Machining system
By designing a processing system including inspection, storage, nesting and processing units in ship manufacturing, the material waste caused by long-term stagnation of profit materials is solved, and more efficient resource utilization is achieved.
Patent Information
- Application Number
- CN202411473729.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In ship manufacturing, the residual material produced by cutting and cutting of the plate for a long time is dull, resulting in waste of materials.
A processing system is designed, including a detection unit, a storage unit, a nesting unit and a processing unit. The system detects the appearance information of the material and performs two nesting operations to screen and process parts to be produced, thereby improving material utilization.
It effectively improves the material utilization rate of profitable materials, reduces waste of raw materials, and achieves more efficient resource utilization.
Smart Images

Figure CN119457961A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of plate processing, and in particular to a processing system. Background Art
[0002] The cutting of shipbuilding plates produces a large amount of scraps (referred to as scraps) with various shapes, sizes and materials. At present, they are generally concentrated or placed at the edge of the cutting machine for manual use when replenishment or some accessories are needed. However, the scraps are prone to being stagnant for a long time and being treated as waste, resulting in material waste. Summary of the invention
[0003] Based on this, it is necessary to provide a processing system to improve the material utilization rate of the material and reduce material waste.
[0004] A processing system, comprising:
[0005] A detection unit, used to detect materials and obtain appearance information of the materials;
[0006] A storage unit for storing tested materials;
[0007] a nesting unit, for performing a first nesting operation according to the appearance information of the actual part to be produced and the appearance information of each material in the storage device to screen out the material to be processed, and obtaining a first nesting result of the material to be processed and the actual part to be produced, and for determining the appearance information of the remaining part of the material to be processed after the first nesting operation according to the first nesting result, and performing a second nesting operation according to the appearance information of the remaining part of the material to be processed and the appearance information of other parts to be produced to obtain a second nesting result;
[0008] A processing unit, used for performing a processing operation on the material to be processed selected by the nesting unit according to the first nesting result and the second nesting result, so as to obtain actual parts to be produced and other parts to be produced;
[0009] The appearance information corresponds to the length, width, thickness and contour image of the material, the actual part to be produced or other parts to be produced.
[0010] In one of the embodiments, a loading unit is further included. The loading unit is disposed between the storage unit and the processing unit. The loading unit is used to transport the material to be processed from the storage unit to the processing unit.
[0011] In one embodiment, the storage unit includes a storage device and a first transport device, the storage device is used to store the inspected materials, and the first transport device is used to transport the inspected materials on the inspection unit to the storage device.
[0012] In one embodiment, a sorting unit is further included, which is arranged downstream of the processing unit along the material conveying direction. The processing unit is also used to convey the actual parts to be produced, other parts to be produced and processed waste to the sorting unit, and the sorting unit is used to sort the actual parts to be produced, other parts to be produced and processed waste.
[0013] In one embodiment, the processing unit includes a processing and conveying device and a processing machine. The processing and conveying device is used to convey the material to be processed, and convey the actual parts to be produced, other parts to be produced and processed waste to the sorting unit. The processing machine is used to perform processing operations on the material to be processed according to the first nesting results and the second nesting results.
[0014] In one embodiment, the sorting unit includes a sorting and conveying device, a sorting device, a chamfering device, a beveling device and a buffer device; the sorting and conveying device is used to convey actual parts to be produced, other parts to be produced and processed waste; the chamfering device is used to perform chamfering operations on actual parts to be produced and other parts to be produced; the beveling device is used to perform beveling operations on actual parts to be produced and other parts to be produced; the sorting device is used to sort the actual parts to be produced and other parts to be produced into the chamfering device, the beveling device or the buffer device according to actual needs.
[0015] In one embodiment, a waste treatment unit is further included. The waste treatment unit is arranged downstream of the sorting unit along the material conveying direction. The sorting device is also used to sort the processed waste into the waste treatment unit. The waste treatment unit is used to store the processed waste.
[0016] In one of the embodiments, a coding unit is further included, which is arranged downstream of the sorting unit along the material conveying direction, and the sorting unit is used to convey the actual parts to be produced and other parts to be produced after the chamfering operation or the beveling operation is completed to the coding unit, and the coding unit is used to perform coding operations on the actual parts to be produced and other parts to be produced after the chamfering operation or the beveling operation is completed.
