Automatic carbon crystal press-in device
By using a combination of conveying mechanism and positioning and placement mechanism in the automated carbon crystal pressing device, the precise transportation and pressing of carbon crystals is achieved, which solves the problem that carbon crystals cannot be accurately inserted in existing devices, and improves processing quality and efficiency , and facilitate the collection of unqualified carbon crystals.
Patent Information
- Application Number
- CN202510069103.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing automated carbon crystal pressing device is not fixed during the carbon crystal pressing process, resulting in carbon crystals being unable to be accurately inserted, which affects the processing quality and is inconvenient to collect damaged or unqualified carbon crystals, reducing the Processing efficiency.
An automated carbon crystal pressing device is designed, using a combination of a conveyor mechanism and a positioning and placement mechanism to fix the conveyor frame by supporting legs, and drive the conveyor belt to rotate with a driving motor to achieve accurate conveying and pressing of carbon crystals, and through the mechanical arm The limiting cylinder enables positioning and precise placement of the storage cylinder.
Through the design of this device, the accuracy and efficiency of carbon crystal pressing processing can be improved, the quality problems caused by the unfixed position of the storage cylinder can be reduced, and the damaged or unqualified carbon crystals can be collected, which improves the overall processing quality and efficiency.
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Figure CN119457768A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of carbon crystal pressing devices, and in particular to an automated carbon crystal pressing device. Background Art
[0002] Carbon crystal is a material composed of carbon elements with a variety of different structures and forms, including graphite, diamond, carbon nanotubes and graphene. Carbon crystal has good electrical and thermal conductivity, so it is also a good conductive contact material. For example, it is used in motor rotors and armatures. When processing carbon crystals and pressing them into the equipment, it is necessary to use an automated carbon crystal pressing device to process them.
[0003] When the existing automated carbon crystal pressing device is in use, the carbon crystal is pressed into a containing cylinder. Since the containing cylinder on which the carbon crystal is installed is placed on a conveyor belt, the containing cylinder cannot be positioned. When the carbon crystal is pressed into the containing cylinder using a pressing structure, the containing cylinder may be offset, making it difficult for the carbon crystal to be accurately inserted into the containing cylinder, thereby affecting the processing quality of the carbon crystal. In addition, it is inconvenient to collect damaged carbon crystals and unqualified carbon crystal processed parts, and manual screening is required, which not only affects the quality of the processed carbon crystal heater, but also reduces the processing efficiency of the automated carbon crystal pressing device, wasting manpower and material resources. Summary of the invention
[0004] The object of the present invention is to provide an automated carbon crystal pressing device to solve the problem of processing efficiency of the existing automated carbon crystal pressing device mentioned in the above background technology.
[0005] To achieve this goal, this application adopts the following technical solutions: An automated carbon crystal pressing device, comprising: A mounting base plate is provided, a conveying mechanism is provided above the mounting base plate, a positioning and placing mechanism is provided outside the conveying mechanism, a detection and picking mechanism is provided above the mounting base plate, the conveying mechanism comprises two groups of supporting legs, the bottom end of each group of the supporting legs is fixedly connected to the upper surface of the mounting base plate, the top ends of the two groups of the supporting legs are commonly fixedly connected to a conveying frame, the interior of the conveying frame is rotatably connected to a driving shaft and an auxiliary shaft, the outer surfaces of the driving shaft and the outer surfaces of the auxiliary shaft are commonly sleeved with a conveying belt, the upper surface of the mounting base plate is fixedly connected to a driving motor, the output end of the driving motor is fixedly connected to the right end of the driving shaft, a collecting drum is provided below the conveying belt, and the bottom surface of the collecting drum is in contact with the upper surface of the mounting base plate; The positioning and placing mechanism comprises limiting cylinders arranged at equal distances, and the side surfaces of the two groups of limiting cylinders close to each other are fixedly connected to the outer surface of the conveyor belt, the upper surface of the mounting base is fixedly connected to a first fixing seat, the upper surface of the first fixing seat is fixedly inlaid with a mechanical arm, a semi-finished product placing bucket is arranged below the mechanical arm, the left side surface of the semi-finished product placing bucket is fixedly connected to the right side surface of the conveyor frame, the upper surface of the mounting base is fixedly connected to a processing cover, the inner wall of the processing cover is fixedly connected to a carbon crystal extrusion push rod, and the upper surface of the processing cover is fixedly connected to a feed hopper; Preferably, the detection and picking mechanism includes a mounting frame, the back side and the bottom side of the mounting frame are respectively fixedly connected to the front side of the processing cover and the upper surface of the conveying frame, the inner wall of the mounting frame is fixedly connected with a detection camera, the upper surface of the mounting base plate is fixedly connected with a second fixing seat, the upper surface of the second fixing seat is fixedly inlaid with a rotating motor, the output end of the rotating motor is fixedly connected with an extension frame, the bottom surface of the extension frame is fixedly connected with an electric telescopic rod, the telescopic end of the electric telescopic rod is fixedly connected with an electric clamp, the rotating motor, the electric telescopic rod and the electric clamp are all connected with the detection camera signal through a PLC controller, and the right side of the conveying frame is fixedly connected with a waste collection bucket.
