Conveying line automatic cleaning device and conveying system
By installing an automatic cleaning device on the conveying line, and using the vacuum suction port and controller to achieve automatic cleaning of the conveying line, the problem of low cleaning efficiency in the prior art is solved, production capacity is improved and safety risks are reduced.
Patent Information
- Application Number
- CN202411831634.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2044-12-12
AI Technical Summary
In the prior art, the cleaning efficiency of the conveying line is low, which affects the production capacity of the conveying line.
It provides an automatic cleaning device for conveying lines, including a base, a controller and a cleaning structure. The cleaning structure has a vacuum port facing the conveying lines and is electrically connected to the controller. The controller is used to drive the cleaning structure to clean the running conveying lines. .
The integrated and automated cleaning of the conveying line is achieved, the cleaning efficiency is improved, the production capacity of the conveying line is ensured, and the safety risks of cleaning personnel are reduced.
Smart Images

Figure CN119490046A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of conveyor line cleaning, and in particular to an automatic conveyor line cleaning device and a conveying system. Background Art
[0002] The conveyor line is mainly used to transport materials. In the warehouse, production workshop and packaging workshop, there are conveyor chains composed of many belt conveyors, roller conveyors, etc., which are connected end to end to form a continuous conveyor line. All materials, parts, components and finished products used in the production process must be placed in pallets with barcodes before entering the conveyor line system. In order to ensure production efficiency and material cleanliness, it is necessary to regularly clean debris, dust and other foreign matter on the conveyor line.
[0003] In the related art, when the conveyor line needs to be cleaned, cleaning personnel bring brushes, rags and other tools to manually clean the conveyor line, which results in low cleaning efficiency and affects the production capacity of the conveyor line. Summary of the invention
[0004] In view of this, the embodiments of the present invention are directed to providing an automatic cleaning device for a conveyor line and a conveying system to solve the problem in the prior art that the cleaning efficiency of the conveyor line is low, which affects the production capacity of the conveyor line.
[0005] In a first aspect, the present invention provides an automatic cleaning device for a conveyor line, comprising a base, a controller, and a cleaning structure arranged on the base;
[0006] The base is used to be placed on the conveying line, the cleaning structure has a dust suction port facing the conveying line, and there is a dust suction gap between the dust suction port and the conveying line;
[0007] The cleaning structure is electrically connected to the controller, and the controller is used at least to drive the cleaning structure to clean at least the conveying line in operation when the base is stopped at a first preset position on the running path of the conveying line.
[0008] Optionally, there are at least two suction ports, and at least two suction ports are spaced apart at least along the width direction of the conveying line;
[0009] The conveying line includes two conveying belts that are opposite to each other and spaced apart, and each of the conveying belts corresponds to at least one of the dust suction ports.
[0010] Optionally, there are at least two suction ports, at least two suction ports are spaced apart along the length direction of the conveyor line, and two adjacent suction ports are staggered in the width direction of the conveyor line;
[0011] The conveying line includes two conveying belts that are opposite to each other and spaced apart, and each of the conveying belts corresponds to at least two of the dust suction ports.
[0012] Optionally, the cleaning structure includes a connected dust collecting body and a connecting pipe;
[0013] The dust collecting body is arranged on the base and is electrically connected to the controller. The dust collecting port is connected to an end of the connecting pipe which is away from the dust collecting body.
[0014] Optionally, a bracket is provided on the base, the bracket has a clamping cavity opening toward the dust collecting body, and the dust collecting body is detachably connected to the clamping cavity;
[0015] There are at least two brackets, and at least two brackets are arranged at intervals along the length direction of the dust collector body;
[0016] And / or, the dust collection body is detachably connected to the connecting pipe.
[0017] Optionally, the cleaning structure further includes a connecting elbow;
[0018] The connecting elbow is passed through the base, and the two ends of the connecting elbow are arranged on both sides in the height direction of the base, the end of the connecting elbow facing away from the conveying line is connected to the connecting pipe, and the end of the connecting elbow facing the conveying line is connected to the dust suction port.
[0019] Optionally, the connecting pipe is detachably connected to the connecting elbow;
[0020] And / or, the connecting elbow is detachably connected to the dust suction port.
[0021] Optionally, the base can move along the running path of the conveyor line;
[0022] A first sensing module is provided on the base, and a second sensing module is provided on the running path of the conveyor line, and the second sensing module is used for sensing and cooperating with the first sensing module to adjust the moving path of the base when the base is detected;
[0023] The first sensing module is disposed close to an edge of the base facing the second sensing module.
[0024] Optionally, a brush is provided at the suction port, and the brush is used to abut against the conveying line;
[0025] And / or, the controller is provided with a button, and the button is used to control the working state of the cleaning structure;
[0026] And / or, the controller is arranged on the base;
[0027] And / or, a handle is provided on the base.
[0028] Optionally, the automatic cleaning device for the conveyor line further includes a first detector;
[0029] The cleaning structure has a dust suction chamber therein, the first detector is electrically connected to the controller and is used to detect the pressure in the dust suction chamber, and the controller is used to close the cleaning structure when the pressure detected by the first detector is less than a first preset threshold.
[0030] Optionally, the automatic cleaning device for the conveyor line further comprises an alarm electrically connected to the controller, and the controller is used to control the alarm to sound an alarm when the pressure detected by the first detector is less than a first preset threshold value;
[0031] And / or, the automatic cleaning device for the conveyor line further comprises a display, the display is at least electrically connected to the first detector, and the display is at least used to display status information of the cleaning structure;
[0032] And / or, a filter screen is provided at the entrance of the dust suction chamber, and the filter screen is detachably connected to the dust suction chamber.
