural diagram of a release assembly according to an embodiment of the present invention is shown.

[0030] Figure 6 A schematic structural diagram of an impact assembly according to an embodiment of the present invention is shown.

[0031] The above drawings include the following reference numerals:

[0032] Impact device 100

[0033] Impact Components 101

[0034] Tower assembly 102

[0035] Power storage component 103

[0036] Release assembly 104

[0037] Base 105

[0038] Intermediate tower 106

[0039] Top tower 107

[0040] The first center hole 108

[0041] The second center hole 109

[0042] Motor 110

[0043] Positioning barrel 111

[0044] Spring 112

[0045] Mobile beam 113

[0046] Cylinder 114

[0047] Trigger 115

[0048] The first support rod 116

[0049] Second support rod 117

[0050] Pulley assembly 118

[0051] Screw 119

[0052] Guide column 120

[0053] Guide hole 121

[0054] Linear bearing 122

[0055] Fixed bracket 123

[0056] Connecting bracket 124

[0057] Connecting rod 125

[0058] Connecting shaft 126

[0059] Long slot 127

[0060] Impact barrel 128

[0061] Impact head 129

[0062] Lock tongue 130

[0063] Connecting seat 131 DETAILED DESCRIPTION

[0064] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other.

[0065] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present application and its application or use. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.

[0066] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0067] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values ​​of the parts and steps set forth in these embodiments do not limit the scope of the present application. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to those of ordinary skill in the relevant field may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be considered as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so that once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.

[0068] In the description of the present application, it should be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present application; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0069] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0070] In addition, it should be noted that the use of words such as "first" and "second" to define components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above words have no special meaning and cannot be understood as limiting the scope of protection of this application. In addition, although the terms used in this application are selected from well-known and commonly used terms, some terms mentioned in the specification of this application may be selected by the applicant at his or her discretion, and their detailed meanings are explained in the relevant parts of the description of this article. In addition, it is required to understand this application not only by the actual terms used, but also by the meaning implied by each term.

[0071] Figure 1 The structure diagram of the energy impact device according to one embodiment of the present invention is shown in FIG. Figure 1 . Figure 2 The structure diagram of the energy impact device according to one embodiment of the present invention is shown in FIG. Figure 2 . Figure 3 A schematic structural diagram of a tower assembly according to an embodiment of the present invention is shown. Figure 4 A schematic structural diagram of a power storage assembly according to an embodiment of the present invention is shown. Figure 5 A schematic structural diagram of a release assembly according to an embodiment of the present invention is shown. Figure 6 The schematic diagram of the structure of an impact assembly of an embodiment of the present invention is shown. As shown in the figure, the present invention provides an energy impact device 100 for implementing an impact test on a battery pack at the bottom of a new energy vehicle. The energy impact device 100 mainly includes an impact assembly 101, a tower assembly 102, a power storage assembly 103 and a release assembly 104.

[0072] refer to Figure 3The tower assembly 102 is used to support or fix the remaining components of the energy impact device 100. The tower assembly 102 includes a base 105, an intermediate tower 106, and a top tower 107. The intermediate tower 106 is fixed above the base 105, and the top tower 107 is fixed above the intermediate tower 106. A first center hole 108 is opened on the intermediate tower 106, and a second center hole 109 is opened on the top tower 107. Figure 1 As shown, the bottom of the impact assembly 101 is arranged in the first center hole 108 of the middle tower 106. The top of the impact assembly 101 extends upwardly out of the second center hole 109. The tower assembly 102 is used to guide the impact assembly 101 to remain in the vertical direction. When the impact assembly 101 is subjected to impact energy, it impacts upwardly along the vertical direction formed by the first center hole 108 and the second center hole 109.

[0073] refer to Figure 4 The power storage assembly 103 includes a motor 110, a positioning barrel 111, a spring 112 and a moving beam 113. Figure 1 As shown, the motor 110 is arranged on one side of the base 105. The positioning barrel 111 is vertically arranged on the base 105, and the top of the positioning barrel 111 can extend upward into the bottom of the impact assembly 101. The moving beam 113 is fixedly arranged at the bottom of the positioning barrel 111, and the spring 112 is sleeved on the positioning barrel 111. The bottom of the spring 112 contacts the top of the moving beam 113. The motor 110 is used to lift the moving beam 113 so that the spring 112 accumulates elastic potential energy. During the upward movement of the moving beam 113, the top of the spring 112 contacts the bottom surface of the impact assembly 101. The moving beam 113 gradually approaches the middle tower 106, and the spring 112 is continuously compressed to accumulate elastic potential energy.

[0074] refer to Figure 5 The release assembly 104 includes a cylinder 114 and a trigger 115. The cylinder 114 is used to control the trigger 115 to lock or release the impact assembly 101.

