Direct-driven permanent magnet electric roller device
By setting up a suction and air rush unit in the permanent magnet electric roller, the effective extraction of hot air and the rapid inflow of cooling air are achieved, which solves the problem of excessive temperature caused by untimely heat dissipation of traditional electric rollers, and improves the efficiency and life of the equipment.
Patent Information
- Application Number
- CN202411838584.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-02-18
AI Technical Summary
After a long period of operation, traditional electric rollers are not dissipated in time, resulting in excessive temperature of the equipment, affecting the performance of permanent magnets, reducing motor efficiency and shortening the service life of the equipment.
A direct-driven permanent magnet electric drum device is designed. The hot air is extracted and cooled by the cooling unit and then reflowed. Combined with the air rush unit, the cooled air is quickly flushed into the inside of the drum to achieve a deeper cooling effect.
It effectively reduces the demagnetization speed of the permanent magnet, enhances the efficiency of the motor and the service life of the equipment, and avoids the risk of dust entering the inside of the drum.
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Figure CN119460569A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of permanent magnet electric rollers, and in particular relates to a direct-driven permanent magnet electric roller device. Background Art
[0002] In many industrial transmission scenarios, such as mines, ports, logistics warehousing and other fields, electric rollers are widely used as key power transmission equipment. Traditional electric rollers have some shortcomings. For example, in terms of heat dissipation, a large amount of heat is generated due to long-term operation. If the heat is not dissipated in time, the equipment temperature will be too high, affecting the performance of permanent magnets, reducing motor efficiency and even shortening the service life of the equipment.
[0003] The Chinese patent with the authorization announcement number CN216489963U discloses an air-cooled permanent magnet drum motor. The rotor drum rotates under the action of the magnetic field, thereby driving the breathable end cover to rotate. The breathable end cover drives the fan to rotate through the intermediate connector. During operation, the heat generated by the stator will increase the air temperature in the rotor drum. The rotating fan will promote the flow of air in the rotor drum, discharge the hotter air out of the rotor drum, and draw the cooler external air into the rotor drum, thereby taking away the heat generated by the stator and achieving heat dissipation and cooling of the stator. Moreover, the heat dissipation support assembly is arranged at both ends of the rotor drum, and the installation direction and rotation direction of the fan are the same. The effects of the fans at both ends are superimposed on each other, which can further enhance the flow rate of the gas.
[0004] However, this technical solution still has at least the following defects: a conventional permanent magnet electric drum (equivalent to a permanent magnet drum motor) is provided with a driver at the end, which makes it inconvenient to install the heat dissipation support assembly at both ends at the same time. When the heat dissipation support assembly is installed at only one end for circulating heat dissipation, it is difficult to ensure that the airflow circulates fully inside the permanent magnet electric drum. At the same time, the above solution needs to keep the inside of the permanent magnet electric drum connected to the outside during the heat dissipation process, which will cause dust in the air to enter the inside of the permanent magnet electric drum and cause damage. In view of this, the present invention is specially proposed. Summary of the invention
[0005] In order to solve the above technical problems, the present invention provides a direct-driven permanent magnet electric drum device, which extracts the hot air inside the permanent magnet electric drum by setting an exhaust unit, and returns it to the permanent magnet electric drum after being cooled by a cooling unit, so as to achieve cooling of the inside of the permanent magnet electric drum and effectively reduce the demagnetization speed of the permanent magnet; by setting an air impulse unit and intermittently and quickly rushing the cooled air into the permanent magnet electric drum, the cooled air can enter deeper into the permanent magnet electric drum to increase the cooling effect; by setting a first transmission mechanism and a second transmission mechanism, the power of the permanent magnet electric drum is transmitted to the exhaust unit and the air impulse unit, without the need to set up an additional power source.
