Ceramic filler sintering furnace
By using the furnace, heat transfer plate and thermal fins in the ceramic filler sintering furnace, and combining cleaning and dust collection mechanisms, the problem of dust adhesion affecting sintering heat transfer efficiency is solved, achieving more efficient heat transfer and equipment protection .
Patent Information
- Application Number
- CN202411602016.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-02-18
AI Technical Summary
During the sintering process, existing ceramic filler sintering furnaces are prone to reduce the temperature transfer efficiency of the heating equipment due to dust adhesion, and may cause equipment damage.
A ceramic filler sintering furnace was designed, using the setting of the furnace, heat transfer plate and thermal fin, combined with a cleaning mechanism and a dust collection mechanism to ensure that the heat transfer plate and thermal fin can effectively clean up the attached dust and avoid dust affecting heat transfer. .
By closing the furnace and using the heat transfer efficiency of the heat transfer plate and thermal fins, the heat transfer efficiency of dust is avoided and damaged by the heating equipment, the sintering heat transfer efficiency is improved and the equipment life is extended.
Smart Images

Figure CN119468707A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ceramic filler production, in particular to a ceramic filler sintering furnace. Background Art
[0002] Ceramic fillers are mainly made of two kinds of clay with different properties, namely pottery clay and porcelain clay. They are made through a process of batching, forming, drying and sintering. They are an industrial material with excellent acid and heat resistance, corrosion resistance and price advantages. When ceramic fillers are sintered, a sintering furnace is mostly used. High-temperature treatment can combine and densify the ceramic particles, thereby obtaining ceramic fillers with excellent performance.
[0003] Existing sintering furnaces mostly adopt the design of furnace body, insulation layer and furnace. The furnace is mostly hollow, or the heating equipment is mostly arranged inside the furnace. When the ceramic filler is actually sintered, it is easy to be attached by dust, which makes it easy for dust to adhere to the surface of the heating equipment. Long-term accumulation can easily reduce the temperature transfer efficiency of the heating equipment and cause damage to the heating device.
[0004] To this end, the inventors have designed and developed a ceramic filler sintering furnace, which can prevent dust from adhering to the surface of the heating mechanism during the sintering process of the ceramic filler and affecting the sintering heat transfer efficiency. Summary of the invention
[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A ceramic filler sintering furnace, comprising a furnace shell, wherein two ends of the furnace shell are respectively provided with a movable cover and a fixed cover, the movable cover is connected with an external air inlet pipe, the fixed cover is connected with an external exhaust pipe, a heat preservation shell is arranged inside the furnace shell, two ends of the heat preservation shell are respectively provided with a positioning ring A and a positioning ring B fixed at two ends of the furnace shell inner cavity, a heating wire group is arranged inside the heat preservation shell, a furnace chamber is arranged on the inner side of the heat preservation shell, two ends of the furnace chamber are respectively connected with the positioning ring A and the positioning ring B, a storage rack is arranged inside the furnace chamber, and a heat transfer plate is arranged on the furnace chamber; Cleaning mechanisms are provided on the inner and outer sides of the heat transfer plate. A reciprocating screw A is provided on the storage rack to drive the cleaning mechanism located on the inner side of the heat transfer plate to reciprocate. A reciprocating screw B is provided on the outer side of the furnace to drive the cleaning mechanism located on the outer side of the heat transfer plate to reciprocate.
[0006] Preferably, an inner end cover is provided at the end of the furnace, a gear box is provided on the outer side of the inner end cover, a driving gear is rotatably provided in the gear box, a driven gear meshing and matching with the driving gear is provided in the gear box, and a synchronous gear meshing and matching with the driven gear is also provided in the gear box.
[0007] Preferably, the driven gear drives the reciprocating screw A to rotate, and the synchronous gear drives the reciprocating screw B to rotate.
[0008] Preferably, both inner and outer sides of the heat transfer plate are provided with heat-conducting fins for heat transfer, and the cleaning mechanism includes a transverse frame, on which is provided a transverse seat threadedly mounted with the reciprocating screw A and the reciprocating screw B, and on which is provided a support frame embedded in the inner side of the heat-conducting fins, and on which is provided a scraper acting on the side of the heat-conducting fins.