[0033] Optionally, the automatic cleaning device for the conveyor line further comprises a power module, the power module is electrically connected to the cleaning structure, and the power module is used to supply power to the cleaning structure;
[0034] The conveyor line automatic cleaning device also includes a second detector connected to the power module, the second detector is electrically connected to the controller and is used to detect the power level of the power module, and the controller is used to control the power module to stop supplying power to the cleaning structure when the power level detected by the second detector is less than a second preset threshold.
[0035] Optionally, the automatic cleaning device for the conveyor line further comprises an alarm electrically connected to the controller, and the controller is used to control the alarm to sound an alarm when the amount of electricity detected by the second detector is less than a second preset threshold value;
[0036] And / or, the conveyor line automatic cleaning device also includes a display, which is electrically connected to at least the second detector, and the display is at least used to display status information of the power module.
[0037] In a second aspect, the present invention provides a conveying system, including a conveying line and the automatic cleaning device for the conveying line as described above.
[0038] The automatic cleaning device and conveying system of the conveyor line provided by the present invention are provided with a base and a controller, and a cleaning structure is provided on the base, the base is used to be placed on the conveyor line, the cleaning structure has a dust suction port facing the conveyor line, and there is a dust suction gap between the dust suction port and the conveyor line. Moreover, the cleaning structure is electrically connected to the controller, and the controller is at least used to drive the cleaning structure to work when the base is blocked at a first preset position on the running path of the conveyor line, so as to at least clean the conveyor line in operation. When used specifically, the base carrying the cleaning structure is placed on the conveyor line, and the controller is turned on so that the controller drives the cleaning structure to work, and the cleaning structure can automatically clean the conveyor line. The base is blocked at the first preset position on the running path of the conveyor line, at which time the position of the automatic cleaning device remains unchanged, and the conveyor line maintains normal operation, so that the cleaning structure can continuously and automatically clean the conveyor line, thereby realizing integrated and automatic cleaning of the conveyor line. Compared with the scheme in the prior art in which the cleaning personnel bring brushes, rags and other tools to manually clean the conveyor line, the cleaning efficiency is improved, which helps to ensure the production capacity of the conveyor line.
[0039] At the same time, compared with manual cleaning, it can avoid the occurrence of safety accidents such as bumps and falls by cleaning staff to a certain extent, and reduce operational risks. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Figure 1 A top view of the automatic cleaning device for a conveyor line according to an embodiment of the present invention on the conveyor line;
[0041] Figure 2 It is an enlarged schematic diagram of a partial structure of an automatic cleaning device for a conveyor line according to an embodiment of the present invention;
[0042] Figure 3 It is a schematic diagram of the partial structure of the automatic cleaning device for a conveyor line according to an embodiment of the present invention;
[0043] Figure 4 A side view of a conveyor line automatic cleaning device according to an embodiment of the present invention from a first viewing angle;
[0044] Figure 5 A side view of the automatic cleaning device for a conveyor line according to an embodiment of the present invention from a second viewing angle;
[0045] Figure 6 This is an axonometric view of the base of the automatic cleaning device for a conveyor line according to an embodiment of the present invention.
[0046] Among them, 1. base; 2. cleaning structure; 21. dust suction body; 22. connecting pipe; 23. connecting elbow; 24. dust suction port; 3. controller; 31. button; 4. bracket; 5. brush; 6. signal delivery module; 7. power module; 8. first sensing module; 9. handle; 100. conveyor line; 101. conveyor belt. DETAILED DESCRIPTION
[0047] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention belong to the scope of protection of the present invention.
[0048] The conveyor line is mainly used to transport materials. In the warehouse, production workshop and packaging workshop, there are conveyor chains composed of many belt conveyors, roller conveyors, etc., which are connected end to end to form a continuous conveyor line. All materials, parts, components and finished products used in the production process must be placed in pallets with barcodes before entering the conveyor line system. In order to ensure production efficiency and material cleanliness, it is necessary to regularly clean debris, dust and other foreign matter on the conveyor line.
[0049] In the related art, when the conveyor line needs to be cleaned, cleaning personnel bring brushes, rags and other tools to manually clean the conveyor line, which results in low cleaning efficiency and affects the production capacity of the conveyor line.
[0050] Based on this, an embodiment of the present invention provides an automatic cleaning device for a conveyor line and a conveying system. The automatic cleaning device for the conveyor line is placed on a running conveyor line, with the dust suction port of the automatic cleaning device for the conveyor line facing the conveyor line and having a gap between the dust suction port and the conveyor line. The conveyor line can be cleaned by turning on the automatic cleaning device for the conveyor line. When the automatic cleaning device for the conveyor line is stopped at a first preset position on the running path of the conveyor line, the conveyor line can be continuously cleaned, thereby realizing integrated and automated cleaning of the conveyor line, improving cleaning efficiency, and helping to ensure the production capacity of the conveyor line.
[0051] The following is a detailed description of the automatic cleaning device and conveying system of the conveyor line provided by the embodiment of the present invention through specific embodiments in conjunction with the accompanying drawings:
[0052] Reference Figures 1 to 6 As shown, this embodiment provides an automatic cleaning device for a conveyor line (hereinafter referred to as the automatic cleaning device), which is used to automatically clean the conveyor line 100.
[0053] In specific implementation, the automatic cleaning device can be used, for example, to automatically clean conveyor lines such as belt conveyor lines and roller conveyor lines.
[0054] When the conveyor line 100 is cleaned by the automatic cleaning device of this embodiment, there is no need to stop the conveyor line 100. The running conveyor line 100 (for example, the conveyor line 100 is in production) can be cleaned online automatically, which helps to ensure the conveying efficiency and production capacity of the conveyor line 100.