[0017] In one embodiment, the sorting device is also used to move the actual parts to be produced and other parts to be produced after completing the chamfering operation or the beveling operation to the sorting and conveying device, and the sorting and conveying device is used to convey the actual parts to be produced and other parts to be produced after completing the chamfering operation and / or the beveling operation to the coding unit.
[0018] In one embodiment, it further includes a collection and distribution unit, which is arranged downstream of the coding unit along the material conveying direction, and the coding unit is used to deliver the actual parts to be produced and other parts to be produced after the coding operation to the collection and distribution unit;
[0019] The assembly unit includes an assembly conveying device, a second handling device, a first assembly part and a second assembly part. The assembly conveying device is used to convey the actual parts to be produced after the coding operation and other parts to be produced, and the assembly conveying device is defined with a first assembly station and a second assembly station along two sides perpendicular to its own conveying direction. The first assembly part is arranged at the first assembly station, and the second assembly part is arranged at the second assembly station.
[0020] Among them, the second handling device is used to receive the parts information transported by the collection and conveying device, and sort the actual parts to be produced and other parts to be produced that meet the first preset conditions into the first collection of parts, and sort the actual parts to be produced and other parts to be produced that meet the second preset conditions into the second collection of parts.
[0021] The above-mentioned processing system includes a detection unit, a storage unit, a nesting unit and a processing unit. The detection unit is used to detect the material and obtain the appearance information of the material. The storage unit is used to store the detected material. The nesting unit is used to perform a first nesting operation according to the appearance information of the actual part to be produced and the appearance information of each material in the storage device to screen out the material to be processed, and obtain the first nesting result of the material to be processed and the actual part to be produced, and to determine the appearance information of the remaining part of the material to be processed after the first nesting operation according to the first nesting result, and perform a second nesting operation according to the appearance information of the remaining part of the material to be processed and the appearance information of other parts to be produced to obtain the second nesting result. The processing unit is used to perform a processing operation on the material to be processed selected by the nesting unit according to the first nesting result and the second nesting result to obtain the actual part to be produced and other parts to be produced. Among them, the appearance information corresponds to the length, width, thickness and contour image of the material, the actual part to be produced or other parts to be produced. The processing system provided in the embodiment of the present application can effectively improve the material utilization rate and reduce the waste of raw materials by performing two nesting operations by the nesting unit. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural schematic diagram of the processing system in this application.
[0023] Figure 2 It is a schematic diagram of the structures of the sorting unit, the collection and distribution unit and the waste processing unit in this application.
[0024] Figure 3It is a structural schematic diagram of the processing unit in this application.
[0025] Figure 4 It is a schematic diagram of the structure of the detection unit and the feeding unit in this application.
[0026] Figure 5 Schematic diagram of the structure of the storage unit in this application.
[0027] Reference numerals
[0028] Processing system 100;
[0029] Detection unit 10; nesting unit 11;
[0030] Storage unit 12; storage device 121; first transport device 122;
[0031] Processing unit 13; processing conveying device 131; processing machine 132;
[0032] Sorting unit 14; sorting and conveying device 141; sorting device 142; chamfering device 143; groove device 144; buffer device 145;
[0033] Collection and distribution unit 15; collection and distribution device 151;
[0034] Loading unit 16; waste processing unit 17; coding unit 18. DETAILED DESCRIPTION
[0035] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.
[0036] In the description of the present application, it should be understood that if the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. appear, the orientation or position relationship indicated by these terms is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.
[0037] In addition, if the terms "first" or "second" appear, these terms are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of this application, if the term "plurality" appears, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0038] In this application, unless otherwise clearly specified and limited, if the terms "installed", "connected", "connected", "fixed" and the like appear, these terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.
[0039] In the present application, unless otherwise clearly specified and limited, if there is a description that a first feature is "above" or "below" a second feature, etc., or similar descriptions appear, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0040] It should be noted that if an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. If an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. If any, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in this application are for illustrative purposes only and do not represent the only implementation method.
