Thermal management assembly and assembling method thereof
By using elastic fasteners to the substrate clamping and fixing design in thermal management components, the problems of low production efficiency and high maintenance costs caused by traditional threaded connections are solved, and the effect of rapid disassembly and assembly and reduction of maintenance risks is achieved.
Patent Information
- Application Number
- CN202310942536.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-28
- Publication Date
- 2025-02-14
AI Technical Summary
Traditional thermal management components are fixed to the runner plate through threaded connections, resulting in low production efficiency, high maintenance costs, and the threaded structure is easily damaged after multiple disassembly and assembled.
The component design includes a thermal management element, a substrate and an elastic fastener. The thermal management element is clamped and fixed with the mounting part of the substrate through the fastener to achieve rapid disassembly and assembly.
Compared with traditional threaded connections, the new design improves the assembly efficiency of components, reduces maintenance costs, and avoids the risk of damage to threaded structures due to multiple disassembly and assembly.
Smart Images

Figure CN119428055A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of connection technology, and in particular to a thermal management component and an assembly method thereof. Background Art
[0002] In thermal management systems, people are increasingly inclined to integrate thermal management components together to reduce the size of thermal management components. Taking the coolant module as an example, fluid control components such as pumps and valves are installed on the flow channel plate. In the traditional method, fluid control components such as pumps and valves are fixed on the flow channel plate by screws, bolts and other threaded connections. This method has low production efficiency and affects production cycle. In addition, after multiple disassembly and assembly of fluid control components, the thread structure is damaged, increasing maintenance costs. Summary of the invention
[0003] The object of the present invention is to provide a thermal management component that is easy to assemble and disassemble.
[0004] An embodiment of the present application provides a thermal management component, including a thermal management element, a substrate and a fastener, wherein the substrate includes a mounting portion, the mounting portion includes a mounting cavity, and at least part of the thermal management element is located in the mounting cavity; the fastener is sleeved on the outer wall portion of the mounting portion, the fastener is elastic, and the thermal management element is fixed by clamping the fastener and the mounting portion; the substrate has a flow channel, and the thermal management element has a connecting port, and the connecting port is connected to the flow channel.
[0005] A thermal management assembly provided by an embodiment of the present application includes a thermal management element, a substrate and a fastener. The fastener is elastic, and the thermal management element and the mounting portion are fixed by the fastener. Compared with the known threaded connection, the assembly and disassembly is convenient and quick.
[0006] An embodiment of the present application provides a method for assembling a thermal management component, comprising:
[0007] S1. The fastener is placed in the first receiving cavity of the substrate and is engaged with the mounting portion of the substrate;
[0008] S2. Insert the thermal management element into the mounting cavity of the substrate, and use the fastener to clamp and fix the thermal management element and the substrate.
[0009] The present application provides an assembly method for a thermal management component, in which a fastener is first clamped on a mounting portion of a substrate, and then a thermal management element is inserted. Through the mutual abutment between the clamping portion and the first guide portion, the fastener radially expands and then contracts, clamping and fixing the substrate and the thermal management element. Compared with known threaded connections, disassembly and assembly are convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 A schematic diagram of a thermal management component according to a first embodiment of the present application;
[0011] Figure 2 for Figure 1 Schematic diagram of the structure of the middle base plate;
[0012] Figure 3 for Figure 1 Schematic diagram of the connection between the thermal management element and the mounting part;
[0013] Figure 4 for Figure 3 Exploded view of the thermal management components and mounting parts;
[0014] Figure 5 for Figure 3 Structural diagram of the middle installation part;
[0015] Figure 6 for Figure 1 A schematic diagram of the structure of the thermal management element;
[0016] Figure 7 for Figure 1 Schematic diagram of the structure of the fastener;
[0017] Figure 8 for Figure 1 Another perspective structural diagram of the fastener;
[0018] Fig. 9 for Figure 3 A cross-sectional view of the thermal management element and the mounting portion;
[0019] Fig.10 for Fig. 9 A partial enlarged view of
[0020] Fig.11 for Figure 1 A schematic diagram of a first state of the middle mounting portion and the fastener;
[0021] Fig.12 for Figure 1 A schematic diagram of a second state of the middle mounting portion and the fastener;
[0022] Fig.13 A schematic diagram of a portion of a thermal management component according to a second embodiment of the present application;
[0023] Fig.14 for Fig.13 An exploded view of the thermal management components in the middle;
[0024] Fig.15 for Fig.13 Structural diagram of the middle installation part;
[0025] Fig.16 for Fig.13 Schematic diagram of the structure of the fastener;
[0026] Fig.17 for Fig.13 A schematic diagram of a first state of the mounting portion and the fastener;
[0027] Fig.18 for Fig.13 A schematic diagram of a second state of the mounting portion and the fastener;
[0028] Fig.19 A schematic diagram of a portion of a thermal management component according to a third embodiment of the present application;
[0029] Fig. 20 for Fig.19 An exploded view of the thermal management components in the middle;
[0030] Fig.21 for Fig.19 Schematic diagram of the structure of the fastener;
[0031] Fig. 22 for Fig.19 Another perspective schematic diagram of the fastener;
[0032] Fig.23 for Fig.19 A schematic diagram of the structure of some thermal management components;
[0033] Fig.24 for Fig.23 A cross-sectional view of
[0034] Fig.25 for Fig.24 A partial enlarged view of
[0035] Fig.26 for Fig.19 Schematic diagram of the second state of the mounting portion and the fastener.
