Automatic capacitor feeding mechanism and PCB capacitor welding and assembling equipment
By designing the automatic loading mechanism of capacitors, and using the vibrating disk and abutment plate to realize automatic loading of capacitors, the problem of low capacitance loading efficiency in the prior art is solved, and the unity of the bottom orientation of the capacitor and the pin bending direction is achieved. Improve feeding efficiency.
Patent Information
- Application Number
- CN202411549261.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-11-01
AI Technical Summary
In existing PCB capacitor welding and assembly equipment, the capacitor loading mechanism cannot ensure that the bottom of the capacitor is uniform in the direction of the pin bending direction, resulting in low loading efficiency.
Design a capacitor automatic feeding mechanism, including a vibrating disk, a direct vibration conveying device, abutment plate and a guide structure, and transmit the capacitor to the direct vibration channel through the vibrating disk, and use the abutment plate to screen out the bottom facing uniformity and pin bending Capacitors with uniform direction.
Automatic loading of capacitors is realized, eliminating the links in which downstream mechanisms adjust the capacitors so that the bottom of the capacitors are facing uniformly and pin bending directions, thereby improving loading efficiency.
Smart Images

Figure CN119521647A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of capacitor feeding, and in particular to an automatic capacitor feeding mechanism and PCB capacitor welding and assembly equipment. Background Art
[0002] In the manufacturing process of PCB boards, various electronic components need to be assembled and welded on the PCB boards, including capacitors, which are installed at corresponding positions on the PCB boards through PCB capacitor welding and assembly equipment. In existing PCB capacitor welding and assembly equipment, the capacitor feeding mechanism usually includes a vibration plate and a direct vibration conveying device, through which the scattered capacitors are conveyed one by one to the direct vibration material path of the direct vibration conveying device, and then the capacitors are conveyed forward to the feeding station along a straight line by the direct vibration conveying device. In actual production, the pins of the capacitors are usually preliminarily bent before feeding, and the existing capacitor feeding mechanism, although it can realize the sorting and feeding of capacitors to the feeding station one by one, cannot guarantee that the bottom of each capacitor transported to the feeding station is uniform in orientation and the bending direction of the pins is uniform. Therefore, it is usually necessary for a manipulator or other device to detect the pins of the capacitors and adjust their positions to make the bottom orientation of the capacitors uniform and the bending direction of the pins uniform, resulting in low feeding efficiency. Summary of the invention
[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes an automatic capacitor feeding mechanism, which can transport capacitors to a straight vibration material channel and use a hanging plate to screen out capacitors with uniform bottom orientation and uniform pin bending direction, so that a downstream mechanism can take away the capacitors with pins hanging on the hanging plate from the straight vibration material channel, eliminating the need for the downstream mechanism to adjust the capacitors so that the bottom orientation of the capacitors and the pin bending direction are uniform, thereby improving the feeding efficiency.
[0004] The present invention also provides a PCB capacitor welding assembly device having the above capacitor automatic feeding mechanism.
[0005] The automatic capacitor feeding mechanism according to the first aspect of the present invention comprises a vibration plate, a direct vibration conveying device, a hanging plate and a guiding structure, wherein the vibration plate is used to place the capacitor, and the vibration plate is provided with a discharge port; the direct vibration conveying device comprises a direct vibrator and a first material receiving plate and a second material receiving plate installed on the direct vibrator, the first material receiving plate and the second material receiving plate are arranged at an angle, one end of the second material receiving plate is connected to one end of the first material receiving plate or is close to each other, so that the first material receiving plate and the second material receiving plate are enclosed to form a direct vibration material channel, the direct vibration material channel is connected to the discharge port, the first material receiving plate is inclined relative to the horizontal direction, the first material receiving plate is used to support the peripheral side wall of the capacitor, and the second material receiving plate is used to support the top of the capacitor; the hanging plate is arranged at one end of the first material receiving plate away from the second material receiving plate, and the hanging plate is used to suspend the pins of the capacitor; the guiding structure is arranged on one side of the first material receiving plate, and the guiding structure is used to make the pins of the capacitor hang on the hanging plate according to a uniform bending direction.