[0006] Preferably, two groups of threaded holes are formed on the upper surface of the mounting base plate, and mounting bolts are threadedly connected to the interior of each group of threaded holes, and the bottom ends of each group of mounting bolts pass through the threaded holes and extend to the bottom of the mounting base plate.
[0007] By passing the mounting bolts through the threaded holes and threadedly connecting with the required positions, the mounting base plate can be fixed at the required position, thereby facilitating the installation of the device.
[0008] Preferably, the outer surface of each group of mounting bolts is fixedly connected to a mounting ring, the bottom surface of each group of mounting rings is fixedly connected to a compression spring, the inner wall of each group of compression springs is in contact with the outer surface of the mounting bolts, and the bottom end of each group of compression springs is in contact with the upper surface of the mounting base plate.
[0009] When the mounting bolt is twisted, the mounting ring can be used to compress the compression spring, so that elastic force is accumulated inside the compression spring, which can make the connection of the mounting bolt more stable.
[0010] Preferably, the outer surface of each of the supporting legs is fixedly connected to a stabilizing ring, and the bottom surface of each of the stabilizing rings is fixedly connected to the upper surface of the mounting base plate.
[0011] The stabilizing ring is fixed at the connection between the supporting leg and the mounting base plate, thereby improving the supporting stability of the supporting leg.
[0012] Preferably, two lifting handles are fixedly connected to the outer surface of the collecting barrel, and the outer surface of each lifting handle is fixedly connected to two fixing blocks, and the side surfaces of the two groups of fixing blocks close to each other are fixedly connected to the outer surface of the collecting barrel.
[0013] The collecting tube can be pulled conveniently by manually holding the two lifting handles, and the connection stability between the two lifting handles and the collecting tube can be enhanced by using the fixing blocks.
[0014] Preferably, the outer surface of the first fixing seat and the outer surface of the second fixing seat are both fixedly connected with reinforcement rings, and the bottom surface of each reinforcement ring is fixedly connected to the upper surface of the mounting base plate.
[0015] The reinforcement ring is fixed at the connection between the first fixing seat, the second fixing seat and the mounting base plate, thereby improving the connection stability between the first fixing seat, the second fixing seat and the mounting base plate.
[0016] Preferably, a control panel is fixedly connected to the left side surface of the processing cover, and an operation display screen is fixedly inlaid on the left side surface of the control panel.
[0017] The device can be controlled manually by manually operating the control panel, and the operation can be displayed on the operation display screen, thereby facilitating the use of the device.
[0018] Preferably, a camera display screen is fixedly connected to the upper surface of the processing cover, and the camera display screen is connected to the detection camera data through a wire.
[0019] The camera display screen can display the shooting images of the detection camera, thus facilitating manual assisted observation.
[0020] Preferably, the front side and the back side of the camera display screen are fixedly connected with reinforcement rods, the bottom end of each reinforcement rod is fixedly connected with the upper surface of the processing cover, the outer surface of each reinforcement rod is fixedly connected with a stabilizing ring, and the bottom surface of each stabilizing ring is fixedly connected with the upper surface of the processing cover.
[0021] By utilizing the reinforcement rod and the stabilizing ring, the camera display screen can be stably fixed on the upper surface of the processing cover, so that workers can conveniently watch the camera display screen.
[0022] Preferably, two groups of mounting bars are fixedly connected to the inner side wall of the mounting frame, and lighting lamps are fixedly connected to the side surfaces of the two groups of mounting bars that are close to each other.
