Vibration scattering machine

By setting up a transmission mechanism and a vibration mechanism in the shock dissipator, the vibration crushing and the extrusion of auxiliary rods are used to solve the problem of low efficiency in the treatment of bagged fertilizer plates, and the efficient and without manual intervention is achieved.

CN119503482AActive Publication Date: 2025-02-25QINGDAO FOUNDER EQUIP TECH CO LTD
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Patent Information

Application Number
CN202411593038.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-02-25
Estimated Expiration
2044-11-08

AI Technical Summary

Technical Problem

In the prior art, when processing bagged fertilizers, material plate bonds are prone to occur, resulting in manual crushing, which is highly labor-intensive and inefficient.

Method used

A vibration dissipator is designed. Through the configuration of the transmission mechanism and the vibration mechanism, the bagged material is crushed under the vibration of the vibration mechanism during the transmission process, and the material is squeezed upward through the edges of the auxiliary rod to improve the crushing effect and efficiency.

Benefits of technology

It achieves efficient crushing effect without manual crushing, saves time and effort, and improves material transmission and use efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the technical scheme, the vibration scattering machine is characterized by comprising a conveying mechanism; the vibration mechanism is in contact with the tops of the bagged materials located on the conveying mechanism so as to transmit vibration into the bagged materials; the conveying mechanism comprises a conveying roller; a conveyor belt; the sections, perpendicular to the length direction of the auxiliary rods, of the auxiliary rods are polygonal, the multiple auxiliary rods are located between the upper layer and the lower layer of the conveying belt and arranged in the conveying direction of the conveying belt, and when the edges of the auxiliary rods rotate upwards, one side of the top of the conveying belt is jacked upwards by the auxiliary rods; through the arrangement of the conveying mechanism and the vibrating mechanism, hardened materials can be crushed under the vibration of the vibrating mechanism in the conveying process of bagged materials on the conveying mechanism, the bagged materials can be extruded through upward jacking of the edges of the auxiliary rods, the crushing effect and the crushing efficiency are improved, manual crushing is not needed, and more time and labor are saved.
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Description

Technical Field

[0001] The present invention relates to the technical field of shaking-up compacted materials, and more specifically, it relates to a shaking-up machine. Background Art

[0002] Fertilizer is a very common material in agricultural production. Fertilizer refers to a type of substance that provides one or more essential nutrients for plants, improves soil properties and increases soil fertility levels. It is one of the material bases of agricultural production. It mainly includes ammonium phosphate fertilizers, large-element water-soluble fertilizers, medium-element fertilizers, biological fertilizers, organic fertilizers, multi-dimensional field energy concentrated organic fertilizers, etc.

[0003] The fertilizer itself and the granular raw materials used to produce the fertilizer have good water absorption properties, so during bag storage, the materials are often prone to compaction. Before use, most of the materials in the bags are broken up manually, but this method has the problems of high labor intensity and low work efficiency. Summary of the invention

[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a dispersing machine, which, through the arrangement of a transmission mechanism and a vibration mechanism, can break up compacted materials under the vibration of the vibration mechanism during the transmission of bagged materials on the transmission mechanism, and can squeeze the bagged materials by lifting up the edges of the auxiliary rod, thereby improving the crushing effect and efficiency, eliminating the need for manual crushing, and saving time and effort.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solutions: a dispersing machine, comprising a transmission mechanism, wherein the transmission mechanism is used to transmit bagged materials; and a vibration mechanism that contacts the top of the bagged material on the conveying mechanism to transmit vibration into the bagged material; The transmission mechanism comprises a transmission roller, two of which are provided and arranged along the transmission direction of the material; A conveyor belt, the conveyor belt is arranged in a closed loop around two conveyor rollers; And an auxiliary rod, the length direction of the auxiliary rod is parallel to the axial direction of the transmission roller, the cross-section of the auxiliary rod perpendicular to its own length direction is polygonal, there are multiple auxiliary rods and they are located between the upper and lower layers of the conveyor belt, and the multiple auxiliary rods are arranged along the conveying direction of the conveyor belt. When the edge of the auxiliary rod is rotated to face upward, the auxiliary rod pushes up one side of the top of the conveyor belt.