[0006] The automatic capacitor feeding mechanism according to the embodiment of the present invention has at least the following beneficial effects: during the operation of the automatic capacitor feeding mechanism provided by the present invention, the vibration disk can input the capacitors stored therein into the straight vibration material channel one by one from the discharge port, and the straight vibration material channel can transport the capacitors along the radial direction of the capacitors. When the capacitors have not reached the hanging plate, the friction resistance between the first receiving plate and the peripheral side wall of the capacitors allows the capacitors to roll on the first receiving plate, wherein the pins on the bottom of the capacitors with their bottoms facing the hanging plate can be rotated and hung on the hanging plate when they roll to the hanging plate, and under the action of the guiding structure, the pins of the capacitors will be hung on the hanging plate in a uniform bending direction. Therefore, the automatic capacitor feeding mechanism provided by the present invention can transport the capacitors to the straight vibration material channel and use the hanging plate to screen out capacitors with uniform bottom orientation and uniform pin bending direction, so that the downstream mechanism can take away the capacitors with pins hanging on the hanging plate from the straight vibration material channel, eliminating the link of the downstream mechanism adjusting the capacitors to make the bottom orientation of the capacitors uniform and the pin bending direction uniform, thereby improving the feeding efficiency.
[0007] According to some embodiments of the present invention, the direct vibration conveying device is provided with a separation structure, and the separation structure is used to separate the capacitor with the bottom facing away from the hanging plate from the direct vibration material channel.
[0008] According to some embodiments of the present invention, the separation structure includes a capacitor blanking port, which is arranged on the second receiving plate, the capacitor blanking port is arranged opposite to the hanging plate, and a capacitor recovery device is arranged on the side of the capacitor blanking port away from the hanging plate.
[0009] According to some embodiments of the present invention, the first material receiving plate is vertically arranged to the hanging plate, the hanging plate includes a connecting section and a hanging section that are connected to each other, the connecting section is connected to the first material receiving plate, the hanging section protrudes from the first material receiving plate for hanging the pins of the capacitor, and the width of the hanging section protruding from the first material receiving plate is smaller than the radius of the capacitor.
[0010] According to some embodiments of the present invention, the guiding structure includes a guiding plate, which is arranged on a side of the hanging plate away from the second material receiving plate, and a guiding gap is provided between the guiding plate and the hanging plate for the pins of the capacitor to pass through.
[0011] According to some embodiments of the present invention, the guiding structure includes a magnet, which is installed on a side of the hanging plate facing away from the second material receiving plate. When the pins of the capacitor are hung on the hanging plate, the magnet is located on one side of the pins of the capacitor to attract the pins of the guiding capacitor.
[0012] According to some embodiments of the present invention, a loading port is provided at one end of the straight vibrating material channel away from the discharge port, and a material blocking device for opening and closing the loading port is provided at the loading port.
[0013] According to some embodiments of the present invention, the vibration disk has a spiral feeding track, the upper end of the spiral feeding track extends to the discharge port, the straight vibration channel is arranged along the feeding direction of the upper end of the spiral feeding track, the first material receiving plate is connected to the spiral feeding track through a material guide and steering member, and the material guide and steering member is used to guide the axial direction of the capacitor from the feeding direction along the upper end of the spiral feeding track to the width direction along the first material receiving plate.
[0014] According to some embodiments of the present invention, the capacitor recovery device is provided with a capacitor recovery channel, and one end of the capacitor recovery channel close to the vibration disk is connected to the interior of the vibration disk, and the capacitor recovery channel is used to return the capacitor located in the capacitor recovery channel to the interior of the vibration disk.
[0015] The PCB capacitor welding assembly equipment according to the second aspect of the embodiment of the present invention includes the above-mentioned capacitor automatic feeding mechanism.
[0016] The PCB capacitor welding and assembly equipment according to the embodiment of the present invention has at least the following beneficial effects: the PCB capacitor welding and assembly equipment provided by the present invention can convey the capacitors to the straight vibration material channel through the above-mentioned capacitor automatic feeding mechanism and use the hanging plate to screen out capacitors with uniform bottom orientation and uniform pin bending direction, so that the downstream mechanism can take away the capacitors with pins suspended on the hanging plate from the straight vibration material channel, eliminating the step of the downstream mechanism adjusting the capacitors to make the bottom orientation of the capacitors and the pin bending direction uniform, thereby improving the feeding efficiency.
