Hot kiln equipment for microcellular foam ceramic processing

By designing a hot kiln equipment that combines components such as U-shaped plates, metal cermet placement plates, the problems of inconvenience in loading and unloading and waste of space when dealing with high-height microporous foam ceramic tiles are solved, and efficient loading and Cutting improves safety.

CN119436846APending Publication Date: 2025-02-14JIANGSU HIGH TECHNO THERMAL EQUIP CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202411935872.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-02-14

AI Technical Summary

Technical Problem

When existing hot kiln equipment deals with high-height microporous foam ceramic tiles, it is inconvenient to load and unload, resulting in waste of space resources and poses safety risks.

Method used

A hot kiln equipment including main module and continuous loading module is designed, using a combination of U-shaped plate, cermet placement plate, step-by-step lifting assembly, intermittent transmission assembly, reciprocating boost assembly and thrust assembly to realize the microporous foam ceramic The loading and unloading of bricks at different heights improves loading and unloading efficiency and solves safety problems.

Benefits of technology

It realizes efficient feeding and unloading of microporous foam ceramic tiles, makes full use of the internal space of the hot kiln, avoids waste of resources, and improves operational safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119436846A_ABST
    Figure CN119436846A_ABST
Patent Text Reader

Abstract

The invention discloses hot kiln equipment for microcellular foam ceramic processing, and belongs to the technical field of microcellular foam ceramics, the hot kiln equipment comprises a main body module and a continuous loading module, the main body module comprises a base plate, and the top of the base plate is fixedly connected with a hot kiln main body, a loading and unloading table and two sliding rails; a hot kiln door plate is slidably connected between the two sliding rails, a loading and unloading opening is formed in the hot kiln door plate in a penetrating mode, and through arrangement of a U-shaped plate, a metal ceramic containing plate, a step-by-step lifting assembly, an intermittent transmission assembly, a reciprocating boosting assembly and a pushing assembly, when the equipment is used, the hot kiln door plate can be conveniently loaded and unloaded; according to the feeding device, the microporous foam ceramic tiles can be conveniently fed at different heights, so that the space in the hot kiln main body is fully utilized, the waste of space resources is avoided, continuous and rapid feeding can be carried out, the feeding efficiency is improved, and the safety problem caused by the fact that workers use a herringbone ladder for feeding is also solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of microporous foam ceramic production and processing, and more specifically to a hot kiln device for processing microporous foam ceramics. Background Art

[0002] Microporous foam ceramics are a kind of porous ceramic material with a three-dimensional network skeleton structure. Its pore size is usually below the micron level. It is generally believed that pores with a diameter less than 2nm are microporous materials. It consists of a ceramic skeleton and a large number of interconnected or closed micropores. This structure gives it a high porosity and specific surface area. In the production process of microporous foam ceramics, hot kilns are required for processing.

[0003] According to the search, the patent number CN117168161A discloses a kiln for ceramic manufacturing and its use method, including a load-bearing bottom plate, a ceramic firing mechanism for heating is installed on the right side of the top of the load-bearing bottom plate, and a loading and unloading mechanism used in conjunction with the ceramic firing mechanism is installed on the left side of the top of the load-bearing bottom plate. The present invention relates to the field of ceramic manufacturing technology. The kiln for ceramic manufacturing and its use method are respectively installed with a ceramic firing mechanism and a loading and unloading mechanism used in conjunction with each other on the top of the load-bearing bottom plate, and are used in conjunction with tooth blocks. The arrangement of these structures can allow the two sets of placement plates to translate in opposite directions on the top of the load-bearing platform when the trapezoidal sliding seat is pushed and pulled, so that the distance between the two adjacent placement plates is increased, which is convenient for the staff to unload and improve safety. At the same time, during the firing process, the following of the protective mesh cover can prevent the falling of slag from affecting the subsequent construction, which is satisfactory for current use.