[0041] The embodiment of the present application provides a processing system 100. The processing system 100 is used in the field of shipbuilding technology. The cutting of shipbuilding plates will generate a large amount of waste materials. The processing system 100 can reprocess the waste materials to manufacture new parts, thereby improving material utilization and reducing raw material waste. The materials in the embodiment of the present application correspond to waste materials. It can be understood that the application field of the processing system 100 is not limited to this. In other embodiments, the processing system 100 can also be used to process other structures.
[0042] In this application, see Figure 1 The processing system 100 includes a detection unit 10 and a storage unit 12. The detection unit 10 is used to detect materials and obtain appearance information of the materials. The storage unit 12 is used to store the detected materials.
[0043] It is understandable that during the specific operation of the processing system 100, the sharp material is manually hoisted into the inspection unit 10 using a semi-gantry crane in the workshop, and the inspection unit 10 performs an inspection operation on the sharp material to obtain the appearance information of the sharp material. Exemplarily, the appearance information of the sharp material includes the length, width, thickness and contour image of the sharp material. After the inspection operation is completed, the sharp material will be stored in the storage unit 12 to wait for subsequent use when new parts need to be produced.
[0044] See also Figure 1 , the processing system 100 also includes a nesting unit 11. When there is a demand for producing parts, the nesting unit 11 is used to perform a first nesting operation based on the appearance information of the actual parts to be produced and the appearance information of each material in the storage device 121 to screen out the materials to be processed, and obtain the first nesting result of the materials to be processed and the actual parts to be produced. Among them, the appearance information of the actual parts to be produced includes the length dimension, width dimension, thickness dimension and contour image of the actual parts to be produced. Nesting operation refers to: using as much material as possible for production on a limited material area to improve material utilization and reduce waste. In other words, the materials to be processed screened out after the first nesting operation have less waste left after the actual parts to be produced are produced, which can effectively improve material utilization. The first nesting result refers to: the nesting arrangement of the actual parts to be produced on the materials to be processed.
[0045] Further, after completing the first nesting operation, the nesting unit 11 is also used to determine the appearance information of the remaining part of the material to be processed after the first nesting operation according to the first nesting result, and perform a second nesting operation according to the appearance information of the remaining part of the material to be processed and the appearance information of other parts to be produced to obtain a second nesting result. It can be understood that the appearance information of other parts to be produced includes the length dimension, width dimension, thickness dimension and contour image of other parts to be produced. The remaining part of the material to be processed after the first nesting operation refers to: the waste part of the material to be processed screened after the first nesting operation after the actual parts to be produced are produced. The waste part has the possibility of further producing other parts. Therefore, the present application performs a second nesting operation according to the appearance information of the remaining part of the material to be processed and the appearance information of other parts to be produced by the nesting unit 11 to determine whether the remaining part of the material to be processed has a sufficient area to produce other parts to be produced. Correspondingly, the second nesting result has two situations: first, when the remaining part of the material to be processed has a sufficient area to produce other parts to be produced, the second nesting result includes the nesting arrangement of other parts to be produced and the actual parts to be produced on the material to be processed. Secondly, when the remaining part of the material to be processed does not have enough area to produce other parts to be produced, the second nesting result is equal to the first nesting result, that is, the second nesting result includes the nesting arrangement of the actual parts to be produced on the material to be processed. In this way, the processing system 100 provided in the embodiment of the present application can effectively improve the material utilization rate and reduce the waste of raw materials by performing two nesting operations through the nesting unit 11.
[0046] See also Figure 1 and Figure 3 The processing system 100 further includes a processing unit 13. After completing the second nesting operation, the processing unit 13 is used to perform a processing operation on the material to be processed selected by the nesting unit 11 according to the first nesting result and the second nesting result to obtain the actual parts to be produced and other parts to be produced.
[0047] In some embodiments, the detection unit 10 includes a detection conveying device and a detection member. The detection conveying device is used to convey materials, and the detection member is used to detect the materials conveyed on the detection conveying device and obtain appearance information of the materials.
[0048] It can be understood that during the specific operation of the processing system 100, the sharp materials are manually lifted to the detection and conveying device using a semi-gantry crane in the workshop. The detection and conveying device will convey the materials, and the detection parts will perform detection operations on the materials conveyed on the detection and conveying device to obtain the appearance information of the sharp materials.