[0036] Description of Reference Numerals
[0037] 100, substrate; 10, mounting portion; 11, mounting cavity; 12, first engaging portion; 121, first limiting portion; 122, second limiting portion; 123, first accommodating cavity; 13, second guiding portion; 131, first abutting portion; 132, second abutting portion; 133, guiding surface; 14, third limiting portion; 141, limiting groove; 142, first limiting protrusion; 1421, first side wall portion; 143, second limiting protrusion; 1431, second side wall portion; 144, limiting cavity; 15, flow channel; 16, external interface;
[0038] 200, thermal management element; 201, pump; 202, valve; 21, second engaging portion; 210, groove; 211, first wall portion;
[0039] 212, second wall portion; 213, second accommodating cavity; 214, step portion; 22, first guide portion; 221, third end portion; 222, fourth end portion; 23, connecting port; 30, fastener; 31, first end portion; 32, second end portion; 33, notch; 34, clamping portion; 35, joining portion. DETAILED DESCRIPTION
[0040] The present application is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The same parts are represented by the same figure numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the accompanying drawings, and the words "bottom surface" and "top surface", "inside" and "outside" refer to the directions toward or away from the geometric center of a specific component, respectively.
[0041] It should be understood that although the first, second, third, fourth, etc. may be used to describe various information in this application, such information should not be limited to these descriptions. These terms are only used to distinguish the same type of information from each other. Multiple means two or more. In the absence of conflict, the features of the following embodiments and implementation methods can complement or combine with each other.
[0042] The thermal management component provided by at least one embodiment of the present application can be applied to a vehicle thermal management system or an air-conditioning system, wherein the vehicle thermal management system includes a new energy vehicle thermal management system.
[0043] According to a first specific embodiment of the thermal management component of the present application, Figure 1 to Figure 2 As shown, the thermal management assembly includes a thermal management element 200, a substrate 100 and a fastener 30. The mounting portion 10 includes a mounting cavity 11, at least part of the thermal management element 200 is located in the mounting cavity 11, the fastener 30 is elastic, and the thermal management element 200 is fixed to the mounting clamp through the fastener 30; the substrate 100 has a flow channel 15, the flow channel 15 is connected to the mounting cavity 11, and the thermal management element 200 has a connection port 23, and the connection port 23 is connected to the flow channel 15 of the substrate 100. It should be noted that the substrate 100 may have multiple flow channels 15, and each flow channel 15 may be directly or indirectly connected. Of course, some flow channels 15 may not be connected, and indirect connection may be through the thermal management element 200. The thermal management element 200 can be understood as a thermal management system that is mainly used to control the circulation of fluids in each circuit, the flow rate, and the conversion of fluids between each circuit, or to provide power to the fluids in the circuit, that is, the fluids in the circuit flow through the thermal management element 200. It can also refer to a thermal management element 200 used to store fluids in the thermal management system, and the fluid specifically refers to refrigerant, coolant, water, or a mixture of coolant and water, etc. The specific thermal management element 200 is at least one of the pump 201, valve 202, and liquid storage pot in the thermal management system.
[0044] Combination Figure 3-Figure 12 , the present embodiment is described in detail using the pump 201 as the thermal management element 200. For a more detailed description, Figure 3-Figure 12 Only the connection diagram of the pump 201 and part of the mounting portion 10 is shown. Specifically, the axial direction of the mounting cavity 11 is defined as the first direction, and the second direction is defined to be perpendicular to the first direction. The mounting portion 10 has a first clamping portion 12, and the first clamping portion 12 is located on the peripheral wall of the mounting portion 10. The pump 201 includes a second clamping portion 21, and the second clamping portion 21 is located on the peripheral wall of the pump 201. The fastener 30 is elastic. Along the first direction, the first clamping portion 12 and the second clamping portion 21 are arranged relative to each other. During assembly, at least part of the fastener 30 is located on the first clamping portion 12, and at least part of the fastener 30 is located on the second clamping portion 21, thereby limiting the movement of the pump 201 along the first direction. The first clamping portion 12 includes a first limiting portion 121, a second limiting portion 122 and a first accommodating cavity 123. The first limiting portion 121 is arranged along the first direction, and the second limiting portion 122 is arranged along the circumference of the mounting portion 10. Along the second direction, the first accommodating cavity 123 runs through the inner and outer walls of the mounting portion 10. In this embodiment, along the axial direction of the mounting portion 10 , that is, the first direction, the first limiting portion 121 is a wall portion forming the first accommodating cavity 123 ; along the circumferential direction of the mounting portion 10 , the second limiting portion 122 is a wall portion forming the first accommodating cavity 123 .
[0045] The fastener 30 is elastic, and its shape is similar to that of the mounting portion 10. In the present embodiment, the fastener 30 is annular, and has a notch 33, that is, the fastener 30 has a first end 31 and a second end 32, and both the first end 31 and the second end 32 are free ends, and a notch 33 is formed between the first end 31 and the second end 32. The fastener 30 includes a clamping portion 34 and a coupling portion 35, the clamping portion 34 is fixedly connected to the coupling portion 35, and the clamping portion 34 and the coupling portion 35 are arranged at intervals, that is, the coupling portion 35 is located between two adjacent clamping portions 34. It can also be understood that the two ends of the coupling portion 35 are respectively fixedly connected to the ends of the two clamping portions 34. The number of coupling portions 35 is defined as N, then the number of clamping portions 34 is N+1, and N is greater than or equal to 1. When the fastener 30 is in a free state, the distance from the clamping portion 34 to the axis of the fastener 30 is defined as L1, and the distance from the coupling portion 35 to the axis of the fastener 30 is defined as L2, and L2 is greater than L1.