[0004] With respect to the above-mentioned related technologies, the above-mentioned kiln can realize the unfolding of the placement table when in use, thereby increasing the overall space and facilitating the staff to load and unload materials. Although the space is increased during actual operation, in order to place more materials, the placement table at the upper part is set at a higher height, resulting in the placement table at a higher position still being inconvenient for loading and unloading materials. If the placement table at this height is not used, it will cause a waste of space resources. There are certain safety issues when using a stepladder for loading and unloading. For this reason, a hot kiln equipment for microporous foam ceramic processing is proposed. Summary of the invention

[0005] In order to solve the above problems, the present invention provides a hot kiln device for processing microporous foam ceramics, which adopts the following technical solutions: A hot kiln device for processing microporous foam ceramics, comprising a main body module and a continuous loading module, wherein the main body module comprises a base plate, the top of which is fixedly connected to a hot kiln furnace body, a loading and unloading platform and two slide rails, a hot kiln door panel is slidably connected between the two slide rails, a loading and unloading port is provided through the inside of the hot kiln door panel, a sealing kiln panel is movably connected to the front end face of the hot kiln door panel, a cylinder is fixedly connected to the top of the base plate, an output shaft of the cylinder is fixedly connected to the hot kiln door panel, the continuous loading module comprises two lifting rails fixedly connected to the rear end face of the hot kiln door panel, a plurality of U-shaped plates are slidably sleeved between the outer surfaces of the two lifting rails, a gradual lifting component is provided inside the hot kiln door panel, The step-by-step lifting assembly is connected to a plurality of U-shaped plates, a plurality of rollers are rotatably connected to the top of the loading and unloading platform, two L-shaped limit plates are fixedly connected to the top of the loading and unloading platform, a metal ceramic placement plate is arranged inside the plurality of U-shaped plates and the top of the loading and unloading platform, one of the metal ceramic placement plates is located between the inner walls of the two L-shaped limit plates and the outer surfaces of a plurality of rollers, an intermittent transmission assembly is arranged on the top of the base plate, a reciprocating boosting assembly is arranged on the top of the loading and unloading platform, the reciprocating boosting assembly and the step-by-step lifting assembly are both adapted to the intermittent transmission assembly, a moving groove is opened on the top of the loading and unloading platform, a pushing assembly is slidably connected inside the moving groove, and the pushing assembly is connected to the reciprocating boosting assembly.

[0006] Furthermore, the gradual lifting assembly includes a rotating rod rotatably connected between the two sides of the inner wall of the base plate, and the outer surface of the rotating rod is fixedly connected to two winding drums, and the outer surfaces of the two winding drums are provided with high-temperature resistant ropes. Two penetration grooves are provided at the upper part of the rear end of the hot kiln door panel, and the two high-temperature resistant ropes extend to the outside of the hot kiln door panel respectively through the two penetration grooves, and the two high-temperature resistant ropes are fixedly connected to multiple U-shaped plates.

[0007] Furthermore, the gradual lifting assembly also includes two hollow blocks respectively fixedly connected to the inside of the two penetration grooves, and the inside of the two hollow blocks are rotatably connected to two auxiliary wheels, and the outer surfaces of the two high-temperature resistant ropes are respectively in contact with the outer surfaces of the two auxiliary wheels.

[0008] Furthermore, the gradual lifting assembly also includes a worm wheel fixedly connected to the outer surface of the rotating rod, a worm is rotatably connected between the front end surface and the rear end surface of the inner wall of the hot kiln door panel, the outer surface of the worm is meshed with the outer surface of the worm wheel, and one end of the worm extends to the outside of the hot kiln door panel and is fixedly connected to a first connecting bevel tooth.

[0009] Furthermore, the reciprocating booster assembly includes a mounting plate fixedly connected to the top of the loading and unloading platform, the mounting plate is internally rotatably connected to two inner rotating shafts, one end of the two inner rotating shafts are fixedly connected to a transmission sprocket, and a transmission chain is transmission-connected between the outer surfaces of the two transmission sprockets, the other end of one of the inner rotating shafts is fixedly connected to a second connecting bevel tooth, and the outer surface of the transmission chain is fixedly connected to a movable shaft.

[0010] Furthermore, the reciprocating boosting assembly also includes a movable groove opened on the top of the loading and unloading platform, the interior of the movable groove is slidably connected to a movable seat, the top of the movable seat is fixedly connected to a hollow plate, the movable shaft is movably connected to the interior of the hollow plate, and a connecting rod is fixedly connected between the bottom of the movable seat and the pushing assembly.

[0011] Furthermore, the intermittent transmission assembly includes a driving motor fixedly connected to the top of the base plate, and the output shaft of the driving motor is fixedly connected with incomplete bevel teeth, and the incomplete bevel teeth are adapted to the second engaging bevel teeth and the first engaging bevel teeth.

