Crimping machine

By designing cleaning components of the purge device and switch device in the press, the problem of the inability to automatically clean metal debris in the prior art is solved, effectively cleaning of the crimping part is achieved, and the quality of finished products and equipment reliability is improved. .

CN119489070APending Publication Date: 2025-02-21YANCHENG SHIMING ELECTRONIC DEVICES CO LTD
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Patent Information

Application Number
CN202311055699.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-08-21
Publication Date
2025-02-21

AI Technical Summary

Technical Problem

The existing press cannot automatically clean metal debris, which affects the press's crimping quality of the metal.

Method used

A cleaning assembly including a purge device and a switching device is designed, and the purge device has an air outlet, which is arranged toward the crimping part, and the switching device is electrically connected to the body, and to turn the purge on or off in response to an electrical signal of the body. The gas path of the device.

Benefits of technology

By cleaning the crimping part regularly, it can effectively remove impurities such as dust and metal debris, improve the finished product quality of the press, and improve reliability and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a crimping machine, and belongs to the technical field of crimping machines, and the crimping machine comprises a body which comprises a crimping part; the cleaning assembly comprises a purging device and a switching device which are connected with each other; the blowing device is provided with an air outlet, and the air outlet is arranged towards the crimping part; the switching device is electrically connected with the body, and the switching device responds to an electric signal of the body so as to open or close an air path between the switching device and the purging device. Therefore, the air outlet of the blowing device is arranged towards the crimping part, and the crimping part is regularly cleaned, so that impurities such as dust and metal chips of the crimping part are effectively removed, and the quality of finished products of the crimping machine is improved. In addition, the cleaning assembly is easy to install, safety protection and operation actions of the crimping machine are not affected, and the reliability and stability of the crimping machine can be improved.
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Description

Technical Field

[0001] The present application belongs to the technical field of crimping machines, and specifically relates to a crimping machine. Background Art

[0002] The crimping machine is an automatic device widely used in the wire harness industry, mainly used for cutting during the metal crimping process. Due to the friction between the cutter die and the metal crimping during the cutting process, metal scraps will be generated. At the same time, since the cutter needs to be lubricated from time to time, over time, the metal scraps will be adsorbed on the crimping die.

[0003] However, the existing crimping machines are unable to automatically clean the metal debris, which will affect the crimping quality of the metal by the crimping machine. Summary of the invention

[0004] Purpose of the invention: The present application provides a crimping machine for solving the problem that the existing crimping machine cannot automatically clean metal debris, which affects the crimping quality of the crimping machine on the metal.

[0005] Technical solution, the present application provides a crimping machine, comprising:

[0006] A body, the body comprising a crimping portion;

[0007] A cleaning component, the cleaning component comprising a connected purge device and a switch device; the purge device has an air outlet, and the air outlet is arranged toward the crimping portion; the switch device is electrically connected to the body, and the switch device responds to the electrical signal of the body to open or close the air path of the purge device.

[0008] In some embodiments, the cleaning component further comprises:

[0009] A gas source is connected to the switch device, and the gas source opens the gas path in response to the switch device to provide gas to the purge device.

[0010] In some embodiments, the body further comprises:

[0011] A main body, wherein the crimping portion is disposed on the main body;

[0012] A control unit, the control unit is used to control the crimping unit to perform crimping;

[0013] The switch device opens or closes the gas path between the switch device and the purge device in response to an electrical signal generated by the crimping portion performing crimping.

[0014] In some embodiments, the crimping portion includes a cutting die and a crimping die, the cutting die and the crimping die surround and form a crimping area, and the air outlet is arranged toward the crimping area.

[0015] In some embodiments, the crimping area includes a placement groove, the placement groove is formed on a side of the crimping die facing the cutting die, and the air outlet is located obliquely above the placement groove.

[0016] In some embodiments, an air outlet direction of the air outlet and an extension direction of the placement groove have an angle α that satisfies: 0°<α<90°.

[0017] In some embodiments, there is a distance L between the crimping portion and the air outlet, which satisfies: 50 mm ≤ L ≤ 150 mm.

[0018] In some embodiments, the purge device comprises:

[0019] A vent pipe, wherein the switch device is connected between the gas source and the vent pipe;

[0020] The nozzle has a first end and a second end corresponding to each other, the first end is connected to the ventilation pipe, and the air outlet is located at the second end.

[0021] In some embodiments, the nozzle has an internal jet channel, the jet channel passes through the first end and the second end to form the air outlet, and the jet channel gradually decreases in size from the first end to the second end.

[0022] In some embodiments, the cleaning assembly includes a plurality of the purge devices, and a plurality of the air outlets are arranged around the crimping portion.

