Front processing equipment for backlight source assembly
By designing reasonable station layout and process in the front processing equipment of backlight components, combined with automation and manual collaboration, the limitations of existing equipment in adapting to changes in backlight components are solved, and processing efficiency and quality are improved.
Patent Information
- Application Number
- CN202411527202.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-02-18
AI Technical Summary
The existing backlight assembly pre-processing equipment has limitations in adapting to backlight assembly design and specification changes, and equipment needs to be frequently adjusted or replaced to meet new processing needs.
A backlight component pre-processing equipment was designed. Through reasonable station layout and process design, the products can be ensured smoothly between various stations. Automation and manual collaboration are adopted to adapt to the diverse backlight component pre-processing needs. .
Improve processing efficiency and quality, avoid product accumulation, waiting or repeated processing, and can more flexibly adapt to the diverse design and specification changes of backlight components.
Smart Images

Figure CN119486085A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of backplane product processing, in particular to a backlight source component pre-processing equipment. Background Art
[0002] In the processing of backplane products, a series of processing is required for the backplane products. In the assembly of components in the backplane products, it is necessary to attach rubber strips and perform subsequent assembly at different positions of the backplane products.
[0003] In order to achieve efficient and accurate processing, pre-processing equipment often uses high-precision, high-quality parts and materials, which leads to a high overall cost of the equipment. The design and specifications of backlight components are also constantly updated. Existing pre-processing equipment may have certain limitations in adapting to these changes, and it is necessary to frequently adjust or replace equipment to meet new processing requirements. In view of the above problems, a backlight component pre-processing equipment is proposed. Summary of the invention
[0004] The object of the present invention is to provide a backlight source assembly pre-processing device to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A backlight source component pre-processing device, comprising:
[0007] A product conveying line, wherein a manual loading area is provided at the feeding end of the product conveying line; and
[0008] A label attaching station, a PCB glue attaching station and a conductive glue attaching station are sequentially arranged along the product conveying line, wherein the conductive glue attaching station is provided with a long glue strip attaching area on one side away from the PCB glue attaching station, and a small white reverse attaching station is provided on one side of the long glue strip attaching area; and further comprising:
[0009] A manual operation area, one side of which is provided with a manual loading station for light strip glue and an automatic loading station for light strip glue, and the end of the manual operation area away from the product conveying line is provided with a transfer unloading area.
[0010] In an optional solution: the manual loading area includes a loading roller group and a frame, the loading roller group is installed on one side of the frame, a first moving mechanism is installed on the frame, a moving frame is installed on the first moving mechanism, and a suction cup material picking mechanism is installed on the moving frame.
[0011] In an optional scheme: the PCB glue attaching station includes a PCB glue attaching workbench, a PCB glue strip feeding mechanism and a second moving mechanism are installed on the PCB glue attaching workbench, a material picking rack is installed on the second moving mechanism, a mounting rack is provided at the bottom of the material picking rack, a rotating motor for driving the mounting rack to rotate is installed on the material picking rack, the mounting rack is rotatably connected to a flip rack, one end of the bottom of the mounting rack is rotatably connected to a second electric telescopic rod for adjusting the swing of the flip rack, a material picking suction cup is installed at the bottom of the swing rack, a first electric telescopic rod is installed on the flip rack, and a pressing roller is installed at the telescopic end of the first electric telescopic rod.
[0012] In an optional solution: the conductive adhesive attaching station includes a conductive adhesive attaching workbench and a conductive adhesive feeding mechanism installed on the top of the conductive adhesive attaching workbench, a material receiving platform is provided on one side of the conductive adhesive feeding mechanism, and an attaching robot for taking out and attaching the conductive adhesive on the material receiving platform is installed on the top of the conductive adhesive attaching workbench.
[0013] In an optional scheme: the long rubber strip attachment area includes long rubber strip attachment station one, long rubber strip attachment station two and long rubber strip attachment station three, the long rubber strip attachment station one, long rubber strip attachment station two, small white reverse attachment station and long rubber strip attachment station three are arranged in sequence, the long rubber strip attachment station one and the small white reverse attachment station are arranged on the same side, and the long rubber strip attachment station two and the long rubber strip attachment station three are arranged on the same side.