[0009] Preferably, an outer bracket is provided on the outer side of the furnace, and a guide frame is provided on the outer bracket to provide balance for the transverse frame provided on the outer side of the furnace, and a guide frame is provided on the storage rack to provide balance for the transverse frame provided on the inner side of the furnace.
[0010] Preferably, a push plate rod is provided at the bottom end of the support frame, and a scraper acting on the surface of the heat transfer plate is provided on the push plate rod.
[0011] Preferably, the transverse moving frame is provided with a guide protrusion, and the guide protrusion is slidably mounted on the guide frame.
[0012] Preferably, an inner gear ring is provided at the inner end of the insulation shell, and a spur gear meshing and matching with the inner gear ring is provided on the inner gear ring, and the spur gear is fixedly connected to the reciprocating screw rod B located at the lower part of the bottom surface of the furnace.
[0013] Preferably, a driving motor is provided on the outer side of the fixing cover, and the end of the output shaft of the driving motor is connected to the driving gear set.
[0014] Preferably, the bottom end of the positioning ring A is provided with an inner air inlet pipe connected to the furnace cavity, and the top end of the positioning ring A is provided with an inner exhaust pipe connected to the furnace cavity. The outer ends of the inner air inlet pipe and the inner exhaust pipe both penetrate the surface of the furnace shell and extend to the outside of the furnace shell.
[0015] Preferably, installation openings are provided at both left and right ends of the bottom surface of the furnace inner cavity, and dust collecting mechanisms are provided in the installation openings.
[0016] Preferably, the inner side of the movable cover is provided with a main sealing cover that cooperates with the fixed cover to provide a closed space between the inner side of the insulation shell and the outer side of the furnace, and the main sealing cover is provided with an auxiliary sealing cover that cooperates with the inner end cover to provide a closed effect for the inner cavity of the furnace.
[0017] Preferably, the dust collecting mechanism comprises a hanging box embedded in the mounting opening, a balancing frame is provided on the hanging box, and a through slot and a column hole are provided on the balancing frame.
[0018] Preferably, a dust collecting box is provided in the hanging box, and a pad is provided at the bottom end of the hanging box.
[0019] Preferably, a sealing plate located on the upper part of the top surface of the hanging box is slidably embedded in the through groove, a balancing column movably fitted with the column hole is provided on the bottom surface of the sealing plate, and a return spring connected to the end surface of the inner cavity of the column hole is provided at the end of the balancing column.
[0020] Preferably, the top surface of the sealing plate is provided with a convex strip in contact with the push plate rod.
[0021] Compared with the prior art, the present invention has the following beneficial effects: 1. Through the arrangement of the furnace, heat transfer plate and heat conducting fins, the heat transfer plate and heat conducting fins can play a role in heat transfer, the furnace can be sealed, and the heating wire group does not need to be installed inside the furnace. The dust generated by the sintering of the ceramic filler inside the furnace will not affect the heat dissipation of the heating wire group, avoiding the dust from adhering to and accumulating on the surface of the heating wire group to cause damage to it.
[0022] 2. Through the setting of the insulation shell, the rotational assembly effect of the positioning ring A and the positioning ring B on the insulation shell is utilized, and the meshing matching between the spur gear and the inner gear ring is coordinated, so that the heating wire group loaded inside the insulation shell can be rotated in position, so that the heating wire group inside the insulation shell can act evenly on the outside of the furnace, so as to evenly transfer heat to the inside of the furnace.
[0023] 3. The surface area of the furnace is increased by setting the heat transfer plate and the heat conducting fins. When the interior of the furnace is in a closed state, the efficiency of heat transfer from the heating wire group to the interior of the furnace through the heat transfer plate and the heat conducting fins is improved.
