Portable multifunctional automatic grouting equipment

By designing a convenient multi-function automatic grouting equipment, the grouting quality reduction caused by the existing equipment's need for manual wetting and short grouting ports is solved, and automatic conveying, stirring and wetting are realized, and grouting efficiency and quality are improved.

CN119465917APending Publication Date: 2025-02-18HENAN WUJIAN CONSTR GRP
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Patent Information

Application Number
CN202411704952.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

The existing grouting equipment requires manual wetting of the grouting area, which consumes manual effort, and the grouting port is short, making it difficult to evenly grout the gap, resulting in a reduced grouting quality.

Method used

A convenient multi-function automatic grouting equipment is designed, including conveying pipelines, linkage mechanisms, stirring mechanisms, water spray mechanisms, installation mechanisms and adjustment mechanisms. The rotating rod and spiral blade are driven by the drive, the slurry is driven to move, and the stirring sheet is driven through the pulley to stir and mix. The equipment is also equipped with a water spray mechanism to wet the grouting area and adapt to grouting at different depths through the adjustment mechanism.

Benefits of technology

Automatic slurry conveying and stirring is realized, manual operation is reduced, and the efficiency and quality of grouting is improved. Through the wetting function of the water spray mechanism, the fixity of the slurry after solidification is increased, reducing the risk of cracking or loosening.

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Abstract

The invention relates to the technical field of building grouting, and discloses portable multifunctional automatic grouting equipment which comprises a conveying pipeline, a conveying mechanism is arranged in the conveying pipeline, a linkage mechanism is arranged at one end of the conveying mechanism, and a stirring mechanism is arranged on one side of the linkage mechanism. A storage mechanism is arranged at the top of the conveying pipeline, a moving mechanism is arranged at the bottom of the conveying pipeline, a water spraying mechanism is arranged on one side of the conveying pipeline, a mounting mechanism is arranged at one end of the conveying pipeline, and an adjusting mechanism is arranged at one end of the mounting mechanism. A rotating rod is driven by a driver to drive a spiral blade to rotate and push slurry to move, so that a belt pulley I drives a belt pulley II to synchronously rotate through a belt, and a connecting rotating rod can drive a stirring blade to stir and mix the slurry in the funnel, so that the use is more convenient; in this way, it can be ensured that the slurry is evenly mixed in the funnel in the slurry conveying process, and the grouting work efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of building grouting, in particular to a portable multifunctional automatic grouting device. Background Art

[0002] Grouting is a construction method used to improve the physical and mechanical properties of rock and soil. Its main purpose is to prevent seepage, plug leaks, reinforce and correct building deflection. The prepared slurry is injected into the stratum or gaps to make it diffuse, gel or solidify, so as to achieve the effect of reinforcing the stratum or preventing seepage and plugging leaks. For this purpose, grouting equipment is required. Grouting equipment is a device used to inject slurry into a specific position. It is widely used in the fields of construction, tunnels, mining, water conservancy projects, etc.

[0003] The existing grouting equipment is composed of a large stirring device and a feeding device. The slurry is stirred and mixed by the stirring device, and the slurry is transported by the feeding device. However, the existing grouting equipment requires a driving device to drive the stirring device and the feeding device respectively, which makes the control steps of the staff cumbersome and increases the cost of use. In addition, the grouting device is too large to be convenient for grouting small locations. Before grouting, the grouting area needs to be manually moistened, which results in a waste of manual effort. In addition, in places with deeper gaps, it is difficult to grout evenly due to the short grouting port, which leads to reduced grouting quality. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides a portable and multifunctional automatic grouting equipment, which solves the problem that the prior art grouting equipment requires manual wetting of the area to be grouted before grouting, which results in a waste of manual effort, and in places with deeper gaps, it is difficult to grout evenly due to the short grouting opening, which results in reduced grouting quality.