[0014] In an optional solution: the manual loading station for light strip glue includes a loading workbench and a turntable installed on the top of the loading workbench, an auxiliary mechanism is provided on the top of the turntable, and a third moving mechanism for adjusting the horizontal movement of the auxiliary mechanism is installed on the top of the loading workbench.
[0015] In an optional solution: a discharge conveyor belt extending to the manual operation area is provided on one side of the loading workbench, a feeding adsorption mechanism is provided on the top of one end of the discharge conveyor belt close to the loading workbench, and a translation mechanism for adjusting the horizontal movement of the feeding adsorption mechanism is installed at the bottom of the third movable mechanism.
[0016] In an optional solution: a short side scoring and pressing station installed on the product conveying line is provided on one side of the long rubber strip attaching station three.
[0017] In an optional solution: a product turning station is provided between the PCB glue attaching station and the conductive glue attaching station, and the product turning station is provided on the product conveying line.
[0018] In an optional solution: a plurality of correction mechanisms are provided on the product conveying line.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] The present invention ensures smooth flow of products between various workstations through reasonable workstation layout and process design, avoids product accumulation, waiting or repeated processing, improves processing efficiency and quality, and adapts to the pre-processing of various backlight source components by optimizing processes, automation and manual collaboration, which can further improve processing efficiency and quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of the present invention.
[0022] Figure 2 It is a schematic diagram of the structure of the long rubber strip attachment area of the present invention.
[0023] Figure 3 It is a schematic diagram of the local structure of the present invention.
[0024] Figure 4 It is a structural schematic diagram of the product conveying line in the present invention.
[0025] Figure 5 It is a structural schematic diagram of the artificial loading area in the present invention.
[0026] Figure 6 It is a structural schematic diagram of the PCB glue attaching station in the present invention.
[0027] Figure 7 It is a structural schematic diagram of the material taking rack arrangement in the present invention.
[0028] Figure 8 For the present invention Figure 7 Schematic diagram of the local structure.
[0029] Fig. 9 It is a structural schematic diagram of the conductive adhesive attaching station in the present invention.
[0030] Fig.10 It is a structural schematic diagram of the manual loading station of the light strip glue in the present invention.
[0031] In the figure: 1. Manual loading area; 2. Label attaching station; 3. PCB glue attaching station; 4. Product turning station; 5. Conductive glue attaching station; 6. Long glue strip attaching station 1; 7. Long glue strip attaching station 2; 8. Xiaobai reverse attaching station; 9. Long glue strip attaching station 3; 10. Short side marking and pressing station; 11. Manual operation area; 12. Light strip glue automatic loading station; 13. Light strip glue manual loading station; 14. Transfer unloading area; 15. Product conveyor line; 16. Correction mechanism;
[0032] 101, feeding roller group; 102, first moving mechanism; 103, moving frame; 104, suction cup material taking mechanism;
[0033] 301, PCB glue attachment workbench; 302, PCB glue strip feeding mechanism; 303, second moving mechanism; 304, material taking rack; 305, mounting rack; 306, rotating motor; 307, first electric telescopic rod; 308, material taking suction cup; 309, turning rack; 310, pressing roller; 311, second electric telescopic rod;
[0034] 501, conductive adhesive attaching workbench; 502, conductive adhesive feeding mechanism; 503, material receiving platform; 504, attaching robot;
[0035] 1301. Loading workbench; 1302. Turntable; 1303. Auxiliary mechanism; 1304. Third moving mechanism; 1305. Unloading conveyor belt; 1306. Translation mechanism; 1307. Feeding adsorption mechanism. DETAILED DESCRIPTION
[0036] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] See also Figure 1-Figure 10 In this embodiment, a backlight source component pre-processing device includes:
[0039] A product conveying line 15, wherein a manual loading area 1 is provided at the feeding end of the product conveying line 15; and
[0040] The label attaching station 2, the PCB glue attaching station 3 and the conductive glue attaching station 5 are sequentially arranged along the product conveying line 15, the conductive glue attaching station 5 is provided with a long glue strip attaching area on the side away from the PCB glue attaching station 3, and a small white anti-attaching station 8 is provided on one side of the long glue strip attaching area; and further includes:
[0041] A manual operation area 11 , one side of which is provided with a manual light strip glue loading station 13 and an automatic light strip glue loading station 12 , and one end of the manual operation area 11 away from the product conveying line 15 is provided with a transfer unloading area 14 .