[0046] The first engaging portion 12 of the mounting portion 10 is arranged opposite to the engaging portion 34, and the number of the engaging portions is the same as the number of the engaging portions 34. The engaging portions are arranged along the circumference of the mounting portion 10, and the first accommodating cavities 123 of two adjacent first engaging portions 12 are not connected along the circumference of the mounting portion 10. During assembly, the fastener 30 is engaged with the mounting portion 10, and at this time, the fastener 30 is in the first state, at least part of the engaging portion 34 of the fastener 30 is located in the first accommodating cavity 123 of the first engaging portion 12, at least part of the engaging portion 34 abuts against the first limiting portion 121 to limit the axial movement of the engaging portion 34, and at least part of the engaging portion 34 abuts against the second limiting portion 122 to limit the circumferential movement of the engaging portion 34. It should be noted that, due to the processing tolerance and the assembly tolerance, at least part of the clamping portion 34 abuts against the first limiting portion 121 to limit the axial movement of the clamping portion 34. The axial movement of the clamping portion 34 here is not absolutely limited, as long as it is within the tolerance range. Along the second direction, at least part of the clamping portion 34 is located on the inner side of the mounting portion 10 relative to the engaging portion 35, that is, at least part of the clamping portion 34 is located in the mounting cavity 11, part of the clamping portion 34 is located in the first accommodating cavity 123, and the engaging portion 35 is located on the outer side of the mounting portion 10 relative to the clamping portion 34.
[0047] The pump 201 includes a second engaging portion 21, which is located on the outer wall of the pump 201 and is arranged along the circumference of the pump 201. Along the radial direction of the pump 201, the second engaging portion 21 has an opening. Along the axial direction of the pump 201, that is, the first direction, the second engaging portion 21 includes a first wall portion 211 and a second wall portion 212. The first wall portion 211 and the second wall portion 212 are arranged opposite to each other. In this embodiment, the second engaging portion 21 is a groove 210 arranged along the axial direction of the pump 201. Along the second direction, the groove 210 has an opening. Along the circumference of the pump 201, the groove 210 is continuously arranged. Of course, in some embodiments, the groove 210 is intermittently arranged along the circumference of the pump 201, and the number and position of the grooves 210 correspond to the number and position of the engaging portion 34 of the fastener 30. During installation, the fastener 30 is clamped with the mounting portion 10, the pump 201 is inserted into the mounting cavity 11, the outer wall of the pump 201 abuts against part of the clamping portion 34, and force is applied to press the pump 201 downward. The fastener 30 is deformed by the force and expands radially toward the mounting portion 10. When the second clamping portion 34 is opposite to the first clamping portion 34, the fastener 30 contracts, and the clamping portion 34 of the fastener 30 is located in the groove 210, and at least part of the clamping portion 34 abuts against the first wall portion 211, and at least part of the clamping portion 34 abuts against the second wall portion 212, thereby fixing the mounting portion 10 and the pump 201.
[0048] In some other embodiments, for the convenience of installation, the pump 201 includes a first guide portion 22, which is located at the outer periphery of the pump 201. Along the first direction, the first guide portion 22 is close to the mounting portion 10 relative to the second engaging portion 21. Along the radial direction of the pump 201, i.e., the second direction, the first guide portion 22 protrudes outward from the outer wall of the pump 201, and one end of the first guide portion 22 close to the second engaging portion 21 is defined as the third end 221, and the other end is defined as the fourth end 222. Along the radial direction of the pump 201, the fourth end 222 is close to the axis of the pump 201 relative to the third end 221, i.e., along the axial direction of the pump 201, the distance from the first guide portion 22 to the axis gradually decreases from the third end 221 to the fourth end 222. In this solution, the cross section of the first guide portion 22 along the axial direction of the pump 201 is a triangle or a trapezoid. The pump 201 includes a plurality of first guide portions 22, which are arranged at intervals along the circumference of the pump 201. Of course, in some other embodiments, the first guide portion 22 is a tapered step portion located on the outer wall of the pump 201. During installation, the guide portion provides a guide for the deformation of the fastener 30, which is beneficial to the installation of the pump 201.