[0012] Furthermore, the pushing assembly includes a special-shaped push plate slidably connected to the inside of the moving groove, the bottom of the special-shaped push plate is fixedly connected to the connecting rod, one end of the special-shaped push plate is provided with a mounting groove, the inside of the mounting groove is slidably connected with a magnetic block, the top of the magnetic block is fixedly connected with a mounting block, the internal thread of the mounting block is connected with a fixing bolt, and two fixing holes are provided on the top of the special-shaped push plate, and one end of the fixing bolt is movably connected to the inside of one of the fixing holes.

[0013] Furthermore, the continuous loading module comprises a plurality of concave limiting plates respectively fixedly connected to both sides of the inner wall of the hot kiln body, and the plurality of U-shaped plates are respectively matched with two of the concave limiting plates.

[0014] Furthermore, the main body module also includes a threaded connection to an interference screw, and one end of the interference screw is rotatably connected to an interference block.

[0015] In summary, the present invention includes the following beneficial technical effects: (1) The present invention arranges a U-shaped plate, a metal ceramic placement plate, a gradual lifting assembly, an intermittent transmission assembly, a reciprocating booster assembly and a push assembly, so that when the device is used, it is very convenient to load microporous foam ceramic bricks at different heights, thereby making full use of the space inside the main body of the hot kiln, avoiding the waste of space resources, and can load materials continuously and quickly, thereby improving the loading efficiency and solving the safety problem caused by the staff using a stepladder to load materials; (2) The present invention provides a special-shaped push plate, a magnetic block, a mounting block, a fixing hole and a fixing bolt, so that the push assembly can switch between the two functions of pushing and pulling, thereby being able to adapt to the unloading operation of microporous foam ceramic tiles, so that the device can also unload microporous foam ceramic tiles with a high height quickly, making the overall operation smoother and easier for the staff to operate; (3) The present invention arranges a resistance screw and a concave limiting plate so that the concave limiting plate can limit the metal ceramic placement plates of different heights, thereby making the multiple metal ceramic placement plates more stable, and the resistance screw can resist the metal ceramic placement plate at the bottom to prevent it from shaking into the interior of the hot kiln door panel, thereby improving the stability of the equipment during operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the structure of the hot kiln main body in a bottom view of the present invention; Figure 3 It is a schematic cross-sectional structure diagram of the hot kiln door panel of the present invention; Figure 4 It is a structural schematic diagram of the step-by-step lifting assembly of the present invention; Figure 5 For the present invention Figure 4 The enlarged structural diagram at A in the middle; Figure 6 For the present invention Figure 4 The enlarged structural diagram at B in the middle; Figure 7 It is a structural schematic diagram of the intermittent transmission assembly of the present invention; Figure 8 It is a structural schematic diagram of the reciprocating thruster assembly of the present invention; Fig. 9 It is a schematic cross-sectional structural diagram of the push assembly of the present invention.

[0017] Description of the numbers in the figure: 100, main body module; 110, base plate; 120, hot kiln main body; 130, loading and unloading platform; 140, slide rail; 150, hot kiln door panel; 160, loading and unloading port; 170, sealing kiln plate; 180, cylinder; 190, abutment screw; 200, continuous loading module; 210, lifting rail; 220, U-shaped plate; 230, metal ceramic placement plate; 240, step-by-step lifting assembly; 241, rotating rod; 242, winding disk; 243, high temperature resistant rope; 244, hollow block; 245, auxiliary wheel; 246, worm gear; 247, worm; 248, first connecting bevel gear; 250, intermittent transmission assembly; 251, driving motor; 252, incomplete bevel gear; 260, reciprocating Boosting assembly; 261, inner rotating shaft; 262, driving sprocket; 263, second connecting bevel gear; 264, driving chain; 265, movable shaft; 266, moving seat; 267, connecting rod; 268, hollow plate; 270, pushing assembly; 271, special-shaped pushing plate; 272, magnetic block; 273, mounting block; 274, fixing hole; 275, fixing bolt; 280, L-shaped limiting plate; 290, concave limiting plate; 300, roller. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.

[0019] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "mounted / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] The following is combined with Figure 1-9 The present invention is described in further detail.