[0042] At the manual loading area 1, the operator places the product on the conveyor line in this area for processing at the subsequent workstations. The product conveyor line 15 conveys the product to ensure the smooth flow of the product between the various workstations; an automatic labeling machine is set at the label attaching station 2 to attach necessary labels to the products, such as product identification, production date, etc., while ensuring the accuracy and firmness of the label; the PCB glue attaching station 3 glues the PCB glue to the backlight component, and at the conductive glue attaching station 5, conductive glue is attached to the part that requires conductive connection. The conductive glue has conductive properties and can be used to repair or establish circuit connections to ensure the electrical performance of the backlight component. The long rubber strip attaching area is responsible for attaching the long rubber strip to the designated position of the product. The long rubber strip is usually used to fix, seal or protect certain parts of the product. The light strip glue manual loading station 13 and the light strip glue automatic loading station 12 can load the light strip glue for the attachment of the light strip glue.
[0043] like Figure 5 As shown, the manual loading area 1 includes a loading roller group 101 and a frame, the loading roller group 101 is installed on one side of the frame, a first moving mechanism 102 is installed on the frame, a moving frame 103 is installed on the first moving mechanism 102, and a suction cup picking mechanism 104 is installed on the moving frame 103; manual loading can be carried out from one side of the loading roller group 101, the loading roller group 101 is used for transportation, and the first moving mechanism 102 cooperates with the moving frame 103 to load the product to the product conveying line 15.
[0044] like Figure 6 , Figure 7 and Figure 8 As shown, the PCB glue attaching station 3 includes a PCB glue attaching workbench 301, a PCB glue strip feeding mechanism 302 and a second moving mechanism 303 are installed on the PCB glue attaching workbench 301, a material picking rack 304 is installed on the second moving mechanism 303, a mounting rack 305 is provided at the bottom of the material picking rack 304, a rotating motor 306 for driving the mounting rack 305 to rotate is installed on the material picking rack 304, the mounting rack 305 is rotatably connected to a flip rack 309, one end of the bottom of the mounting rack 305 is rotatably connected to a second electric telescopic rod 311 for adjusting the swing of the flip rack 309, a material picking suction cup 308 is installed at the bottom of the swing rack, a first electric telescopic rod 307 is installed on the flip rack 309, and a pressing roller 310 is installed at the telescopic end of the first electric telescopic rod 307;
[0045] The second moving mechanism 303 can adjust the movement of the material picking rack 304, and the material picking suction cup 308 picks up the material and attaches it to the product. During the movement, the second electric telescopic rod 311 is extended and retracted to adjust the angle of the flip rack 309, and the first electric telescopic rod 307 is extended and retracted to adjust the height of the pressing roller 310 for sorting and pressing after attachment.
[0046] like Fig. 9 As shown, the conductive adhesive attaching station 5 includes a conductive adhesive attaching workbench 501 and a conductive adhesive feeding mechanism 502 installed on the top of the conductive adhesive attaching workbench 501, a material receiving platform 503 is provided on one side of the conductive adhesive feeding mechanism 502, and an attaching robot 504 for taking out and attaching the conductive adhesive on the material receiving platform 503 is installed on the top of the conductive adhesive attaching workbench 501; the conductive adhesive feeding mechanism 502 feeds the material to the material receiving platform 503, and the attaching robot 504 can take the material and attach it.
