Efficient commercial vehicle generator regulator support

Abstract

The invention belongs to the technical field of generators, and relates to an efficient generator regulator support for a commercial vehicle. The device comprises a mounting shell which is provided with a rotating shaft ring and a plug; a mounting frame for mounting an adjuster is arranged on the mounting shell, an elastic piece is arranged in the mounting frame, and a mounting cavity is formed between the elastic piece and the top wall of the mounting frame; an adapter is mounted in the mounting cavity, a conductive column is fixedly arranged at the lower end of the adapter, and the regulator is in abutting contact with the upper end face of the first conductive sheet; a positioning hole is formed in the electric brush, the conductive column penetrates through the second sliding groove and extends into the positioning hole, and the electric brush is electrically connected with the adapter through the conductive column. And the adapter, the adapter and the electric brush are independently designed, so that independent replacement is facilitated, and the cost is saved. The electric brush is clamped into the elastic clamping jaw, the adapter and the regulator are sequentially inserted into the mounting frame, assembly can be completed, electric connection of the electric brush, the adapter and the regulator is completed at the same time, assembly and replacement are easy and convenient, and efficiency is high.

Description

Technical Field

[0001] The invention belongs to the technical field of generators and relates to a high-efficiency generator regulator bracket for commercial vehicles. Background Art

[0002] Efficient commercial vehicles play an important role in logistics, express delivery, public transportation, long-distance transportation and other industries with their excellent transportation efficiency, fuel economy, environmental performance and operating cost-effectiveness. With the development of technology and the improvement of environmental protection requirements, the efficient performance of commercial vehicles has received more and more attention.

[0003] The generator regulator is an important part of the automotive electrical system. Its main function is to ensure that the voltage output by the generator under different working conditions remains within a stable range. At present, some generator regulators are of integrated design. Once some parts are damaged, the entire device needs to be replaced, which increases the difficulty of maintenance and replacement costs.

[0004] In order to solve the above problems, the present invention proposes a high-efficiency generator regulator bracket for commercial vehicles. Summary of the invention

[0005] In order to solve the problems existing in the background technology, the present invention proposes a high-efficiency generator regulator bracket for commercial vehicles.

[0006] In order to achieve the above-mentioned purpose, the technical scheme adopted by the present invention is as follows: a high-efficiency commercial vehicle generator regulator bracket includes a mounting shell, on which a rotating shaft ring and a plug are arranged; a mounting frame for mounting the regulator is arranged on the mounting shell, an elastic member is arranged in the mounting frame, and a mounting cavity is formed between the elastic member and the top wall of the mounting frame; an adapter is installed in the mounting cavity, a conductive column is fixedly arranged at the lower end of the adapter, a first sliding groove that slides with the conductive column is provided on the elastic member, a second sliding groove is provided at a position corresponding to the first sliding groove on the mounting shell, and the regulator is pressed and contacted with the upper end surface of the first conductive sheet; an active groove for mounting a brush is provided at the bottom of the mounting shell, and the rotating shaft ring and the second sliding groove are both connected to the active groove; a positioning hole is provided on the brush, the positioning hole cooperates with the conductive column, the conductive column passes through the second sliding groove and extends into the positioning hole, and the brush and the adapter are electrically connected through the conductive column.

[0007] Furthermore, the end of the brush is provided with a first inclined surface matched with the lower end of the conductive column; the brush is rotatably installed in the movable slot; the conductive column pushes the brush to rotate through the first inclined surface.

[0008] Furthermore, the elastic member is limitedly slidably arranged in the mounting frame.

[0009] Furthermore, the elastic member includes a support plate and an X-shaped body; support plates are fixed on both sides of the upper end of the X-shaped body, and the adapter is placed on the support plate; the lower end of the X-shaped body is slidably connected to the mounting frame.

[0010] Furthermore, the inward end of the regulator is in an arc shape, and the outward end of the adapter is provided with a second inclined surface, and the upper end of the second inclined surface is inclined inwardly.

[0011] Furthermore, an elastic claw is arranged in the movable groove; and a clamping column which is engaged with the elastic claw is arranged on the brush.

[0012] Furthermore, a plurality of heat dissipation plates are arranged on the mounting frame.

[0013] Furthermore, the upper end surface of the adapter is provided with a first conductive sheet, and the lower end surface of the regulator is provided with a second conductive sheet. The first conductive sheet is in contact with the second conductive sheet, so that the regulator and the adapter are electrically connected.

[0014] Furthermore, a handle is provided on the regulator.