[0024] 4. Through the closed setting of the furnace chamber and the set between the insulation shell and the furnace chamber, a heat conduction zone can be formed between the insulation shell and the furnace chamber, and a sintering zone is formed inside the furnace chamber. The dust and dust between the two zones do not affect each other, avoiding excessive dust inside the furnace chamber from adhering to and accumulating on the surface of the heating wire group.
[0025] 5. Through the setting of external air inlet pipe and external exhaust pipe, the external cold air circulation equipment is used to cooperate with the heat transfer plate and the heat conduction fins to dissipate the heat of the heat conduction area. At the same time, the setting of internal air inlet pipe and internal exhaust pipe is used, and the external cold air circulation equipment is used to cool down the sintering area inside the furnace, thereby improving the efficiency of cooling and heat dissipation.
[0026] 6. By setting up the cleaning mechanism and utilizing the cooperation between the reciprocating screw A and the reciprocating screw B and the transverse seat respectively, the transverse frame can drive the support frame to reciprocate on the inner side of the heat-conducting fins, so that the scraper can clean the dust or dust attached to the surface of the heat-conducting fins, and the scraper can clean the stubborn accumulated dust on the surface of the heat transfer plate to avoid affecting the heat transfer of the heat transfer plate and the heat-conducting fins.
[0027] 7. Through the setting of the dust collecting mechanism, the dust inside the furnace is easily gathered and falls on the bottom of the furnace cavity. By utilizing the reciprocating motion of the cleaning mechanism and the opening and closing of the sealing plate by the cleaning mechanism, the dust can enter the dust collecting box to complete the collection operation, thereby avoiding excessive accumulation of dust inside the furnace and affecting the sintering process.
[0028] In summary, the present invention overcomes the shortcomings of the prior art, isolates and partitions the heat conduction zone and the sintering zone of the sintering furnace, prevents the dust generated by the sintering of ceramic fillers from adhering to and accumulating on the surface of the heating equipment to affect the heat transfer efficiency, and also prevents the dust from causing damage to the heating equipment. It has high social use value and application prospects. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0030] Figure 1 It is a schematic cross-sectional view of the overall structure of the present invention; Figure 2 It is a schematic diagram of the overall structure of the present invention; Figure 3 It is a schematic diagram of the external structure of the present invention; Figure 4 It is a schematic diagram of the internal structure of the present invention; Figure 5 Based Figure 4 Schematic diagram of structural explosion; Figure 6 It is a schematic diagram of the structural position of the gear box in the present invention; Figure 7 It is a schematic diagram of the structural splicing of the heat transfer plate and the cleaning mechanism in the present invention; Figure 8 Schematic diagram of the structural position of the reciprocating screw rod A and the reciprocating screw rod B in the present invention; Fig. 9 It is a schematic diagram of the structural position of the internal gear ring and the spur gear in the present invention; Fig.10 It is a partial structural schematic diagram of the cleaning mechanism in the present invention; Fig.11 It is a schematic diagram of the structural cross section of the furnace in the present invention; Fig.12 Based Fig.11 A magnified view of the local structure at point A in the middle; Fig.13 It is a schematic diagram of the structure explosion of the dust collecting mechanism in the present invention; Fig.14 It is a schematic diagram of the structural splicing of the hanging box and the balance frame in the present invention; Fig.15 It is a schematic diagram of the bottom structure of the sealing plate in the present invention.