[0047] like Figure 1 and Figure 2 As shown, the long rubber strip attachment area includes a long rubber strip attachment station 1 6, a long rubber strip attachment station 2 7 and a long rubber strip attachment station 3 9, and the long rubber strip attachment station 1 6, the long rubber strip attachment station 2 7, the small white reverse attachment station 8 and the long rubber strip attachment station 3 9 are arranged in sequence, and the long rubber strip attachment station 1 6 and the small white reverse attachment station 8 are arranged on the same side, and the long rubber strip attachment station 2 7 and the long rubber strip attachment station 3 9 are arranged on the same side.
[0048] like Fig.10 As shown, the light strip glue manual feeding station 13 includes a feeding workbench 1301 and a turntable 1302 installed on the top of the feeding workbench 1301, an auxiliary mechanism 1303 is provided on the top of the turntable 1302, and a third moving mechanism 1304 for adjusting the horizontal movement of the auxiliary mechanism 1303 is installed on the top of the feeding workbench 1301;
[0049] like Fig.10 As shown, a discharge conveyor belt 1305 extending to the manual operation area 11 is provided on one side of the loading workbench 1301, a feeding adsorption mechanism 1307 is provided on the top of one end of the discharge conveyor belt 1305 close to the loading workbench 1301, and a translation mechanism 1306 for adjusting the horizontal movement of the feeding adsorption mechanism 1307 is installed at the bottom of the third moving mechanism 1304;
[0050] The manual operation area 11 can be used for product assembly, debugging, inspection and other processes. The feeding adsorption mechanism 1307 can be used for product adsorption, and then the translation mechanism 1306 moves to drive the product to move to the unloading conveyor belt 1305.
[0051] like Figure 1 or Figure 2As shown, a short side scoring and pressing station 10 installed on the product conveying line 15 is provided on one side of the long adhesive strip attaching station 3 9; precise scoring and pressing operations help ensure the stability of the product adhesive label.
[0052] like Figure 1 As shown, a product turning station 4 is provided between the PCB glue attaching station 3 and the conductive glue attaching station 5, and the product turning station 4 is arranged on the product conveying line 15; the product turning station 4 can be used for turning over the product.
[0053] like Figure 4 As shown, the product conveying line 15 is provided with a plurality of correction mechanisms 16, which are used for correction during product conveying to facilitate subsequent accurate processing.
[0054] The working principle of the present invention is: at the manual loading area 1, the operator places the product on the conveyor line in this area for processing at the subsequent workstations, and the product conveyor line 15 is used for conveying to ensure the smooth flow of products between various workstations; an automatic labeling machine is set at the label attaching station 2 to attach necessary labels to the products, such as product identification, production date, etc., while ensuring the accuracy and firmness of the labels; the PCB glue attaching station 3 glues the PCB glue to the backlight component, the product turning station 4 can be used for turning the product, and at the conductive glue attaching station 5, conductive glue is attached to the part where conductive connection is required. The conductive glue has conductive properties and can be used to repair or establish circuit connections to ensure the electrical properties of the backlight component. The long glue strip attaching area is responsible for attaching the long glue strip to the specified position of the product. The long glue strip is usually used to fix, seal or protect certain parts of the product. The light bar glue manual loading station 13 and the light bar glue automatic loading station 12 can load the light bar glue for the attachment of the light bar glue.
[0055] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A backlight source component pre-processing equipment, characterized in that: include: A product conveying line (15), wherein a manual loading area (1) is provided at a feeding end of the product conveying line (15); as well as A label attaching station (2), a PCB glue attaching station (3) and a conductive glue attaching station (5) are sequentially arranged along a product conveying line (15), wherein a long glue strip attaching area is arranged on a side of the conductive glue attaching station (5) away from the PCB glue attaching station (3), and a small white reverse attaching station (8) is arranged on one side of the long glue strip attaching area; and further comprising: A manual operation area (11), wherein a manual light strip glue loading station (13) and an automatic light strip glue loading station (12) are provided on one side of the manual operation area (11), and a transfer unloading area (14) is provided at one end of the manual operation area (11) away from the product conveying line (15).