[0055] Specifically, refer to Figures 1 to 6 As shown, the automatic cleaning device includes a base 1 , a cleaning structure 2 and a controller 3 .
[0056] refer to Figure 1 As shown, the base 1 is used to be placed on the conveyor line 100, and the cleaning structure 2 is arranged on the base 1. The cleaning structure 2 has a dust suction port 24 facing the conveyor line 100, and there is a dust suction gap between the dust suction port 24 and the conveyor line 100. The cleaning structure 2 is electrically connected to the controller 3, and the controller 3 is at least used to drive the cleaning structure 2 to work when the base 1 is stopped at a first preset position on the running path of the conveyor line 100, so as to at least allow foreign matter on the area where the conveyor line 100 passes through the first preset position to enter the cleaning structure 2 through the dust suction port 24, thereby cleaning the conveyor line 100 in operation.
[0057] By setting up the controller 3, setting the cleaning structure 2 on the base 1, and electrically connecting the cleaning structure 2 to the controller 3, the working state of the cleaning structure 2 can be controlled by the controller 3, such as opening, closing, switching of working gears, etc. of the cleaning structure 2, which is convenient to use.
[0058] When in use, the base 1 carrying the cleaning structure 2 is placed on the conveyor line 100, and the dust suction port 24 of the cleaning structure 2 faces the conveyor line 100, and there is a dust suction gap between the dust suction port 24 and the conveyor line 100. After the cleaning structure 2 is turned on by the controller 3, a negative pressure is formed inside the cleaning structure 2 and in the area between the dust suction port 24 and the conveyor line 100, so that at least the debris, dust and other foreign matter on the corresponding area of the conveyor line 100 and the dust suction port 24 can enter the cleaning structure 2 from the dust suction port 24 under the action of negative pressure, that is, the foreign matter on the conveyor line 100 is sucked into the cleaning structure 2, thereby realizing automatic cleaning of the conveyor line 100. Compared with the solution in the prior art in which the cleaning staff brings brushes 5, rags and other tools to manually clean the conveyor line 100, it saves labor costs, improves cleaning efficiency, and helps to ensure the production capacity of the conveyor line.
[0059] It should be noted that when the base 1 is stopped at the first preset position on the running path of the conveyor line 100 , the position of the base 1 at the first preset position remains unchanged.
[0060] In addition, the first preset position is a preset position on the running path of the conveyor line 100, but the specific position is not limited.
[0061] When the conveyor line 100 needs to be cleaned as a whole, the base 1 is stopped at a first preset position on the running path of the conveyor line 100, the cleaning structure 2 is turned on, and the conveyor line 100 is kept running. For example, the conveyor line 100 is in a production state. At this time, the automatic cleaning device is stationary at the first preset position relative to the running conveyor line 100. During the operation of the conveyor line 100, its extension direction (i.e., the length direction of the conveyor line 100, refer to Figure 1 Different areas in the X direction (in the X direction) pass through the automatic cleaning device in turn and are cleaned by the automatic cleaning device.
[0062] After the base 1 is stopped at the first preset position, the position of the base 1 at the first preset position remains unchanged. Since the conveyor line 100 remains in operation, different areas of the conveyor line 100 in its extension direction can pass through the automatic cleaning device in sequence during the operation of the conveyor line 100, so that foreign matter such as debris and dust on different areas of the conveyor line 100 gradually enters the cleaning structure 2, realizing continuous automatic cleaning of the conveyor line 100, with a relatively high degree of automation and cleaning efficiency, and a good cleaning effect.
[0063] When cleaning the conveyor line 100, the automatic cleaning device of this embodiment can be placed directly at the first preset position, or it can be placed upstream of the first preset position, so that the automatic cleaning device moves to the first preset position and is stopped under the drive of the conveyor line.
[0064] In some implementations, the automatic cleaning device is placed directly at the first preset position.
[0065] At this time, as long as the automatic cleaning device is started to work, the automatic cleaning device can perform an integrated automatic cleaning operation on the conveyor line 100 .
[0066] In some other implementations, the automatic cleaning device is placed upstream of the first preset position (ie, the position of the automatic cleaning device at a certain moment before it reaches the first preset position on the running path of the conveyor line).
[0067] At this time, the automatic cleaning device will be driven by the conveyor line 100 and move to the first preset position and be stopped at the first preset position. After the automatic cleaning device is started to work, the conveyor line 100 can be cleaned automatically as a whole.
[0068] The first preset position is not unique on the running path of the conveyor line 100, so that the automatic cleaning device can stop and go on the conveyor line to perform automatic cleaning operations.
[0069] It should be noted that the automatic cleaning device can be started before being placed on the conveyor line, or it can be started after the automatic cleaning device is placed on the conveyor line. There is no order of priority between starting the automatic cleaning device and placing it on the conveyor line.
[0070] In specific implementation, the conveyor line 100 is usually arranged around a warehouse, production workshop or packaging workshop through supporting equipment. When the base 1 moves along with the conveyor line 100, the base 1 can be stopped at the first preset position by, for example, a component located at the first preset position on the supporting equipment (such as a stopping member for stopping a material pallet).
[0071] Of course, in his implementation method, a bracket for hanging or fixing the base 1 can also be set at a first preset position on the running path of the conveyor line 100 in the workshop where the conveyor line 100 is located, and the base 1 can be directly fixed at the first preset position through the bracket.