[0023] In some embodiments, the switching device is a solenoid valve.

[0024] Beneficial effects: Compared with the prior art, a crimping machine provided in an embodiment of the present application includes: a main body, the main body includes a crimping part; a cleaning component, the cleaning component includes a connected purge device and a switch device; the purge device has an air outlet, and the air outlet is arranged toward the crimping part; the switch device is electrically connected to the main body, and the switch device responds to the electrical signal of the main body to open or close the air path between the switch device and the purge device. In this way, the air outlet of the purge device is arranged toward the crimping part, and by regularly cleaning the crimping part, dust, metal debris and other impurities in the crimping part can be effectively removed to improve the quality of the finished product of the crimping machine. In addition, the cleaning component is easy to install, does not affect the safety protection and operating actions of the crimping machine itself, and can improve the reliability and stability of the crimping machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The technical solution and other beneficial effects of the present application will be made apparent by describing in detail the specific implementation methods of the present application in conjunction with the accompanying drawings.

[0026] Figure 1 Schematic diagram of the structure of the crimping machine provided in the embodiment of the present application Figure 1 ;

[0027] Figure 2 for Figure 1 A magnified schematic diagram of the middle A area;

[0028] Figure 3 Schematic diagram of the structure of the crimping machine provided in the embodiment of the present application Figure 2 .

[0029] Figure markings, 100-main body; 110-crimping part; 111-cutter die; 112-crimping mold; 113-crimping area; 1131-placing groove; 120-main body; 130-control part; 200-cleaning component; 210-purge device; 211-air outlet; 212-ventilation pipe; 213-nozzle; 2131-first end; 2132-second end; 2133-jet channel; 220-switch device; 230-air source. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present application.

[0031] In the description of the present application, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or can communicate with each other; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more features.

[0032] The disclosure below provides many different embodiments or examples to realize the different structures of the present application. In order to simplify the disclosure of the present application, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the present application.

[0033] During the cutting process of the crimping machine, the knife die and the metal crimping friction will produce metal scraps. At the same time, since the knife needs to be lubricated from time to time, the metal scraps will be adsorbed on the crimping die over time. However, the applicant found that the existing crimping machine cannot automatically clean the metal scraps, which will affect the crimping quality of the crimping machine.

[0034] In view of this, the present application embodiment provides a crimping machine, please refer to Figure 1 , Figure 2 and Figure 3 , Figure 1 The structure of the crimping machine provided in the embodiment of the present application is shown in FIG. Figure 1 ; Figure 2 Indicated Figure 1 A magnified schematic diagram of the middle A area; Figure 3 The structure of the crimping machine provided in the embodiment of the present application is shown in FIG. Figure 2 The crimping machine in the embodiment of the present application includes a body 100 and a cleaning assembly 200; wherein the body 100 includes a crimping portion 110; the cleaning assembly 200 includes a purge device 210 and a switch device 220 connected thereto; the purge device 210 has an air outlet 211, and the air outlet 211 is arranged toward the crimping portion 110; the switch device 220 is electrically connected to the body 100, and the switch device 220 responds to an electrical signal of the body 100 to open or close the air path of the purge device 210.

[0035] Specifically, by responding to the electrical signal of the body 100 and arranging the air outlet 211 toward the crimping part 110, the purge device 210 can regularly clean the crimping part 110 to effectively remove dust, debris and other impurities on the crimping part 110, thereby ensuring the normal operation of the crimping machine and extending the life of the crimping machine. At the same time, through the electrical connection between the body 100 and the cleaning component 200, it is only necessary to respond to the corresponding electrical signal to control the cleaning process, without directly contacting or operating the cleaning component 200, making the cleaning process more convenient and safe.

[0036] In some embodiments, the cleaning assembly 200 further includes an air source 230, which is connected to the switch device 220. The air source 230 opens the air path in response to the switch device 220 to provide gas to the purge device 210. The gas provided by the air source 230 may be compressed gas, and the dust, debris and other impurities on the crimping portion 110 may be more thoroughly removed by the gas jet, thereby ensuring that the cleaning process is more thorough and effective.

[0037] In some embodiments, the body 100 further includes a main body 120 and a control unit 130; wherein the crimping unit 110 is disposed on the main body 120; the control unit 130 is used to control the crimping unit 110 to perform crimping; the switch device 220 responds to the electrical signal generated by the crimping unit 110 performing crimping to open or close the air path between the switch device 220 and the purge device 210. Through the connection between the control unit 130 and the crimping unit 110, the control unit 130 sends an electrical signal to the crimping unit 110 as needed to adjust the parameters such as the crimping force and time, so as to achieve precise control of the crimping process and ensure the accuracy and stability of the crimping. At the same time, when the crimping machine is working, each time the crimping unit 110 performs crimping, an electrical signal will be generated. In real time, in response to the electrical signal, the switch device 220 opens or closes the air path between the switch device 220 and the purge device 210, thereby realizing the automation and accurate control of the cleaning process and reducing the need for manual operation. In addition, this mechanism of real-time response to signals can ensure necessary cleaning operations during the crimping process, improving the reliability and stability of the crimping machine.