[0015] Furthermore, the installation shell is fixedly connected with a protrusion for installation, and a mounting hole is provided on the protrusion.

[0016] Compared with the prior art, the present invention has the following beneficial effects: the regulator, the adapter and the brush are designed independently, which is convenient for replacing the regulator, the adapter and the brush separately, and is conducive to saving costs.

[0017] The present invention can complete the assembly and electrical connection of the brush, the adapter and the regulator by clamping the brush into the elastic claw and inserting the adapter and the regulator into the mounting frame in sequence, so that the assembly and replacement are simple, convenient and efficient.

[0018] After the assembly is completed, the elastic part shrinks and deforms, and the regulator and the adapter are pressed and contacted, so that the regulator and the adapter are stably placed in the mounting frame. The lower end of the conductive column extends into the positioning hole to limit the positioning hole, so that the positioning hole keeps in contact with the shaft of the motor, and the brush and the adapter are electrically connected through the conductive column. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic diagram of the structure of the regulator in the present invention before it is installed in the mounting frame;

[0020] Figure 2 is a schematic diagram of the cooperation between the adapter and the elastic member in the present invention;

[0021] Figure 3 It is a schematic diagram of the position of the elastic claws in the present invention;

[0022] Figure 4 is a schematic diagram of the coordination between the conductive column and the first inclined surface in the present invention;

[0023] Figure 5is a partial cross-sectional view of the mounting shell of the present invention;

[0024] Figure 6 It is a schematic diagram of the external structure of the present invention after assembly;

[0025] Figure 7 It is a partial cross-sectional view of the present invention after assembly;

[0026] Figure 8 is a cross-sectional view of the present invention after assembly;

[0027] Fig. 9 It is a schematic diagram of the structure of the elastic member in the present invention;

[0028] Fig.10 It is a schematic diagram of the structure of the brush in the present invention.

[0029] In the figure: 1. mounting shell; 2. rotating shaft ring; 3. plug; 4. heat sink; 5. mounting bracket; 6. regulator; 7. brush; 8. first conductive sheet; 9. adapter; 10. elastic member; 101. first sliding groove; 11. movable groove; 12. positioning hole; 13. second sliding groove; 14. elastic claw; 15. second conductive sheet; 16. conductive column. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] like Figure 1-Figure 10 As shown, the technical solution adopted by the present invention is as follows: a high-efficiency commercial vehicle generator regulator bracket includes a mounting shell 1. A protrusion for installation is fixedly connected to the mounting shell 1, and a mounting hole is opened on the protrusion. The mounting shell 1 is fixed to a suitable position of the motor shell through the protrusion. A rotating shaft ring 2 and a plug 3 are provided on the mounting shell 1. After the mounting shell 1 is installed, the rotating shaft of the motor is located in the rotating shaft ring 2.

[0032] The mounting housing 1 is fixedly connected with a mounting frame 5, and one side of the mounting frame 5 has an opening. The regulator 6 is installed in the mounting frame 5. The mounting frame 5 is provided with a plurality of heat sinks 4, which dissipate heat in the mounting frame 5 to prevent the temperature in the mounting frame 5 from being too high and affecting the normal operation of the regulator 6.

[0033] An elastic member 10 is provided in the mounting frame 5 for limited sliding. The elastic member 10 includes a support plate and an X-shaped body. Guide blocks are fixed on both sides of the lower end of the X-shaped body, and a guide groove cooperating with the guide block is provided on the inner wall of the mounting frame 5, and the guide block is slidably provided in the guide groove. The X-shaped body is made of elastic material. A first sliding groove 101 is provided in the middle of the X-shaped body. A support plate is fixedly connected to both sides of the upper end of the X-shaped body. A mounting cavity is formed between the support plate and the top wall of the mounting frame 5, and the adapter 9 and the regulator 6 are both installed in the mounting cavity. The adapter 9 is in sliding contact with the upper end surface of the support plate, and a conductive column 16 is fixedly connected to the lower end of the adapter 9. The conductive column 16 is in sliding cooperation with the first sliding groove 101. A second sliding groove 13 is provided on the mounting shell 1 at a position corresponding to the first sliding groove 101, and the conductive column 16 is in sliding cooperation with the second sliding groove 13. The regulator 6 is in pressing contact with the upper end surface of the adapter 9.

[0034] During installation, the elastic member 10 is first installed in the mounting frame 5, and then the adapter 9 is installed on the support plate so that the conductive column 16 is located in the first sliding groove 101 and the second sliding groove 13. Then the regulator 6 is installed on the adapter 9, and the regulator 6 is located between the adapter 9 and the top wall of the mounting frame 5, and the regulator 6 and the adapter 9 are pressed and contacted.