[0006] The present invention is further configured as follows: the auxiliary rods are configured as equilateral polygons, and the distances between two adjacent auxiliary rods are equal.

[0007] The present invention is further configured such that when the edge of any auxiliary rod rotates upward and lifts the top layer of the conveyor belt upward, the adjacent auxiliary rod rotates sideways and faces upward, leaving a distance between it and the top layer of the conveyor belt.

[0008] The present invention is further configured as follows: the auxiliary rod is raised between the feeding end and the discharging end of the conveyor belt; The part where the bagged material is pushed up by any auxiliary rod edge is the action part. When the bagged material moves forward and the next edge of the auxiliary rod rotates to the top, the action part is located between the auxiliary rod and the auxiliary rod one level higher than the auxiliary rod.

[0009] The present invention is further configured as follows: the transmission mechanism further comprises a transmission frame, and the transmission roller is rotatably connected to the transmission frame; The vibration mechanism includes a vibration frame, which is arranged above the transmission frame and can slide up and down relative to the transmission frame; And a vibration roller, which is rotatably connected to the vibration frame, and a plurality of vibration rollers are provided and arranged along the transmission direction of the conveyor belt, and the vibration roller is pressed against the top of the bagged material on the conveyor belt.

[0010] The present invention is further configured as follows: a plurality of vibration rollers correspond one to one with a plurality of auxiliary rods, the axes of the vibration rollers are parallel to the length directions of the auxiliary rods, and the vibration rollers are located directly above the corresponding auxiliary rods.

[0011] The present invention is further configured as follows: the vibration mechanism further includes a guide rod, the guide rod is provided in plurality and is vertically arranged, the plurality of guide rods are respectively fixedly connected to both sides of the top of the transmission frame, and the guide rods vertically penetrate the vibration frame; And a first elastic member, each guide rod corresponds to a first elastic member, and the first elastic member is arranged between the vibration frame and the transmission frame.

[0012] The present invention is further configured as follows: the vibration mechanism further includes a second elastic member, and each guide rod corresponds to a second elastic member; and a nut, each guide rod is threadedly connected with a nut located above the vibration frame, and the second elastic member is located between the nut and the vibration frame.

[0013] The present invention is further configured to include a loading and unloading mechanism; The transmission mechanism further comprises a feeding belt, and the feeding belt is located at the feeding end of the transmission belt; and a feed-cutting belt, the feed-cutting belt being located at a feed-cutting end of the conveyor belt; The loading and unloading mechanisms are provided with two and correspond to the loading belt and the unloading belt respectively. The loading and unloading mechanism corresponding to the loading belt is used to move the bagged materials to the loading belt, and the loading and unloading mechanism corresponding to the unloading belt is used to remove the bagged materials on the unloading belt from the unloading belt.

[0014] The present invention is further configured as follows: the loading and unloading mechanism comprises a material rack, two of which are provided and are respectively located on both sides of the loading belt or the unloading belt; Lifting block: each rack is provided with a lifting block that can slide up and down; A transverse movement block, which can slide between the two lifting blocks along the transmission direction of the conveyor belt; A moving block, the moving block is arranged on the transverse moving block and can slide on the transverse moving block in a horizontal direction perpendicular to the sliding direction of the transverse moving block; And a clamping claw, wherein the clamping claw is arranged at the bottom of the moving block and two clamping claws are provided. The two clamping claws slide in directions of approaching and moving away from each other to achieve clamping and loosening of the bagged material.

[0015] To sum up, compared with the prior art, the present invention has the following beneficial effects: through the arrangement of the transmission mechanism and the vibration mechanism, the present invention enables the bagged material to be broken into compacted materials under the vibration of the vibration mechanism during the transmission of the bagged material on the transmission mechanism, and the bagged material can be squeezed by lifting the edge of the auxiliary rod upward, thereby improving the crushing effect and efficiency, eliminating the need for manual crushing, and saving time and effort. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic diagram of the overall structure of an embodiment; Figure 2 for Figure 1 A magnified schematic diagram of part A; Figure 3 for Figure 1 A magnified schematic diagram of part B; Figure 4 Schematic diagram of an auxiliary rod according to an embodiment.