[0006] The technical solution adopted by the present invention to solve the technical problem is: A direct-driven permanent magnet electric drum device comprises a permanent magnet electric drum, one end of which is provided with an exhaust unit, a cooling unit and an air impulse unit; The exhaust unit comprises a mounting ring, an exhaust mechanism is arranged inside the mounting ring, a first transmission mechanism is arranged on the top of the mounting ring, and the exhaust unit transmits the power of the permanent magnet electric drum through the first transmission mechanism and drives the exhaust mechanism to work; The cooling unit comprises an outer sleeve, a heat sink is installed inside the outer sleeve, and the cooling unit is used to cool the hot air extracted by the exhaust mechanism; The air impact unit includes an air collecting mechanism and an impact mechanism. The air collecting mechanism includes an air box, and a piston is movably and sealably connected inside the air box. The impact mechanism includes a movable rod, and the movable rod is fixedly connected to the piston. A first spring is sleeved on the movable rod. The impact mechanism acts on the piston through the first spring and causes the air in the air collecting mechanism to rush out quickly. The air impact unit further comprises a regulating mechanism, wherein the regulating mechanism comprises a toggle plate, and the regulating mechanism is used to drive the impact mechanism to work.
[0007] As a preferred embodiment of the present invention, the first transmission mechanism includes an internal gear ring, which is connected to the output end of the permanent magnet electric drum, one end of the permanent magnet electric drum is rotatably connected to a first gear, the first gear and the internal gear ring are meshed with each other, a second gear is fixedly mounted on one end of the first gear, a notch is provided at the top of the mounting ring, and the second gear extends to the inside of the mounting ring through the notch.
[0008] As a preferred embodiment of the present invention, the exhaust mechanism includes a rotating ring, a fan blade is installed inside the rotating ring, the rotating ring is connected to the interior of the permanent magnet electric drum, an outer gear ring is embedded and connected to the outer side of the rotating ring, the outer gear ring is meshed with the second gear, and a connecting component is provided on one side of the rotating ring, and the connecting component is used to connect the exhaust mechanism and the cooling unit.
[0009] As a preferred embodiment of the present invention, the cooling unit further comprises a sleeve, which is fixedly mounted on the end of the outer sleeve, the heat sink is hollow, and an end plate is fixedly mounted on the end of the heat sink, a connector is mounted on one side of the sleeve, and the connector is connected to the heat sink through the end plate and the sleeve; The connecting assembly comprises a guide cover and a first connecting pipe, wherein the first connecting pipe is connected to the end plate through a sleeve, and one end of the guide cover is connected to the mounting ring.
[0010] As a preferred embodiment of the present invention, the air collecting mechanism also includes a support block, the movable rod movably penetrates the support block, one end of the movable rod is fixedly installed with a connecting block, the top of the connecting block is rotatably connected to a first push rod, and a release assembly is arranged between the first push rod and the toggle plate, and the release assembly is used to control the release of the first push rod when the axial direction is parallel to the toggle plate.
[0011] As a preferred embodiment of the present invention, the release assembly includes a slider, a groove and a slide groove. The slider is fixedly connected to one end of the first push rod. Flat surfaces are provided on both sides of the slider, and the directions of the flat surfaces on both sides are parallel to the sides of the first push rod. The groove and the slide groove are both provided on the toggle plate, and the groove is connected to the slide groove. The inner diameter of the groove is adapted to the length of the slider.
[0012] As a preferred embodiment of the present invention, a second connecting pipe is installed between the air box and the permanent magnet electric drum, a support frame is fixedly installed on the top of the air box, the toggle plate is rotatably connected to the support frame, a second transmission mechanism is arranged on the top of the support frame, the second transmission mechanism includes a worm wheel and a worm that mesh with each other, the worm wheel is fixedly connected to the toggle plate, the worm is rotatably connected to the support frame, a first sprocket is fixedly installed at both ends of the worm, a chain is meshed with the first sprocket, a second sprocket is meshed with the chain, a rotating shaft is fixedly inserted at the shaft end of the second sprocket, a first bevel gear is fixedly installed on the rotating shaft, a second bevel gear is meshed with the first bevel gear on one side, and the second bevel gear is fixedly connected to the second gear.