[0005] To achieve the above purpose, the present invention is implemented through the following technical solutions: a portable multifunctional automatic grouting equipment, comprising a conveying pipeline, a conveying mechanism is arranged inside the conveying pipeline, a linkage mechanism is arranged at one end of the conveying mechanism, a stirring mechanism is arranged at one side of the linkage mechanism, a storage mechanism is arranged at the top of the conveying pipeline, a moving mechanism is arranged at the bottom of the conveying pipeline, a water spraying mechanism is arranged at one side of the conveying pipeline, a mounting mechanism is arranged at one end of the conveying pipeline, and an adjusting mechanism is arranged at one end of the mounting mechanism;

[0006] The conveying mechanism includes a rotating rod, the outer part of which is rotatably connected to the inner wall of the conveying pipe, a driver is provided at one end of the rotating rod, a partition is fixedly connected to the inner wall of the conveying pipe, the outer part of the rotating rod is rotatably connected to the inner wall of the partition, and a spiral blade is installed on the outer part of the rotating rod.

[0007] Preferably, the linkage mechanism includes pulley one, the inner wall of which is fixedly connected to the outside of the rotating rod, and pulley one is connected to pulley two via a belt. The stirring mechanism includes a connecting rotating rod and a protective plate, the outside of the connecting rotating rod is fixedly connected to the inner wall of pulley two, and the outside of the connecting rotating rod is fixedly connected to a plurality of stirring blades.

[0008] Preferably, the storage mechanism comprises a funnel, the bottom of the funnel is fixedly connected to the top of the conveying pipe, the inner wall of the funnel is slidably connected to a baffle, and the bottom of the baffle is fixedly connected to a positioning block.

[0009] Preferably, the water spraying mechanism includes a plurality of connecting rods, one end of each of the connecting rods is fixedly connected to one side of a delivery pipe, a water storage barrel is fixedly provided on the other side of the connecting rod, a piston is slidably connected to the inner wall of the water storage barrel, one side of the piston is fixedly connected to a connecting rod, a water inlet pipe is fixedly connected to the top of the water storage barrel, a splash-proof plug is provided on the inner wall of the water inlet pipe, one end of the water storage barrel is fixedly connected to a water outlet pipe, one end of the water outlet pipe is fixedly connected to a spray head, and a filter is installed on the inner wall of the water storage barrel.

[0010] Preferably, the moving mechanism includes a limit block, the top of which is fixedly connected to the bottom of the conveying pipe, the outside of the limit block is slidably connected to a connecting slider, the bottom of the connecting slider is fixedly connected to a handle, and one end of the connecting rod is fixedly connected to one side of the connecting slider.

[0011] Preferably, the installation mechanism includes a grouting sleeve and a plurality of limit blocks, the inner wall of the grouting sleeve is sleeved on the outside of the conveying pipe, the inner wall of the grouting sleeve is provided with a limit slot, one side of the limit block is fixedly connected to the outside of the conveying pipe, and the outside of the limit block is slidably connected to the inner wall of the limit slot.

[0012] Preferably, the adjustment mechanism includes a fixed grouting head, one end of the fixed grouting head is fixedly connected to one end of the grouting sleeve, the outside of the fixed grouting head is slidably connected to a mobile grouting head, the outside of the fixed grouting head is provided with a groove, the inner wall of the fixed grouting head is installed with a spring, one end of the spring is fixedly connected to the inner wall of the fixed grouting head, a pressing block is slidably connected between the fixed grouting head and the inner wall of the mobile grouting head, and the other end of the spring is fixedly connected to one side of the pressing block.

[0013] Preferably, the stirring mechanism is arranged inside the storage mechanism, and both ends of the connecting rotating rod are rotatably connected to the inner wall of the funnel.

[0014] Preferably, one side of the protective plate is fixedly connected to the outside of the funnel, and the second pulley is arranged inside the protective plate.