[0049] In some other embodiments, the first end 31 and the second end 32 of the fastener 30 are bent toward the axial direction of the fastener 30 relative to the clamping portion 34; the mounting portion 10 includes a second guide portion 13, the second guide portion 13 is located on the outer wall of the mounting portion 10, and the second guide portion 13 protrudes outward from the outer wall of the mounting portion 10. In this embodiment, two second guide portions 13 are provided, and the two second guide portions 13 are symmetrically arranged relative to the radial direction of the mounting portion 10, one of the second guide portions 13 is limitedly arranged with the first end 31 of the fastener 30, and the other second guide portion 13 is limitedly arranged with the second end 32 of the fastener 30. Taking one of the second guide portions 13 and the first end portion 31 as an example for detailed description, the second guide portion 13 includes a guide surface 133, a first abutment portion 131, and a second abutment portion 132. The first abutment portion 131 and the second abutment portion 132 are arranged along the circumference of the mounting portion 10, and the outer wall surface of the first abutment portion 131 is close to the outer wall surface of the mounting portion 10 relative to the outer wall surface of the second abutment portion 132, and the guide surface 133 of the second guide portion 13 extends from the outer wall surface of the first abutment portion 131 to the outer wall surface of the second abutment portion 132. During installation, the fastener 30 is first connected with the mounting portion 10 in a limiting position. At this time, the fastener 30 is in the first state. The first end 31 of the fastener 30 abuts against the first abutting portion 131 of the second guide portion 13, and the second end 32 of the fastener 30 abuts against the first abutting portion 131 of another second guide portion 13, limiting the circumferential movement of the second guide portion 13; then the pump 201 is inserted, the first guide portion 22 of the pump 201 abuts against part of the clamping portion 34, and force is applied to press the pump 201 downward, and the fastener 30 is deformed by the force and expands radially toward the mounting portion 10. At this time, The first end 31 and the second end 32 of the fastener 30 slide along the second guide portion 13 and deform along the radial direction of the mounting portion 10. When the second clamping portion 21 is opposite to the first clamping portion 12, the fastener 30 contracts, and the clamping portion 34 of the fastener 30 is located in the groove 210, and at least part of the clamping portion 34 abuts against the first wall portion 211, and at least part of the clamping portion 34 abuts against the second wall portion 212. Along the circumference of the mounting portion 10, part of the clamping portion 34 abuts against the first limiting portion 121 and the second limiting portion 122, thereby fixing the mounting portion 10 and the pump 201. During disassembly, the second guide portion 13 provides guidance for the deformation of the fastener 30; specifically, when the fastener 30 is disassembled, the fastener 30 moves from the first abutment portion 131 to the second abutment portion 132 along the guide surface 133, and the guide surface 133 provides guidance for the deformation of the fastener 30, and the fastener 30 expands outward. At this time, the fastener 30 disengages from the second engaging portion 21 of the pump 201, and then the pump 201 is pulled out, so that the pump 201 is separated from the mounting portion 10.Compared with the traditional threaded connection, the solution of the present application can realize the rapid installation and disassembly of the pump 201. In addition, in this solution, before installation, the fastener 30 is first clamped on the mounting portion 10, and then the pump 201 is inserted. The pump 201 and the substrate 100 are clamped together by the deformation of the fastener 30. Compared with inserting the pump 201 into the mounting portion 10 first and then clamping the fastener 30, it is more convenient.
[0050] It should be noted that the fastener 30 of the present application is a retaining spring, the shape of which can be U-shaped, square, polygonal, etc. The retaining spring is made of metal and can be elastically deformed.
[0051] For the convenience of assembly, when disassembling, the fastener 30 is separated from the pump 201, but not directly separated from the mounting portion 10, but is fixed to the mounting portion 10 by limiting position, which solves the problem of the fastener 30 being placed at will after being disassembled. Specifically, the mounting portion 10 includes a third limiting portion 14, which is located on the outer wall of the mounting portion 10, and at least part of the first end portion 31 of the fastener 30 is located in the third limiting portion 14. In this embodiment, the third limiting portion 14 is a limiting groove 141 provided on the outer wall of the mounting portion 10, and the limiting groove 141 has an opening along the radial direction of the mounting portion 10. The limiting groove 141 is adjacent to the second abutting portion 132, so that the fastener 30 is deformed along the second guide portion 13, and is located in the limiting groove 141 after being separated from the second guide portion 13 and restored. The mounting portion 10 includes two limiting grooves 141. When installing, the fastener 30 is in the first state. When disassembling, the fastener 30 is in the second state. At this time, the first end 31 of the fastener 30 is at least partially located in the limiting groove 141, and the second part of the fastener 30 is at least partially located in the other limiting groove 141, thereby limiting and fixing the fastener 30, that is, the fastener 30 is limited and fixed on the mounting portion 10. When assembling next time, the fastener 30 is directly pushed along the second direction. After the fastener 30 is subjected to force, it deforms and slides along the second guide portion 13. The fastener 30 is in the first state, that is, it is assembled again according to the above steps. With the solution of the present application, the pump 201 and the base plate 100 can be assembled and disassembled multiple times without affecting the performance of the assembly. With threaded connection, there is a risk of failure of the thread after multiple assemblies.
[0052] like Figure 1-2As shown, the thermal management component includes a substrate 100, and the substrate 100 includes an external interface 16 and a flow channel 15. The external interface 16 of the substrate 100 is mainly connected to other components in the thermal management circuit, such as a battery, a motor, a heat exchanger, etc.; the flow channel 15 of the substrate 100 is used to connect the thermal management components installed on the substrate 100, such as a pump, a valve, a heat exchanger, etc. The pump 201 includes a connection port 23, and the connection port 23 is connected to the flow channel 15. For example, the pump 201 has two connection ports 23, one of which is a connection port for fluid to enter the pump 201, and the other is a connection port for fluid to flow out of the pump 201. For example, one connection port of the pump 201 is connected to the external interface 16 of the substrate 100, that is, the above connection port is connected to other components in the thermal management circuit through the external interface 16 of the substrate 100, and the other connection port of the pump 201 is connected to the flow channel 15 of the substrate 100; or in some implementations, both connection ports of the pump 201 are connected to the flow channel 15 of the substrate 100. Of course, the above flow channels 15 are different flow channels 15. The substrate 100 and the mounting portion 10 are an integral structure, that is, the substrate 100 and the mounting portion 10 can be integrally formed. In this embodiment, the substrate 100 and the mounting portion 10 are made of plastic material, and the substrate 100 and the mounting portion 10 are injection molded; of course, the substrate 100 and the mounting portion 10 can also be metal, or one of the substrate 100 and the mounting portion 10 is made of metal, and the other is made of plastic. The substrate 100 and the mounting portion 10 are split structures, which are basically fixedly connected to the mounting portion 10 and can be fixed by welding, bonding, or threaded connection. The thermal management element 200 is fixedly connected to the mounting portion 10 or the substrate 100 through the above-mentioned fastener 30. Compared with the known technology, the thermal management element 200 can be quickly installed and removed by fixing it on the substrate 100 through traditional screws, bolts, etc., which improves the production rhythm of the production line. Compared with the fixed connection of bolts, the solution cost of this application is relatively low. On the other hand, when using traditional screws or bolts for connection, in order to improve the strength of the thread, the threaded hole is a metal part embedded in the substrate 100, and the flow channel 15 on the substrate 100 is set to avoid the threaded hole, resulting in a larger flow resistance of the fluid. The connection method of the present application can avoid the occurrence of the above problems. The thermal management element 200 of the present application includes a pump 201 and a control element of a valve 202. The valve 202 can be a one-way valve, such as Figure 1 In the embodiment, the thermal management element 200 is a multi-way valve 202 . The multi-way valve 202 has a plurality of connection ports, which are respectively connected to the flow channels 15 of the substrate 100 .