[0049] In some embodiments, see Figure 1 and Figure 4The processing system 100 further includes a loading unit 16 , which is disposed between the storage unit 12 and the processing unit 13 . The loading unit 16 is used to transport the material to be processed from the storage unit 12 to the processing unit 13 .
[0050] It can be understood that after completing the second nesting operation, the loading unit 16 will move the materials to be processed screened out by the first nesting operation from the storage unit 12 to the processing unit 13, and the processing unit 13 will perform processing operations on the materials to be processed according to the first nesting results and the second nesting results to obtain the actual parts to be produced and other parts to be produced.
[0051] In some embodiments, see Figure 1 The storage unit 12 includes a storage device 121 and a first transport device 122 . The storage device 121 is used to store the tested materials, and the first transport device 122 is used to transport the tested materials on the testing unit 10 to the storage device 121 .
[0052] In some embodiments, see Figure 1 and Figure 2 The processing system 100 further includes a sorting unit 14, which is disposed downstream of the processing unit 13 along the material conveying direction. After the processing unit 13 completes the processing operation on the material to be processed, the material to be processed will be decomposed into actual parts to be produced, other parts to be produced and waste materials. The processing unit 13 will convey the actual parts to be produced, other parts to be produced and waste materials to the sorting unit 14. The sorting unit 14 is used to sort the actual parts to be produced, other parts to be produced and waste materials after processing, so as to perform different process processing on the actual parts to be produced, other parts to be produced and waste materials respectively, so as to avoid interference among the three.
[0053] In some embodiments, see Figure 1 and Figure 3 The processing unit 13 includes a processing and conveying device 131 and a processing machine 132. The processing and conveying device 131 is used to convey the materials to be processed, and convey the actual parts to be produced, other parts to be produced and processed waste to the sorting unit 14. The processing machine 132 is used to perform processing operations on the materials to be processed according to the first set of material results and the second set of material results.
[0054] It can be understood that the upstream of the processing and conveying device 131 is connected to the loading unit 16, and the downstream of the processing and conveying device 131 is connected to the sorting unit 14. The loading unit 16 can transport the material to be processed from the storage unit 12 to the processing and conveying device 131, and the processing machine 132 can process the material to be processed according to the first nesting result and the second nesting result, and then the actual parts to be produced, other parts to be produced and processed waste are transported to the sorting unit 14 through the processing and conveying device 131.
[0055] In some embodiments, see Figure 1 and Figure 2 The sorting unit 14 includes a sorting and conveying device 141, a sorting device 142, a chamfering device 143, a groove device 144 and a buffer device 145. The sorting and conveying device 141 is used to convey the actual parts to be produced, other parts to be produced and waste materials after processing. The chamfering device 143 is used to chamfer the actual parts to be produced and other parts to be produced. The groove device 144 is used to groove the actual parts to be produced and other parts to be produced. The sorting device 142 is used to sort the actual parts to be produced and other parts to be produced into the chamfering device 143, the groove device 144 or the buffer device 145 according to actual needs.
[0056] It can be understood that the upstream of the sorting and conveying device 141 is connected to the downstream of the processing and conveying device 131, and the sorting and conveying device 141 can receive and convey the actual parts to be produced, other parts to be produced and waste materials conveyed from the processing and conveying device 131. The sorting device 142 can sort the actual parts to be produced and other parts to be produced to the chamfering device 143 and the groove device 144 according to actual needs, so that the chamfering device 143 can perform chamfering operations on the actual parts to be produced and other parts to be produced, and the groove device 144 can perform groove operations on the actual parts to be produced and other parts to be produced.
[0057] After the actual parts to be produced and other parts to be produced have completed the chamfering operation and / or beveling operation, the sorting device 142 will move the actual parts to be produced and other parts to be produced to the sorting and conveying device 141, and then the actual parts to be produced and other parts to be produced will be conveyed to the subsequent process through the sorting and conveying device 141.