[0072] When the base 1 is stopped by the stopping piece on the supporting device, the automatic cleaning device can not only clean the conveyor line 100, but also allow foreign matter such as debris, dust, etc. on the supporting device of the conveyor line 100 to enter the cleaning structure 2 from the dust suction port 24 to a certain extent, thereby also playing a certain cleaning role on the supporting device of the conveyor line 100.
[0073] In some implementations, the controller 3 may be disposed on the base 1 , for example.
[0074] The cleaning structure 2 and the controller 3 can be electrically connected, for example, by a wire harness. Of course, the cleaning structure 2 and the controller 3 can also be electrically connected by wireless connection.
[0075] In other implementations, the controller 3 may be, for example, an independent handheld controller, or the controller 3 may be installed on a supporting device of the conveyor line 100 .
[0076] The following embodiments are described by taking the controller 3 being arranged on the base 1 as an example.
[0077] During the production process, related materials, parts, components and finished products are usually placed in pallets with barcodes and put on the conveyor line for operation. The pallets carrying materials usually run on the conveyor line in a stop-and-go manner. It should be noted that during the operation of the conveyor line, the stop-and-go of the automatic cleaning device on the conveyor line and the stop-and-go of the pallet on the conveyor line are synchronized, so the automatic cleaning device and the pallet will not collide, and the cleaning safety performance is better.
[0078] In a specific implementation, the dust suction gap between the dust suction port 24 and the conveyor line 100 may be, for example, 3 to 10 mm.
[0079] The automatic cleaning device for the conveyor line provided in this embodiment is provided with a base 1, and a cleaning structure 2 and a controller 3 are provided on the base 1. The base 1 is used to be placed on the conveyor line 100, and the cleaning structure 2 has a dust suction port 24 facing the conveyor line 100, and there is a dust suction gap between the dust suction port 24 and the conveyor line 100. Moreover, the cleaning structure 2 is electrically connected to the controller 3, and the controller 3 is used at least to drive the cleaning structure 2 to work when the base 1 is stopped at the first preset position, so as to at least allow foreign matter on the running conveyor line 100 to enter the cleaning structure 2 through the dust suction port 24. When in use, the base 1 carrying the cleaning structure 2 and the controller 3 is placed on the conveyor line 100, and the controller 3 is turned on so that the controller 3 drives the cleaning structure 2 to work, and the cleaning structure 2 can automatically clean the conveyor line 100. The base 1 is stopped at the first preset position, the position of the automatic cleaning device remains unchanged, and the conveyor line 100 maintains normal operation. In this way, while the conveyor line 100 is running materials, the cleaning structure 2 can continuously and automatically clean the conveyor line 100, thereby realizing an integrated and automatic cleaning of the conveyor line 100 without stopping the conveyor line 100, thereby ensuring the production capacity of the conveyor line 100. In addition, labor costs are saved and cleaning efficiency is improved.
[0080] At the same time, since the conveyor line 100 is usually arranged in a long-distance ring, a double-layer compact arrangement, a high-altitude arrangement, etc., it is easy for cleaning personnel in the prior art to have accidents such as bumps and falls when performing manual cleaning. Therefore, the automatic cleaning device of this embodiment is used to automatically clean the conveyor line 100. Compared with manual cleaning, it can avoid the occurrence of accidents such as bumps and falls by cleaning personnel to a certain extent, thereby effectively reducing the operational risks.
[0081] refer to Figure 1 , Figure 2 and Figure 5 As shown, in some embodiments, there are at least two suction ports 24, and at least two suction ports 24 are at least along the width direction of the conveying line 100 (refer to Figure 1That is to say, the automatic cleaning device is provided with at least two dust suction ports 24 arranged at intervals along the width direction of the conveyor line 100, so that the dust suction ports 24 can be arranged at different positions in the width direction of the conveyor line 100, and each dust suction port 24 can suck in foreign matter such as debris and dust, thereby widening the dust suction area, increasing the dust suction paths, and achieving better cleaning effects and higher cleaning efficiency.
[0082] For specific implementation, refer to Figure 1 As shown, the conveyor line 100 includes two conveyor belts 101 that are opposite to each other and spaced apart, and each conveyor belt 101 corresponds to at least one dust suction port 24, so that both sides of the conveyor line 100 can be cleaned simultaneously, and the cleaning effect is better.
[0083] For example, reference Figure 1 , Figure 2 and Figure 5 As shown, each conveyor belt 101 corresponds to two dust suction ports 24, and the two dust suction ports 24 corresponding to each conveyor belt 101 are arranged at intervals along the width direction of the conveyor line 100, further improving the dust suction effect and efficiency.
[0084] Furthermore, the two dust suction ports 24 corresponding to each conveyor belt 101 are staggered in the width direction of the conveyor line 100. This increases the dust suction area of the conveyor belt 101 in its running direction without increasing the number of dust suction ports 24, thereby achieving a better cleaning effect.
[0085] In other embodiments, the conveyor line may be, for example, a roller conveyor line. By arranging a plurality of suction ports 24 along the width direction of the conveyor line 100, different positions of the roller may be cleaned.
[0086] refer to Figure 1 , Figure 3 and Figure 5 As shown, in some embodiments, there are at least two dust suction ports 24, at least two dust suction ports 24 are spaced apart along the length direction of the conveyor line 100, and two adjacent dust suction ports 24 are staggered in the width direction of the conveyor line 100. In this way, when the number of dust suction ports 24 is the same, the dust suction area of the conveyor belt 101 in its running direction is increased, thereby achieving a better cleaning effect.
[0087] For example, reference Figure 1 As shown, the conveyor line 100 includes two conveyor belts 101 that are opposite and spaced apart, each conveyor belt 101 corresponds to at least two dust suction ports 24, and the two dust suction ports 24 of each conveyor belt 101 are spaced apart along the length direction of the conveyor line 100 and staggered in the width direction of the conveyor line 100.