[0031] In the figure: 1. furnace shell; 101. movable cover; 1011. main sealing cover; 1012. auxiliary sealing cover; 1013. external air inlet pipe; 102. fixed cover; 1021. external exhaust pipe; 2. insulation shell; 201. internal gear ring; 202. heating wire group; 21. positioning ring A; 211. internal air inlet pipe; 212. internal exhaust pipe; 22. positioning ring B; 3. furnace; 301. installation port; 302. inner end cover; 31. heat transfer plate; 311. heat conducting fin; 32. external bracket; 4. storage rack; 5. gear box; 51. driving gear; 511. driving motor; 52. Driven gear; 521, reciprocating screw A; 53, synchronous gear; 531, reciprocating screw B; 532, spur gear; 6, guide frame; 7, cleaning mechanism; 701, transverse frame; 702, transverse seat; 703, guide protrusion; 704, support frame; 705, push plate rod; 706, scraper; 707, scraper; 8, dust collecting mechanism; 801, hanging box; 8011, dust collecting box; 8012, pad; 802, balance frame; 8021, groove; 8022, column hole; 803, sealing plate; 8031, convex strip; 804, balance column; 805, reset spring. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] Example 1 Reference Figure 1-15A ceramic filler sintering furnace comprises a furnace shell 1, wherein two ends of the furnace shell 1 are respectively provided with a movable cover 101 and a fixed cover 102, wherein the movable cover 101 is connected to the furnace shell 1 through a rotating shaft, wherein the movable cover 101 is connected with an external air inlet pipe 1013, wherein the fixed cover 102 is connected with an external exhaust pipe 1021, wherein an insulation shell 2 is arranged inside the furnace shell 1, wherein two ends of the insulation shell 2 are respectively provided with positioning rings A21 and B22 fixed at two ends of the inner cavity of the furnace shell 1, wherein the positioning rings A21 and B22 provide the insulation shell 2 with a stabilizing effect when it rotates, wherein a heating wire group 202 is arranged inside the insulation shell 2, wherein the heating wire group 202 is provided for the furnace The ceramic material inside the chamber 3 is provided with the required temperature supply, and a furnace chamber 3 whose two ends are respectively connected to the positioning ring A21 and the positioning ring B22 is set inside the heat preservation shell 2. A storage rack 4 is set inside the furnace chamber 3, and the storage rack 4 can be used to place ceramic fillers that need to be sintered. A heat transfer plate 31 is set on the furnace chamber 3, and the external air inlet pipe 1013 and the external exhaust pipe 1021 are both connected to the external cold air circulation equipment to cool the space formed by the inner cavity of the heat preservation shell 2 and the outside of the furnace chamber 3, and the connecting pipes need to be equipped with filters to prevent dust from affecting the service life of the external cold air circulation equipment; A cleaning mechanism 7 is provided on the inner and outer sides of the heat transfer plate 31, a reciprocating screw A521 is provided on the rack 4 for driving the cleaning mechanism 7 located on the inner side of the heat transfer plate 31 to reciprocate, a reciprocating screw B531 is provided on the outer side of the furnace 3 for driving the cleaning mechanism 7 located on the outer side of the heat transfer plate 31 to reciprocate, and a hole is provided on the surface of the furnace 3 for embedding and installing the heat transfer plate 31.
[0034] Specifically, an inner end cover 302 is provided at the end of the furnace 3, and a gear box 5 is provided on the outer side of the inner end cover 302. A driving gear 51 is rotatably provided in the gear box 5, and a driven gear 52 meshing and matching with the driving gear 51 is provided in the gear box 5. A synchronous gear 53 meshing and matching with the driven gear 52 is also provided in the gear box 5. By setting the driving gear 51, when the driving gear 51 rotates, it can drive the driven gear 52 to rotate. By utilizing the meshing and matching between the synchronous gear 53 and the driven gear 52, the synchronous gear 53 can also rotate synchronously, thereby controlling the reciprocating screw A521 and the reciprocating screw B531 located inside and outside the furnace 3 to rotate synchronously, so that the cleaning mechanism 7 can reciprocate and move horizontally on the reciprocating screw A521 and the reciprocating screw B531, so as to allow the cleaning mechanism 7 to clean the heat transfer plate 31.
[0035] Specifically, the driven gear 52 drives the reciprocating screw A521 to rotate, and the synchronous gear 53 drives the reciprocating screw B531 to rotate.
[0036] Specifically, heat-conducting fins 311 for heat transfer are provided on both the inner and outer sides of the heat transfer plate 31. The cleaning mechanism 7 includes a transverse frame 701. The transverse frame 701 is provided with a transverse seat 702 threadedly mounted with the reciprocating screw A521 and the reciprocating screw B531. The transverse frame 701 is provided with a support frame 704 embedded in the inner side of the heat-conducting fin 311. The side of the support frame 704 is provided with a scraper 707 acting on the side of the heat-conducting fin 311. The heat-conducting fins 311 are distributed on the outer side and the inner side of the furnace 3. The heat-conducting fins 311 are installed on the surface of the heat transfer plate 31 to allow the internal temperature of the furnace 3 to be heat-transferred with the external temperature.