[0017] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0019] Figure 1 Schematic diagram of a capacitor automatic feeding mechanism according to an embodiment of the present invention;
[0020] Figure 2 for Figure 1 An enlarged view of the capacitor automatic feeding mechanism at position A is shown;
[0021] Figure 3 for Figure 1 An enlarged view of the capacitor automatic feeding mechanism at position B is shown;
[0022] Figure 4 for Figure 1 The schematic diagram of the capacitor automatic feeding mechanism shown;
[0023] Figure 5 for Figure 4 An enlarged view of the capacitor automatic feeding mechanism at position C is shown;
[0024] Figure 6 To have Figure 1 A partial structural schematic diagram of a PCB capacitor welding assembly device with an automatic capacitor feeding mechanism is shown;
[0025] Figure 7 Schematic diagram of a capacitor.
[0026] Reference numerals:
[0027] Vibration disk 100, discharge port 110, spiral feeding track 120, straight vibrator 210, first material receiving plate 220, second material receiving plate 230, capacitor drop port 231, straight vibration channel 240, loading port 241, hanging plate 250, connecting section 250a, hanging section 250b, material guide slope 251, guide structure 260, guide sheet 261, mounting plate 262, magnet 263, material blocking device 300, material blocking sheet 310, reset structure 320, capacitor recovery device 400, capacitor recovery channel 410, material guide steering member 500, transition portion 510, transition groove 511, guide steering portion 520, steering channel 521, pin shaping mechanism 610, first material moving device 620, PCB loading mechanism 630, transfer positioning device 640, capacitor 700, pin 710. DETAILED DESCRIPTION
[0028] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0029] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0030] In the description of the present invention, "if" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of the first or the second, it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0031] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0032] like Figure 7 As shown, at the two ends of the capacitor 700 in the axial direction, one end of the lead pin 710 is the bottom end of the capacitor 700, and the other end is the top end of the capacitor 700. In actual production, the pin 710 of the capacitor 700 has been preliminarily bent before loading, and the pin 710 usually has one or two bends to Figure 7 Taking the capacitor 700 as an example, the pin 710 of the capacitor 700 has two bends, wherein the pin 710 is led out from the bottom of the capacitor 700 along the axial direction of the capacitor 700, then bent in the radial direction of the capacitor 700, and then bent in the axial direction of the capacitor 700. Figure 7 When the pin 710 of the capacitor 700 is bent at one place, the pin 710 is led out from the bottom of the capacitor 700 along the axial direction of the capacitor 700 and then bent in the radial direction of the capacitor 700.
[0033] Reference Figures 1 to 5According to the first aspect of the present invention, the automatic capacitor feeding mechanism includes a vibration plate 100, a direct vibration conveying device, a hanging plate 250 and a guide structure 260. The vibration plate 100 is used to place the capacitor 700, and the vibration plate 100 is provided with a discharge port 110; the direct vibration conveying device includes a straight vibrator 210 and a first receiving plate 220 and a second receiving plate 230 installed on the straight vibrator 210. The first receiving plate 220 and the second receiving plate 230 are arranged at an angle, and one end of the second receiving plate 230 is connected to one end of the first receiving plate 220 or close to each other, so that the first receiving plate 220 and the second receiving plate 230 surround The straight vibration material channel 240 is formed together, and the straight vibration material channel 240 is connected to the discharge port 110. The first material receiving plate 220 is inclined relative to the horizontal direction. The first material receiving plate 220 is used to support the peripheral side wall of the capacitor 700, and the second material receiving plate 230 is used to support the top of the capacitor 700; the hanging plate 250 is arranged at one end of the first material receiving plate 220 away from the second material receiving plate 230, and the hanging plate 250 is used to suspend the pins 710 of the capacitor 700; the guide structure 260 is arranged on one side of the first material receiving plate 220, and the guide structure 260 is used to make the pins 710 of the capacitor 700 be suspended on the hanging plate 250 according to a uniform bending direction.