[0088] refer to Figure 1 and Figure 3 As shown, in some embodiments, the cleaning structure 2 includes a connected dust collection body 21 and a connecting pipe 22. The dust collection body 21 is arranged on the base 1 and is electrically connected to the controller 3. The dust collection port 24 is connected to the end of the connecting pipe 22 away from the dust collection body 21. The structure is simple and easy to manufacture.
[0089] In some implementations, the dust collecting body 21 may be, for example, a dust collector.
[0090] In a specific implementation, the dust collection body 21 and the connecting pipe 22 can be arranged above the base 1, so that when the cleaning operation is performed, the dust collection body 21 and the connecting pipe 22 will not interfere with the operation of the conveyor line 100, thereby improving safety.
[0091] refer to Figures 1 to 3 As shown, each dust suction body 21 may have a dust suction port 24 .
[0092] Of course, in other implementations, each dust suction body 21 may also have a plurality of dust suction ports 24, for example, each dust suction body 21 may have two dust suction ports 24. Figure 1 The two dust suction ports 24 of each conveyor belt 101 shown can be realized by the same dust suction body 21 .
[0093] In some implementations, the connecting tube 22 can be, for example, a hose for ease of assembly. During cleaning operations, the hose can utilize its own flexibility to buffer the vibrations generated by suction, thereby preventing the base 1 from shaking on the conveyor line 100 to a certain extent, making it more stable during cleaning operations.
[0094] In some embodiments, the dust collector body 21 and the connecting tube 22 are detachably connected, and the installation and disassembly are convenient. In this way, if one of the dust collector body 21 and the connecting tube 22 is damaged and needs to be replaced, the two can be disassembled and separated, and the damaged one can be replaced without replacing the dust collector body 21 and the connecting tube 22 together, which saves the use cost to a certain extent. At the same time, it is convenient to clean the foreign matter collected in the dust collector body 21.
[0095] refer to Figure 1 , Figure 3 and Figure 5 As shown, in some embodiments, a bracket 4 is provided on the base 1, and the bracket 4 has a clamping cavity opening toward the dust collecting body 21, and the dust collecting body 21 is detachably connected to the clamping cavity.
[0096] The dust collecting body 21 is connected to the base 1 through the bracket 4, so that the dust collecting body 21 is conveniently assembled on the base 1.
[0097] Furthermore, the dust collecting body 21 is detachably connected to the clamping cavity, so that if the dust collecting body 21 is damaged, the dust collecting body 21 can be removed from the bracket 4 and replaced and repaired, which is convenient for replacement and repair. At the same time, it is convenient to clean the foreign matter collected in the dust collecting body 21, which is convenient for subsequent cleaning operations.
[0098] In some implementations, the bracket 4 can be connected to the base 1 by bolts, etc., which is convenient for installation and removal. Of course, in other implementations, the bracket can also be welded to the base.
[0099] In a specific implementation, the shape of the clamping cavity can, for example, match the shape of the dust collecting body 21 , so that the connection stability of the dust collecting body 21 on the bracket 4 is higher.
[0100] In some implementations, the bracket 4 may include, for example, a C-shaped clamping ring. Of course, in other implementations, the bracket may include, for example, a clamp.
[0101] In a specific implementation, the bracket 4 can be, for example, a plastic bracket, which has a certain elastic deformation ability, so as to facilitate the installation and disassembly of the dust collector body 21.
[0102] In some embodiments, reference Figure 1 and Figure 3 As shown, there are at least two brackets 4, and at least two brackets 4 are spaced apart along the length direction of the dust collector body 21, so that the dust collector body 21 can be connected to the base 1 through multiple brackets 4, thereby improving the structural stability of the dust collector body 21, and further preventing the base 1 from shaking on the conveyor line 100, making it more stable during cleaning operations.
[0103] refer to Figures 1 to 4 As shown, in some embodiments, the cleaning structure 2 also includes a connecting elbow 23, which is passed through the base 1, and the two ends of the connecting elbow 23 are respectively arranged on both sides of the base 1, and the end of the connecting elbow 23 facing away from the conveying line 100 is connected to the connecting pipe 22, and the end of the connecting elbow 23 facing the conveying line 100 is connected to the dust suction port 24.
[0104] By arranging a connecting elbow 23 between the connecting pipe 22 and the dust suction port 24, the connecting elbow 23 is passed through the base 1, and the two ends of the connecting elbow 23 are arranged on both sides in the height direction of the base 1, so that the dust suction port 24 can be arranged on the side of the base 1 away from the dust suction body 21 and the connecting pipe 22, for example, the connecting pipe 22 and the dust suction body 21 are arranged above the base 1, and the dust suction port 24 is arranged below the base 1, the layout is flexible and reasonable, and the assembly is convenient. At the same time, the connecting elbow 23 has a certain supporting effect on the connecting pipe 22, so that the structure of the connecting pipe 22 is relatively stable, so that the automatic cleaning device has higher stability during cleaning operations.
[0105] In specific implementation, the connecting elbow 23 can be connected to the base 1 by bolts or the like, for example.
[0106] In some embodiments, the connecting pipe 22 and the connecting elbow 23 are detachably connected, which is convenient for installation and disassembly, replacement and maintenance, and helps to save costs.
[0107] In some embodiments, the connecting elbow 23 and the dust suction port 24 are detachably connected, which is convenient for installation and disassembly, and is convenient for replacement and maintenance, which helps to save costs.