[0037] Specifically, an outer bracket 32 is provided on the outside of the furnace 3, and a guide frame 6 is provided on the outer bracket 32 to provide balance for the transverse frame 701 arranged on the outside of the furnace 3. The storage rack 4 is provided with a guide frame 6 to provide balance for the transverse frame 701 arranged on the inside of the furnace 3. The position of the guide frame 6 on the outside of the furnace 3 is fixed by the outer bracket 32, and the position of the guide frame 6 on the inside of the furnace 3 is fixed by the storage rack 4.
[0038] Specifically, a push plate rod 705 is provided at the bottom end of the support frame 704, and a scraper 706 acting on the surface of the heat transfer plate 31 is provided on the push plate rod 705. Through the arrangement of the scraper 706, when the transverse frame 701 drives the push plate rod 705 to move back and forth, the scraper 706 can act on the surface of the heat transfer plate 31 to push away the dust attached to the surface of the heat transfer plate 31, so as to avoid the heat transfer efficiency of the heat transfer plate 31 being reduced due to dust accumulation.
[0039] Specifically, a guide protrusion 703 is provided on the transverse frame 701, and the guide protrusion 703 is slidably mounted on the guide frame 6. Through the setting of the guide protrusion 703, the guide protrusion 703 is embedded in the interior of the guide frame 6. When the transverse frame 701 reciprocates, the guide protrusion 703 can move inside the guide frame 6 to provide a balancing effect for the transverse frame 701.
[0040] Specifically, an inner gear ring 201 is provided at the inner end of the insulation shell 2, and a spur gear 532 meshing with the inner gear ring 201 is provided on the inner gear ring 201. The spur gear 532 is fixedly connected to the reciprocating screw B531 located at the lower part of the bottom surface of the furnace 3. As the synchronous gear 53 drives the reciprocating screw B531 to rotate, the reciprocating screw B531 drives the spur gear 532 to rotate, so that the inner gear ring 201 meshing with the spur gear 532 can rotate under the rotating mounting action of the positioning ring A21 and the positioning ring B22, so that the positioning ring A21 and the positioning ring B22 provide a balancing effect for the insulation shell 2. The insulation shell 2, the positioning ring A21 and the positioning ring B22 are all filled with insulation materials to provide insulation for the inside of the furnace 3.
[0041] Specifically, a driving motor 511 is provided on the outside of the fixed cover 102, and the end of the output shaft of the driving motor 511 is connected to the driving gear 51. The rotation of the output shaft of the driving motor 511 can drive the driving gear 51 to rotate inside the gear box 5, so that the driving gear 51 drives the driven gear 52 to rotate inside the gear box 5, driving the reciprocating screw A521 to rotate, and the driven gear 52 drives the synchronous gear 53 to rotate, driving the reciprocating screw B531 to rotate.
[0042] Example 2 Reference Figure 1-15 The difference between this embodiment and embodiment 1 is that an inner air inlet pipe 211 connected to the inner cavity of the furnace 3 is provided at the bottom end of the positioning ring A21, and an inner exhaust pipe 212 connected to the inner cavity of the furnace 3 is provided at the top end of the positioning ring A21. The outer ends of the inner air inlet pipe 211 and the inner exhaust pipe 212 penetrate the surface of the furnace shell 1 and extend to the outside of the furnace shell 1. The outer ends of the inner air inlet pipe 211 and the inner exhaust pipe 212 are connected to the external cold air circulation equipment to allow the circulating cold air to enter the interior of the furnace 3 through the inner air inlet pipe 211, and then be discharged through the inner exhaust pipe 212 for circulation.