[0038] In some embodiments, the crimping portion 110 includes a cutting die 111 and a crimping die 112, the cutting die 111 and the crimping die 112 surround a crimping area 113, and the air outlet 211 is disposed toward the crimping area 113. In this way, the air blown out of the air outlet 211 can be accurately directed to the part to be cleaned, thereby improving the cleaning effect.

[0039] In some embodiments, the crimping area 113 includes a placement groove 1131, which is formed on the side of the crimping die 112 facing the knife die 111, and the gas outlet 211 is located obliquely above the placement groove 1131. The gas outlet 211 is located obliquely above the placement groove 1131, and the gas flow path is guided to effectively guide the gas and reduce the accumulation of the gas. Therefore, no additional steps are required to remove the gas during the crimping process, which saves time and operation steps, improves the cleaning efficiency, and further improves the crimping quality.

[0040] In some embodiments, the outlet direction of the air outlet 211 and the extension direction of the placement groove 1131 have an angle α, which satisfies: 0°<α<90°. For example, α can be any value of 1°, 5°, 10°, 15°, 20°, 25°, 30°, 35°, 40°, 45°, 50°, 55°, 60°, 65°, 70°, 75°, 80°, 85°, 90°, or any range value between two of them; within this range, a specific value can be selected according to the metal or other material of the specific operation. In the embodiment of the present application, the angle α can be measured by a measuring tool such as a vernier caliper or a micrometer.

[0041] In some embodiments, there is a distance L between the crimping portion 110 and the air outlet 211, which satisfies: 50mm≤L≤150mm. For example, L can be any value of 50mm, 55mm, 60mm, 65mm, 70mm, 75mm, 80mm, 85mm, 90mm, 95mm, 100mm, 105mm, 110mm, 115mm, 120mm, 125mm, 130mm, 135mm, 140mm, 145mm, 150mm, or a range value between any two of them; within this range, a specific value can be selected according to the metal or other material of the specific operation. In the embodiment of the present application, the distance L can be measured by a measuring tool such as a vernier caliper or a micrometer.

[0042] In some embodiments, the purging device 210 further includes a vent pipe 212 and a nozzle 213; wherein the switch device 220 is connected between the gas source 230 and the vent pipe 212; the nozzle 213 has a corresponding first end 2131 and a second end 2132, the first end 2131 is connected to the vent pipe 212, and the gas outlet 211 is located at the second end 2132. In this way, the switch device 220 can adjust the pressure of the gas source 230 to adjust the gas flow and pressure of the nozzle 213 as needed to meet the purging requirements under different working conditions. At the same time, the first end 2131 of the nozzle 213 is connected to the vent pipe 212 to ensure the stable transmission of the gas from the vent pipe 212 to the nozzle 213, and the second end 2132 is provided with the gas outlet 211 to accurately control the purging position and range to meet various cleaning requirements. In addition, the gas outlet 211 is located at the second end 2132, so that the gas injection direction is toward the target area to be purged, and the cleaning position is accurately controlled.

[0043] In some embodiments, the nozzle 213 has a jet channel 2133 inside, and the jet channel 2133 passes through the first end 2131 and the second end 2132 to form the air outlet 211. The jet channel 2133 gradually decreases in size from the first end 2131 to the second end 2132. As the size of the jet channel 2133 gradually decreases, when the airflow passes through the jet channel 2133, the flow rate will increase accordingly, so that the airflow speed ejected from the air outlet 211 is higher, thereby increasing the blowing force and impact force; at the same time, the gradual reduction in the size of the jet channel 2133 can make the airflow more concentrated and stable, and the jet channel 2133 will produce a vortex effect, thereby increasing the contact area between the airflow and the target surface, improving the cleaning effect and the ability to remove dirt. In this way, the above embodiment can more effectively clean or blow away metal scraps, dust or other residues in the target area.

[0044] In some embodiments, the cleaning assembly 200 includes a plurality of purge devices 210, and a plurality of air outlets 211 are arranged around the crimping portion 110. Through the plurality of purge devices 210 and the plurality of air outlets 211 arranged around the crimping portion 110, the crimping portion 110 can be fully cleaned. Specifically, each air outlet 211 can spray airflow, and evenly distribute the airflow around the crimping portion 110, so as to provide all-round cleaning coverage, avoid the generation of dead corners and loopholes, and ensure the comprehensiveness and thoroughness of cleaning.