[0108] In a specific implementation, the dust suction body 21, the connecting pipe 22, the connecting elbow 23 and the dust suction port 24 which are connected in sequence, the two connected parts can be connected together in a detachable manner, for example.
[0109] In some implementations, the base 1 can move along the running path of the conveyor line 100 .
[0110] For example, a plurality of first preset positions may be set on the running path of the conveyor line 100, so that the automatic cleaning device can stop and go on the conveyor line 100, thereby realizing the automatic cleaning operation of the conveyor line and making cleaning more convenient.
[0111] In addition, a first sensing module 8 is provided on the base 1 , and a second sensing module (not shown) is provided on the running path of the conveyor line 100 . The second sensing module is used for sensing and cooperating with the first sensing module 8 to adjust the moving path of the base 1 when the base 1 is detected.
[0112] The second sensing module cooperates with the first sensing module 8 to adjust the moving path of the base 1 when the base 1 is detected. Specifically, it can be understood that the second sensing module cooperates with the first sensing module 8 to allow the base 1 to be allowed to pass at the second preset position where the second sensing module is located, or to maintain the moving path and continue to move.
[0113] By setting a first sensing module 8 on the base 1 and setting a second sensing module at a second preset position on the running path of the conveyor line 100, when the automatic cleaning device moves to the second preset position where the second sensing module is located under the drive of the conveyor line 100, the first sensing module 8 and the second sensing module are sensed, for example, the automatic cleaning device is allowed to pass at the second preset position, so that the equipment of the related process will not be triggered to operate like when the tray passes, thereby improving the degree of automation of the automatic cleaning device and facilitating the realization of fool-proof cleaning operations.
[0114] In specific implementation, the first sensing module 8 may be, for example, a sensor.
[0115] It should be noted that when the first sensing module 8 and the second sensing module cooperate in induction, for example, the moving path of the base 1 can be adjusted by the manufacturing execution system (MES) of the conveyor line. Of course, the moving path of the base 1 can also be adjusted by a cleaning system electrically connected to the automatic cleaning device.
[0116] In some implementations, the first sensing module 8 is disposed close to an edge of the base 1 facing the second sensing module, thereby shortening the sensing distance between the first sensing module 8 and the second sensing module and improving the sensing accuracy.
[0117] In some embodiments, the shape of the base 1 matches the shape of the tray for carrying materials on the conveyor line 100, so that the base 1 can move with the movement of the conveyor line 100, so that the automatic cleaning device can move driven by the conveyor line 100, such as moving to the next first preset position, so that the automatic cleaning device can stop and go on the conveyor line 100, thereby performing automatic cleaning operations on the conveyor line 100 at different positions of the running path of the conveyor line 100, so as to make the cleaning efficiency higher and the cleaning effect better. At the same time, different positions of the supporting equipment can also be cleaned.
[0118] refer to Figures 2 to 5 As shown, in some embodiments, a brush 5 is provided at the suction port 24, and the brush 5 is used to abut against the conveyor line 100, so that when the conveyor line 100 is running, the brush 5 can scrape the conveyor line 100 and clean foreign matter stuck on the conveyor line 100, so as to achieve better cleaning effect and higher cleaning efficiency.
[0119] refer to Figure 1 and Figure 5 As shown, in some embodiments, the dust suction port 24 is located below the base 1 and above the conveying line 100, so that the dust suction port 24 is located between the base 1 and the conveying line 100, so that the base 1 has a certain protective effect on the dust suction port 24, thereby avoiding the dust suction port 24 from being exposed and bumped, and extending the service life of the dust suction port 24 to a certain extent.
[0120] refer to Figure 1 and Figure 3 As shown, in some embodiments, a button 31 is provided on the controller 3, and the button 31 is used to control the working state of the cleaning structure 2, so that the cleaning structure 2 can be opened, closed, and the working gear is switched through the button 31, which is convenient to operate.
[0121] refer to Figure 1 and Figure 6As shown, in some embodiments, a handle 9 is provided on the base 1, so that an operator can hold the handle 9 and carry the automatic cleaning device more conveniently.
[0122] In a specific implementation, for example, two handles 9 can be provided on the base 1. The two handles 9 can be arranged on the base 1 opposite to each other and spaced apart along the running direction of the conveyor line 100, so as to facilitate placing the automatic cleaning device on the conveyor line 100 or removing it from the conveyor line 100.
[0123] In some embodiments, the automatic cleaning device further includes a first detector, which is connected to the cleaning structure 2. The cleaning structure 2 has a dust suction chamber, and the first detector is electrically connected to the controller 3 and is used to detect the pressure in the dust suction chamber. The controller 3 is used to shut down the cleaning structure 2 when the pressure detected by the first detector is less than a first preset threshold.
[0124] By setting up a first detector, and the first detector can detect the pressure in the dust suction chamber, when the pressure in the dust suction chamber is insufficient, for example, when there are too many foreign objects in the dust suction chamber and insufficient space, the controller 3 can close the cleaning structure 2 in time, thereby avoiding the occurrence of cleaning failure to a certain extent and improving the convenience of use.
[0125] In a specific implementation, the first detector may be, for example, a pressure sensor.
[0126] In some implementations, the first detector may be connected, for example, between the dust collecting body 21 and the connecting pipe 22. Of course, in other implementations, the first detector may also be connected, for example, between the connecting pipe and the connecting elbow.
[0127] In some embodiments, the automatic cleaning device further comprises an alarm electrically connected to the controller 3, and the controller 3 is used to control the alarm to sound an alarm when the pressure detected by the first detector is less than a first preset threshold value.