[0022] See also Figure 1-9A hot kiln device for processing microporous foam ceramics comprises a main body module 100 and a continuous loading module 200, the main body module 100 comprises a base plate 110, the top of the base plate 110 is fixedly connected with a hot kiln furnace body 120, a loading and unloading platform 130 and two slide rails 140, a hot kiln door panel 150 is slidably connected between the two slide rails 140, a loading and unloading port 160 is provided inside the hot kiln door panel 150, a sealing kiln panel 170 is movably connected to the front end surface of the hot kiln door panel 150, a cylinder 180 is fixedly connected to the top of the base plate 110, the output shaft of the cylinder 180 is fixedly connected to the hot kiln door panel 150, the continuous loading module 200 comprises two lifting rails 210 fixedly connected to the rear end surface of the hot kiln door panel 150, a plurality of U-shaped plates 220 are slidably sleeved between the outer surfaces of the two lifting rails 210, and a step-by-step lifting group is arranged inside the hot kiln door panel 150 Part 240, the gradual lifting component 240 is connected to multiple U-shaped plates 220, the top of the loading and unloading platform 130 is rotatably connected to multiple rollers 300, the top of the loading and unloading platform 130 is fixedly connected to two L-shaped limit plates 280, the interiors of the multiple U-shaped plates 220 and the top of the loading and unloading platform 130 are all provided with metal ceramic placement plates 230, one of the metal ceramic placement plates 230 is located between the inner walls of the two L-shaped limit plates 280 and the outer surfaces of the multiple rollers 300, the top of the base plate 110 is provided with an intermittent transmission component 250, the top of the loading and unloading platform 130 is provided with a reciprocating boosting component 260, the reciprocating boosting component 260 and the gradual lifting component 240 are both adapted to the intermittent transmission component 250, the top of the loading and unloading platform 130 is opened with a moving groove, the interior of the moving groove is slidably connected with a pushing component 270, and the pushing component 270 is connected to the reciprocating boosting component 260.

[0023] When in use, the metal ceramic placement plate 230 is placed between the two L-shaped limit plates 280, and the foam ceramic bricks to be processed are placed. Multiple U-shaped plates 220 will be stacked between the two lifting rails 210, and then the intermittent transmission component 250 is opened. The intermittent transmission component 250 will first transmit the gradual lifting component 240, and the gradual lifting component 240 will pull a U-shaped plate 220 to the height of the loading and unloading port 160. Then the intermittent transmission component 250 is separated from the gradual lifting component 240 and transmits the reciprocating boosting component 260. The reciprocating boosting component 260 will drive the pushing component 270 to move back and forth, so that the metal ceramic placement plate 230 can be placed between the two L-shaped limit plates 280, and the foam ceramic bricks to be processed can be placed. Multiple U-shaped plates 220 will be stacked between the two lifting rails 210, and then the intermittent transmission component 250 will be opened. The intermittent transmission component 250 will first transmit the gradual lifting component 240, and the gradual lifting component 240 will pull a U-shaped plate 220 to the height of the loading and unloading port 160. The placing plate 230 will move on the multiple rollers 300 and enter into one of the U-shaped plates 220 through the loading and unloading port 160. The staff will then place another metal ceramic placing plate 230 between the two L-shaped limit plates 280 to continue placing the foam ceramics. The intermittent transmission component 250 will then drive the gradual lifting component 240 again to pull the other U-shaped plate 220 up to the height of the loading and unloading port 160. The pushing component 270 will send the metal ceramic placing plate 230 filled with foam ceramics into another U-shaped plate 220 again. Repeat the above steps to continuously place the foam ceramics in layers. Opening the cylinder 180 can drive the hot kiln door plate 150, the multiple U-shaped plates 220 and the metal ceramic placement plate 230 to move, and the multiple U-shaped plates 220 and the metal ceramic placement plate 230 will enter the interior of the hot kiln main body 120, and then the hot loading and unloading port 160 is sealed by the sealing kiln plate 170, and the foam ceramic is processed by the hot kiln main body 120. After the processing is completed, the sealing kiln plate 170 is opened, and then the hot kiln door plate 150 and the multiple U-shaped plates 220 are reset by the cylinder 180, and the push assembly 270 is adjusted to have adsorption capacity, and the intermittent transmission assembly 250 is opened in the reverse direction, so that the intermittent transmission assembly 250 first transmits the reciprocating booster Component 260 drives the pushing component 270 to perform reciprocating motion, so that the pushing component 270 pulls the metal ceramic placement plate 230 located at the bottom through the hot loading and unloading port 160 to between the two L-shaped limit plates 280. The staff removes the metal ceramic placement plate 230, and then the intermittent transmission component 250 drives the gradual lifting component 240 to make another metal ceramic placement plate 230 drop to the height of the hot kiln door panel 150, and then it is pulled out again by the pushing component 270, thereby continuously completing the unloading of the foam ceramic, making it convenient to load materials to a higher position, and also convenient to remove materials at a higher position, which is convenient for staff to operate.