[0034] Exemplarily, the length direction of the second material receiving plate 230 is the extension direction of the straight vibrating material channel 240, and the lower end of the second material receiving plate 230 is connected to or close to the lower end of the first material receiving plate 220. After the capacitor 700 is input into the straight vibrating material channel 240, the first material receiving plate 220 is below the capacitor 700 to support the peripheral side wall of the capacitor 700, and the second material receiving plate 230 supports the top of the capacitor 700, that is, the axial direction of the capacitor 700 is along the width direction of the first material receiving plate 220, and the radial direction of the capacitor 700 is along the length direction of the first material receiving plate 220. Therefore, the straight vibrating material channel 240 transports the capacitor 700 along the radial direction of the capacitor 700.
[0035] During the operation of the automatic capacitor feeding mechanism provided by the present invention, the vibrating plate 100 can input the capacitors 700 stored therein into the straight vibration channel 240 one by one from the discharge port 110, and the straight vibration channel 240 can convey the capacitors 700 along the radial direction of the capacitors 700. When the capacitors 700 have not reached the hanging plate 250, due to the friction resistance between the first receiving plate 220 and the peripheral side wall of the capacitors 700, the capacitors 700 can roll on the first receiving plate 220, wherein the capacitors 700 with their bottoms facing the hanging plate 250 can rotate and hang to the hanging plate 250 when rolling to the hanging plate 250. On the board, and under the action of the guiding structure 260, the pins 710 of the capacitor 700 will be hung on the hanging plate 250 in a uniform bending direction. Therefore, the automatic capacitor feeding mechanism provided by the present invention can transport the capacitor 700 to the straight vibration material channel 240 and use the hanging plate 250 to screen out the capacitors 700 with uniform bottom orientation and uniform bending direction of the pins 710, so that the downstream mechanism can take away the capacitors 700 with the pins 710 hanging on the hanging plate 250 from the straight vibration material channel 240, eliminating the step of the downstream mechanism adjusting the capacitor 700 to make the bottom orientation of the capacitor 700 and the bending direction of the pins 710 uniform, thereby improving the feeding efficiency.
[0036] According to some embodiments of the present invention, the direct vibration conveying device is provided with a separation structure, which is used to separate the capacitor 700 whose bottom is away from the hanging plate 250 from the straight vibration material channel 240, so that the capacitor 700 conveyed to the end of the straight vibration material channel 240 away from the vibration disk 100 are all capacitors 700 with their bottoms facing the hanging plate 250 and their pins 710 suspended on the hanging plate in a uniform bending direction, so that the downstream mechanism can take materials from the end of the straight vibration material channel 240 away from the vibration disk 100 without distinguishing the capacitors 700.
[0037] According to some embodiments of the present invention, the separation structure includes a capacitor blanking port 231, which is disposed on the second receiving plate 230, and the capacitor blanking port 231 is disposed opposite to the hanging plate 250, and a capacitor recovery device 400 is disposed on the side of the capacitor blanking port 231 away from the hanging plate 250. Figure 2In the orientation shown in FIG. 2 , the capacitor blanking opening 231 is located below the hanging plate 250, and the capacitor recovery device 400 is located at the lower side of the capacitor blanking opening 231. Through the above arrangement, when the capacitor 700 is conveyed by the straight vibration channel 240, when the capacitor 700 with the bottom facing away from the hanging plate 250 passes through the capacitor blanking opening 231, since the pins 710 are not suspended on the hanging plate 250, these capacitors 700 with the bottom facing away from the hanging plate 250 will fall from the capacitor blanking opening 231 into the capacitor recovery device 400, so as to separate the capacitor 700 with the bottom facing away from the hanging plate 250 from the straight vibration channel 240, so that the capacitors 700 conveyed to the end of the straight vibration channel 240 away from the vibration disk 100 are all capacitors 700 with the bottom facing the hanging plate 250 and the pins 710 suspended on the hanging plate 250 in a uniform bending direction, so that the downstream mechanism can take the material from the end of the straight vibration channel 240 away from the vibration disk 100.