[0128] By setting up an alarm and electrically connecting the alarm to the controller 3, when the first detector detects that the pressure in the dust suction chamber is less than the first preset threshold value, the controller 3 drives the alarm to sound, so that the operator can pay attention to and understand the insufficient pressure in the dust suction chamber in time, further avoiding the occurrence of cleaning failure and improving the cleaning effect.
[0129] In a specific implementation, when the first detector detects that the pressure in the dust suction chamber is less than a first preset threshold value, the alarm can emit a preset alarm prompt sound to facilitate identification by the operator.
[0130] In some embodiments, the automatic cleaning device further comprises a display, which is electrically connected to at least the first detector, and is used to display at least status information of the cleaning structure 2 .
[0131] By setting up a display and electrically connecting the display to the first detector, signal operation is realized between the two, so that the operator can intuitively understand the status information of the cleaning structure 2 through the display, which is convenient for coordinating safe cleaning work and helps to improve work efficiency.
[0132] The status information of the cleaning structure 2 may include, for example, the pressure condition in the dust suction chamber, the remaining capacity of the dust suction chamber, and the like.
[0133] In some implementations, a signal delivery module 6 is provided on the base 1 , for example, and the display can realize signal operation with the first detector through the signal delivery module 6 to display the status information of the cleaning structure 2 .
[0134] In some embodiments, a filter screen is provided at the entrance of the dust suction chamber, and the filter screen is detachably connected to the dust suction chamber for easy replacement or maintenance.
[0135] The first detector detects the pressure condition in the dust collection chamber, and also reflects the filtering performance of the filter to a certain extent.
[0136] refer to Figures 1 to 3 As shown, in some embodiments, the automatic cleaning device also includes a power module 7, which is electrically connected to the cleaning structure 2. The power module 7 is used to supply power to the cleaning structure 2. On the one hand, it improves the battery life of the automatic cleaning device, and at the same time facilitates the automatic cleaning device to move on the conveyor line 100 and perform automatic cleaning operations at different positions of the supporting equipment, thereby achieving a better cleaning effect.
[0137] In some implementations, the automatic cleaning device also includes a second detector connected to the power module 7, which is electrically connected to the controller 3 and is used to detect the power level of the power module 7. The controller 3 is used to control the power module 7 to stop supplying power to the cleaning structure 2 when the power level detected by the second detector is less than a second preset threshold.
[0138] By setting up a second detector, and the second detector can detect the power of the power module 7, when the power of the power module 7 is insufficient, the controller 3 can shut down the cleaning structure 2 in time, further avoiding the occurrence of cleaning failure and improving the convenience of use.
[0139] In a specific implementation, the second detector may be, for example, a power sensor.
[0140] In some embodiments, the automatic cleaning device further includes an alarm electrically connected to the controller 3, and the controller 3 is used to control the alarm to sound an alarm when the amount of electricity detected by the second detector is less than a second preset threshold.
[0141] By setting up an alarm and electrically connecting the alarm to the second detector, when the power detected by the second detector is less than the second preset threshold, the controller 3 drives the alarm to sound an alarm, so that the operator can pay attention to and understand the power status of the power module 7 in time, further avoiding the occurrence of cleaning failure and improving the cleaning effect.
[0142] In specific implementation, when the second detector detects that the power level of the power module 7 is less than the second preset threshold, the alarm can emit a preset alarm tone to facilitate identification by the operator.
[0143] In some embodiments, the automatic cleaning device further includes a display, which is electrically connected to at least the second detector, and is used to display at least status information of the power module 7 .
[0144] By setting up a display and electrically connecting the display to the second detector, signal operation is realized between the two, so that the operator can intuitively understand the status information of the power module 7 through the display, such as the power level and battery life of the power module 7, which is convenient for the operator to replace the power module 7 with insufficient power in time, so as to coordinate safe cleaning work and make work efficiency higher.
[0145] In some implementations, a signal delivery module 6 is provided on the base 1 , for example, and the display can realize signal operation through the signal delivery module 6 and the second detector to display the status information of the power module 7 .
[0146] This embodiment also provides a conveying system, which includes a conveying line 100 and an automatic cleaning device.
[0147] When the conveyor line 100 needs to be cleaned, just place the automatic cleaning device on the conveyor line 100 and turn on the automatic cleaning device. During the operation of the conveyor line 100, the automatic cleaning device can perform online automatic cleaning on the conveyor line 100, which not only ensures the conveying efficiency and production capacity of the conveyor line 100, but also saves labor costs and improves cleaning efficiency.
[0148] At the same time, compared with manual cleaning, it can effectively avoid accidents such as bumps and falls by cleaning staff, and reduce the risks of cleaning operations.
[0149] In specific implementation, the conveyor line 100 can be a belt conveyor line, a roller conveyor line, etc.
[0150] The automatic cleaning device in this embodiment has the same structure and implementation principle as the automatic cleaning device provided in the above embodiment, and can bring the same or similar technical effects, which will not be described one by one here, and the details can be referred to the description of the above embodiment.
[0151] In this article, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, or it can be indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances. In addition, the orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.
[0152] In this article, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "comprises", "comprising" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the statement "comprising a ..." does not exclude the presence of other identical elements in the process, method, article or device including the element.
[0153] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A conveyor line automatic cleaning device, characterized in that: It comprises a base (1), a controller (3), and a cleaning structure (2) arranged on the base (1); The base (1) is used to be placed on a conveying line (100); the cleaning structure (2) has a dust suction port (24) facing the conveying line (100), and a dust suction gap is provided between the dust suction port (24) and the conveying line (100); The cleaning structure (2) is electrically connected to the controller (3), and the controller (3) is used to drive the cleaning structure (2) to at least clean the conveyor line (100) in operation when the base (1) is stopped at a first preset position on the running path of the conveyor line (100).