[0043] Specifically, the inner side of the movable cover 101 is provided with a main sealing cover 1011 which cooperates with the fixed cover 102 to provide a closed space between the inner side of the insulation shell 2 and the outer side of the furnace 3. The main sealing cover 1011 is provided with an auxiliary sealing cover 1012 which cooperates with the inner end cover 302 to provide a closed effect for the inner cavity of the furnace 3. Through the setting of the main sealing cover 1011, when the movable cover 101 and the furnace shell 1 are closed, the main sealing cover 1011 can seal the space formed by the set between the insulation shell 2 and the furnace 3, and with the setting of the auxiliary sealing cover 1012, the sealing operation of the space inside the furnace 3 can be completed, so that the internal space of the furnace 3 is partitioned from the space formed by the set of the insulation shell 2 and the furnace 3, so as to prevent the dust caused by the sintering process inside the furnace 3 from being adsorbed on the surface of the heating wire group 202, and to prevent the heating wire group 202 from affecting the temperature supply effect of the sintering process.
[0044] Example 3 Reference Figure 1-15 The difference between this embodiment and the first embodiment is that installation openings 301 are provided at both left and right ends of the bottom surface of the inner cavity of the furnace 3 , and a dust collecting mechanism 8 is provided in the installation openings 301 .
[0045] Specifically, the dust collecting mechanism 8 includes a hanging box 801 embedded in the installation port 301, and a balance frame 802 is provided on the hanging box 801. The balance frame 802 is provided with a through groove 8021 and a column hole 8022. Through the setting of the dust collecting mechanism 8, the dust accumulated on the bottom surface of the inner cavity of the furnace 3 can be collected into the interior of the dust collecting mechanism 8 under the push of the cleaning mechanism 7.
[0046] Specifically, a dust box 8011 is provided in the hanging box 801, a pad 8012 is provided at the bottom of the hanging box 801, and the dust box 8011 is detachably arranged from the hanging box 801, so that the dust box 8011 loaded with dust can be easily taken out and replaced.
[0047] Specifically, a sealing plate 803 located on the upper part of the top surface of the hanging box 801 is slidably embedded in the through groove 8021, and a balancing column 804 movably fitted with the column hole 8022 is provided on the bottom surface of the sealing plate 803. A return spring 805 connected to the end surface of the inner cavity of the column hole 8022 is provided at the end of the balancing column 804. The through groove 8021 is opened to allow the sealing plate 803 to slide back and forth therein, so that the sealing plate 803 can seal the top surface of the hanging box 801 without the pushing action of the push plate rod 705. 05 When the sealing plate 803 is pushed, the reset spring 805 is in a stretched state, so that the sealing plate 803 can open the opening on the top surface of the hanging box 801, allowing the accumulated dust to fall into the dust box 8011 for collection. After the collection is completed, with the movement of the push plate rod 705, the stretched state of the reset spring 805 is restored, so that the balance column 804 can move into the column hole 8022, so that the sealing plate 803 is in the upper part of the top surface of the hanging box 801 again, providing a sealing effect for the hanging box 801.
[0048] Specifically, the top surface of the sealing plate 803 is provided with a convex strip 8031 that contacts the push plate rod 705. The setting of the convex strip 8031 can increase the contact area when the push plate rod 705 pushes against the cross-section of the sealing plate 803, thereby avoiding the push plate rod 705 from moving to the upper part of the top surface of the sealing plate 803 and causing dislocation.
[0049] For other structures not described, refer to Example 1.