[0023] Two sets of mounting strips are used to mount the lighting lamps on both sides of the detection camera, so that the detection camera can shoot brighter and clearer.
[0024] Compared with the prior art, this application has the following beneficial effects: The present invention is provided with a conveying mechanism and a positioning and placing mechanism, and can use the supporting legs to fix the conveying frame to the mounting base plate, and by controlling the power supply of the driving motor, can use the driving motor to drive the driving shaft to rotate, so that the driving shaft and the auxiliary shaft are used to rotate the conveyor belt in the conveying frame, so that the conveyor belt can be used to convey the holding cylinder that needs to be pressed into carbon crystals, thereby facilitating the pressing and processing of the carbon crystals, and can also convey damaged carbon crystals with soft texture until they are conveyed to the collecting cylinder for collection, so as to facilitate the processing of the carbon crystals again, and then use a plurality of limiting cylinders fixed outside the conveyor belt, and use a mechanical arm to place the holding cylinder in the semi-finished product placement bucket into each limiting cylinder in turn, so that the holding cylinder that needs to be pressed into carbon crystals can be positioned and conveyed, so as to facilitate and accurately press the carbon crystals conveyed from the feed hopper into the holding cylinder by the carbon crystal extrusion push rod fixed in the processing cover, thereby reducing the problem of poor quality of the processed product due to the unfixed position of the conveying holding cylinder, and playing a role in improving the processing quality of the automated carbon crystal pressing device. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0026] The structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with this technology. They are not used to limit the conditions under which this application can be implemented, and therefore have no substantive technical significance. Any structural modification, change in proportion or adjustment of size, without affecting the effects and purposes that can be achieved by this application, should still fall within the scope of the technical contents disclosed in this application.
[0027] Figure 1 A three-dimensional diagram of a processing cover of the present invention; Figure 2 A rear perspective view of a semi-finished product placement bucket of the present invention; Figure 3 is a sectional perspective view of the conveyor belt of the present invention; Figure 4 is a three-dimensional diagram of the collecting tube of the present invention; Figure 5 A stereogram of the detection camera of the present invention; Figure 6 is a three-dimensional diagram of the extension frame of the present invention; Figure 7 A three-dimensional diagram of the installation bolt of the present invention; Among them: 1. Installation base plate; 2. Conveying mechanism; 201. Support legs; 202. Conveying frame; 203. Driving shaft; 204. Auxiliary shaft; 205. Conveying belt; 206. Driving motor; 207. Collecting cylinder; 3. Positioning and placing mechanism; 301. First fixed seat; 302. Mechanical arm; 303. Semi-finished product placing bucket; 304. Limiting cylinder; 305. Processing cover; 306. Carbon crystal extrusion push rod; 307. Feeding hopper; 4. Detection and taking mechanism; 401. Mounting frame; 402 , detection camera; 403, second fixing seat; 404, rotating motor; 405, extension frame; 406, electric telescopic rod; 407, electric clamp; 408, waste collection bucket; 5, threaded hole; 6, mounting bolt; 7, mounting ring; 8, compression spring; 9, stabilizing ring; 10, lifting handle; 11, fixing block; 12, control panel; 13, operation display screen; 14, camera display screen; 15, reinforcement rod; 16, stabilizing ring; 17, reinforcement ring; 18, mounting strip; 19, lighting lamp. DETAILED DESCRIPTION
[0028] In order to make the purpose, features, and advantages of the invention of this application more obvious and easy to understand, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the embodiments described below are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0029] In the description of the present application, it should be understood that the terms "upper", "lower", "top", "bottom", "inside", "outside", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. It should be noted that when a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a centrally arranged component at the same time.
[0030] The technical solution of the present application is further explained below with reference to the accompanying drawings and through specific implementation methods.