[0024] The step-by-step lifting assembly 240 includes a rotating rod 241 rotatably connected between the two sides of the inner wall of the base plate 110, and the outer surface of the rotating rod 241 is fixedly connected to two winding discs 242, and the outer surfaces of the two winding discs 242 are provided with high-temperature resistant ropes 243. Two penetration grooves are provided on the upper part of the rear end of the hot kiln door plate 150, and the two high-temperature resistant ropes 243 extend to the outside of the hot kiln door plate 150 through the two penetration grooves, and the two high-temperature resistant ropes 243 are fixedly connected to the multiple U-shaped plates 220. The step-by-step lifting assembly 240 also includes two respectively fixedly connected to the two U-shaped plates 220. The hollow blocks 244 are rotatably connected to the inside of the two hollow blocks 244. The outer surfaces of the two high temperature resistant ropes 243 are in contact with the outer surfaces of the two auxiliary wheels 245 respectively. The gradual lifting assembly 240 also includes a worm wheel 246 fixedly connected to the outer surface of the rotating rod 241. A worm 247 is rotatably connected between the front end face and the rear end face of the inner wall of the hot kiln door panel 150. The outer surface of the worm 247 is meshed with the outer surface of the worm wheel 246. One end of the worm 247 extends to the outside of the hot kiln door panel 150 and is fixedly connected to the first The reciprocating booster assembly 260 includes a mounting plate fixedly connected to the top of the loading and unloading platform 130, and the mounting plate is internally rotatably connected to two inner rotating shafts 261, one end of each of the two inner rotating shafts 261 is fixedly connected to a transmission sprocket 262, and a transmission chain 264 is transmission-connected between the outer surfaces of the two transmission sprockets 262, and the other end of one of the inner rotating shafts 261 is fixedly connected to a second engaging bevel tooth 263, and the outer surface of the transmission chain 264 is fixedly connected to a movable shaft 265. The reciprocating booster assembly 260 also includes a mounting plate fixedly connected to the top of the loading and unloading platform 130. A movable groove is provided, and a movable seat 266 is slidably connected inside the movable groove. A hollow plate 268 is fixedly connected to the top of the movable seat 266. A movable shaft 265 is movably connected inside the hollow plate 268. A connecting rod 267 is fixedly connected between the bottom of the movable seat 266 and the pushing assembly 270. The intermittent transmission assembly 250 includes a driving motor 251 fixedly connected to the top of the base plate 110. The output shaft of the driving motor 251 is fixedly connected to an incomplete bevel gear 252, and the incomplete bevel gear 252 is adapted to the second connecting bevel gear 263 and the first connecting bevel gear 248.

[0025] Turn on the driving motor 251 to drive the incomplete bevel gear 252 to rotate. The incomplete bevel gear 252 will first transmit the first connecting bevel gear 248. The first connecting bevel gear 248 will drive the worm 247 to transmit the worm wheel 246. The worm wheel 246 will drive the rotating rod 241 and the two winding disks 242 to rotate. The two winding disks 242 will reel in the two high-temperature resistant ropes 243. The two high-temperature resistant ropes 243 will pull a U-shaped plate 220 to the height of the loading and unloading port 160. Then the incomplete bevel gear 252 will disengage from the first connecting bevel gear 248 and transmit the second connecting bevel gear 263. The second connecting bevel gear 263 will drive the transmission sprocket 262 through the inner rotating shaft 261. The transmission sprocket 262 will transmit the transmission chain 264, so that the movable shaft 265 moves inside the hollow plate 268 and drives the hollow plate 268. The hollow plate 268 drives the moving seat 266 and the connecting rod 267, and the connecting rod 267 will drive the special-shaped push plate 271 to move and reset for one round, so that the metal ceramic placement plate 230 will move on multiple rollers 300 and slide into one of the U-shaped plates 220 through the loading and unloading port 160. The subsequent staff will place another metal ceramic placement plate 230 between the two L-shaped limit plates 280 to continue to place the foam ceramics. The incomplete bevel gear 252 will subsequently transmit the first connecting bevel gear 248 again, thereby pulling the other U-shaped plate 220 to the height of the loading and unloading port 160, and then the special-shaped push plate 271 will send the metal ceramic placement plate 230 filled with foam ceramics into the other U-shaped plate 220 again. Repeat the above steps to continuously place the foam ceramics in layers.