[0050] Working principle: In the present invention, the ceramic filler to be sintered is placed inside the rack 4, and then the furnace shell 1 is closed by closing the movable cover 101. At this time, the main sealing cover 1011 can seal the space formed by the heat preservation shell 2 and the furnace 3, and the auxiliary sealing cover 1012 can seal the internal space of the furnace 3. The above two spaces are not connected to each other. The outer air intake pipe 1013 and the outer exhaust pipe 1021 are connected to the external cold air circulation device, and the inner air intake pipe 211 and the inner exhaust pipe 212 are connected to the external cold air circulation device. After the sintering process is completed, the outer air intake pipe 1013 and the outer exhaust pipe 1021 can cool down the space formed by the heat preservation shell 2 and the furnace 3, and the inner air intake pipe 211 and the inner exhaust pipe 212 can cool down the inner space of the furnace 3; During the sintering process, the heating wire group 202 is turned on, and the driving motor 511 is turned on synchronously, so that the heating wire group 202 heats the inside of the heat preservation shell 2, and the heat transfer effect of the heat transfer plate 31 and the heat-conducting fins 311 causes the inside of the furnace 3 to be heated accordingly, so as to act on the ceramic filler to be sintered placed in the rack 4, so as to complete the sintering process of the ceramic filler. With the start of the driving motor 511, the driving gear 51 is rotated, so that the meshing match between the driving gear 51 and the driven gear 52 and the meshing match between the driven gear 52 and the synchronous gear 53 are achieved. The reciprocating screw rod A521 and the reciprocating screw rod B531 are matched to each other, so that the transverse moving seat 702 drives the transverse moving frame 701 to perform reciprocating transverse movement within the range of the heat-conducting fin 311, so that the scraper 707 can timely scrape off the dust attached to the surface of the heat-conducting fin 311, thereby preventing the dust from accumulating on the surface of the heat-conducting fin 311 and causing the heat transfer efficiency of the heat-conducting fin 311 to be reduced, and the scraper 706 can act on the surface of the heat transfer plate 31 to clean the surface of the heat transfer plate 31, thereby preventing the dust from accumulating on the surface of the heat transfer plate 31 and causing the heat transfer efficiency of the heat transfer plate 31 to be reduced; When the reciprocating screw rod B531 at the bottom of the furnace 3 rotates, the spur gear 532 can mesh with the inner gear ring 201, and under the action of the positioning ring A21 and the positioning ring B22, the heat preservation shell 2 rotates inside the furnace shell 1, so that the heat transfer of the heating wire group 202 to the furnace 3 is more uniform; When the transverse moving frame 701 is about to reach the end of the heat transfer fin 311, the push plate rod 705 on the inner bottom surface of the furnace 3 can contact the convex strip 8031, and follow the movement of the push plate rod 705, so that the sealing plate 803 can be inserted into the through groove 8021, so that the sealing plate 803 opens its seal on the top opening of the hanging box 801, so that the dust accumulated on the bottom of the push plate rod 705 and the top surface of the heat transfer plate 31 can be pushed into the hanging box 801, and the dust falls into the dust collecting box 8011 for collection. After the transverse moving frame 701 has reached the end of the heat transfer plate 31 and reciprocates, as the transverse moving frame 701 returns, the elastic deformation of the return spring 805 is restored, so that the sealing plate 803 covers and seals the top opening of the hanging box 801 again, so as to prevent the dust collected in the dust collecting box 8011 from being scattered due to the wind. After the ceramic filler is sintered, turn on the external cold air circulation device connected by the external air inlet pipe 1013 and the external exhaust pipe 1021, and turn on the external cold air circulation device connected by the internal air inlet pipe 211 and the internal exhaust pipe 212, and respectively cool the heat transfer zone formed by the insulation shell 2 and the furnace 3 and the sintering zone formed inside the furnace 3. Through the action of cold air, the high temperature of the heat transfer plate 31 and the heat conduction fins 311 is taken away, thereby improving the cooling efficiency.
[0051] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0052] In the present invention, unless otherwise clearly specified and limited, the terms "set", "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0053] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.