[0017] In the figure: 1. transmission mechanism; 11. transmission frame; 12. transmission belt; 13. transmission roller; 14. loading belt; 15. unloading belt; 16. auxiliary rod; 2. vibration mechanism; 21. vibration frame; 22. vibration roller; 23. vibration belt; 24. vibration motor; 25. guide rod; 26. first elastic member; 27. second elastic member; 28. nut; 3. loading and unloading mechanism; 31. material frame; 32. lifting block; 33. transverse block; 34. moving block; 35. clamping claw. DETAILED DESCRIPTION

[0018] In order to enable those skilled in the art to better understand the technical solution of the present invention, the technical solution of the present invention is clearly and completely described below in conjunction with the accompanying drawings of the present invention. Based on the embodiments in this application, other similar embodiments obtained by ordinary technicians in this field without making creative work should all fall within the scope of protection of this application. In addition, the directional words mentioned in the following embodiments, such as "up", "down", "left", "right", etc., are only reference to the directions of the accompanying drawings. Therefore, the directional words used are used to illustrate rather than limit the invention.

[0019] The present invention will be further described below in conjunction with the accompanying drawings and preferred embodiments.

[0020] Embodiment: A vibration dispersing machine, see attached Figure 1 -Attached Figure 4 , including a transmission mechanism 1 and a vibration mechanism 2, the transmission mechanism 1 is used to transmit bagged materials; the vibration mechanism 2 contacts the top of the bagged materials on the transmission mechanism 1 to transmit the vibration to the bagged materials; the transmission mechanism 1 includes a transmission roller 13, a transmission belt 12 and an auxiliary rod 16, the transmission roller 13 is provided with two and arranged along the transmission direction of the material; the transmission belt 12 is arranged in a closed loop around the two transmission rollers 13; the length direction of the auxiliary rod 16 is parallel to the axial direction of the transmission roller 13, and the cross-section of the auxiliary rod 16 perpendicular to its own length direction is polygonal. A plurality of auxiliary rods 16 are provided and are located between the upper and lower layers of the transmission belt 12. The plurality of auxiliary rods 16 are arranged along the transmission direction of the transmission belt 12. When the edges of the auxiliary rods 16 are rotated to face upward, the auxiliary rods 16 push up one side of the top of the transmission belt 12.

[0021] The bagged material enters the conveying mechanism 1 from the feeding end of the conveying mechanism 1, and the conveying mechanism 1 conveys the bagged material forward. During the conveying process of the bagged material, the vibration mechanism 2 itself vibrates, and the vibration mechanism 2 transmits its own vibration to the bagged material by contacting with the top of the bagged material on the conveying mechanism 1, and the compacted material in the material is shaken off by the vibration of the bagged material. Through the setting of the auxiliary rod 16, the auxiliary rod 16 can periodically push up the top layer of the conveyor belt during the rotation process, that is, push up the bagged material on the conveyor belt, so that the pushed-up part of the bagged material is squeezed by the auxiliary rod 16 and the vibration mechanism 2, and the compacted material can be crushed by squeezing, and the pushed-up part of the bagged material can be driven to move around by squeezing, so that the moving friction is generated between the materials, and the crushing efficiency of the compacted material is accelerated by friction.

[0022] Specifically, the cross section of the auxiliary rod 16 is set to be an equilateral polygon, and the distance between two adjacent auxiliary rods 16 is equal. More specifically, the cross section of the auxiliary rod 16 is set to be a square.

[0023] Specifically, when the edge of any auxiliary rod 16 rotates to face upward and pushes up the top layer of the conveyor belt 12, the adjacent auxiliary rod 16 rotates to face sideways and leaves a distance between it and the top layer of the conveyor belt 12. By setting the upward push of the edges of the two adjacent auxiliary rods 16 as an interval action, the edges of the two adjacent auxiliary rods 16 will not push up the bagged materials at the same time, thereby preventing the bagged materials from being squeezed at multiple adjacent locations at the same time and causing the packaging bag to be damaged.