[0026] The pushing assembly 270 includes a special-shaped push plate 271 slidably connected to the inside of the moving groove, the bottom of the special-shaped push plate 271 is fixedly connected to the connecting rod 267, one end of the special-shaped push plate 271 is provided with a mounting groove, the inside of the mounting groove is slidably connected with a magnetic block 272, the top of the magnetic block 272 is fixedly connected with a mounting block 273, the internal thread of the mounting block 273 is connected with a fixing bolt 275, and the top of the special-shaped push plate 271 is provided with two fixing holes 274, one end of the fixing bolt 275 is movably connected to the inside of one of the fixing holes 274.

[0027] By turning out the fixing bolt 275 to start a fixing hole 274, the magnetic block 272 is pushed to make it in the same plane with one end of the special-shaped push plate 271, and then the fixing bolt 275 is turned into another fixing hole 274 to lock the magnetic block 272, so that the special-shaped push plate 271 has adsorption ability, and the drive motor 251 is opened in the reverse direction to drive the incomplete bevel gear 252 to rotate in the opposite direction, so that the incomplete bevel gear 252 first transmits the second connecting bevel gear 263 to drive the special-shaped push plate 271 and the magnetic block 272 to reciprocate, so that the magnetic block 272 pulls the metal ceramic placement plate 230 located at the bottom through the hot loading and unloading port 160 to between the two L-shaped limit plates 280, and the staff removes the metal ceramic placement plate 230, and then the incomplete bevel gear 252 reversely transmits the first connecting bevel gear 248, so that the other metal ceramic placement plate 230 drops to the height of the hot kiln door panel 150, and is subsequently pulled out again by the magnetic block 272, thereby continuously completing the unloading of the foam ceramic.

[0028] The continuous loading module 200 includes a plurality of concave limit plates 290 respectively fixedly connected to both sides of the inner wall of the hot kiln body 120, and a plurality of U-shaped plates 220 are respectively matched with two of the concave limit plates 290. The main body module 100 also includes a threaded connection to the interference screw 190, and a resistance block is rotatably connected to one end of the interference screw 190.

[0029] By setting the concave limiting plate 290, the U-shaped plate 220 can be supported, so that the multiple U-shaped plates 220 are more stable inside the hot kiln body 120. By setting the resistance screw 190, the resistance screw 190 is rotated to allow the resistance block to resist the metal ceramic placement plate 230 located at the bottom to prevent it from shaking, thereby making the metal ceramic placement plate 230 more stable.