[0015] Working principle: When using this device, you need to first push the baffle along the inner wall of the funnel to the bottom, so that the slurry to be injected can be loaded into the funnel, and the driver drives the rotating rod to rotate, so that the spiral blade can rotate synchronously, so that the slurry can be pushed to the grouting port, so that the pulley 1 can rotate, and the belt can drive the pulley 2 to rotate synchronously, and cooperate with the protective plate to effectively prevent the slurry from splashing onto the surface of the pulley 2. In this way, during the rotation of the pulley 2, the connecting rod can be driven to rotate, so as to synchronously drive the stirring blade to stir and mix the slurry inside the funnel, which is more convenient when used;

[0016] Before grouting, the handle is moved so that the handle drives the inner wall of the connecting slider to move along the outside of the limit block, thereby synchronously driving the connecting rod to push the piston to move along the inner wall of the water storage barrel. In this way, the piston pushes the water inside the water storage barrel through the filter screen and enters the water outlet pipe, so that it is sprayed out through the nozzle. In this way, the area that needs grouting can be conveniently sprayed with water to moisten it, thereby increasing the fixity of the slurry after solidification.

[0017] By aligning the limit card block with the limit card slot, the limit card block is moved to a certain position along the inner wall of the limit card slot, and the grouting sleeve is conveniently installed and replaced by rotating the grouting sleeve. When the adjusting mechanism needs to be adjusted, the pressing block is pressed to squeeze the spring and retract it to the inner wall of the fixed grouting head, so that the mobile grouting head is moved along the outside of the fixed grouting head. When it reaches the slot opened in the mobile grouting head, the spring pushes the pressing block out. Under the action of the pressing block, the length of the fixed grouting head can be conveniently adjusted, so that it is suitable for grouting of different depths.

[0018] The present invention provides a portable multifunctional automatic grouting device, which has the following beneficial effects:

[0019] 1. The present invention uses a driver to drive the rotating rod to drive the spiral blade to rotate, thereby pushing the slurry to move, so that the pulley one drives the pulley two to rotate synchronously through the belt, and the connecting rotating rod drives the stirring blade to stir and mix the slurry inside the funnel, so that it is more convenient to use. In this way, during the process of conveying the slurry, it can be ensured that the slurry is evenly mixed inside the funnel, thereby improving the grouting work efficiency.

[0020] 2. The present invention moves the handle to enable the connecting slider to drive the connecting rod to push the piston to move, so that the piston pushes the water inside the water storage barrel through the filter screen and is sprayed out from the nozzle through the water outlet pipe. In this way, the area requiring grouting can be conveniently sprinkled with water to moisten it. By moving the handle, the staff can conveniently control the entire water spraying process. The moistening can increase the fixation of the slurry after solidification, reduce the risk of cracking or loosening, and improve the stability of the overall structure.

[0021] 3. The present invention compresses the spring by pressing the pressing block, and retracts the pressing block into the inside of the fixed grouting head. The mobile grouting head moves along the outside of the fixed grouting head. When the mobile grouting head reaches the slot opened in the mobile grouting head, the spring rebounds and pushes the pressing block into the slot of the mobile grouting head to fix it, thereby adjusting the length of the fixed grouting head, which is suitable for grouting at different depths. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A perspective view of the present invention;

[0023] Figure 2 It is a schematic diagram of the baffle structure of the present invention;

[0024] Figure 3 It is a schematic diagram of the partition structure of the present invention;

[0025] Figure 4 It is a schematic diagram of the positioning block structure of the present invention;

[0026] Figure 5 It is a schematic diagram of the limit block structure of the present invention;

[0027] Figure 6 It is a schematic diagram of the piston structure of the present invention;

[0028] Figure 7 It is a schematic diagram of the limit block structure of the present invention;

[0029] Figure 8 It is a schematic diagram of the pressing block structure of the present invention.

[0030] Among them, 1. conveying pipeline; 2. conveying mechanism; 201. driver; 202. rotating rod; 203. partition; 204. spiral blade; 3. linkage mechanism; 301. pulley 1; 302. pulley 2; 4. stirring mechanism; 401. connecting rotating rod; 402. stirring blade; 403. protective plate; 5. storage mechanism; 501. funnel; 502. baffle; 503. positioning block; 6. moving mechanism; 601. limit block; 602. connecting slider; 603. 03. Handle; 7. Water spraying mechanism; 701. Connecting rod; 702. Water storage barrel; 703. Water inlet pipe; 704. Splash stopper; 705. Connecting rod; 706. Water outlet pipe; 707. Spray head; 708. Filter; 709. Piston; 8. Installation mechanism; 801. Grouting sleeve; 802. Limiting block; 803. Limiting slot; 9. Adjustment mechanism; 901. Fixed grouting head; 902. Mobile grouting head; 903. Spring; 904. Pressing block. DETAILED DESCRIPTION