[0024] The auxiliary rod 16 rises from the feed end to the discharge end of the conveyor belt 12; the part where the bagged material is pushed upward by the edge of any auxiliary rod 16 is the action part. When the bagged material moves forward and the next edge of the auxiliary rod 16 rotates to the top, the action part is located between the auxiliary rod 16 and the auxiliary rod 16 that is one order higher than the auxiliary rod 16.

[0025] Take two adjacent auxiliary rods 16 as an example for explanation. Among the two adjacent auxiliary rods 16, the auxiliary rod 16 with a lower ranking is set as the first auxiliary rod 16, and the auxiliary rod 16 with a higher ranking is set as the second auxiliary rod 16; the process of the auxiliary rod 16 rotating from the edge facing upward to the plane facing upward is set as the lowering stage, and the rotation from the plane facing upward to the edge facing upward is the lifting stage. When the bagged material is lifted upward under the action of the edge of the first auxiliary rod 16, at this time, the edge of the first auxiliary rod 16 is facing upward, and the first auxiliary rod 16 is at the time point of transition from the lifting stage to the lowering stage, and the second auxiliary rod 16 is at the time point of transition from the lowering stage to the lifting stage. The position where the bagged material contacts the edge of the first auxiliary rod 16 is set as the action part, and the bagged material continues to move forward. When the first auxiliary rod 16 completes the lowering stage and rotates to the plane facing upward, the second auxiliary rod 16 completes the lowering stage and rotates to the edge facing upward. At this time, the action part is located at the first auxiliary rod 1 6 and the second auxiliary rod 16, and the distance between the first auxiliary rod 16 and the second auxiliary rod 16 is set to be evenly divided into three sections. At this time, the action part is at the connection between the first section and the second section. When the action part continues to move to the connection between the second section and the third section, the first auxiliary rod 16 completes the lifting stage and rotates to the edge facing upward, and the second auxiliary rod 16 completes the lowering stage and rotates to the plane facing upward. Then the action part continues to move forward. When the action part moves to the top of the second auxiliary rod 16, the second auxiliary rod 16 just completes the lifting stage and rotates to the edge facing upward, and pushes the action part upward again. In other words, by setting the time for the auxiliary rod 16 to complete each stage, the distance that the bagged material moves on the conveyor belt 12 is equal to one third of the distance between the two auxiliary rods 16.

[0026] Specifically, the transmission mechanism 1 also includes a transmission frame 11, and a transmission roller 13 is rotatably connected to the transmission frame 11; the vibration mechanism 2 includes a vibration frame 21 and a vibration roller 22, and the vibration frame 21 is arranged above the transmission frame 11 and can slide up and down relative to the transmission frame 11; the vibration roller 22 is rotatably connected to the vibration frame 21, and the vibration roller 22 is provided in plurality and arranged along the transmission direction of the conveyor belt 12, and the vibration roller 22 is pressed against the top of the bagged material on the conveyor belt 12.

[0027] Specifically, the plurality of vibration rollers 22 correspond to the plurality of auxiliary rods 16 one by one, the axis of the vibration roller 22 is parallel to the length direction of the auxiliary rod 16 , and the vibration roller 22 is located directly above the corresponding auxiliary rod 16 .

[0028] Specifically, the vibration mechanism 2 further includes a vibration belt 23 , and the vibration belt 23 surrounds the plurality of vibration rollers 22 to form a closed loop.

[0029] Specifically, the vibration mechanism 2 also includes a guide rod 25, a vibration motor 24 and a first elastic member 26. The guide rods 25 are provided in plurality and are vertically arranged. The plurality of guide rods 25 are respectively fixedly connected to both sides of the top of the transmission frame 11, and the guide rods 25 vertically penetrate the vibration frame 21; each guide rod 25 corresponds to a first elastic member 26, and the first elastic member 26 is arranged between the vibration frame 21 and the transmission frame 11; the vibration motor 24 is fixedly connected to the vibration frame 21.