[0013] As a preferred embodiment of the present invention, an air-closing mechanism is also provided on the top of the air box, and the air-closing mechanism includes an air-closing box, a guide tube is fixedly installed on the top of the air-closing box, the other end of the guide tube is connected to the outer sleeve, a closing block is movably installed inside the air-closing box, a sliding rod is fixedly installed on one end of the closing block, a connecting plate is fixedly installed on one end of the sliding rod, a second spring is movably sleeved on the sliding rod, and the air-closing mechanism closes the air box through the closing block before the piston works.
[0014] As a preferred embodiment of the present invention, an unlocking mechanism is provided at one end of the air-closing mechanism, and the unlocking mechanism includes a limit block, which is slidably connected to the inside of the support frame, and one end of the limit block is rotatably connected to a push rod, and one end of the push rod is rotatably connected to a hook lock, one end of the hook lock is rotatably connected to the support frame, and the other end is adapted to the connecting plate, and the other end of the limit block is fixedly mounted with a guide block, and the unlocking mechanism is used to unlock the air-closing mechanism.
[0015] As a preferred embodiment of the present invention, a reset mechanism is provided at the other end of the air-closing mechanism, and the reset mechanism includes a seesaw, a fixed block is rotatably installed on the seesaw, the fixed block is fixedly connected to the air box, a third push rod is movably connected to one end of the air box, the third push rod is adapted to the bottom of the seesaw, a second push rod is fixedly installed on one side of the connecting plate, the second push rod is adapted to the top of the seesaw, and the reset mechanism drives the air-closing mechanism to reset when the piston moves to the third push rod.
[0016] Compared with the prior art, the present invention has the following beneficial effects: The present invention provides an exhaust unit to extract the hot air inside the permanent magnet electric drum, and after being cooled by a cooling unit, the hot air flows back to the permanent magnet electric drum again, so as to cool the inside of the permanent magnet electric drum and effectively reduce the demagnetization speed of the permanent magnet; The present invention provides an air impingement unit and intermittently impinges the cooled air into the interior of the permanent magnet electric drum quickly, so that the cooled air can enter deeper into the permanent magnet electric drum to increase the cooling effect; The present invention transmits the power of the permanent magnet electric roller to the exhaust unit and the air impulse unit by arranging the first transmission mechanism and the second transmission mechanism, without the need to arrange an additional power source. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of a direct-driven permanent magnet electric roller device of the present invention; Figure 2 It is a structural schematic diagram of the first transmission mechanism of the present invention; Figure 3 It is a schematic diagram of the structure of the rotating ring of the present invention; Figure 4 It is a schematic diagram of the cooling unit structure of the present invention; Figure 5 It is a schematic diagram of the internal structure of the cooling unit of the present invention; Figure 6 This is a schematic diagram of the heat dissipation plate structure of the present invention; Figure 7 This is a schematic diagram of the heat dissipation plate distribution structure of the present invention; Figure 8 It is a schematic diagram of the structure of the air impulse unit of the present invention; Fig. 9 It is a structural schematic diagram of the worm of the present invention; Fig.10 It is a structural schematic diagram of the toggle plate of the present invention; Fig.11 This is a schematic diagram of the internal structure of the air box of the present invention; Fig.12 It is a structural schematic diagram of the air-locking box of the present invention.
[0018] Reference numerals: 100, permanent magnet electric drum; 101, inner gear ring; 102, first gear; 103, second gear; 104, mounting ring; 105, rotating ring; 106, outer gear ring; 107, fan blade; 108, air guide cover; 109, first connecting pipe; 200, outer sleeve; 201, envelope; 202, end plate; 203, heat sink; 204, connector; 300, air box; 301, second connecting pipe; 302, piston; 303, movable rod; 304, first spring; 305, support block; 306, connecting block; 307, first push rod; 308, slider; 309, toggle plate; 310, groove; 311, slide groove; 312, support frame; 400, worm wheel; 401, worm; 402, first sprocket; 403, chain; 404, second sprocket; 405, rotating shaft; 406, first bevel gear; 407, second bevel gear; 500, air-closing box; 501, guide tube; 502, closing block; 503, sliding rod; 504, second spring; 505, connecting plate; 506, hook lock; 507, push rod; 508, limit block; 509, guide block; 510, second push rod; 511, fixed block; 512, seesaw; 513, third push rod. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.