2. The backlight source assembly pre-processing equipment according to claim 1, characterized in that: The manual loading area (1) comprises a loading roller group (101) and a frame, wherein the loading roller group (101) is mounted on one side of the frame, a first moving mechanism (102) is mounted on the frame, a moving frame (103) is mounted on the first moving mechanism (102), and a suction cup material taking mechanism (104) is mounted on the moving frame (103).
3. The backlight source assembly pre-processing equipment according to claim 1, characterized in that: The PCB glue attaching station (3) comprises a PCB glue attaching workbench (301), a PCB glue strip feeding mechanism (302) and a second moving mechanism (303) are installed on the PCB glue attaching workbench (301), a material taking frame (304) is installed on the second moving mechanism (303), a mounting frame (305) is provided at the bottom of the material taking frame (304), a rotating motor (306) for driving the mounting frame (305) to rotate is installed on the material taking frame (304), the mounting frame (305) is rotatably connected to a flip frame (309), one end of the bottom of the mounting frame (305) is rotatably connected to a second electric telescopic rod (311) for adjusting the swing of the flip frame (309), a material taking suction cup (308) is installed at the bottom of the swing frame, a first electric telescopic rod (307) is installed on the flip frame (309), and a pressing roller (310) is installed at the telescopic end of the first electric telescopic rod (307).
4. The backlight source assembly pre-processing equipment according to claim 1, characterized in that: The conductive adhesive attaching station (5) comprises a conductive adhesive attaching workbench (501) and a conductive adhesive feeding mechanism (502) installed on the top of the conductive adhesive attaching workbench (501), a material receiving platform (503) is provided on one side of the conductive adhesive feeding mechanism (502), and an attaching robot (504) for taking out and attaching the conductive adhesive on the material receiving platform (503) is installed on the top of the conductive adhesive attaching workbench (501).
5. The backlight source assembly pre-processing equipment according to claim 1, characterized in that: The long adhesive strip attaching area comprises a long adhesive strip attaching station one (6), a long adhesive strip attaching station two (7) and a long adhesive strip attaching station three (9); the long adhesive strip attaching station one (6), the long adhesive strip attaching station two (7), the small white reverse attaching station (8) and the long adhesive strip attaching station three (9) are arranged in sequence; the long adhesive strip attaching station one (6) and the small white reverse attaching station (8) are arranged on the same side; the long adhesive strip attaching station two (7) and the long adhesive strip attaching station three (9) are arranged on the same side.
6. The backlight source assembly pre-processing equipment according to claim 1, characterized in that: The light strip glue manual loading station (13) comprises a loading workbench (1301) and a turntable (1302) installed on the top of the loading workbench (1301), an auxiliary mechanism (1303) is provided on the top of the turntable (1302), and a third moving mechanism (1304) for adjusting the horizontal movement of the auxiliary mechanism (1303) is installed on the top of the loading workbench (1301).
7. The backlight source assembly pre-processing equipment according to claim 6, characterized in that: A discharge conveyor belt (1305) extending to the manual operation area (11) is provided on one side of the loading workbench (1301); a feeding adsorption mechanism (1307) is provided on the top of one end of the discharge conveyor belt (1305) close to the loading workbench (1301); and a translation mechanism (1306) for adjusting the horizontal movement of the feeding adsorption mechanism (1307) is installed at the bottom of the third moving mechanism (1304).
8. The backlight source assembly pre-processing equipment according to claim 5, characterized in that: A short side scoring station (10) installed on the product conveying line (15) is provided on one side of the long rubber strip attaching station three (9).
9. The backlight source assembly pre-processing equipment according to claim 1, characterized in that: A product turning station (4) is provided between the PCB glue attaching station (3) and the conductive glue attaching station (5), and the product turning station (4) is provided on the product conveying line (15).
10. The backlight source assembly pre-processing equipment according to claim 1, characterized in that: The product conveying line (15) is provided with a plurality of correction mechanisms (16).