[0058] Furthermore, when the chamfering device 143 is performing a chamfering operation and the beveling device 144 is performing a beveling operation, the sorting device 142 will transport the actual parts to be produced and other parts to be produced that need to be chamfered and / or beveled to the buffer device 145. After the chamfering device 143 completes the chamfering operation and the beveling device 144 completes the beveling operation, the sorting device 142 will then transport the actual parts to be produced and other parts to be produced that need to be chamfered and / or beveled to the chamfering device 143 and the beveling device 144 accordingly.
[0059] In some embodiments, see Figure 1 and Figure 2The processing system 100 also includes a waste processing unit 17, which is arranged downstream of the sorting unit 14 along the material conveying direction. The sorting device 142 is also used to sort the processed waste into the waste processing unit 17, and the waste processing unit 17 is used to store the processed waste.
[0060] In some embodiments, see Figure 1 The processing system 100 also includes a coding unit 18, which is arranged downstream of the sorting unit 14 along the material conveying direction. The sorting unit 14 is used to convey the actual parts to be produced and other parts to be produced after the chamfering operation or the beveling operation is completed to the coding unit 18. The coding unit 18 is used to perform coding operations on the actual parts to be produced and other parts to be produced after the chamfering operation and / or the beveling operation is completed.
[0061] For further information, see Figure 1 The coding unit 18 includes a coding conveying device, a coding member and a positioning member. The coding conveying device is used to convey the actual parts to be produced and other parts to be produced after the chamfering operation and / or the groove operation are completed, the coding member is used to perform coding operations on the actual parts to be produced and other parts to be produced after the chamfering operation and / or the groove operation are completed, and the positioning member is used to locate the coding position of the actual parts to be produced and other parts to be produced, and determine the posture of the actual parts to be produced and other parts to be produced according to the coding position.
[0062] It can be understood that the upstream of the coding conveying device is connected to the downstream of the sorting conveying device 141, and the coding conveying device can receive and convey the actual parts to be produced and other parts to be produced conveyed from the sorting conveying device 141. The coding part can perform coding operations on the actual parts to be produced and other parts to be produced conveyed on the coding conveying device. The positioning part can locate the coding position of the actual parts to be produced and other parts to be produced after the coding operation is completed, and determine the posture of the actual parts to be produced and other parts to be produced according to the coding position, so as to facilitate the subsequent process to accurately grasp the actual parts to be produced and other parts to be produced.
[0063] In some embodiments, see Figure 1 and Figure 2 The sorting device 142 is also used to move the actual parts to be produced and other parts to be produced after the chamfering operation or the beveling operation is completed to the sorting and conveying device 141. The sorting and conveying device 141 is used to convey the actual parts to be produced and other parts to be produced after the chamfering operation or the beveling operation is completed to the coding unit 18.
[0064] For some examples, see Figure 1 and Figure 2The sorting and conveying device 141 includes three conveying channels, which are arranged in parallel and are respectively a first conveying channel, a second conveying channel and a third conveying channel. The upstream of the first conveying channel is connected to the downstream of the processing and conveying device 131, and the first conveying channel can receive and convey the actual parts to be produced, other parts to be produced and waste materials conveyed from the processing and conveying device 131. The second conveying channel can convey the actual parts to be produced after the chamfering operation and / or the beveling operation is completed, and the third conveying channel can convey other parts to be produced after the chamfering operation and / or the beveling operation is completed.
[0065] It is understandable that after the sorting device 142 sorts the actual parts to be produced and other parts to be produced out of the first conveying channel, the first conveying channel can separately convey the waste to the subsequent process, and the second conveying channel and the third conveying channel can separately convey the actual parts to be produced and other parts to be produced to the subsequent process. In this way, the three conveying channels and the sorting device 142 cooperate with each other to avoid interference between the actual parts to be produced, other parts to be produced and waste, and facilitate the conveyance of the three and the processing of the subsequent process.
[0066] Furthermore, the downstream of the first conveying channel is connected to the waste processing unit 17, and the downstream of the second conveying channel and the third conveying channel are connected to the coding unit 18. In this way, the first conveying channel can convey the waste to the waste processing unit 17, and the waste processing unit 17 can store the waste for centralized processing of the waste. The second conveying channel and the third conveying channel can convey the actual parts to be produced and other parts to be produced respectively, and convey the actual parts to be produced and other parts to be produced to the coding unit 18, so that the coding unit 18 can be used to perform coding operations on the actual parts to be produced and other parts to be produced after the chamfering operation and / or the groove operation.