[0031] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] Please see attached Figure 1 , Attachment Figure 2 and attached Figure 3 The embodiment of the present invention provides a portable multifunctional automatic grouting equipment, including a conveying pipeline 1, a conveying mechanism 2 is arranged inside the conveying pipeline 1, wherein the conveying mechanism 2 is used to transport the injection material, a linkage mechanism 3 is arranged at one end of the conveying mechanism 2, and a stirring mechanism 4 is arranged on one side of the linkage mechanism 3, wherein the linkage mechanism 3 is used to carry out conveying and stirring simultaneously to improve work efficiency, a storage mechanism 5 is arranged on the top of the conveying pipeline 1, wherein the storage mechanism 5 is used to temporarily store the slurry to be injected, a moving mechanism 6 is arranged at the bottom of the conveying pipeline 1, and a water spraying mechanism 7 is arranged on one side of the conveying pipeline 1, wherein the water spraying mechanism 7 is used to wet the grouting area, an installation mechanism 8 is arranged at one end of the conveying pipeline 1, wherein the installation mechanism 8 is used to conveniently replace the grouting head, and an adjustment mechanism 9 is arranged at one end of the installation mechanism 8, wherein the adjustment mechanism 9 is used to adjust the length of the fixed grouting head 901;

[0033] Please see attached Figure 3 and attached Figure 5 The conveying mechanism 2 includes a rotating rod 202, the outer part of which is rotatably connected to the inner wall of the conveying pipe 1, and a driver 201 is provided at one end of the rotating rod 202. The rotating rod 202 can be rotated by the action of the driver 201. A partition 203 is fixedly connected to the inner wall of the conveying pipe 1, wherein the partition 203 is used to block the slurry. The outer part of the rotating rod 202 is rotatably connected to the inner wall of the partition 203, and a spiral blade 204 is installed on the outer part of the rotating rod 202. The rotating rod 202 cooperates with the action of the spiral blade 204 to promote the flow of the injected material.

[0034] Please see attached Figure 1 , Attachment Figure 3 and Figure 4The linkage mechanism 3 includes a pulley 1 301, the inner wall of which is fixedly connected to the outside of the rotating rod 202, and the pulley 1 301 is connected to the pulley 2 302 through a belt, wherein the pulley 1 301 transmits power through the belt to rotate the pulley 2 302, and the stirring mechanism 4 includes a connecting rotating rod 401 and a protective plate 403, the outer part of the connecting rotating rod 401 is fixedly connected to the inner wall of the pulley 2 302, and the outer part of the connecting rotating rod 401 is fixedly connected to a plurality of stirring blades 402. The pulley 2 302 cooperates with the connecting rotating rod 401, and the rotation of the pulley 2 302 causes the connecting rotating rod 401 to rotate, thereby driving the stirring blades 402 to stir, and the stirring mechanism 4 is arranged inside the storage mechanism 5, and the two ends of the connecting rotating rod 401 are rotatably connected to the inner wall of the funnel 501. One side of the protective plate 403 is fixedly connected to the outside of the funnel 501, and the pulley 2 302 is arranged inside the protective plate 403. The protective plate 403 is used to prevent the slurry from overflowing and affecting the operation of the pulley 2 302. The storage mechanism 5 includes a funnel 501. The bottom of the funnel 501 is fixedly connected to the top of the conveying pipe 1. The inner wall of the funnel 501 is slidably connected with a baffle 502, wherein the baffle 502 can control the amount of slurry used for grouting. The bottom of the baffle 502 is fixedly connected with a positioning block 503, wherein the positioning block 503 can prevent the baffle 502 from being pulled out during transportation.