[0054] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A ceramic filler sintering furnace, comprising a furnace shell (1), characterized in that: The furnace shell (1) is provided with a movable cover (101) and a fixed cover (102) at both ends, the movable cover (101) is connected to an external air inlet pipe (1013), and the fixed cover (102) is connected to an external air exhaust pipe (1021). A heat preservation shell (2) is provided inside the furnace shell (1), and a positioning ring A (21) and a positioning ring B (22) are rotatably provided at both ends of the heat preservation shell (2) and are fixed to the two ends of the inner cavity of the furnace shell (1). A heating wire group (202) is provided inside the heat preservation shell (2), and a furnace (3) is provided on the inner side of the heat preservation shell (2), and the two ends are connected to the positioning ring A (21) and the positioning ring B (22) respectively. A storage rack (4) is provided inside the furnace (3), and a heat transfer plate (31) is provided on the furnace (3); A cleaning mechanism (7) is provided on both the inner and outer sides of the heat transfer plate (31); a reciprocating screw rod A (521) is provided on the storage rack (4) for driving the cleaning mechanism (7) located on the inner side of the heat transfer plate (31) to reciprocate; and a reciprocating screw rod B (531) is provided on the outer side of the furnace (3) for driving the cleaning mechanism (7) located on the outer side of the heat transfer plate (31) to reciprocate.
2. A ceramic filler sintering furnace according to claim 1, characterized in that: An inner end cover (302) is provided at the end of the furnace (3), a gear box (5) is provided outside the inner end cover (302), a driving gear (51) is rotatably provided inside the gear box (5), a driven gear (52) meshing and matching with the driving gear (51) is provided inside the gear box (5), and a synchronous gear (53) meshing and matching with the driven gear (52) is also provided inside the gear box (5).
3. A ceramic filler sintering furnace according to claim 2, characterized in that: The driven gear (52) drives the reciprocating screw rod A (521) to rotate, and the synchronous gear (53) drives the reciprocating screw rod B (531) to rotate.
4. A ceramic filler sintering furnace according to claim 1, characterized in that: Both inner and outer sides of the heat transfer plate (31) are provided with heat-conducting fins (311) for heat transfer. The cleaning mechanism (7) comprises a transverse frame (701), on which a transverse seat (702) threadedly mounted on a reciprocating screw rod A (521) and a reciprocating screw rod B (531) is provided. The transverse frame (701) is provided with a support frame (704) embedded in the inner side of the heat-conducting fin (311), and a scraper (707) acting on the side of the heat-conducting fin (311) is provided on the side of the support frame (704).
5. A ceramic filler sintering furnace according to claim 4, characterized in that: An outer bracket (32) is provided on the outer side of the furnace (3); a guide frame (6) is provided on the outer bracket (32) for providing balance for a transverse frame (701) provided on the outer side of the furnace (3); and a guide frame (6) is provided on the storage rack (4) for providing balance for the transverse frame (701) provided on the inner side of the furnace (3).
6. A ceramic filler sintering furnace according to claim 5, characterized in that: A push plate rod (705) is provided at the bottom end of the support frame (704), and a scraper (706) is provided on the push plate rod (705) for acting on the surface of the heat transfer plate (31).
7. The ceramic filler sintering furnace according to claim 4, characterized in that: The transverse moving frame (701) is provided with a guide protrusion (703), and the guide protrusion (703) is slidably mounted on the guide frame (6).
8. The ceramic filler sintering furnace according to claim 1, characterized in that: An inner toothed ring (201) is provided at the inner end of the heat-insulating shell (2), a spur gear (532) meshing and matching with the inner toothed ring (201) is provided on the inner toothed ring (201), and the spur gear (532) is fixedly connected to a reciprocating screw rod B (531) located at the bottom of the bottom surface of the furnace (3).
9. The ceramic filler sintering furnace according to claim 2, characterized in that: A driving motor (511) is disposed on the outside of the fixed cover (102), and the end of the output shaft of the driving motor (511) is sleeve-connected to the driving gear (51).
10. The ceramic filler sintering furnace according to claim 1, characterized in that: The bottom end of the positioning ring A (21) is provided with an inner air inlet pipe (211) connected to the inner cavity of the furnace (3), and the top end of the positioning ring A (21) is provided with an inner air exhaust pipe (212) connected to the inner cavity of the furnace (3). The bottom surface of the inner cavity of the furnace (3) is provided with mounting openings (301) at both left and right ends, and a dust collecting mechanism (8) is provided in the mounting openings (301).
Citation Information
Cited By
A high-performance lithium-ion battery pack for electric vehicles
CN119786819A