[0031] In one embodiment, see Figure 1-7, including an installation base plate 1, a conveying mechanism 2 is arranged above the installation base plate 1, a positioning and placing mechanism 3 is arranged outside the conveying mechanism 2, a detection and picking mechanism 4 is arranged above the installation base plate 1, the conveying mechanism 2 includes two groups of supporting legs 201, the bottom end of each group of supporting legs 201 is fixedly connected to the upper surface of the installation base plate 1, and the tops of the two groups of supporting legs 201 are commonly fixedly connected with a conveying frame 202, and the interior of the conveying frame 202 is rotatably connected with a driving shaft 203 and an auxiliary shaft 204, and the outer surfaces of the driving shaft 203 and the outer surfaces of the auxiliary shaft 204 are jointly sleeved with a conveying belt 205, and the upper surface of the installation base plate 1 is fixedly connected with a driving motor 206, and the output end of the driving motor 206 is fixedly connected to the right end of the driving shaft 203, and the conveying belt 205 A collecting cylinder 207 is arranged at the bottom, and the bottom surface of the collecting cylinder 207 is in contact with the upper surface of the mounting base plate 1. By setting up the conveying mechanism 2, the supporting legs 201 can be used to fix the conveying frame 202 to the mounting base plate 1, and by controlling the power supply of the driving motor 206, the driving motor 206 can be used to drive the driving shaft 203 to rotate, so that the driving shaft 203 and the auxiliary shaft 204 can be used to make the conveyor belt 205 rotate in the conveying frame 202, so that the conveyor belt 205 can be used to transport the containing cylinder that needs to be pressed into carbon crystals, thereby facilitating the pressing process of the carbon crystals, and can also transport damaged carbon crystals with a soft texture until they are transported to the collecting cylinder 207 for collection, thereby facilitating the processing using the automated carbon crystal pressing device.
[0032] Two groups of threaded holes 5 are provided on the upper surface of the mounting base plate 1, and mounting bolts 6 are threadedly connected to the interior of each group of threaded holes 5. The bottom end of each group of mounting bolts 6 passes through the threaded holes 5 and extends to the bottom of the mounting base plate 1. The mounting bolts 6 pass through the threaded holes 5 and are threadedly connected to the required positions, so that the mounting base plate 1 can be fixed at the required position, thereby facilitating the installation of the device.
[0033] The outer surface of each set of mounting bolts 6 is fixedly connected with a mounting ring 7, the bottom surface of each set of mounting rings 7 is fixedly connected with a compression spring 8, the inner wall of each set of compression springs 8 is in contact with the outer surface of the mounting bolts 6, and the bottom end of each set of compression springs 8 is in contact with the upper surface of the mounting base plate 1. When the mounting bolts 6 are twisted, the mounting rings 7 can be used to squeeze the compression springs 8, so that elastic force is accumulated inside the compression springs 8, and the connection of the mounting bolts 6 can be made more stable.
[0034] The outer surface of each support leg 201 is fixedly connected with a stabilizing ring 9, and the bottom surface of each stabilizing ring 9 is fixedly connected to the upper surface of the mounting base plate 1. The stabilizing ring 9 is fixed at the connection between the support leg 201 and the mounting base plate 1, thereby improving the supporting stability of the support leg 201.
[0035] Two lifting handles 10 are fixedly connected to the outer surface of the collecting barrel 207, and two fixing blocks 11 are fixedly connected to the outer surface of each lifting handle 10. The side surfaces of the two groups of fixing blocks 11 that are close to each other are fixedly connected to the outer surface of the collecting barrel 207. The two lifting handles 10 are manually held to facilitate pulling the collecting barrel 207, and the fixing blocks 11 are used to enhance the connection stability between the two lifting handles 10 and the collecting barrel 207.
[0036] In a specific embodiment, when in use, the drive motor 206 is first connected to the power supply. When the automated carbon crystal pressing device is needed to press the carbon crystal into the containing tube for processing the carbon crystal heater, the device is first manually placed at the required position, and the mounting bolts 6 are passed through the threaded holes 5 and threadedly connected to the required positions, so that the mounting base plate 1 can be fixed at the required position, thereby facilitating the installation of the device. When the mounting bolts 6 are twisted, the compression spring 8 can be squeezed by the mounting ring 7, so that the elastic force is accumulated inside the compression spring 8, and the connection of the mounting bolts 6 can be made more stable. The support legs 201 are used to fix the conveying frame 202 to the mounting base plate 1, and by controlling the power supply of the driving motor 206, the driving motor 206 can be used to drive the driving shaft 203 to rotate, so that the driving shaft 203 and the auxiliary shaft 204 are used to rotate the conveyor belt 205 in the conveying frame 202, so that the conveyor belt 205 can be used to convey the containing cylinder that needs to be pressed into the carbon crystal, thereby facilitating the pressing process of the carbon crystal, and can also convey the damaged carbon crystal with a soft texture until it is conveyed to the collecting cylinder 207 for collection, and the collecting cylinder 207 is conveniently pulled by manually holding the two pulling handles 10, and the fixing block 11 is used to strengthen the connection stability between the two pulling handles 10 and the collecting cylinder 207.