[0053] Example 2
[0054] Combination Figure 13-Figure 18, the second specific embodiment of the present application, the thermal management element 200 in this embodiment is the same as or similar to that in Example 1, and the pump 201 is used as the thermal management element 200 for detailed description; in general, the fastener 30 of this embodiment is elastic, and the shape of the fastener 30 is similar to the shape of the mounting portion 10. The difference from the fastener 30 in Example 1 is that the fastener 30 in this embodiment has no notch. Specifically, in the present embodiment, the fastener 30 is annular, and the first and tail ends of the fastener 30 are connected, the fastener 30 includes a clamping portion 34 and a joining portion 35, the clamping portion 34 is fixedly connected to the joining portion 35, the clamping portion 34 and the joining portion 35 are arranged at intervals, that is, the joining portion 35 is located between two adjacent clamping portions 34, it can also be understood that the two ends of the joining portion 35 are respectively fixedly connected to the ends of the two clamping portions 34, the number of joining portions 35 is defined as N, then the number of clamping portions 34 is N, and N is greater than or equal to 2; along the axial direction of the fastener 30, the joining portion 35 is bent upward or downward relative to the clamping portion 34, when the fastener 30 is in the first state, that is, the fastener 30 is clamped and fixed to the mounting portion 10, at least part of the clamping portion 34 is located in the accommodating cavity of the first clamping portion 12, and along the axial direction of the mounting portion 10, the joining portion 35 is located on one side of the first clamping portion 12.
[0055] The first clamping portion 12 of the mounting portion 10 is arranged opposite to the clamping portion 34, and the number of the first clamping portions 12 is the same as the number of the clamping portions 34. The first clamping portions 12 are arranged along the circumference of the mounting portion 10. Along the circumference of the mounting portion 10, the first accommodating cavities 123 of two adjacent first clamping portions 12 are not connected. The mounting portion 10 includes a third limiting portion 14, and the third limiting portion 14 is located on the peripheral wall portion of the mounting portion 10. The number of the third limiting portion 14 is the same as the number of the first clamping portions 12. Along the circumference of the mounting portion 10, the third limiting portion 14 is located between two adjacent first clamping portions 12. Along the radial direction of the mounting portion 10, the third limiting portion 14 protrudes outward relative to the first clamping portion 12. In this embodiment, the third limiting portion 14 is a limiting groove 141. Along the radial direction of the mounting portion 10, the limiting groove 141 has an opening, and the bottom of the limiting groove 141 is away from the axis of the mounting portion 10 relative to the first clamping portion 12.
[0056] During installation, the fastener 30 and the mounting portion 10 are assembled first, that is, the fastener 30 is clamped on the mounting portion 10. At this time, the fastener 30 is in the first state, at least part of the clamping portion 34 of the fastener 30 is located in the first accommodating cavity 123 of the first clamping portion 12, at least part of the clamping portion 34 abuts against the first limiting portion 121 to limit the axial movement of the clamping portion 34, and at least part of the clamping portion 34 abuts against the second limiting portion 122 to limit the circumferential movement of the clamping portion 34. Along the radial direction of the mounting portion 10, that is, the second direction, at least part of the clamping portion 34 is located on the inner side of the mounting portion 10 relative to the engaging portion 35, that is, at least part of the clamping portion 34 is located in the first mounting cavity 11, and the engaging portion 35 is located on the outer side of the mounting portion 10 relative to the clamping portion 34. Furthermore, the pump 201 is inserted into the installation cavity 11, the first guide portion 22 of the pump 201 abuts against part of the clamping portion 34, and force is applied to press the pump 201 downward, and the fastener 30 is deformed by the force and expands radially toward the installation portion 10. When the second clamping portion 34 is opposite to the first clamping portion 34, the fastener 30 contracts, and the clamping portion 34 of the fastener 30 is located in the groove 210, and at least part of the clamping portion 34 abuts against the first wall portion 211, and at least part of the clamping portion 34 abuts against the second wall portion 212, thereby fixing the installation portion 10 and the pump 201. At this time, the fastener 30 is in the second state. That is, at least part of the clamping portion 34 is located at the second clamping portion 21, and at least part of the clamping portion 34 is located at the second clamping portion 21; when disassembling, that is, when the fastener 30 is in the third state, at least part of the clamping portion 34 of the fastener 30 is located at the limiting groove 141. Specifically, the engaging portion 35 of the handheld fastener 30 is compressed toward the axis, and the clamping portion 34 expands outward. When the clamping portion 34 is separated from the first clamping portion 12 and the second clamping portion 21, the fastener 30 is rotated so that the clamping portion 34 is located at the limiting groove 141, and then the pump 201 is pulled out, so that the pump 201 is separated from the mounting portion 10. At this time, the fastener 30 is limited and fixed to the limiting groove 141 of the mounting portion 10, which solves the problem of the fastener 30 being put away by hand during disassembly.