[0035] Please see attached Figure 1 , Attachment Figure 6 and attached Figure 7The water spraying mechanism 7 includes a plurality of connecting rods 701, one end of each connecting rod 701 is fixedly connected to one side of the delivery pipe 1, and a water storage barrel 702 is fixed to the other side of the connecting rod 701, wherein the connecting rod 701 is used to fix the water storage barrel 702 outside the delivery pipe 1, and a piston 709 is slidably connected to the inner wall of the water storage barrel 702, and a connecting rod 705 is fixedly connected to one side of the piston 709, wherein the piston 709 is used to push water to flow to the water outlet pipe 706 and the nozzle 707, and the water storage barrel A water inlet pipe 703 is fixedly connected to the top of 702, wherein the water inlet pipe 703 is used to add water into the water storage barrel 702, and a splash-proof plug 704 is provided on the inner wall of the water inlet pipe 703. A water outlet pipe 706 is fixedly connected to one end of the water storage barrel 702, and a nozzle 707 is fixedly connected to one end of the water outlet pipe 706. The water in the water storage barrel 702 can be sprayed out through the cooperation between the water outlet pipe 706 and the nozzle 707. A filter screen 708 is installed on the inner wall of the water storage barrel 702. The filter screen 708 is used to block impurities, and the moving mechanism 6 includes a limit block 601. The top of the limit block 601 is fixedly connected to the bottom of the conveying pipe 1. The outside of the limit block 601 is slidably connected to a connecting slider 602. The bottom of the connecting slider 602 is fixedly connected to a handle 603. The handle 603 cooperates with the connecting rod 705 to drive the piston 709 to squeeze and discharge the water inside the water storage barrel 702. One end of the connecting rod 705 is fixedly connected to one side of the connecting slider 602.

[0036] Please see attached Figure 2 , Attachment Figure 7 and attached Figure 8 The installation mechanism 8 includes a grouting sleeve 801 and a plurality of limit blocks 802. The inner wall of the grouting sleeve 801 is sleeved on the outside of the conveying pipeline 1. A limit slot 803 is provided on the inner wall of the grouting sleeve 801. One side of the limit block 802 is fixedly connected to the outside of the conveying pipeline 1, and the outside of the limit block 802 is slidably connected to the inner wall of the limit slot 803. The sizes of different grouting heads can be conveniently replaced by cooperating with the limiting block 802 through the grouting sleeve 801. The adjusting mechanism 9 comprises a fixed grouting head 901, one end of which is fixedly connected to one end of the grouting sleeve 801, and the outside of the fixed grouting head 901 is slidably connected with a mobile grouting head 902. A groove is provided on the outside of the fixed grouting head 901, and a spring 903 is installed on the inner wall of the fixed grouting head 901, and one end of the spring 903 is fixedly connected to the inner wall of the fixed grouting head 901, wherein the spring 903 is used to push the pressing block 904, so as to limit the mobile grouting head 902 and adjust the length. The fixed grouting head 901 and the inner wall of the mobile grouting head 902 are slidably connected with the pressing block 904, and the other end of the spring 903 is fixedly connected to one side of the pressing block 904. By pressing the pressing block 904 and cooperating with the spring 903, the grouting head can be easily adjusted.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A portable multifunctional automatic grouting device, comprising a delivery pipeline (1), characterized in that: A conveying mechanism (2) is arranged inside the conveying pipeline (1), a linkage mechanism (3) is arranged at one end of the conveying mechanism (2), a stirring mechanism (4) is arranged at one side of the linkage mechanism (3), a storage mechanism (5) is arranged at the top of the conveying pipeline (1), a moving mechanism (6) is arranged at the bottom of the conveying pipeline (1), a water spraying mechanism (7) is arranged at one side of the conveying pipeline (1), a mounting mechanism (8) is arranged at one end of the conveying pipeline (1), and an adjusting mechanism (9) is arranged at one end of the mounting mechanism (8); The conveying mechanism (2) comprises a rotating rod (202), the outer portion of the rotating rod (202) is rotatably connected to the inner wall of the conveying pipe (1), a driver (201) is provided at one end of the rotating rod (202), a partition (203) is fixedly connected to the inner wall of the conveying pipe (1), the outer portion of the rotating rod (202) is rotatably connected to the inner wall of the partition (203), and a spiral blade (204) is installed on the outer portion of the rotating rod (202).