[0038] Of course, it is conceivable that in other embodiments, the above-mentioned separation structure may also be arranged in other ways. For example, the separation structure includes a separation groove, which is arranged on a side surface of the second receiving plate 230 facing the hanging plate 250, and the separation groove is inclined relative to the length direction of the first receiving plate 220 near the inner wall of the first receiving plate 220. Therefore, during the process of conveying the capacitor 700 by the straight vibration channel 240, the pin 710 of the capacitor 700 with the bottom facing away from the hanging plate 250 will fall into the separation groove, and then the separation groove is close to the inner wall of the first receiving plate 220 and abuts against the pin 710 of the capacitor 700 with the bottom facing away from the hanging plate 250, so as to push the bottom of the capacitor 700 with the bottom facing away from the hanging plate 250 away from the second receiving plate 230, thereby separating the capacitor 700 with the bottom facing away from the hanging plate 250 from the straight vibration channel 240.
[0039] Reference Figure 1 and Figure 3 According to some embodiments of the present invention, a feeding port 241 is provided at one end of the straight vibration material channel 240 away from the material outlet 110, and a material blocking device 300 for opening and closing the feeding port 241 is provided at the feeding port 241. Therefore, when the downstream mechanism does not take the material, the material blocking device 300 closes the feeding port 241, so that the capacitor 700 transported to the feeding port 241 is temporarily stored in the feeding port 241, waiting for the next material taking by the downstream mechanism. When the downstream mechanism takes the material, the material blocking device 300 opens the feeding port 241. Through the above arrangement, the capacitor automatic feeding mechanism can load the material at a fixed point, which is more convenient for the downstream mechanism to take the material.
[0040] It is conceivable that in other embodiments, the downstream mechanism may also determine the position of the capacitor 700 where the pin 710 is suspended on the mounting plate 250 through a visual camera device and then take the material. In this case, the above-mentioned separation structure and material blocking device 300 may not be required.
[0041] According to some embodiments of the present invention, the first material receiving plate 220 and the second material receiving plate 230 are vertically arranged, so that the first material receiving plate 220 can be supported on the peripheral side wall of the capacitor 700, and the second material receiving plate 230 can be attached to the top of the capacitor 700 with the bottom facing the hanging plate 250, thereby, the straight vibration channel 240 can transport the capacitor 700 more smoothly.
[0042] Reference Figure 2 and Figure 3 According to some embodiments of the present invention, the first material receiving plate 220 is vertically arranged to the hanging plate 250, and the hanging plate 250 includes a connecting section 250a and a hanging section 250b that are connected to each other, the connecting section 250a is connected to the first material receiving plate 220, and the hanging section 250b protrudes from the first material receiving plate 220 for hanging the pin 710 of the capacitor 700, and the width of the hanging section 250b protruding from the first material receiving plate 220 is smaller than the radius of the capacitor 700, so that when the pin 710 of the capacitor 700 with the bottom facing the hanging plate 250 is hung on the hanging plate 250, the peripheral side wall of the capacitor 700 is also used to contact the first material receiving plate 220, thereby ensuring that the capacitor 700 with the pin 710 hung on the hanging plate 250 can be smoothly transported to the upper material port 241 by the straight vibration channel 240.
[0043] Reference Figure 1 and Figure 2 In some embodiments, the guiding structure 260 includes a guiding piece 261, which is disposed on the side of the hanging plate 250 away from the second receiving plate 230, and a guiding gap is provided between the guiding piece 261 and the hanging plate 250 for the pins 710 of the capacitor 700 to pass through. The length direction of the hanging plate 250 is along the conveying direction of the straight vibration channel 240, and the guiding piece 261 is disposed along the length direction of the hanging plate 250. Therefore, for the capacitor 700 with two bends in the pins 710, the guiding piece 261 can press the second bends of the two pins 710 of the capacitor 700 to the side of the guiding piece 261 close to the first receiving plate 220, so that the two pins 710 of the capacitor 700 are arranged along the length direction of the hanging plate 250, thereby achieving the unification of the bending directions of the pins 710 of the capacitor 700.