[0067] In some embodiments, see Figure 1 and Figure 2 The processing system 100 also includes a collection and distribution unit 15, which is arranged downstream of the coding unit 18 along the material conveying direction. The coding unit 18 is used to deliver the actual parts to be produced and other parts to be produced after the coding operation to the collection and distribution unit 15.
[0068] The assembly unit 15 includes an assembly conveying device 151, a second handling device, a first assembly part and a second assembly part. The assembly conveying device 151 is used to convey the actual parts to be produced and other parts to be produced after the coding operation, and the assembly conveying device 151 is respectively defined with a first assembly station and a second assembly station on both sides perpendicular to its own conveying direction. The first assembly part is arranged at the first assembly station, and the second assembly part is arranged at the second assembly station.
[0069] Among them, the second handling device is used to receive the parts information transported by the collection and conveying device 151, and sort the actual parts to be produced and other parts to be produced that meet the first preset conditions into the first collection of parts, and sort the actual parts to be produced and other parts to be produced that meet the second preset conditions into the second collection of parts.
[0070] It can be understood that the actual parts to be produced and other parts to be produced can be divided into multiple types. For ease of understanding, in the embodiments of the present application, the actual parts to be produced and other parts to be produced have six categories of A, B, C, D, E, and F as an example for writing the embodiments. The parts information transported on the collection and conveying device 151 refers to the parts category transported on the collection and conveying device 151.
[0071] It should be noted that, if a part is defined as having a preset size L, the first preset condition refers to the preset size L of the part ≤ 1m, and the second preset condition refers to the preset size L>1m of the part. In the present application, it is defined that parts of categories A, B, and C meet the first preset condition, and parts of categories D, E, and F meet the second preset condition. Then, parts of categories A, B, and C are correspondingly contained in the first set of accessories, and parts of categories D, E, and F are correspondingly contained in the second set of accessories.
[0072] In addition, the collection and matching unit 15 has a preset collection and matching rule. Specifically, when sorting the parts of the three categories A, B, and C, the parts of the two categories A and B can be simultaneously contained in a first collection of parts, and the parts of the two categories B and C can be simultaneously contained in a first collection of parts, but the parts of the two categories A and C cannot be simultaneously contained in a first collection of parts. Similarly, when sorting the parts of the three categories D, E, and F, the parts of the two categories D and E can be simultaneously contained in a first collection of parts, and the parts of the two categories E and F can be simultaneously contained in a first collection of parts, but the parts of the two categories D and F cannot be simultaneously contained in a first collection of parts.
[0073] In this way, in the existing assembly unit 15, if assembly is performed according to the aforementioned preset assembly rules, it is easy to cause the first assembly parts placed on the first assembly station and the second assembly parts placed on the second assembly station to be insufficient in quantity. Therefore, the existing assembly unit 15 will not sort according to the aforementioned preset assembly rules, but will randomly pack parts of different categories in the first assembly parts or the second assembly parts, and after completing the assembly operation, it is necessary to perform assembly again according to the aforementioned preset assembly rules through additional processes.
[0074] It should be noted that, in general, the types of steel plates that the assembly unit 15 needs to assemble are more than six, so it is more likely that the number of the first set of accessories and the second set of accessories is insufficient.
[0075] During the operation of the collection and distribution unit 15 of the present application, six types of steel plates are transported in disorder on the collection and distribution conveying device 151, and the second handling device can identify the types of steel plates and put the corresponding types of steel plates into the first collection or the second collection. In this way, the collection and distribution unit 15 can sort steel plates of different types at one time. Compared with the existing technology, it can avoid the second sorting and greatly reduce the high cost investment in personnel, site, equipment, etc. caused by the second sorting, so as to achieve the goal of increasing efficiency and reducing costs.
[0076] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0077] The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be construed as limiting the scope of the patent application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent application shall be subject to the attached claims.