2. A portable multifunctional automatic grouting equipment according to claim 1, characterized in that: The linkage mechanism (3) comprises a pulley 1 (301), the inner wall of which is fixedly connected to the outside of a rotating rod (202), and the pulley 1 (301) is connected to a pulley 2 (302) via a belt. The stirring mechanism (4) comprises a connecting rotating rod (401) and a protective plate (403), the outside of which is fixedly connected to the inner wall of the pulley 2 (302), and the outside of which is fixedly connected to a plurality of stirring blades (402).

3. A portable multifunctional automatic grouting equipment according to claim 1, characterized in that: The storage mechanism (5) comprises a funnel (501), the bottom of the funnel (501) is fixedly connected to the top of the conveying pipe (1), the inner wall of the funnel (501) is slidably connected to a baffle (502), and the bottom of the baffle (502) is fixedly connected to a positioning block (503).

4. A portable multifunctional automatic grouting equipment according to claim 1, characterized in that: The water spray mechanism (7) comprises a plurality of connecting rods (701), one end of each of the connecting rods (701) is fixedly connected to one side of the delivery pipe (1), a water storage barrel (702) is fixedly connected to the other side of the connecting rod (701), a piston (709) is slidably connected to the inner wall of the water storage barrel (702), one side of the piston (709) is fixedly connected to a connecting rod (705), the top of the water storage barrel (702) is fixedly connected to a water inlet pipe (703), the inner wall of the water inlet pipe (703) is provided with a splash-proof plug (704), one end of the water storage barrel (702) is fixedly connected to a water outlet pipe (706), one end of the water outlet pipe (706) is fixedly connected to a spray head (707), and a filter screen (708) is installed on the inner wall of the water storage barrel (702).

5. A portable multifunctional automatic grouting equipment according to claim 4, characterized in that: The moving mechanism (6) comprises a limit block (601), the top of the limit block (601) is fixedly connected to the bottom of the conveying pipe (1), the outside of the limit block (601) is slidably connected to a connecting slider (602), the bottom of the connecting slider (602) is fixedly connected to a handle (603), and one end of the connecting rod (705) is fixedly connected to one side of the connecting slider (602).

6. A portable multifunctional automatic grouting equipment according to claim 1, characterized in that: The mounting mechanism (8) comprises a grouting sleeve (801) and a plurality of limit clamping blocks (802); the inner wall of the grouting sleeve (801) is sleeved on the outside of the conveying pipeline (1); a limit clamping groove (803) is provided on the inner wall of the grouting sleeve (801); one side of the limit clamping block (802) is fixedly connected to the outside of the conveying pipeline (1); and the outside of the limit clamping block (802) is slidably connected to the inner wall of the limit clamping groove (803).

7. A portable multifunctional automatic grouting equipment according to claim 1, characterized in that: The adjustment mechanism (9) comprises a fixed grouting head (901), one end of which is fixedly connected to one end of a grouting sleeve (801), the outside of which is slidably connected to a movable grouting head (902), the outside of which is provided with a groove, the inner wall of which is provided with a spring (903), one end of which is fixedly connected to the inner wall of the fixed grouting head (901), a pressing block (904) is slidably connected between the inner walls of the fixed grouting head (901) and the movable grouting head (902), and the other end of which is fixedly connected to one side of the pressing block (904).

8. A portable multifunctional automatic grouting equipment according to claim 2, characterized in that: The stirring mechanism (4) is arranged inside the storage mechanism (5), and the two ends of the connecting rotating rod (401) are rotatably connected to the inner wall of the funnel (501).

9. A portable multifunctional automatic grouting equipment according to claim 2, characterized in that: One side of the protective plate (403) is fixedly connected to the outside of the funnel (501), and the second pulley (302) is arranged inside the protective plate (403).