[0057] Embodiments 1 and 2 of the present application also provide a method for assembling a thermal management component, and the specific assembly steps are as follows:
[0058] S1. Provide a substrate 100, the substrate 100 having a mounting portion 10 and a flow channel 15, the mounting portion 10 having a mounting cavity 11; the mounting portion 10 includes a first accommodating cavity 123, and along the radial direction of the mounting portion 10, the first accommodating cavity 123 penetrates the inner and outer walls of the mounting portion 10;
[0059] S2. Provide a fastener 30, place the fastener 30 in the first accommodating cavity 123 of the substrate 100 and engage with the mounting portion 10 of the substrate 100; the fastener 30 includes a clamping portion 34 and a joining portion 35, the clamping portion 34 and the joining portion 35 are fixedly connected, at this time, the fastener 30 is in a first state, that is, along the radial direction of the mounting portion 10, part of the clamping portion 34 is located on the inner side of the mounting portion 10, and the joining portion 35 is located on the outer side of the mounting portion 10;
[0060] S3. Provide a thermal management element 200, insert the thermal management element into the mounting cavity 11 of the substrate 100, and fasten the fastener 30 to fix the thermal management element 200 and the substrate 100;
[0061] The thermal management element 200 includes a second accommodating cavity 213 and a first guide portion 22. Along the axial direction of the thermal management element 200, the first guide portion 22 is located below the second accommodating cavity 213; the thermal management element 200 is inserted into the mounting portion 10, and the clamping portion 34 of the fastener 30 is against the first guide portion 22, and force is applied to press the thermal management element 200 downward, the fastener 30 is deformed and radially expanded, the clamping portion 34 is separated from the first guide portion 22, and the fastener 30 is contracted and placed in the second accommodating cavity 213.
[0062] Example 3
[0063] Combination Figure 19-Figure 26 , the third specific embodiment of the present application. In this embodiment, along the radial direction of the mounting portion 10, that is, the second direction, the fastener 30 is located between the pump 201 and the mounting portion 10. The fastener 30 is elastic, and the shape of the fastener 30 is similar to the shape of the mounting portion 10. In this embodiment, the fastener 30 is annular, and the fastener 30 has a notch 33, that is, the fastener 30 has a first end 31 and a second end 32, and the first end 31 and the second end 32 are both free ends, and a notch 33 is formed between the first end 31 and the second end 32, and the first end 31 and the second end 32 of the fastener 30 are bent toward the axial direction of the fastener 30 relative to the clamping portion 34. The fastener 30 includes a clamping portion 34 and a coupling portion 35, the clamping portion 34 is fixedly connected to the coupling portion 35, the clamping portion 34 and the coupling portion 35 are spaced apart, that is, the coupling portion 35 is located between two adjacent clamping portions 34. It can also be understood that the two ends of the coupling portion 35 are respectively fixedly connected to the ends of the two clamping portions 34. The number of coupling portions 35 is defined as N, then the number of clamping portions 34 is N+1, and N is greater than or equal to 1. When the fastener 30 is in a free state, the distance from the clamping portion 34 to the axis of the fastener 30 is defined as L1, the distance from the coupling portion 35 to the axis of the fastener 30 is defined as L2, and L2 is less than L1.
[0064] The pump 201 includes a second engaging portion 21, which is arranged along the circumference of the pump 201. In this embodiment, along the radial direction of the pump 201, the second engaging portion 21 is a step portion 214 protruding outward from the peripheral wall of the pump 201; the pump 201 also includes a third limiting portion 14, which is located on the peripheral wall of the pump 201, and along the axial direction of the pump 201, the third limiting portion 14 is located above the second engaging portion 21. When disassembled, the fastener 30 is located at the second engaging portion 21, and the first end 31 and the second end 32 of the fastener 30 are located at the third limiting portion 14, and the third limiting portion 14 is mainly used to limit the radial expansion of the fastener 30. The third limiting portion 14 includes a limiting cavity 144, a first side wall portion 1421 and a second side wall portion 1431. The limiting cavity 144 has an opening along the first direction. The first side wall portion 1421 and the second side wall portion 1431 are arranged opposite to each other along the circumference of the pump 201. At least part of the first end 31 of the fastener 30 and at least part of the second end 32 of the fastener 30 are located in the limiting cavity 144, and the first end 31 abuts against the first side wall portion 1421, and the second end 32 abuts against the second side wall portion 1431, thereby limiting the fastener 30 from expanding outward. Fig.23 As shown, specifically, the third limiting portion 14 includes a first limiting protrusion 142 and a second limiting protrusion 143, the first limiting protrusion 142 and the second limiting protrusion 143 are arranged along the circumference of the pump 201, the first limiting protrusion 142 includes a first side wall portion 1421, the second limiting protrusion 143 includes a second side wall portion 1431, the first limiting protrusion 142 and the second limiting protrusion 143 define a limiting cavity 144, at least a portion of the first end 31 of the fastener 30 and at least a portion of the second end 32 of the fastener 30 are located in the limiting cavity 144, and the first end 31 is abutted against the first side wall portion 1421 of the first limiting protrusion 142, and the second end 32 is abutted against the second side wall portion 1431 of the second limiting protrusion 143, thereby limiting the outward expansion of the fastener 30. In some other implementations, the third limiting portion 14 is a concave cavity, and along the radial direction of the pump 201, the concave cavity is recessed inward from the outer wall of the pump 201, and along the circumference of the pump 201, the opposite walls forming the concave cavity are the first side wall portion 1421 and the second side wall portion 1431. During installation, the fastener 30 is first assembled with the pump 201, and then removed into the mounting portion 10. When the second engaging portion 21 is opposite to the first engaging portion 12, the fastener 30 is separated from the third limiting portion 14, deformed and expanded outward, and at this time, the fastener 30 is in the second state, that is, at least part of the engaging portion 34 of the fastener 30 is located in the accommodating cavity of the first engaging portion 12, thereby fixing the pump 201 and the mounting portion 10. During disassembly, the first end 31 and the second end 32 of the fastener 30 are buckled with the third limiting portion 14, and the engaging portion 34 is separated from the first engaging portion 12 of the mounting portion 10, so that the pump 201 is separated from the mounting portion 10.