[0030] The implementation principle of the embodiment of the present invention is as follows: when in use, the metal ceramic placement plate 230 is placed between the two L-shaped limit plates 280, and the foam ceramic bricks to be processed are placed, and multiple U-shaped plates 220 will be stacked between the two lifting rails 210, and then the drive motor 251 is turned on to drive the incomplete bevel gear 252 to rotate, and the incomplete bevel gear 252 will first transmit the first connecting bevel gear 248, and the first connecting bevel gear 248 will drive the worm 247 to drive the worm gear 246, and the worm gear 246 will drive the rotating rod 241 and the two winding disks 242 to rotate, and the two winding disks 242 will reel in the two high-temperature resistant ropes 243, and the two high-temperature resistant ropes 243 will pull a U-shaped plate 220 to the height of the loading and unloading port 160, Afterwards, the incomplete bevel gear 252 disengages from the first engaging bevel gear 248 and transmits the second engaging bevel gear 263. The second engaging bevel gear 263 will drive the transmission sprocket 262 through the inner rotating shaft 261. The transmission sprocket 262 will transmit the transmission chain 264, so that the movable shaft 265 moves inside the hollow plate 268 and drives the hollow plate 268. The hollow plate 268 drives the moving seat 266 and the connecting rod 267. The connecting rod 267 will drive the special-shaped push plate 271 to move and reset for one round, so that the metal ceramic placement plate 230 will move on multiple rollers 300 and slide through the loading and unloading port 160 into the interior of one of the U-shaped plates 220. The subsequent staff will place another metal ceramic placement plate 230 between the two L The foam ceramics continue to be placed between the U-shaped limiting plates 280, and the incomplete bevel gear 252 will subsequently transmit the first connecting bevel gear 248 again, so as to pull the other U-shaped plate 220 to the height of the loading and unloading port 160, and then the special-shaped push plate 271 will send the metal ceramic placement plate 230 filled with foam ceramics into the other U-shaped plate 220 again, and repeat the above steps to continuously place the foam ceramics in layers. After the placement is completed, the cylinder 180 is opened to drive the hot kiln door panel 150 and multiple U-shaped plates 220 and metal ceramic placement plates 230 to move, and multiple U-shaped plates 220 and metal ceramic placement plates 230 will enter the interior of the hot kiln main body 120, and multiple U-shaped plates 220 slide into between the two concave limiting plates 290 respectively. , so that the multiple U-shaped plates 220 are more stable, and then the hot kiln door plate 150 is sealed by the sealing kiln plate 170, and the resistance screw 190 is rotated to make the resistance block resist the metal ceramic placement plate 230 located at the bottom to prevent it from shaking, and the foam ceramic is processed by the hot kiln main body 120. After the processing is completed, the sealing kiln plate 170 is opened, and then the cylinder 180 drives the hot kiln door plate 150 and the multiple U-shaped plates 220 to reset, and a fixing hole 274 is activated by turning out the fixing bolt 275, and the magnetic block 272 is pushed to make it in the same plane with one end of the special-shaped push plate 271, and then the fixing bolt 275 is turned into another fixing hole 274 to lock the magnetic block 272, so that the special-shaped push plate 271 has adsorption ability,The reverse opening driving motor 251 drives the incomplete bevel gear 252 to rotate in the opposite direction, so that the incomplete bevel gear 252 first drives the second connecting bevel gear 263 to drive the special-shaped push plate 271 and the magnetic block 272 to reciprocate, so that the magnetic block 272 pulls the metal ceramic placement plate 230 located at the bottom through the hot loading and unloading port 160 to between the two L-shaped limit plates 280, and the staff removes the metal ceramic placement plate 230, and then the incomplete bevel gear 252 reversely drives the first connecting bevel gear 248, so that another metal ceramic placement plate 230 drops to the height of the hot kiln door plate 150, and then it is pulled out again by the magnetic block 272, thereby continuously completing the unloading of the foam ceramic, so that the material can be conveniently loaded to a higher position, and it is also convenient to remove the material at a higher position, which is convenient for the staff to operate.

[0031] The above are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A hot kiln device for processing microporous foam ceramics, comprising a main module (100) and a continuous loading module (200), characterized in that: The main body module (100) comprises a base plate (110), the top of which is fixedly connected to a hot kiln main body (120), a loading and unloading platform (130) and two slide rails (140), a hot kiln door plate (150) is slidably connected between the two slide rails (140), a loading and unloading opening (160) is provided through the inside of the hot kiln door plate (150), a sealing kiln plate (170) is movably connected to the front end surface of the hot kiln door plate (150), a cylinder (180) is fixedly connected to the top of the base plate (110), and an output shaft of the cylinder (180) is fixedly connected to the hot kiln door plate (150); The continuous loading module (200) comprises two lifting rails (210) fixedly connected to the rear end surface of the hot kiln door panel (150); a plurality of U-shaped plates (220) are slidably sleeved between the outer surfaces of the two lifting rails (210); a step-by-step lifting assembly (240) is arranged inside the hot kiln door panel (150); the step-by-step lifting assembly (240) is connected to the plurality of U-shaped plates (220); a plurality of rollers (300) are rotatably connected to the top of the loading and unloading platform (130); two L-shaped limiting plates (280) are fixedly connected to the top of the loading and unloading platform (130); the interiors of the plurality of U-shaped plates (220) and the top of the loading and unloading platform (130) are all provided with metal ceramics. A ceramic placement plate (230), wherein one of the metal ceramic placement plates (230) is located between the inner walls of two L-shaped limit plates (280) and the outer surfaces of a plurality of rollers (300); an intermittent transmission assembly (250) is arranged on the top of the base plate (110); a reciprocating boosting assembly (260) is arranged on the top of the loading and unloading platform (130); the reciprocating boosting assembly (260) and the gradual lifting assembly (240) are both adapted to the intermittent transmission assembly (250); a movable groove is opened on the top of the loading and unloading platform (130); a push assembly (270) is slidably connected inside the movable groove; the push assembly (270) is connected to the reciprocating boosting assembly (260).