[0035] The inward end of the regulator 6 is in an arc shape. The outward end of the adapter 9 is provided with a second inclined surface, and the upper end of the second inclined surface is inclined toward the inside of the mounting frame 5. The upper side of the opening of the mounting frame 5 is provided with a third inclined surface. When the regulator 6 is installed in the mounting frame 5, under the guidance of the second inclined surface and the third inclined surface, the regulator 6 can smoothly enter the installation cavity. The regulator 6 squeezes the adapter 9 through the second inclined surface, thereby moving the adapter 9 downward, and the elastic member 10 shrinks and deforms, so that the regulator 6, the adapter 9 and the elastic member 10 are all stably located in the mounting frame 5.

[0036] The bottom of the mounting shell 1 is provided with an active groove 11 connected with the rotating shaft ring 2, and the second sliding groove 13 is connected with the active groove 11. The brush 7 is rotatably installed in the active groove 11. One end of the brush 7 is a conductive end, which cooperates with the rotating shaft of the generator, and the other end of the brush 7 is a wiring terminal. Specifically, two elastic claws 14 are rotatably installed in the active groove 11, and clamping columns that cooperate with the elastic claws 14 are installed on both sides of the wiring terminal of the brush 7, and the clamping columns are engaged with the corresponding elastic claws 14. The wiring terminal of the brush 7 is provided with a first inclined surface, and the first inclined surface cooperates with the second sliding groove 13. When the conductive column 16 moves downward, the conductive column 16 pushes the brush 7 to rotate through the first inclined surface, so that the conductive end of the brush 7 extends into the rotating shaft ring 2, so that the brush 7 is perpendicular to the axis of the rotating shaft ring 2. A positioning hole 12 is provided on the brush 7 near the first inclined surface. When the brush 7 rotates to be perpendicular to the axis of the rotating shaft ring 2, the lower end of the second sliding groove 13 extends into the positioning hole 12 to limit the brush 7, and at the same time, the brush 7 is electrically connected to the adapter 9 through the conductive column 16.

[0037] The lower end surface of the regulator 6 is provided with a second conductive sheet 15, and the upper end surface of the adapter 9 is provided with a first conductive sheet 8. The first conductive sheet 8 and the second conductive sheet 15 are in contact so that the adapter 9 and the regulator 6 are electrically connected.

[0038] The regulator 6 is provided with a handle, so as to facilitate installing the regulator 6 into the mounting frame 5 or pulling it out from the mounting frame 5 .

[0039] Working principle: When assembling the brush 7, adapter 9 and regulator 6, install the brush 7 between the two elastic claws 14 so that the clamping column on the brush 7 is clamped into the elastic claw 14. At this time, the brush 7 is in a vertical state, and the lower end of the first inclined surface is on the side of the brush 7 close to the rotating shaft ring 2.

[0040] Install the elastic member 10 into the mounting frame 5, and make the guide block on the elastic member 10 slide along the guide groove into the mounting frame 5. After the elastic member 10 is installed, the support plate is above the elastic member 10. Then install the adapter 9 above the support plate, and make the conductive column 16 be located in the first sliding groove 101 and the second sliding groove 13. At this time, the lower end of the conductive column 16 is directly above the first inclined surface but does not contact the first inclined surface. At this time, the interval between the adapter 9 and the top wall of the mounting frame 5 is smaller than the height of the adjuster 6.

[0041] Then, the regulator 6 is installed above the adapter 9 in the mounting frame 5. When the regulator 6 is installed in the mounting frame 5, the regulator 6 presses the adapter 9 through the second inclined surface, so that the adapter 9 moves downward and the elastic member 10 is compressed. When the regulator 6 is installed in the mounting frame 5, the regulator 6 is between the adapter 9 and the top wall of the mounting frame 5 and the regulator 6 is pressed against the adapter 9, so that the regulator 6, the adapter 9 and the elastic member 10 are all firmly in the mounting frame 5. At this time, the first conductive sheet 8 and the second conductive sheet 15 are in contact, and the regulator 6 and the adapter 9 are electrically connected.

[0042] When the adapter 9 moves downward, the conductive column 16 moves downward at the same time. The conductive column 16 contacts the first inclined surface and pushes the brush 7 to rotate through the first inclined surface, so that the conductive end of the brush 7 rotates in the direction close to the rotating shaft ring 2 until the brush 7 is in a horizontal state. At this time, the axis of the positioning hole 12 and the axis of the conductive column 16 are on the same vertical line. After that, the conductive column 16 moves further downward, and the lower end of the conductive column 16 extends into the positioning hole 12. The conductive column 16 has a limiting effect on the brush 7, so that the brush 7 is in a horizontal state and can maintain contact with the rotating shaft of the motor. At the same time, the brush 7 is electrically connected to the adapter 9 through the conductive column 16. Then the mounting shell 1 is installed on the motor shell.