[0065] This embodiment 3 provides a method for assembling a thermal management component.
[0066] S1. Providing a fastener 30, sleeve the fastener 30 on the outer wall of the thermal management element 200, and place the end of the fastener 30 in the limiting cavity 144 of the thermal management element 200;
[0067] The thermal management element 200 includes a step portion 214 and a third limiting portion 14; the fastener 30 is located at the step portion 214, the fastener 30 includes a first end 31 and a second end 32, the third limiting portion 14 includes a limiting cavity 144, at least a portion of the first end 31 and at least a portion of the second end 32 are located in the limiting cavity 144, limiting the radial expansion of the fastener 30;
[0068] S2. Provide a substrate 100, insert the fastener 30 and the thermal management element 200 assembled in S2 into the mounting cavity 11 of the substrate 100, and clamp the fastener 30 to fix the substrate 100 and the thermal management element 200;
[0069] The mounting portion 10 includes a first accommodating cavity 123, and along the radial direction of the mounting portion 10, the first accommodating cavity 123 penetrates the inner and outer walls of the mounting portion 10; the fastener 30 detaches from the third limiting portion 14, deforms and expands outward, and part of the fastener 30 is located in the first accommodating cavity 123, limiting the movement of the thermal management element 200.
[0070] Although the above embodiments are described in detail using a pump as an example, they are also applicable to valves and liquid storage pots in thermal management components, and the mounting structure of the remaining substrates is the same or similar to that of the pump.
[0071] It should be noted that the above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although the present invention has been described in detail in this specification with reference to the above embodiments, it should be understood by those skilled in the art that the present invention can still be modified or replaced by equivalents, and all technical solutions and improvements thereof that do not depart from the spirit and scope of the present invention should be included in the scope of the claims of the present invention.
Claims
1. A thermal management component, characterized in that: The invention comprises a thermal management element (200), a substrate (100) and a fastener (30); the substrate (100) comprises a mounting portion (10); the mounting portion (10) comprises a mounting cavity (11); at least a portion of the thermal management element (200) is located in the mounting cavity (11); the fastener (30) is sleeved on an outer wall portion of the mounting portion (10); the fastener (30) is elastic; the thermal management element (200) is fixed by clamping the fastener (30) and the mounting portion (10); the substrate (100) has a flow channel (15); the thermal management element (200) has a connecting port (23); the connecting port (23) is connected to the flow channel (15).
2. The thermal management assembly according to claim 1, characterized in that The thermal management element (200) comprises at least one of a pump (201), a valve (202), and a liquid storage pot.
3. The thermal management assembly according to claim 2, characterized in that The mounting portion (10) comprises a first engaging portion (12), the first engaging portion (12) being located on the peripheral wall of the mounting portion (10), the first engaging portion (12) comprising a first accommodating cavity (123), the first accommodating cavity (123) penetrating the inner and outer wall portions of the mounting portion (10); the thermal management element (200) comprises a second engaging portion (21), the second engaging portion (21) comprising a second accommodating cavity (213), along the radial direction of the mounting portion (10), the first accommodating cavity (123) and the second accommodating cavity (213) being axially spaced from each other. 213) are arranged relative to each other; the fastener (30) includes a clamping portion (34) and a coupling portion (35), the clamping portion (34) is fixedly connected to the coupling portion (35), along the radial direction of the mounting portion (10), at least part of the clamping portion (34) is located on the inner side of the mounting portion (10), the coupling portion (35) is located on the outer side of the mounting portion (10), at least part of the clamping portion (34) is located in the first accommodating cavity (123), and at least part of the clamping portion (34) is located in the second accommodating cavity (213).
4. The thermal management assembly according to claim 3, characterized in that Along the axial direction of the mounting portion (10), the clamping portion (34) abuts against the wall portion forming the first accommodating cavity (123); along the circumferential direction of the mounting portion (10), the clamping portion (34) abuts against the wall portion forming the first accommodating cavity (123); along the axial direction of the mounting portion (10), the clamping portion (34) abuts against the wall portion forming the second accommodating cavity (213).