2. The hot kiln equipment for processing microporous foam ceramics according to claim 1, characterized in that: The step-by-step lifting assembly (240) comprises a rotating rod (241) rotatably connected between two sides of the inner wall of the base plate (110); two winding reels (242) are fixedly connected to the outer surface of the rotating rod (241); the outer surfaces of the two winding reels (242) are both provided with high temperature resistant ropes (243); two penetration grooves are provided at the upper part of the rear end of the hot kiln door plate (150); the two high temperature resistant ropes (243) extend to the outside of the hot kiln door plate (150) through the two penetration grooves respectively; and the two high temperature resistant ropes (243) are both fixedly connected to the plurality of U-shaped plates (220).

3. The hot kiln equipment for processing microporous foam ceramics according to claim 2, characterized in that: The step-by-step lifting assembly (240) further comprises two hollow blocks (244) respectively fixedly connected to the inside of the two penetration grooves, the inside of the two hollow blocks (244) are both rotatably connected to two auxiliary wheels (245), and the outer surfaces of the two high temperature resistant ropes (243) are respectively in contact with the outer surfaces of the two auxiliary wheels (245).

4. The hot kiln equipment for processing microporous foam ceramics according to claim 3, characterized in that: The step-by-step lifting assembly (240) further comprises a worm wheel (246) fixedly connected to the outer surface of the rotating rod (241); a worm (247) is rotatably connected between the front end surface and the rear end surface of the inner wall of the hot kiln door plate (150); the outer surface of the worm (247) is meshed with the outer surface of the worm wheel (246); one end of the worm (247) extends to the outside of the hot kiln door plate (150) and is fixedly connected to a first engaging bevel tooth (248).

5. The hot kiln equipment for processing microporous foam ceramics according to claim 4, characterized in that: The reciprocating boosting assembly (260) comprises a mounting plate fixedly connected to the top of the loading and unloading platform (130), the mounting plate being internally rotatably connected to two inner rotating shafts (261), one end of each of the two inner rotating shafts (261) being fixedly connected to a transmission sprocket (262), a transmission chain (264) being transmission-connected between the outer surfaces of the two transmission sprockets (262), the other end of one of the inner rotating shafts (261) being fixedly connected to a second engaging bevel tooth (263), and the outer surface of the transmission chain (264) being fixedly connected to a movable shaft (265).

6. The hot kiln equipment for processing microporous foam ceramics according to claim 5, characterized in that: The reciprocating boosting assembly (260) further comprises a movable groove opened on the top of the loading and unloading platform (130), the interior of the movable groove is slidably connected to a movable seat (266), the top of the movable seat (266) is fixedly connected to a hollow plate (268), the movable shaft (265) is movably connected to the interior of the hollow plate (268), and a connecting rod (267) is fixedly connected between the bottom of the movable seat (266) and the pushing assembly (270).

7. The hot kiln equipment for processing microporous foam ceramics according to claim 6, characterized in that: The intermittent transmission assembly (250) comprises a driving motor (251) fixedly connected to the top of the base plate (110), the output shaft of the driving motor (251) being fixedly connected with an incomplete bevel gear (252), the incomplete bevel gear (252) being adapted to the second engaging bevel gear (263) and the first engaging bevel gear (248).

8. The hot kiln equipment for processing microporous foam ceramics according to claim 7, characterized in that: The push assembly (270) comprises a special-shaped push plate (271) slidably connected to the inside of the moving groove, the bottom of the special-shaped push plate (271) is fixedly connected to the connecting rod (267), one end of the special-shaped push plate (271) is provided with a mounting groove, the inside of the mounting groove is slidably connected with a magnetic block (272), the top of the magnetic block (272) is fixedly connected with a mounting block (273), the internal thread of the mounting block (273) is connected with a fixing bolt (275), the top of the special-shaped push plate (271) is provided with two fixing holes (274), and one end of the fixing bolt (275) is movably connected to the inside of one of the fixing holes (274).

9. A hot kiln device for processing microporous foam ceramics according to claim 8, characterized in that: The continuous loading module (200) comprises a plurality of concave limiting plates (290) respectively fixedly connected to both sides of the inner wall of the hot kiln body (120), and the plurality of U-shaped plates (220) are respectively matched with two of the concave limiting plates (290).

10. The hot kiln equipment for processing microporous foam ceramics according to claim 9, characterized in that: The main body module (100) further comprises a threaded connection to the interference screw rod (190), one end of the interference screw rod (190) being rotatably connected to a interference block.

Citation Information

Patent Citations

  • Kiln for ceramic manufacturing and using method thereof

    CN117168161A