[0020] Example 1
[0021] like Figures 1 to 12 As shown, a direct-driven permanent magnet electric drum device comprises a permanent magnet electric drum 100, and an exhaust unit, a cooling unit and an air impulse unit are arranged at one end of the permanent magnet electric drum 100; The exhaust unit includes a mounting ring 104, an exhaust mechanism is arranged inside the mounting ring 104, a first transmission mechanism is arranged on the top of the mounting ring 104, and the exhaust unit transmits the power of the permanent magnet electric drum 100 through the first transmission mechanism and drives the exhaust mechanism to work; The cooling unit includes an outer sleeve 200, a heat sink 203 is installed inside the outer sleeve 200, and the cooling unit is used to cool the hot air extracted by the exhaust mechanism; The air impact unit includes an air collecting mechanism and an impact mechanism. The air collecting mechanism includes an air box 300. The air box 300 is movably and hermetically connected with a piston 302. The impact mechanism includes a movable rod 303. The movable rod 303 is fixedly connected with the piston 302. A first spring 304 is sleeved on the movable rod 303. The impact mechanism acts on the piston 302 through the first spring 304, and the air in the air collecting mechanism is quickly rushed out. The air impact unit further includes a regulating mechanism, which includes a toggle plate 309 and is used to drive the impact mechanism to work.
[0022] like Figure 2 , Figure 3 As shown, in a specific embodiment, the first transmission mechanism includes an inner gear ring 101, the inner gear ring 101 is connected to the output end of the permanent magnet electric drum 100, one end of the permanent magnet electric drum 100 is rotatably connected to the first gear 102, the first gear 102 and the inner gear ring 101 are meshed with each other, one end of the first gear 102 is fixedly mounted with a second gear 103, a notch is provided at the top of the mounting ring 104, and the second gear 103 extends to the inside of the mounting ring 104 through the notch. In this setting, when the permanent magnet electric drum 100 is working, it will drive the inner gear ring 101 to rotate, the inner gear ring 101 drives the first gear 102 to rotate, and the first gear 102 drives the second gear 103 to rotate.
[0023] like Figure 2 , Figure 3 , Figure 8 As shown, further, the exhaust mechanism includes a rotating ring 105, a fan blade 107 is installed inside the rotating ring 105, the rotating ring 105 is connected to the inside of the permanent magnet electric drum 100, an outer gear ring 106 is embedded and connected to the outer side of the rotating ring 105, the outer gear ring 106 and the second gear 103 are meshed with each other, and a connecting component is provided on one side of the rotating ring 105, and the connecting component is used to connect the exhaust mechanism and the cooling unit. In this setting, the second gear 103 drives the rotating ring 105 to rotate by meshing with the outer gear ring 106, thereby rotating the fan blade 107, and the fan blade 107 transports the hot air inside the permanent magnet electric drum 100 to the cooling unit through the first connecting pipe 109.
[0024] like Figure 4-Figure 7 As shown, further, the cooling unit also includes a sleeve 201, which is fixedly mounted on the end of the outer sleeve 200, the heat sink 203 is hollow, and the end of the heat sink 203 is fixedly mounted with an end plate 202, and a connector 204 is mounted on one side of the sleeve 201, and the connector 204 is connected to the heat sink 203 through the end plate 202 and the sleeve 201; The connection assembly includes a guide cover 108 and a first connection pipe 109. The first connection pipe 109 is connected to the end plate 202 through a sleeve 201. One end of the guide cover 108 is connected to the mounting ring 104. In this configuration, hot air is transported to the cooling unit through the first connection pipe 109 and cooled down by contact with the multi-layer heat sink 203. The heat sink 203 is connected to the coolant through the connector 204 to quickly achieve cooling. At the same time, the air gradually moves to the outer ring after passing through the multi-layer heat sink 203. The connector 204 is connected to a cooling machine to pass cooling liquid into the heat sink 203; The heat sink 203 is made of copper to achieve better heat dissipation effect.