[0075] In some examples, reference Figure 3 The tower assembly 102 includes a first support rod 116 and a second support rod 117. The first support rod 116 is vertically arranged on the base 105, and the middle tower 106 is fixed on the top of the first support rod 116. The second support rod 117 is vertically arranged on the middle tower 106, and the top tower 107 is fixed on the top of the second support rod 117. By way of example and not limitation, the first support rod 116 and the second support rod 117 can be connected as one to form a support member that passes through the middle tower 106, so as to simultaneously support the middle tower 106 and the top tower 107, and provide a stable structure.

[0076] In some examples, reference Figure 4 , Figure 1 and Figure 2 The power storage assembly 103 further includes a pulley assembly 118 and a screw 119. The screw 119 is located in the vertical direction, penetrates the positioning barrel 111 and is threadedly matched with the positioning barrel 111. The motor 110 drives the screw 119 to rotate through the pulley assembly 118, and the screw 119 drives the positioning barrel 111 and the moving beam 113 to rise and fall in the vertical direction.

[0077] In some examples, the force storage assembly 103 further includes a guide column 120. The guide column 120 is vertically disposed between the base 105 and the intermediate tower 106. Guide holes 121 are provided at both ends of the moving beam 113, and the guide column 120 is passed through the guide holes 121. The guide column 120 is used to guide the moving beam 113 to rise smoothly in the vertical direction, so as to prevent the moving beam 113 from deflecting, resulting in the loss of impact energy of the spring 112, and affecting the test results.

[0078] In some examples, the force storage assembly 103 further includes a linear bearing 122. The linear bearing 122 is disposed in the guide hole 121, and the guide column 120 is slidably matched with the guide hole 121 through the linear bearing 122, so as to further enhance the guiding effect and reduce friction.

[0079] In some examples, reference Figure 5 The release assembly 104 further includes a fixing bracket 123 . The fixing bracket 123 is fixedly disposed on the base 105 , and the cylinder 114 is disposed on the upper portion of the fixing bracket 123 .

[0080] In some examples, the release assembly 104 further includes a connecting bracket 124, a connecting rod 125, and a connecting shaft 126. The connecting bracket 124 is disposed on the top of the fixed bracket 123, and the connecting bracket 124 is connected to the connecting shaft 126 through the connecting rod 125. The connecting shaft 126 is arranged in a horizontal direction, and the trigger 115 is disposed at both ends of the connecting shaft 126. The cylinder 114 pushes the connecting bracket 124 to move so that the connecting rod 125 drives the trigger 115 to move through the connecting shaft 126 to lock or release the impact assembly 101.

[0081] In some examples, reference Figure 1 , Figure 3 and Figure 5 , a long slot 127 is provided on the middle tower 106, and the top end of the trigger 115 extends upward from the long slot 127. The cylinder 114 pushes the connecting bracket 124 to move so that the connecting rod 125 drives the trigger 115 to move forward and backward in the length direction of the long slot 127 through the connecting shaft 126 to lock or release the impact assembly 101. Preferably, a connecting seat 131 is provided at the front end of the bottom of the trigger 115, and the connecting seat 131 is used to limit the excessive backward movement of the trigger 115 to ensure that the trigger 115 moves accurately.

[0082] In some examples, reference Figure 6 The impact assembly 101 includes an impact barrel 128 and an impact head 129 disposed at the top center of the impact barrel 128. Figure 1 As shown, the top of the impact bucket 128 extends upwardly out of the second central hole 109 of the top tower 107 .

[0083] In some examples, the impact barrel 128 is a hollow structure. The bottom of the impact barrel 128 is open, and the positioning barrel 111 extends upward into the impact barrel 128 during the ascending process. A locking tongue 130 extending radially outward is formed at the bottom of the impact barrel 128. Figure 1 , under the action of the cylinder 114, when the trigger 115 moves forward (moves along the long slot 127 toward the motor 110 side), the trigger 115 cooperates with the lock tongue 130 to lock; when the trigger 115 moves backward to release the lock tongue 130, the trigger 115 is disengaged from the lock tongue 130. In the released state, the impact assembly 101 receives the impact energy of the spring 112, and the impact assembly 101 impacts upward. The lock tongue 130 also has a limiting function, which limits the impact assembly 101 from accidentally detaching from the top tower 107 and flying out. It should be noted that during routine testing, the distance between the impact head 129 and the battery pack shell to be tested above is limited, and the impact assembly 101 usually does not detach from the top tower 107.

[0084] The operation process of the energy impact device 100 of the present invention will be described in detail below in conjunction with all the drawings.