[0037] In one embodiment, see Figure 1-7The positioning and placing mechanism 3 includes equidistantly arranged limiting cylinders 304, and the side surfaces of the two groups of limiting cylinders 304 close to each other are fixedly connected to the outer surface of the conveyor belt 205. The upper surface of the mounting base 1 is fixedly connected to a first fixing seat 301, and a mechanical arm 302 is fixedly inlaid on the upper surface of the first fixing seat 301. A semi-finished product placing bucket 303 is arranged below the mechanical arm 302, and the left side of the semi-finished product placing bucket 303 is fixedly connected to the right side of the conveyor frame 202. The upper surface of the mounting base 1 is fixedly connected to a processing cover 305, and the inner wall of the processing cover 305 is fixedly connected to a carbon crystal extrusion push rod 306. The upper surface of the processing cover 305 The surface is fixedly connected to a feed hopper 307. By setting a positioning and placing mechanism 3 and utilizing a plurality of limiting cylinders 304 fixed outside the conveyor belt 205, the robotic arm 302 can be used to place the containing cylinder in the semi-finished product placing hopper 303 in turn into each limiting cylinder 304, thereby positioning and conveying the containing cylinder that needs to be pressed into carbon crystal, so as to conveniently and accurately press the carbon crystal conveyed from the feed hopper 307 into the containing cylinder using the carbon crystal extrusion push rod 306 fixed in the processing cover 305, thereby reducing the problem of poor quality of the finished product due to the unfixed position of the conveying containing cylinder, and plays a role in improving the processing quality of the automated carbon crystal pressing device.
[0038] In one embodiment, a control panel 12 is fixedly connected to the left side of the processing cover 305, and an operation display screen 13 is fixedly embedded on the left side of the control panel 12. The control panel 12 is manually operated to facilitate manual control of the device, and the operation is displayed using the operation display screen 13, thereby facilitating the use of the device.
[0039] In a specific embodiment, when in use, first connect the robot arm 302, the carbon crystal extrusion push rod 306 and the control panel 12 to the power supply. When the automated carbon crystal pressing device is needed to press the carbon crystal into the containing cylinder for processing the carbon crystal heater, first manually operate the control panel 12 to facilitate the manual control of the device, and use the operation display screen 13 to display the operation, so as to facilitate the use of the device. By using multiple limiting cylinders 304 fixed outside the conveyor belt 205, the robot arm 302 can be used to place the containing cylinder in the semi-finished product placement bucket 303 in each limiting cylinder 304 in turn, so as to position and transport the containing cylinder that needs to be pressed into the carbon crystal, so as to facilitate and accurately press the carbon crystal delivered from the feed hopper 307 into the containing cylinder by using the carbon crystal extrusion push rod 306 fixed in the processing cover 305, thereby reducing the problem of poor quality of the processed product due to the unfixed position of the conveying containing cylinder.
[0040] In one embodiment, see Figure 1-7The detection and picking mechanism 4 includes a mounting frame 401, the back surface of the mounting frame 401 and the bottom surface of the mounting frame 401 are fixedly connected to the front surface of the processing cover 305 and the upper surface of the conveying frame 202 respectively, the inner wall of the mounting frame 401 is fixedly connected with a detection camera 402, the upper surface of the mounting base plate 1 is fixedly connected with a second fixing seat 403, the upper surface of the second fixing seat 403 is fixedly inlaid with a rotating motor 404, the output end of the rotating motor 404 is fixedly connected with an extension frame 405, the bottom surface of the extension frame 405 is fixedly connected with an electric telescopic rod 406, the telescopic end of the electric telescopic rod 406 is fixedly connected with an electric clamp 407, the rotating motor 404, the electric telescopic rod 406 and the electric clamp 407 are all connected to the detection camera through a PLC controller 402 signal connection, a waste collection bucket 408 is fixedly connected to the right side of the conveyor frame 202, and a detection and picking mechanism 4 is set up to use the detection camera 402 fixed on the mounting frame 401 to photograph and detect the finished product after processing. When it is detected that there is a problem with the quality of the finished product, the rotating motor 404, the electric telescopic rod 406 and the electric clamp 407 are controlled by the PLC controller. The electric clamp 407 can be used to clamp the finished product in the limit cylinder 304 to make the rotating motor 404 rotate and the electric telescopic rod 406 extend and retract, so that the finished product is transported to the waste collection bucket 408, thereby reducing manual inspection and reducing labor waste, thereby playing a role in improving the processing efficiency of the automated carbon crystal pressing device.