Claims
1. A processing system, characterized in that: include: A detection unit, used to detect materials and obtain appearance information of the materials; A storage unit for storing tested materials; a nesting unit, for performing a first nesting operation according to the appearance information of the actual part to be produced and the appearance information of each material in the storage device to screen out the material to be processed, and obtaining a first nesting result of the material to be processed and the actual part to be produced, and for determining the appearance information of the remaining part of the material to be processed after the first nesting operation according to the first nesting result, and performing a second nesting operation according to the appearance information of the remaining part of the material to be processed and the appearance information of other parts to be produced to obtain a second nesting result; A processing unit, used for performing a processing operation on the material to be processed selected by the nesting unit according to the first nesting result and the second nesting result, so as to obtain actual parts to be produced and other parts to be produced; The appearance information corresponds to the length, width, thickness and contour image of the material, the actual part to be produced or other parts to be produced.
2. The processing system according to claim 1, characterized in that: It also includes a loading unit, which is arranged between the storage unit and the processing unit, and is used to transport the material to be processed from the storage unit to the processing unit.
3. The processing system according to claim 1, characterized in that: The storage unit includes a storage device and a first transport device. The storage device is used to store the tested materials. The first transport device is used to transport the tested materials on the testing unit to the storage device.
4. The processing system according to claim 1, characterized in that: It also includes a sorting unit, which is arranged downstream of the processing unit along the material conveying direction. The processing unit is also used to convey the actual parts to be produced, other parts to be produced and processed waste to the sorting unit. The sorting unit is used to sort the actual parts to be produced, other parts to be produced and processed waste.
5. The processing system according to claim 4, characterized in that: The processing unit includes a processing and conveying device and a processing machine. The processing and conveying device is used to convey the material to be processed, and convey the actual parts to be produced, other parts to be produced and processed waste to the sorting unit. The processing machine is used to perform processing operations on the material to be processed according to the first nesting results and the second nesting results.
6. The processing system according to claim 5, characterized in that: The sorting unit includes a sorting and conveying device, a sorting device, a chamfering device, a beveling device and a buffer device; the sorting and conveying device is used to convey actual parts to be produced, other parts to be produced and processed waste; the chamfering device is used to perform chamfering operations on actual parts to be produced and other parts to be produced; the beveling device is used to perform beveling operations on actual parts to be produced and other parts to be produced; the sorting device is used to sort the actual parts to be produced and other parts to be produced into the chamfering device, the beveling device or the buffer device according to actual needs.
7. The processing system according to claim 6, characterized in that: It also includes a waste processing unit, which is arranged downstream of the sorting unit along the material conveying direction. The sorting device is also used to sort the processed waste into the waste processing unit, and the waste processing unit is used to store the processed waste.
8. The processing system according to claim 6, characterized in that: It also includes a coding unit, which is arranged downstream of the sorting unit along the material conveying direction, and the sorting unit is used to convey the actual parts to be produced and other parts to be produced after the chamfering operation or the beveling operation is completed to the coding unit, and the coding unit is used to perform coding operations on the actual parts to be produced and other parts to be produced after the chamfering operation and / or the beveling operation is completed.
9. The processing system according to claim 8, characterized in that: The sorting device is also used to move the actual parts to be produced and other parts to be produced after completing the chamfering operation or the beveling operation to the sorting and conveying device, and the sorting and conveying device is used to convey the actual parts to be produced and other parts to be produced after completing the chamfering operation or the beveling operation to the coding unit.
10. The processing system according to claim 8, characterized in that: It also includes a collection and distribution unit, which is arranged downstream of the coding unit along the material conveying direction, and the coding unit is used to deliver the actual parts to be produced and other parts to be produced after the coding operation to the collection and distribution unit; The assembly unit includes an assembly conveying device, a second handling device, a first assembly part and a second assembly part. The assembly conveying device is used to convey the actual parts to be produced after the coding operation and other parts to be produced, and the assembly conveying device is defined with a first assembly station and a second assembly station along two sides perpendicular to its own conveying direction. The first assembly part is arranged at the first assembly station, and the second assembly part is arranged at the second assembly station. Among them, the second handling device is used to receive the parts information transported by the collection and conveying device, and sort the actual parts to be produced and other parts to be produced that meet the first preset conditions into the first collection of parts, and sort the actual parts to be produced and other parts to be produced that meet the second preset conditions into the second collection of parts.
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