[0045] In some embodiments, the switch device 220 is a solenoid valve. In the embodiment of the present application, the switch device 220 is selected as a solenoid valve to achieve the effects of rapid response, precise control and remote control to meet the cleaning needs in different scenarios.

[0046] Compared with the prior art, the present invention provides a crimping machine, comprising: a body 100, the body 100 including a crimping part 110; a cleaning assembly 200, the cleaning assembly 200 including a connected purge device 210 and a switch device 220; the purge device 210 has an air outlet 211, and the air outlet 211 is arranged toward the crimping part 110; the switch device 220 is electrically connected to the body 100, and the switch device 220 responds to the electrical signal of the body 100 to open or close the air path between the switch device 220 and the purge device 210. In this way, the air outlet 211 of the purge device 210 is arranged toward the crimping part 110, and by regularly cleaning the crimping part 110, dust, metal debris and other impurities in the crimping part 110 are effectively removed to improve the quality of the finished product of the crimping machine. In addition, the cleaning assembly 200 is easy to install, does not affect the safety protection and operation of the crimping machine itself, and can improve the reliability and stability of the crimping machine.

[0047] The above is a detailed introduction to an end plate, a battery box, a battery pack and an electrical device provided in the embodiments of the present application. Specific examples are used in the present application to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solution and its core idea of ​​the present application. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A crimping machine, characterized in that: include: A body (100), the body (100) comprising a crimping portion (110); A cleaning assembly (200), the cleaning assembly (200) comprising a purge device (210) and a switch device (220) connected to each other; the purge device (210) having an air outlet (211), the air outlet (211) being arranged toward the crimping portion (110); the switch device (220) being electrically connected to the body (100), the switch device (220) responding to an electrical signal of the body (100) to open or close the air path of the purge device (210).

2. The crimping machine according to claim 1, characterized in that: The cleaning assembly (200) further comprises: A gas source (230), the gas source (230) is connected to the switch device (220), and the gas source (230) opens the gas path in response to the switch device (220) to provide gas to the purge device (210).

3. The crimping machine according to claim 2, characterized in that: The body (100) further comprises: A main body (120), wherein the crimping portion (110) is arranged on the main body (120); A control unit (130), the control unit (130) being used to control the crimping unit (110) to perform crimping; The switch device (220) responds to an electrical signal generated by the crimping portion (110) performing crimping to open or close an air path between the switch device (220) and the purge device (210).

4. The crimping machine according to claim 1, characterized in that: The crimping portion (110) comprises a cutting die (111) and a crimping die (112); the cutting die (111) and the crimping die (112) surround a crimping area (113); and the air outlet (211) is arranged toward the crimping area (113).

5. The crimping machine according to claim 4, characterized in that: The crimping area (113) comprises a placement groove (1131), wherein the placement groove (1131) is formed on a side of the crimping die (112) facing the cutting die (111), and the air outlet (211) is located obliquely above the placement groove (1131).

6. The crimping machine according to claim 5, characterized in that: An air outlet direction of the air outlet (211) and an extension direction of the placement groove (1131) form an angle α, which satisfies: 0°<α<90°.

7. The crimping machine according to claim 1, characterized in that: There is a distance L between the crimping portion (110) and the air outlet (211), which satisfies: 50 mm ≤ L ≤ 150 mm.

8. The crimping machine according to claim 2, characterized in that: The purge device (210) further comprises: A vent pipe (212), wherein the switch device (220) is connected between the gas source (230) and the vent pipe (212); A nozzle (213), the nozzle (213) having a corresponding first end (2131) and a second end (2132), the first end (2131) being connected to the ventilation pipe (212), and the air outlet (211) being located at the second end (2132).

9. The crimping machine according to claim 8, characterized in that: The nozzle (213) has an injection channel (2133) inside, and the injection channel (2133) passes through the first end (2131) and the second end (2132) to form the air outlet (211), and the injection channel (2133) gradually decreases in size from the first end (2131) to the second end (2132).

10. The crimping machine according to claim 1, characterized in that: The cleaning assembly (200) comprises a plurality of the blowing devices (210), and a plurality of the air outlets (211) are arranged around the crimping portion (110).

11. The crimping machine according to claim 1, characterized in that: The switch device (220) is a solenoid valve.

Citation Information

Patent Citations

  • Automatic terminal crimping machine

    CN104319596A

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    CN213051125U

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    CN220697676U