[0030] By disposing the first elastic member 26 , the vibration motor 24 can drive the vibration frame 21 to vibrate as a whole, so that the entire vibration can be transmitted to the bagged material.

[0031] Specifically, the vibration mechanism 2 also includes a second elastic member 27 and a nut 28 , and each guide rod 25 corresponds to a second elastic member 27 ; each guide rod 25 is threadedly connected with a nut 28 located above the vibration frame 21 , and the second elastic member 27 is located between the nut 28 and the vibration frame 21 .

[0032] Specifically, the first elastic member 26 and the second elastic member 27 are both configured as springs, which are sleeved outside the corresponding guide rods 25. Through the configuration of the nut 28, the height of the vibration mechanism 2 can be adjusted by adjusting the position of the nut 28 on the guide rod 25, so that the vibration mechanism 2 can be suitable for the vibration and dispersion operation of bagged materials of different thicknesses.

[0033] Specifically, this embodiment also includes a loading and unloading mechanism 3; the conveying mechanism 1 also includes a loading belt 14 and a unloading belt 15, the loading belt 14 is located at the loading end of the conveying belt 12; the unloading belt 15 is located at the unloading end of the conveying belt 12; the loading and unloading mechanism 3 is provided with two and corresponds to the loading belt 14 and the unloading belt 15 respectively, the loading and unloading mechanism 3 corresponding to the loading belt 14 is used to move the bagged material to the loading belt 14, and the loading and unloading mechanism 3 corresponding to the unloading belt 15 is used to remove the bagged material on the unloading belt 15 from the unloading belt 15.

[0034] Specifically, the loading and unloading mechanism 3 includes a material rack 31, a lifting block 32, a transverse block 33, a moving block 34 and a clamp 35. The material rack 31 is provided with two and is respectively located on both sides of the loading belt 14 or the unloading belt 15; each material rack 31 is provided with a lifting block 32 that can slide up and down; the transverse block 33 can slide between the two lifting blocks 32 along the transmission direction of the conveyor belt 12; the moving block 34 is arranged on the transverse block 33 and can slide on the transverse block 33 in a horizontal direction perpendicular to the sliding direction of the transverse block 33; the clamp 35 is arranged at the bottom of the moving block 34 and there are two clamps 35, and the two clamps 35 slide in the directions of approaching and moving away from each other to achieve the clamping and loosening of the bagged material.

[0035] Specifically, the sliding of the lifting block 32 , the lateral block 33 and the moving block 34 are all driven by the lead screw and the nut; the two clamping jaws 35 are fixedly connected to the clamping jaw 35 cylinder, and the clamping jaw 35 cylinder is fixedly connected to the bottom of the moving block 34 .

[0036] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A dispersing machine, characterized in that: It comprises a transmission mechanism (1), wherein the transmission mechanism (1) is used to transmit bagged materials; and a vibration mechanism (2), wherein the vibration mechanism (2) contacts the top of the bagged material on the conveying mechanism (1) to transmit vibration into the bagged material; The transmission mechanism (1) comprises a transmission roller (13), wherein two transmission rollers (13) are provided and arranged along the transmission direction of the material; A conveyor belt (12), wherein the conveyor belt (12) is arranged in a closed loop around two conveyor rollers (13); and an auxiliary rod (16), wherein the length direction of the auxiliary rod (16) is parallel to the axial direction of the transmission roller (13), and the cross section of the auxiliary rod (16) perpendicular to its own length direction is arranged in a polygonal shape, a plurality of auxiliary rods (16) are arranged and located between the upper and lower layers of the transmission belt (12), and the plurality of auxiliary rods (16) are arranged along the transmission direction of the transmission belt (12), and when the ridges of the auxiliary rods (16) are rotated to face upward, the auxiliary rods (16) push up one side of the top of the transmission belt (12).

2. The dispersing machine according to claim 1, characterized in that: The auxiliary rods (16) are arranged as equilateral polygons, and the distances between two adjacent auxiliary rods (16) are equal.

3. The dispersing machine according to claim 2, characterized in that: When the ridges of any auxiliary rod (16) rotate upward and lift the top layer of the conveyor belt (12) upward, the adjacent auxiliary rod (16) rotates sideways and faces upward, leaving a distance between it and the top layer of the conveyor belt (12).