[0025] Example 2
[0026] like Figure 8-Figure 11 As shown, further, the gas collecting mechanism also includes a support block 305, the movable rod 303 movably penetrates the support block 305, one end of the movable rod 303 is fixedly installed with a connecting block 306, the top of the connecting block 306 is rotatably connected with a first push rod 307, and a release assembly is arranged between the first push rod 307 and the toggle plate 309, and the release assembly is used to control the first push rod 307 to release when the axial direction is parallel to the toggle plate 309. In this setting, the support block 305 resists the first spring 304, so that the elastic force of the first spring 304 acts on the piston 302.
[0027] like Fig. 9 , Fig.10 As shown, further, the release assembly includes a slider 308, a groove 310 and a slide groove 311. The slider 308 is fixedly connected to one end of the first push rod 307. Flat surfaces are provided on both sides of the slider 308, and the directions of the flat surfaces on both sides are parallel to the sides of the first push rod 307. The groove 310 and the slide groove 311 are both provided on the toggle plate 309, and the groove 310 is connected to the slide groove 311. The inner diameter of the groove 310 is adapted to the length of the slider 308. In this setting, when the toggle plate 309 rotates, the groove 310 and the slider 308 abut against the first push rod 307, thereby pushing the connecting block 306 to move. When the toggle plate 309 rotates to a state parallel to the first push rod 307, the slider 308 is aligned with the slide groove 311. At this time, the slider 308 is no longer blocked by the groove 310 and slides in the slide groove 311.
[0028] like Figure 2 , Figure 8 , Fig. 9As shown, further, a second connecting pipe 301 is installed between the air box 300 and the permanent magnet electric drum 100, a support frame 312 is fixedly installed on the top of the air box 300, the toggle plate 309 is rotatably connected to the support frame 312, and a second transmission mechanism is arranged on the top of the support frame 312, the second transmission mechanism includes a worm wheel 400 and a worm 401 meshing with each other, the worm wheel 400 is fixedly connected to the toggle plate 309, the worm 401 is rotatably connected to the support frame 312, a first sprocket 402 is fixedly installed at both ends of the worm 401, a chain 403 is meshedly connected to the first sprocket 402, a second sprocket 404 is meshedly connected to the chain 403, a rotating shaft 405 is fixedly inserted at the shaft end of the second sprocket 404, a first bevel gear 406 is fixedly installed on the rotating shaft 405, a second bevel gear 407 is meshedly connected to one side of the first bevel gear 406, and the second bevel gear 407 is fixedly connected to the second gear 103. In this arrangement, the second gear 103 rotates while driving the second bevel gear 407 to rotate, the second bevel gear 407 drives the first bevel gear 406 to rotate, the first bevel gear 406 drives the second sprocket 404 to rotate through the rotating shaft 405, and then drives the first sprocket 402 to rotate through the chain 403, the first sprocket 402 drives the worm wheel 400 to rotate through the worm 401, and the worm wheel 400 drives the toggle plate 309 to rotate.
[0029] Example 3
[0030] like Fig.11 , Fig.12 As shown, in a specific embodiment, an air-closing mechanism is also provided on the top of the air box 300, and the air-closing mechanism includes an air-closing box 500, a guide tube 501 is fixedly installed on the top of the air-closing box 500, and the other end of the guide tube 501 is connected to the outer sleeve 200, and a blocking block 502 is movably installed inside the air-closing box 500, a slide bar 503 is fixedly installed on one end of the blocking block 502, a connecting plate 505 is fixedly installed on one end of the slide bar 503, and a second spring 504 is movably sleeved on the slide bar 503, and the air-closing mechanism closes the air box 300 through the blocking block 502 before the piston 302 works. In this setting, when the blocking block 502 blocks the guide tube 501, the air box 300 is only connected to the permanent magnet electric drum 100 through the second connecting tube 301.