[0041] In one embodiment, the outer surface of the first fixed seat 301 and the outer surface of the second fixed seat 403 are fixedly connected with a reinforcement ring 17, and the bottom surface of each reinforcement ring 17 is fixedly connected to the upper surface of the mounting base 1. The reinforcement ring 17 is fixed at the connection between the first fixed seat 301 and the second fixed seat 403 and the mounting base 1, thereby improving the connection stability between the first fixed seat 301 and the second fixed seat 403 and the mounting base 1.
[0042] In one embodiment, a camera display screen 14 is fixedly connected to the upper surface of the processing cover 305, and the camera display screen 14 is data-connected to the detection camera 402 via a wire. The camera display screen 14 can display the shooting image of the detection camera 402, thereby facilitating manual assisted observation.
[0043] In one embodiment, the front side and the back side of the camera display screen 14 are fixedly connected with reinforcement rods 15, the bottom end of each reinforcement rod 15 is fixedly connected to the upper surface of the processing cover 305, the outer surface of each reinforcement rod 15 is fixedly connected with a stabilizing ring 16, the bottom surface of each stabilizing ring 16 is fixedly connected to the upper surface of the processing cover 305, and the reinforcement rods 15 and the stabilizing rings 16 can be used to stably fix the camera display screen 14 on the upper surface of the processing cover 305, so that workers can watch the camera display screen 14 conveniently.
[0044] In one embodiment, two sets of mounting bars 18 are fixedly connected to the inner wall of the mounting frame 401, and lighting lamps 19 are fixedly connected to the side surfaces of the two sets of mounting bars 18 close to each other. The two sets of mounting bars 18 are used to install the lighting lamps 19 on both sides of the detection camera 402, so that the detection camera 402 can take brighter and clearer pictures.
[0045] In a specific embodiment, when in use, first connect the detection camera 402, the rotating motor 404, the electric telescopic rod 406, the electric clamp 407, the camera display screen 14 and the lighting lamp 19 to the power supply. When it is necessary to use the automated carbon crystal pressing device to press the carbon crystal into the containing tube to process the carbon crystal heater, first use the detection camera 402 fixed by the mounting frame 401 to photograph and inspect the finished product. Use two sets of mounting strips 18 to install the lighting lamp 19 on both sides of the detection camera 402, so that the detection camera 402 can shoot brighter and clearer. Through the camera display screen 14, the detection camera 402 can be The captured image is displayed, thereby facilitating manual assisted observation. The reinforcement rod 15 and the stabilizing ring 16 can be used to stably fix the camera display screen 14 on the upper surface of the processing cover 305, so that workers can watch the camera display screen 14. When it is detected that there is a problem with the quality of the finished product, the PLC controller controls the rotating motor 404, the electric telescopic rod 406 and the electric clamp 407. The electric clamp 407 can be used to clamp the finished product in the limit cylinder 304, so that the rotation of the rotating motor 404 and the extension and contraction of the electric telescopic rod 406 are coordinated to transport the finished product to the waste collection bucket 408, thereby reducing manual inspection and reducing labor waste.