4. The dispersing machine according to claim 3, characterized in that: The auxiliary rod (16) rises from the feeding end to the discharging end of the conveyor belt (12); The portion where the bagged material is pushed upward by the ridge of any auxiliary rod (16) is the action portion. When the bagged material moves forward and the next ridge of the auxiliary rod (16) rotates to the top, the action portion is located between the auxiliary rod (16) and an auxiliary rod (16) one level higher than the auxiliary rod (16).

5. The dispersing machine according to claim 4, characterized in that: The transmission mechanism (1) further comprises a transmission frame (11), and a transmission roller (13) is rotatably connected to the transmission frame (11); The vibration mechanism (2) comprises a vibration frame (21), wherein the vibration frame (21) is arranged above the transmission frame (11) and is capable of sliding up and down relative to the transmission frame (11); and a vibration roller (22), wherein the vibration roller (22) is rotatably connected to the vibration frame (21), a plurality of the vibration rollers (22) are provided and arranged along the transmission direction of the conveyor belt (12), and the vibration rollers (22) are pressed against the top of the bagged material on the conveyor belt (12).

6. The dispersing machine according to claim 5, characterized in that: The plurality of vibration rollers (22) correspond one to one with the plurality of auxiliary rods (16); the axes of the vibration rollers (22) are parallel to the length direction of the auxiliary rods (16); and the vibration rollers (22) are located directly above the corresponding auxiliary rods (16).

7. The dispersing machine according to claim 6, characterized in that: The vibration mechanism (2) further comprises a guide rod (25), wherein a plurality of guide rods (25) are provided and are vertically arranged, wherein the plurality of guide rods (25) are respectively fixedly connected to both sides of the top of the transmission frame (11), and the guide rods (25) vertically penetrate the vibration frame (21); and a first elastic member (26), each guide rod (25) corresponds to a first elastic member (26), and the first elastic member (26) is arranged between the vibration frame (21) and the transmission frame (11).

8. The dispersing machine according to claim 7, characterized in that: The vibration mechanism (2) further comprises a second elastic member (27), and each guide rod (25) corresponds to a second elastic member (27); and a nut (28), each guide rod (25) is threadedly connected with a nut (28) located above the vibration frame (21), and the second elastic member (27) is located between the nut (28) and the vibration frame (21).

9. The dispersing machine according to claim 8, characterized in that: It also includes a loading and unloading mechanism (3); The transmission mechanism (1) further comprises a feeding belt (14), wherein the feeding belt (14) is located at the feeding end of the transmission belt (12); and a feed belt (15), wherein the feed belt (15) is located at the feed end of the conveyor belt (12); The loading and unloading mechanisms (3) are provided with two and correspond to the loading and unloading belt (14) and the unloading belt (15) respectively. The loading and unloading mechanism (3) corresponding to the loading and unloading belt (14) is used to move the bagged materials to the loading and unloading belt (14), and the loading and unloading mechanism (3) corresponding to the unloading belt (15) is used to remove the bagged materials on the unloading belt (15) from the unloading belt (15).

10. The dispersing machine according to claim 9, characterized in that: The loading and unloading mechanism (3) comprises a material rack (31), two of which are provided and are respectively located on both sides of the loading belt (14) or the unloading belt (15); A lifting block (32), each material rack (31) is provided with a lifting block (32) capable of sliding up and down; A transverse movement block (33), wherein the transverse movement block (33) is capable of sliding between the two lifting blocks (32) along the transmission direction of the conveyor belt (12); A moving block (34), wherein the moving block (34) is arranged on the transverse moving block (33) and is capable of sliding on the transverse moving block (33) in a horizontal direction perpendicular to a sliding direction of the transverse moving block (33); and a clamping jaw (35), wherein the clamping jaw (35) is arranged at the bottom of the moving block (34) and two clamping jaws (35) are arranged, and the two clamping jaws (35) slide in directions of approaching and moving away from each other to achieve clamping and loosening of the bagged material.

Citation Information

Patent Citations

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