[0031] like Fig.11 , Fig.12As shown, further, an unlocking mechanism is provided at one end of the air-closing mechanism, and the unlocking mechanism includes a limit block 508, and the limit block 508 is slidably connected to the inside of the support frame 312, and one end of the limit block 508 is rotatably connected to the push rod 507, and one end of the push rod 507 is rotatably connected to the hook lock 506, one end of the hook lock 506 is rotatably connected to the support frame 312, and the other end is adapted to the connecting plate 505, and the other end of the limit block 508 is fixedly installed with a guide block 509, and the unlocking mechanism is used to unlock the air-closing mechanism. In this arrangement, when one end of the toggle plate 309 rotates to the guide block 509, the toggle plate 309 drives the limit block 508 to move by pushing the guide block 509. At this time, the limit block 508 drives the hook lock 506 to deflect upward by resisting the top rod 507 and disengage from the connecting plate 505. At this time, the tension of the second spring 504 drives the connecting plate 505 to move, thereby moving the blocking block 502 and blocking the guide tube 501.
[0032] like Fig.11 , Fig.12 As shown, further, a reset mechanism is provided at the other end of the air-closing mechanism, and the reset mechanism includes a seesaw 512, on which a fixed block 511 is rotatably mounted, and the fixed block 511 is fixedly connected to the air box 300, and a third push rod 513 is movably inserted at one end of the air box 300, and the third push rod 513 is adapted to the bottom of the seesaw 512, and a second push rod 510 is fixedly mounted on one side of the connecting plate 505, and the second push rod 510 is adapted to the top of the seesaw 512, and the reset mechanism drives the air-closing mechanism to reset when the piston 302 moves to the third push rod 513. In this setting, when the piston 302 moves to the end of the air box 300, it pushes the third push rod 513 to move, and the third push rod 513 pushes the second push rod 510 to move through the seesaw 512, thereby driving the connecting plate 505 to reset, and the connecting plate 505 drives the blocking block 502 to reset, so that the air box 300 is reconnected with the guide tube 501.
[0033] The implementation principle of a direct-driven permanent magnet electric roller device of this embodiment is as follows: when the permanent magnet electric roller 100 is working, it will drive the inner gear ring 101 to rotate, the inner gear ring 101 drives the first gear 102 to rotate, the first gear 102 drives the second gear 103 to rotate, and the second gear 103 drives the rotating ring 105 to rotate by meshing with the outer gear ring 106, so as to rotate the fan blade 107, and the fan blade 107 transports the hot air inside the permanent magnet electric roller 100 to the cooling unit through the first connecting pipe 109, and cools down under the contact of the multi-layer heat sink 203, and the heat sink 203 is connected to the coolant through the connector 204 to quickly achieve cooling, and at the same time, the air gradually moves to the outer ring after passing through the multi-layer heat sink 203, and enters the air box 300 through the guide pipe 501, and then enters the permanent magnet electric roller 100 through the second connecting pipe 301, so as to realize air circulation; The second gear 103 rotates while driving the second bevel gear 407 to rotate, the second bevel gear 407 drives the first bevel gear 406 to rotate, the first bevel gear 406 drives the second sprocket 404 to rotate through the rotating shaft 405, and then drives the first sprocket 402 to rotate through the chain 403, the first sprocket 402 drives the worm wheel 400 to rotate through the worm 401, and the worm wheel 400 drives the toggle plate 309 to rotate, at this time, the toggle plate 309 abuts against the first push rod 307 through the groove 310 and the slider 308, thereby pushing the connecting block 306 to move, and pulling the movable rod 303 and the piston 302 during the movement, at this time the first spring 304 is in a compressed state; When one end of the toggle plate 309 rotates to the guide block 509, the toggle plate 309 drives the limit block 508 to move by pushing the guide block 509. At this time, the limit block 508 drives the hook lock 506 to deflect upward by resisting the top rod 507 and disengages from the connecting plate 505. At this time, the tension of the second spring 504 drives the connecting plate 505 to move, thereby moving the blocking block 502 and blocking the guide tube 501. At this time, the air box 300 is connected to the permanent magnet electric drum 100 only through the second connecting tube 301. When the toggle plate 309 rotates to a state parallel to the first push rod 307, the slider 308 is aligned with the slide groove 311. At this time, the slider 308 is no longer blocked by the groove 310 and slides in the slide groove 311. At the same time, the elastic force of the first spring 304 acts on the piston 302 and causes the piston 302 to move quickly, so that the air accumulated in the air box 300 is quickly blown into the deep part of the permanent magnet electric drum 100, so that the heat exchange effect is more comprehensive. When the piston 302 moves to the end of the air box 300, it pushes the third push rod 513 to move, and the third push rod 513 pushes the second push rod 510 to move through the rocker plate 512, thereby driving the connecting plate 505 to reset, and the connecting plate 505 drives the blocking block 502 to reset, so that the air box 300 and the guide tube 501 are connected again; At the same time, the slider 308 moves to the groove 310 at the other end of the toggle plate 309. When the toggle plate 309 continues to rotate, the first push rod 307 continues to move through the groove 310 and the slider 308 to continue to move the piston 302. When the toggle plate 309 is offset from the guide block 509, the hook lock 506 descends under the action of gravity and re-locks the connecting plate 505.