[0046] In a specific embodiment, when in use, the driving motor 206 is first connected to the power supply. When the automated carbon crystal pressing device is needed to press the carbon crystal into the containing tube for processing the carbon crystal heater, the device is first manually placed at the required position, and the mounting bolts 6 are passed through the threaded holes 5 and threadedly connected to the required positions, so that the mounting base plate 1 can be fixed at the required position, thereby facilitating the installation of the device. When the mounting bolts 6 are twisted, the compression spring 8 can be squeezed by the mounting ring 7, so that the elastic force is accumulated inside the compression spring 8, and the connection of the mounting bolts 6 can be made more stable. The support legs 201 are used to fix the conveying frame 202 to the mounting base plate 1, and by controlling the power supply of the driving motor 206, it can be utilized. The driving motor 206 is used to drive the driving shaft 203 to rotate, so that the driving shaft 203 and the auxiliary shaft 204 are used to rotate the conveyor belt 205 in the conveyor frame 202, so that the conveyor belt 205 can be used to transport the containing cylinder that needs to be pressed into the carbon crystal, thereby facilitating the pressing process of the carbon crystal, and can also transport the damaged carbon crystal with a soft texture until it is transported to the collection cylinder 207 for collection. The two lifting handles 10 are manually held to facilitate pulling the collection cylinder 207, and the fixing block 11 is used to strengthen the connection stability between the two lifting handles 10 and the collection cylinder 207. When in use, the mechanical arm 302, the carbon crystal extrusion push rod 306 and the control panel 12 are first connected to the power supply. When the automatic When the carbon crystal pressing device is used to press the carbon crystal into the containing cylinder for processing the carbon crystal heater, the control panel 12 is first manually operated to facilitate the manual control of the device, and the operation is displayed on the operation display screen 13, so as to facilitate the use of the device, and the multiple limiting cylinders 304 fixed outside the conveyor belt 205 can be used to use the mechanical arm 302 to place the containing cylinder in the semi-finished product placing bucket 303 into each limiting cylinder 304 in turn, so as to position and transport the containing cylinder that needs to be pressed into the carbon crystal, so as to facilitate and accurately use the carbon crystal extrusion push rod 306 fixed in the processing cover 305 to press the carbon crystal delivered from the feed hopper 307 into the containing cylinder, thereby reducing the problem of poor quality of the processed finished product due to the unfixed position of the conveying containing cylinder, When in use, first connect the detection camera 402, the rotating motor 404, the electric telescopic rod 406, the electric clamp 407, the camera display screen 14 and the lighting lamp 19 to the power supply. When the automatic carbon crystal pressing device is needed to press the carbon crystal into the containing tube for processing the carbon crystal heater, first use the detection camera 402 fixed by the mounting frame 401 to photograph and inspect the finished product. Use two sets of mounting strips 18 to install the lighting lamp 19 on both sides of the detection camera 402, so that the detection camera 402 can take brighter and clearer pictures. The camera display screen 14 can display the pictures taken by the detection camera 402, so as to facilitate manual assisted observation. Use the reinforcement rod 15 and the stabilizing ring 16,The camera display screen 14 can be stably fixed on the upper surface of the processing cover 305, so that the workers can watch the camera display screen 14 conveniently. When the quality of the finished product is detected to be problematic, the PLC controller controls the rotating motor 404, the electric telescopic rod 406 and the electric clamp 407. The electric clamp 407 can be used to clamp the finished product in the limit cylinder 304, so that the rotating motor 404 rotates and the electric telescopic rod 406 is extended and extended, so that the finished product is transported to the waste collection bucket 408, thereby reducing manual inspection and reducing labor waste.
[0047] As described above, the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. An automated carbon crystal pressing device, characterized in that: include: A mounting base plate (1), wherein a conveying mechanism (2) is arranged above the mounting base plate (1), wherein the conveying mechanism (2) comprises a conveying belt (205), and the conveying belt (205) is used to convey carbon crystal materials; A positioning and placing mechanism (3), wherein the positioning and placing mechanism (3) is arranged outside the conveying mechanism (2), the outer surface of the conveying belt (205) is evenly provided with a plurality of spaced limiting cylinders (304), one side of the limiting cylinder (304) is fixedly connected to the outer surface of the conveying belt (205), the upper surface of the mounting base plate (1) is fixedly connected to a first fixing seat (301), the upper surface of the first fixing seat (301) is fixedly connected to a mechanical arm (302), a semi-finished product placing bucket (303) is arranged below the mechanical arm (302), the left side surface of the semi-finished product placing bucket (303) is fixedly connected to the right side surface of the conveying frame (202), the upper surface of the mounting base plate (1) is fixedly connected to a processing cover (305), the inner wall of the processing cover (305) is fixedly connected to a carbon crystal extrusion push rod (306), and the upper surface of the processing cover (305) is fixedly connected to a feed hopper (307).