2. The automatic cleaning device for a conveyor line according to claim 1, characterized in that: There are at least two dust suction ports (24), and at least two of the dust suction ports (24) are arranged at intervals at least along the width direction of the conveying line (100); The conveyor line (100) comprises two conveyor belts (101) that are opposite to each other and spaced apart, and each of the conveyor belts (101) corresponds to at least one of the dust suction ports (24).
3. The automatic cleaning device for a conveyor line according to claim 1, characterized in that: There are at least two dust suction ports (24), at least two of the dust suction ports (24) are arranged at intervals along the length direction of the conveying line (100), and two adjacent dust suction ports (24) are arranged in a staggered manner in the width direction of the conveying line (100); The conveyor line (100) comprises two conveyor belts (101) that are opposite to each other and spaced apart, and each of the conveyor belts (101) corresponds to at least two of the dust suction ports (24).
4. The automatic cleaning device for a conveyor line according to claim 1, characterized in that: The cleaning structure (2) comprises a connected dust collecting body (21) and a connecting pipe (22); The dust collecting body (21) is arranged on the base (1) and is electrically connected to the controller (3); the dust collecting port (24) is connected to an end of the connecting pipe (22) which is away from the dust collecting body (21).
5. The automatic cleaning device for a conveyor line according to claim 4, characterized in that: The base (1) is provided with a bracket (4), the bracket (4) having a clamping cavity opening toward the dust collecting body (21), and the dust collecting body (21) is detachably connected to the clamping cavity; There are at least two brackets (4), and at least two brackets (4) are arranged at intervals along the length direction of the dust collector body (21); And / or, the dust collecting body (21) and the connecting pipe (22) are detachably connected.
6. The automatic cleaning device for a conveyor line according to claim 4, characterized in that: The cleaning structure (2) further comprises a connecting elbow (23); The connecting elbow (23) is inserted into the base (1), and the two ends of the connecting elbow (23) are arranged on both sides of the base (1) in the height direction. The end of the connecting elbow (23) facing away from the conveying line (100) is connected to the connecting pipe (22), and the end of the connecting elbow (23) facing the conveying line (100) is connected to the dust suction port (24).
7. The automatic cleaning device for a conveyor line according to claim 6, characterized in that: The connecting pipe (22) is detachably connected to the connecting elbow (23); And / or, the connecting elbow (23) is detachably connected to the dust suction port (24).
8. The automatic cleaning device for a conveyor line according to claim 1, characterized in that: The base (1) can move along the running path of the conveyor line (100); The base (1) is provided with a first sensing module (8), and the running path of the conveyor line (100) is provided with a second sensing module, the second sensing module being used to cooperate with the first sensing module (8) in sensing so as to adjust the moving path of the base (1) when the base (1) is detected; The first sensing module (8) is arranged close to an edge of the base (1) on a side facing the second sensing module.
9. The automatic cleaning device for a conveyor line according to any one of claims 1 to 8, characterized in that: The dust suction port (24) is provided with a brush (5), and the brush (5) is used to abut against the conveying line (100); And / or, the controller (3) is provided with a button (31), and the button (31) is used to control the working state of the cleaning structure (2); And / or, the controller (3) is arranged on the base (1); And / or, a handle (9) is provided on the base (1).
10. The automatic cleaning device for a conveyor line according to any one of claims 1 to 8, characterized in that: The automatic cleaning device for the conveyor line also includes a first detector; The cleaning structure (2) has a dust suction chamber therein, the first detector is electrically connected to the controller (3) and is used to detect the pressure in the dust suction chamber, and the controller (3) is used to close the cleaning structure (2) when the pressure detected by the first detector is less than a first preset threshold value.
11. The automatic cleaning device for a conveyor line according to claim 10, characterized in that: The automatic cleaning device for the conveyor line further comprises an alarm device electrically connected to the controller (3), wherein the controller (3) is used to control the alarm device to sound an alarm when the pressure detected by the first detector is less than a first preset threshold value; And / or, the automatic cleaning device for the conveyor line further comprises a display, the display is at least electrically connected to the first detector, and the display is at least used to display status information of the cleaning structure (2); And / or, a filter screen is provided at the entrance of the dust suction chamber, and the filter screen is detachably connected to the dust suction chamber.
12. The automatic cleaning device for a conveyor line according to any one of claims 1 to 8, characterized in that: The automatic cleaning device for the conveyor line further comprises a power module (7), wherein the power module (7) is electrically connected to the cleaning structure (2), and the power module (7) is used to supply power to the cleaning structure (2); The automatic cleaning device for the conveyor line further comprises a second detector connected to the power module (7), the second detector being electrically connected to the controller (3) and used for detecting the amount of electricity in the power module (7), the controller (3) being used for controlling the power module (7) to stop supplying power to the cleaning structure (2) when the amount of electricity detected by the second detector is less than a second preset threshold value.
13. The automatic cleaning device for a conveyor line according to claim 12, characterized in that: The automatic cleaning device for the conveyor line further comprises an alarm device electrically connected to the controller (3), wherein the controller (3) is used to control the alarm device to sound an alarm when the amount of electricity detected by the second detector is less than a second preset threshold value; And / or, the automatic cleaning device for the conveyor line further comprises a display, the display is at least electrically connected to the second detector, and the display is at least used to display status information of the power module (7).
14. A conveying system, characterized in that: It comprises a conveyor line (100) and an automatic cleaning device for the conveyor line as claimed in any one of claims 1 to 13.
Citation Information
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