[0034] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A direct-driven permanent magnet electric roller device, comprising a permanent magnet electric roller (100), characterized in that: An exhaust unit, a cooling unit and an air impulse unit are provided at one end of the permanent magnet electric drum (100); The exhaust unit comprises a mounting ring (104), an exhaust mechanism is arranged inside the mounting ring (104), a first transmission mechanism is arranged on the top of the mounting ring (104), and the exhaust unit transmits power of the permanent magnet electric roller (100) through the first transmission mechanism to drive the exhaust mechanism to work; The cooling unit comprises an outer sleeve (200), a heat sink (203) is installed inside the outer sleeve (200), and the cooling unit is used to cool the hot air extracted by the exhaust mechanism; The air impact unit comprises an air collecting mechanism and an impact mechanism, the air collecting mechanism comprises an air box (300), a piston (302) is movably and hermetically connected inside the air box (300), the impact mechanism comprises a movable rod (303), the movable rod (303) is fixedly connected to the piston (302), a first spring (304) is sleeved on the movable rod (303), and the impact mechanism acts on the piston (302) through the first spring (304) to quickly flush out the air in the air collecting mechanism; The air impact unit further comprises a regulating mechanism, the regulating mechanism comprising a toggle plate (309), and the regulating mechanism is used to drive the impact mechanism to work.
2. A direct-driven permanent magnet electric drum device according to claim 1, characterized in that: The first transmission mechanism comprises an inner gear ring (101), the inner gear ring (101) being connected to the output end of the permanent magnet electric roller (100), one end of the permanent magnet electric roller (100) being rotatably connected to a first gear (102), the first gear (102) and the inner gear ring (101) being meshed with each other, a second gear (103) being fixedly mounted on one end of the first gear (102), a notch being provided at the top of the mounting ring (104), and the second gear (103) extending through the notch into the interior of the mounting ring (104).
3. A direct-driven permanent magnet electric drum device according to claim 2, characterized in that: The exhaust mechanism comprises a rotating ring (105), a fan blade (107) is installed inside the rotating ring (105), the rotating ring (105) is connected to the inside of the permanent magnet electric drum (100), an outer gear ring (106) is embedded and connected to the outer side of the rotating ring (105), the outer gear ring (106) and the second gear (103) are meshed with each other, and a connecting component is provided on one side of the rotating ring (105), the connecting component is used to connect the exhaust mechanism and the cooling unit.
4. A direct-driven permanent magnet electric drum device according to claim 3, characterized in that: The cooling unit further comprises a sleeve (201), wherein the sleeve (201) is fixedly mounted on the end of the outer sleeve (200), the heat sink (203) is hollow, and an end plate (202) is fixedly mounted on the end of the heat sink (203), a connector (204) is mounted on one side of the sleeve (201), and the connector (204) is connected to the heat sink (203) through the end plate (202) and the sleeve (201); The connection assembly comprises a flow guide cover (108) and a first connection pipe (109); the first connection pipe (109) is connected to the end plate (202) via a sleeve (201); and one end of the flow guide cover (108) is connected to the mounting ring (104).