[0085] Assemble the tower assembly 102 and install the impact assembly 101 on the middle tower 106 so that the impact head 129 extends out of the first center hole 108 of the top tower 107;

[0086] Install the power storage assembly 103 and the release assembly 104 on the base 105, start the cylinder 114, and move the trigger 115 forward to lock with the lock tongue 130;

[0087] The motor 110 is started, and the motor 110 drives the screw rod 119 to rotate to lift the moving beam 113, and the moving beam 113 lifts the spring 112 to accumulate potential energy;

[0088] The cylinder 114 is actuated, the trigger 115 moves backward and disengages from the locking tongue 130 , the elastic potential energy of the spring 112 is released, and the impact assembly 101 moves upward to impact the bottom shell of the battery pack.

[0089] It should be noted that the impact test also includes measuring the deformation of the bottom shell of the battery pack, monitoring the temperature of the bottom shell of the power battery pack, and monitoring the leakage of the battery pack.

[0090] The energy impact device provided by the present invention has the following advantages:

[0091] 1. The overall structure is compact;

[0092] 2. The storage component stores elastic potential energy, and the release component is used to convert the elastic potential energy into impact kinetic energy. The screw feed can easily control the compression amount of the spring to achieve different energy impact tests;

[0093] 3. The lock tongue has a limiting function to eliminate the potential safety hazard of the impact assembly detaching from the tower assembly.

[0094] It will be apparent to those skilled in the art that various modifications and variations may be made to the above exemplary embodiments of the present invention without departing from the spirit and scope of the present invention. Therefore, it is intended that the present invention covers modifications and variations of the present invention that fall within the scope of the appended claims and their equivalent technical solutions.

Claims

1. An energy impact device, comprising: Impact components; A tower assembly, comprising a base, an intermediate tower and a top tower, wherein the intermediate tower is fixed above the base, the top tower is fixed above the intermediate tower, the intermediate tower is provided with a first center hole, the top tower is provided with a second center hole, the bottom of the impact assembly is arranged in the first center hole of the intermediate tower, the top of the impact assembly extends upward from the second center hole, and the tower assembly is used to guide the impact assembly to remain in a vertical direction; A force storage component, comprising a motor, a positioning barrel, a spring and a moving beam, wherein the motor is arranged on one side of the base, the positioning barrel is vertically arranged on the base, the top of the positioning barrel can extend upward into the bottom of the impact component, the moving beam is fixedly arranged at the bottom of the positioning barrel, the spring is sleeved on the positioning barrel, the bottom of the spring contacts the top of the moving beam, and the motor is used to lift the moving beam so that the spring accumulates elastic potential energy; The release assembly comprises a cylinder and a trigger, wherein the cylinder is used to control the trigger to lock or release the impact assembly.

2. The energy impact device according to claim 1, characterized in that: The tower assembly includes a first support rod and a second support rod, the first support rod is vertically arranged on the base, the middle tower is fixed on the top of the first support rod, the second support rod is vertically arranged on the middle tower, and the top tower is fixed on the top of the second support rod.

3. The energy impact device according to claim 1, characterized in that: The power storage assembly also includes a pulley assembly and a screw rod, the screw rod is threadedly matched with the positioning barrel, and the motor drives the screw rod to rotate through the pulley assembly, so that the positioning barrel and the moving beam are lifted and lowered in the vertical direction.

4. The energy impact device according to claim 3, characterized in that: The power storage assembly also includes a guide column, which is vertically arranged between the base and the middle tower. Guide holes are opened at both ends of the moving beam, and the guide column is inserted into the guide holes.

5. The energy impact device according to claim 4, characterized in that: The force storage component also includes a linear bearing, which is arranged in the guide hole, and the guide column is slidably matched with the guide hole through the linear bearing.

6. The energy impact device according to claim 1, characterized in that: The release assembly further comprises a fixed bracket, wherein the fixed bracket is fixedly arranged on the base, and the cylinder is arranged on the upper part of the fixed bracket.

7. The energy impact device according to claim 6, characterized in that: The release assembly further comprises a connecting bracket, a connecting rod and a connecting shaft, wherein the connecting bracket is arranged on the top of the fixed bracket, the connecting bracket is connected to the connecting shaft through the connecting rod, the connecting shaft is arranged in a horizontal direction, and the trigger is arranged at both ends of the connecting shaft; The cylinder pushes the connecting bracket to move so that the connecting rod drives the trigger to move through the connecting shaft.

8. The energy impact device according to claim 7, characterized in that: A long slot is provided on the middle tower, and the top end of the trigger extends upwardly out of the long slot.

9. The energy impact device according to claim 8, characterized in that: The impact assembly includes an impact barrel and an impact head arranged at the top center of the impact barrel, and the top of the impact barrel extends upwardly out of the second center hole of the top tower.

10. The energy impact device according to claim 9, characterized in that: The impact barrel is a hollow structure with a hole at the bottom, and the positioning barrel extends into the impact barrel during the ascending process; The bottom of the impact barrel forms a locking tongue extending outward, and the trigger cooperates with the locking tongue. The trigger is used to lock or release the locking tongue.