2. The automatic carbon crystal pressing device according to claim 1, characterized in that: Two groups of threaded holes (5) are formed on the upper surface of the mounting base plate (1), the interior of each group of threaded holes (5) is threadedly connected with a mounting bolt (6), and the bottom end of each group of mounting bolts (6) passes through the threaded holes (5) and extends to the bottom of the mounting base plate (1); A detection and picking mechanism (4) is arranged above the mounting base plate (1), and the detection and picking mechanism (4) comprises a mounting frame (401), the back surface of the mounting frame (401) and the bottom surface of the mounting frame (401) are respectively fixedly connected to the front surface of the processing cover (305) and the upper surface of the conveying frame (202), the inner wall of the mounting frame (401) is fixedly connected to a detection camera (402), the upper surface of the mounting base plate (1) is fixedly connected to a second fixing seat (403), and the upper surface of the second fixing seat (403) is fixedly inlaid with A rotating motor (404) is provided, wherein the output end of the rotating motor (404) is fixedly connected to an extension frame (405), the bottom surface of the extension frame (405) is fixedly connected to an electric telescopic rod (406), the telescopic end of the electric telescopic rod (406) is fixedly connected to an electric clamp (407), the rotating motor (404), the electric telescopic rod (406) and the electric clamp (407) are all connected to a detection camera (402) by signal via a PLC controller, and a waste collection bucket (408) is fixedly connected to the right side surface of the conveying frame (202).
3. The automatic carbon crystal pressing device according to claim 2, characterized in that: The outer surface of each group of mounting bolts (6) is fixedly connected to a mounting ring (7), the bottom surface of each group of mounting rings (7) is fixedly connected to a compression spring (8), the inner wall of each group of compression springs (8) is in contact with the outer surface of the mounting bolts (6), and the bottom end of each group of compression springs (8) is in contact with the upper surface of the mounting base plate (1).
4. The automatic carbon crystal pressing device according to claim 1, characterized in that: The conveying mechanism (2) further comprises a supporting leg (201), the bottom end of the supporting leg (201) being fixedly connected to the upper surface of the mounting base plate (1), the top end of the supporting leg (201) being fixedly connected to a conveying frame (202), the interior of the conveying frame (202) being rotatably connected to a driving shaft (203) and an auxiliary shaft (204), the outer surface of the driving shaft (203) and the outer surface of the auxiliary shaft (204) being jointly sleeved with a conveying belt (205), a collecting drum (207) being provided below the conveying belt (205), and the upper surface of the mounting base plate (1) being fixedly connected to a driving motor (206); The outer surface of the support leg (201) is fixedly connected to a stabilizing ring (9), and the bottom surface of the stabilizing ring (9) is fixedly connected to the upper surface of the mounting base plate (1).
5. The automatic carbon crystal pressing device according to claim 4, characterized in that: The output end of the driving motor (206) is fixedly connected to the right end of the driving shaft (203), and the bottom surface of the collecting cylinder (207) is in contact with the upper surface of the mounting base plate (1); Two lifting handles (10) are fixedly connected to the outer surface of the collecting barrel (207), and the outer surface of each lifting handle (10) is fixedly connected to two fixing blocks (11), and the side surfaces of the two groups of fixing blocks (11) that are close to each other are fixedly connected to the outer surface of the collecting barrel (207).
6. The automatic carbon crystal pressing device according to claim 2, characterized in that: The outer surface of the first fixing seat (301) and the outer surface of the second fixing seat (403) are both fixedly connected to a reinforcement ring (17), and the bottom surface of each reinforcement ring (17) is fixedly connected to the upper surface of the mounting base plate (1).
7. The automatic carbon crystal pressing device according to claim 1, characterized in that: The left side surface of the processing cover (305) is fixedly connected to a control panel (12), and the left side surface of the control panel (12) is fixedly inlaid with an operation display screen (13).
8. The automatic carbon crystal pressing device according to claim 2, characterized in that: A camera display screen (14) is fixedly connected to the upper surface of the processing cover (305), and the camera display screen (14) is data-connected to a detection camera (402) via a wire.
9. The automatic carbon crystal pressing device according to claim 8, characterized in that: The front side of the camera display screen (14) and the back side of the camera display screen (14) are both fixedly connected with reinforcement rods (15), the bottom end of each reinforcement rod (15) is fixedly connected to the upper surface of the processing cover (305), the outer surface of each reinforcement rod (15) is fixedly connected with a stabilizing ring (16), and the bottom surface of each stabilizing ring (16) is fixedly connected to the upper surface of the processing cover (305).
10. The automatic carbon crystal pressing device according to claim 2, characterized in that: Two groups of mounting strips (18) are fixedly connected to the inner side wall of the mounting frame (401), and lighting lamps (19) are fixedly connected to the side surfaces of the two groups of mounting strips (18) that are close to each other.
Citation Information
Patent Citations
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