[0044] Reference Figure 1 and Figure 2 According to some embodiments of the present invention, the guide piece 261 is connected to the mounting plate 262, and the mounting plate 262 is mounted on the direct vibration conveying device through a first adjustment structure, and the first adjustment structure is used to adjust the position of the guide piece 261 along the width direction of the hanging plate 250. Therefore, the position of the guide piece 261 can be appropriately adjusted according to the distance between the second bending part of the pin 710 and the center of the capacitor 700.
[0045] In some embodiments, the first adjustment structure may include a locking bolt and a strip hole provided on the mounting plate 262, the locking bolt is passed through the strip hole and is screwed to the direct vibration conveying device, and the length direction of the strip hole is along the width direction of the hanging plate 250. Of course, in other embodiments, the first adjustment structure may also be arranged in other ways, for example, the direct vibration conveying device is provided with a magnetic mounting seat, the mounting plate 262 is slidably mounted on the magnetic mounting seat, the first adjustment structure includes a magnetic seat, the magnetic seat is mounted on the mounting plate 262, the mounting plate 262 can be fixed on the magnetic mounting seat by the magnetic force between the magnetic seat and the magnetic mounting seat, and when the knob of the magnetic seat is turned to make the magnetic force between the magnetic seat and the magnetic mounting seat disappear, the mounting plate 262 can be slid.
[0046] During the specific implementation process, the mounting plate 262 is located on the side of the hanging plate 250 away from the first material receiving plate 220, and the mounting plate 262 is located between the hanging plate 250 and the vibration plate 100. The side of the mounting plate 262 close to the first material receiving plate 220 is inclined relative to the guide plate 261. Therefore, the side of the mounting plate 262 close to the first material receiving plate 220 can guide the second bending part of the two pins 710 of the capacitor 700 to the side of the guide plate 261 close to the first material receiving plate 220.
[0047] It is conceivable that in other embodiments, the above-mentioned guide piece 261 can also be set in other ways. For example, the guide piece 261 is set above the upper end of the hanging plate 250, and the guide piece 261 and the upper end of the hanging plate 250 are surrounded to form a guide groove. Therefore, when the pin 710 of the capacitor 700 is hung on the hanging plate 250, the roots of the two pins 710 of the capacitor 700 are located in the guide groove, so that the two pins 710 of the capacitor 700 are arranged along the length direction of the hanging plate 250, thereby achieving the unification of the bending direction of the pin 710 of the capacitor 700. With this setting, no matter whether the pin 710 of the capacitor 700 has passed through one or two bends, the guide piece 261 can achieve the unification of the bending direction of the pin 710 of the capacitor 700 hung on the hanging plate 250.
[0048] Reference Figure 1 and Figure 2According to some embodiments of the present invention, the guiding structure 260 includes a magnet 263, which is mounted on a side of the hanging plate 250 away from the second receiving plate 230, and the magnet 263 is extended along the length direction of the hanging plate 250. When the pin 710 of the capacitor 700 is hung on the hanging plate 250, the magnet 263 is located on one side of the pin 710 of the capacitor 700 to attract the pin 710 of the guiding capacitor 700. Therefore, when the two pins 710 of the capacitor 700 are made of iron, cobalt, nickel or other materials that can be attracted by the magnet 263, the magnet 263 can hold the two pins 710 of the capacitor 700, so that the two pins 710 of the capacitor 700 are arranged along the length direction of the hanging plate 250, thereby achieving the unification of the bending direction of the pins 710 of the capacitor 700. In addition, the pins 710 of the capacitor 700 can also be restricted from falling off from the hanging plate 250.
[0049] Reference Figure 2 According to some embodiments of the present invention, a guide slope 251 or a guide arc surface is provided at one end of the hanging section 250b close to the discharge port 110, so that the pin 710 of the capacitor 700 with the bottom facing the hanging plate 250 can be more easily rotated and hung on the hanging plate 250.
[0050] In the specific implementation process, the hanging plate 250 is installed on the first receiving plate 220 through the second adjustment structure to adjust the width of the hanging section 250b protruding from the first receiving plate 220. The second adjustment structure can refer to the setting method of the first adjustment structure, which will not be described in detail here.