[0043] When the brush 7, regulator 6 or adapter 9 needs to be replaced, the mounting housing 1 is removed from the motor housing. Then, the regulator 6 is pulled outward and pulled out of the mounting bracket 5. The elastic member 10 returns to its original rotation to drive the adapter 9 to move upward, and the conductive column 16 moves upward, and the lower end of the conductive column 16 is disengaged from the positioning hole 12. Then the adapter 9 or brush 7 can be removed for replacement or repair.

[0044] The adapter 9, the regulator 6 and the brush 7 are all independently designed. When one of the adapter 9, the regulator 6 and the brush 7 is damaged, it can be replaced separately, and the assembly and replacement are simple, convenient and efficient.

[0045] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A high-efficiency commercial vehicle generator regulator bracket, comprising a mounting shell (1) on which a rotating shaft ring (2) and a plug (3) are arranged; the characteristics are: The mounting shell (1) is provided with a mounting frame (5) for mounting the regulator (6), an elastic member (10) is provided in the mounting frame (5), and a mounting cavity is formed between the elastic member (10) and the top wall of the mounting frame (5); an adapter (9) is installed in the mounting cavity, a conductive column (16) is fixedly provided at the lower end of the adapter (9), a first sliding groove (101) for slidingly cooperating with the conductive column (16) is provided on the elastic member (10), and a second sliding groove (101) is provided on the mounting shell (1) at a position corresponding to the first sliding groove (101). 3), the regulator (6) is pressed against the upper end surface of the first conductive sheet (8); the bottom of the mounting shell (1) is provided with a movable groove (11) for mounting the brush (7), the shaft ring (2) and the second sliding groove (13) are both connected to the movable groove (11); the brush (7) is provided with a positioning hole (12), the positioning hole (12) cooperates with the conductive column (16), the conductive column (16) passes through the second sliding groove (13) and extends into the positioning hole (12), and the brush (7) and the adapter (9) are electrically connected through the conductive column (16).

2. The high-efficiency commercial vehicle generator regulator bracket according to claim 1 is characterized in that: The end of the brush (7) is provided with a first inclined surface matched with the lower end of the conductive column (16); the brush (7) is rotatably installed in the movable groove (11); the conductive column (16) pushes the brush (7) to rotate through the first inclined surface.

3. The high-efficiency commercial vehicle generator regulator bracket according to claim 1 is characterized in that: The elastic member (10) is slidably disposed within the mounting frame (5) in a limited position.

4. The high-efficiency commercial vehicle generator regulator bracket according to claim 3 is characterized in that: The elastic member (10) comprises a support plate and an X-shaped body; support plates are fixed on both sides of the upper end of the X-shaped body, and the adapter (9) is placed on the support plate; the lower end of the X-shaped body is slidably connected to the mounting frame (5).

5. The high-efficiency commercial vehicle generator regulator bracket according to claim 1 is characterized in that: The inward end of the regulator (6) is in an arc shape, and the outward end of the adapter (9) is provided with a second inclined surface, and the upper end of the second inclined surface is inclined inward.

6. The high-efficiency commercial vehicle generator regulator bracket according to claim 1, characterized in that: An elastic claw (14) is arranged in the movable groove (11); and a clamping column which is engaged with the elastic claw (14) is arranged on the brush (7).

7. The high-efficiency commercial vehicle generator regulator bracket according to claim 1 is characterized in that: A plurality of heat dissipation plates (4) are arranged on the mounting frame (5).

8. The high-efficiency commercial vehicle generator regulator bracket according to claim 1, characterized in that: The upper end surface of the adapter (9) is provided with a first conductive sheet (8), and the lower end surface of the regulator (6) is provided with a second conductive sheet (15). The first conductive sheet (8) and the second conductive sheet (15) are in contact, so that the regulator (6) and the adapter (9) are electrically connected.

9. The high-efficiency commercial vehicle generator regulator bracket according to claim 1, characterized in that: The regulator (6) is provided with a handle.

10. The high-efficiency commercial vehicle generator regulator bracket according to claim 1, characterized in that: The installation shell (1) is fixedly connected with a protrusion used for installation, and a mounting hole is provided on the protrusion.

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