5. A direct-driven permanent magnet electric drum device according to claim 4, characterized in that: The gas collecting mechanism further comprises a support block (305), the movable rod (303) movably passes through the support block (305), a connecting block (306) is fixedly mounted on one end of the movable rod (303), a first push rod (307) is rotatably connected to the top of the connecting block (306), a release assembly is arranged between the first push rod (307) and the toggle plate (309), and the release assembly is used to control the first push rod (307) to be released when the axial direction is parallel to the toggle plate (309).
6. A direct-driven permanent magnet electric drum device according to claim 5, characterized in that: The release assembly comprises a slider (308), a groove (310) and a slide groove (311); the slider (308) is fixedly connected to one end of a first push rod (307); both sides of the slider (308) are provided with flat surfaces, and the directions of the flat surfaces on both sides are parallel to the sides of the first push rod (307); the groove (310) and the slide groove (311) are both provided on the toggle plate (309), and the groove (310) is connected to the slide groove (311); and the inner diameter of the groove (310) is adapted to the length of the slider (308).
7. A direct-driven permanent magnet electric drum device according to claim 6, characterized in that: A second connecting pipe (301) is installed between the air box (300) and the permanent magnet electric roller (100); a support frame (312) is fixedly installed on the top of the air box (300); the toggle plate (309) is rotatably connected to the support frame (312); a second transmission mechanism is arranged on the top of the support frame (312); the second transmission mechanism comprises a worm wheel (400) and a worm (401) meshing with each other; the worm wheel (400) is fixedly connected to the toggle plate (309); the worm (401) is rotatably connected to the support frame (312); The first sprockets (402) are fixedly mounted at both ends of the worm (401); the first sprocket (402) is meshingly connected to a chain (403); the chain (403) is meshingly connected to a second sprocket (404); a rotating shaft (405) is fixedly plugged into an axial end of the second sprocket (404); a first bevel gear (406) is fixedly mounted on the rotating shaft (405); a second bevel gear (407) is meshingly connected to one side of the first bevel gear (406); and the second bevel gear (407) is fixedly connected to the second gear (103).
8. A direct-driven permanent magnet electric drum device according to claim 7, characterized in that: The top of the air box (300) is also provided with an air-sealing mechanism, which comprises an air-sealing box (500), a guide tube (501) is fixedly installed on the top of the air-sealing box (500), the other end of the guide tube (501) is connected to the outer sleeve (200), a blocking block (502) is movably installed inside the air-sealing box (500), a sliding rod (503) is fixedly installed on one end of the blocking block (502), a connecting plate (505) is fixedly installed on one end of the sliding rod (503), a second spring (504) is movably sleeved on the sliding rod (503), and the air-sealing mechanism closes the air box (300) through the blocking block (502) before the piston (302) works.
9. A direct-driven permanent magnet electric drum device according to claim 8, characterized in that: An unlocking mechanism is provided at one end of the air-closing mechanism, and the unlocking mechanism comprises a limit block (508), the limit block (508) is slidably connected to the inside of the support frame (312), one end of the limit block (508) is rotatably connected to a push rod (507), one end of the push rod (507) is rotatably connected to a hook lock (506), one end of the hook lock (506) is rotatably connected to the support frame (312), and the other end is adapted to the connecting plate (505), and the other end of the limit block (508) is fixedly mounted with a guide block (509), and the unlocking mechanism is used to unlock the air-closing mechanism.
10. A direct-driven permanent magnet electric drum device according to claim 9, characterized in that: A reset mechanism is provided at the other end of the air-closing mechanism, and the reset mechanism comprises a seesaw (512), a fixed block (511) is rotatably mounted on the seesaw (512), the fixed block (511) is fixedly connected to the air box (300), a third push rod (513) is movably inserted at one end of the air box (300), the third push rod (513) is matched with the bottom of the seesaw (512), a second push rod (510) is fixedly mounted on one side of the connecting plate (505), the second push rod (510) is matched with the top of the seesaw (512), and the reset mechanism drives the air-closing mechanism to reset when the piston (302) moves to the third push rod (513).
Citation Information
Patent Citations
Air-cooled permanent magnet roller motor
CN216489963U