5. The thermal management assembly according to claim 3 or 4, characterized in that: The second engaging portion (21) is a groove (210), and the groove (210) is located on the outer wall of the thermal management element (200). Along the radial direction of the thermal management element (200), the groove (210) has an opening; along the circumference of the thermal management element (200), the groove (210) is continuously arranged, or along the circumference of the thermal management element (200), the groove (210) has a plurality of grooves (210) and is arranged intermittently.
6. The thermal management assembly according to claim 5, characterized in that The thermal management element (200) has a first guide portion (22), which is located on the outer periphery of the thermal management element (200). Along the axial direction of the thermal management element (200), the first guide portion (22) is located below the second engaging portion (21).
7. The thermal management assembly according to claim 6, characterized in that Along the radial direction of the thermal management element (200), the first guide portion (22) protrudes outward from the outer wall portion of the thermal management element (200), and one end of the first guide portion (22) close to the second engaging portion (21) is defined as the third end portion (221), and the other end opposite to the third end portion is defined as the fourth end portion (222), and the fourth end portion (222) is close to the axis of the thermal management element (200) relative to the third end portion (221).
8. The thermal management assembly according to claims 1-7, characterized in that: The fastener (30) is annular, and has a first end (31) and a second end (32), wherein a gap (33) is formed between the first end (31) and the second end (32); the number of the joining portions (35) is defined as N, and the number of the clamping portions (34) is N+1, and N is greater than or equal to 1, and the joining portion (35) is located between the two clamping portions (34); the distance from the clamping portion (34) to the axis of the fastener (30) is defined as L1, and the distance from the joining portion (35) to the axis of the fastener (30) is defined as L2, and L2 is greater than L1.
9. The thermal management assembly according to claims 1-7, characterized in that: The fastener (30) is annular, and the head and tail ends of the fastener (30) are connected; the number of the joining portions (35) is defined as N, and the number of the clamping portions (34) is N, and N is greater than or equal to 2, and the joining portion (35) is located between two clamping portions (34); along the axial direction of the fastener (30), the joining portion (35) is bent upward or downward relative to the clamping portion (34).
10. The thermal management assembly according to claim 8, characterized in that The mounting portion (10) comprises a second guide portion (13), the second guide portion (13) being located on the outer wall portion of the mounting portion (10), the second guide portion (13) comprising a guide surface (133), a first abutting portion (131) and a second abutting portion (132), wherein along the radial direction of the mounting portion (10), the outer wall surface of the first abutting portion (131) is closer to the outer wall surface of the mounting portion (10) relative to the outer wall surface of the second abutting portion (132), and the guide surface (133) extends from the outer wall surface of the first abutting portion (131) to the outer wall surface of the second abutting portion (132).
11. The thermal management assembly according to claim 10, characterized in that Two second guide portions (13) are provided, and the two second guide portions (13) are symmetrically arranged along the radial line of the mounting portion (10).
12. The thermal management assembly according to claim 11, characterized in that The mounting portion (10) comprises a third limiting portion (14), the third limiting portion (14) is located on the outer wall portion of the mounting portion (10), the third limiting portion (14) is arranged adjacent to the second abutting portion (132), and two third limiting portions (14) are arranged; the fastener (30) comprises a first state and a second state, when the fastener (30) is in the first state, the first end portion (31) abuts against one of the first abutting portions (131), and the second end portion (32) abuts against another of the first abutting portions (131); when the fastener (30) is in the second state, the first end portion (31) abuts against one of the third limiting portions (14), and the first end portion (31) abuts against another of the third limiting portions (14).
13. The thermal management assembly according to claim 9, characterized in that The mounting portion (10) comprises a third limiting portion (14), the third limiting portion (14) being located on a peripheral wall of the mounting portion (10), the number of the third limiting portions (14) being the same as the number of the first engaging portions (12), and along the circumferential direction of the mounting portion (10), the third limiting portion (14) being located between two adjacent first engaging portions (12), and along the radial direction of the mounting portion (10), the third limiting portion (14) protrudes outwardly relative to the first engaging portions (12).
14. The thermal management assembly of claim 12, wherein: The fastener (30) comprises a first state and a second state. When the fastener (30) is in the first state, the engaging portion (34) of the fastener (30) is located at the first engaging portion (12); when the fastener (30) is in the second state, the engaging portion (34) of the fastener (30) is located at the third limiting portion (14).
15. The thermal management assembly according to claims 1-14, characterized in that: The fastener (30) is a clip spring, and the shape of the clip spring is U-shaped, square or polygonal.
16. A method for assembling a thermal management component, characterized in that: include: S1. placing the fastener (30) in the first receiving cavity (123) of the substrate (100) and engaging it with the mounting portion (10) of the substrate (100); S2. Inserting the thermal management element (200) into the mounting cavity (11) of the substrate (100), and the fastener (30) clamping and fixing the thermal management element (200) and the substrate (100).
17. The method for assembling a thermal management component according to claim 16, characterized in that: The thermal management element (200) comprises a second accommodating cavity (213) and a first guide portion (22); along the axial direction of the thermal management element (200), the first guide portion (22) is located below the second accommodating cavity (213); the thermal management element (200) is inserted into the mounting portion (10), the clamping portion (34) of the fastener (30) abuts against the first guide portion (22), and a force is applied to press the thermal management element (200) downward, the fastener (30) is deformed and radially expanded, the clamping portion (34) is separated from the first guide portion (22), and the fastener (30) is contracted and placed in the second accommodating cavity (213).