[0051] Reference Figure 1 and Figure 3 According to some embodiments of the present invention, the blocking device 300 includes a blocking piece 310 rotatably mounted on the loading port 241, a reset structure 320 is provided between the blocking piece 310 and the direct vibration conveying device, the blocking piece 310 can rotate between the blocking position and the avoidance position, and the reset structure 320 is used to drive the blocking piece 310 to rotate from the avoidance position to the blocking position. Therefore, when the PCB capacitor welding assembly equipment takes the capacitor 700 from the loading port 241, the capacitor 700 can push the blocking piece 310 to rotate from the blocking position to the avoidance position so that the capacitor 700 can leave the loading port 241. After the capacitor 700 leaves the loading port 241, the blocking piece 310 automatically rotates to the blocking position under the action of the reset structure 320 to close the loading port 241. In this way, the blocking device 300 does not require additional control and is convenient to use.
[0052] In a specific implementation process, the reset structure 320 can be configured as a torsion spring, a tension spring or a magnetic reset structure.
[0053] It is conceivable that the above-mentioned material blocking device 300 can also be set up in other ways. For example, the material blocking device 300 can include two symmetrically arranged spring top beads. When the pressure of the capacitor 700 on the spring top beads is large enough, the capacitor 700 can push the spring top beads to contract. Therefore, when the PCB capacitor welding assembly equipment takes the capacitor 700 from the loading port 241, the capacitor 700 can push the spring top beads to contract to open the loading port 241. After the PCB capacitor welding assembly equipment takes away a capacitor 700, the spring top bead automatically pops out, thereby closing the loading port 241.
[0054] Reference Figure 4 and Figure 5 According to some embodiments of the present invention, the vibrating disk 100 has a spiral feeding track 120, the upper end of the spiral feeding track 120 extends to the discharge port 110, the straight vibration channel 240 is arranged along the feeding direction of the upper end of the spiral feeding track 120, the first receiving plate 220 is connected to the spiral feeding track 120 through the guide and diverter 500, and the guide and diverter 500 is used to guide the axial direction of the capacitor 700 from the feeding direction along the upper end of the spiral feeding track 120 to the width direction along the first receiving plate 220. Through the above arrangement, the capacitor 700 output from the discharge port 110 can enter the straight vibration channel 240 in the posture of the axial direction along the width direction of the first receiving plate 220, so as to achieve the goals of the pins 710 of the capacitor 700 being hung on the hanging plate 250 and the pins 710 being guided.
[0055] Reference Figure 4 and Figure 5 According to some embodiments of the present invention, the guide and steering member 500 includes a transition portion 510 and a guide and steering portion 520. The transition portion 510 has a transition groove 511 that is connected to the straight vibration material channel 240. The inner wall of the transition groove 511 and the lower side wall of the discharge port 110 are in an arc transition. The upper and lower projections of the guide and steering portion 520 are in an arc shape. The lower end of the guide and steering portion 520 is connected to the inner wall of the transition groove 511. Thus, the guide and steering portion 520 and the transition portion 510 are enclosed to form an arc-shaped upper and lower projection. The turning channel 521, the spiral feeding track 120 is connected to the turning channel 521. Through the above arrangement, the capacitor 700 output by the spiral feeding track 120 can smoothly pass through the turning channel 521 into the transition groove 511 and then into the straight vibration channel 240. When the capacitor 700 moves along the turning channel 521, under the guidance of the turning channel 521, the axial direction of the capacitor 700 is turned from the feeding direction along the upper end of the spiral feeding track 120 to the width direction along the first receiving plate 220.
[0056] Of course, it is conceivable that in some embodiments, the first receiving plate 220 can be directly extended to the upper end of the spiral feeding track 120, and then the lower end of the above-mentioned guide and steering portion 520 can be connected to the first receiving plate 220. At this time, the above-mentioned transition portion 510 may not be set.
[0057] It is conceivable that in other embodiments, the straight vibration channel 240 is arranged perpendicular to the feeding direction of the upper end of the spiral feeding track 120, and the straight vibration channel 240 is connected to the upper end of the spiral feeding track 120, that is, the first receiving plate 220 and the second receiving plate 230 extend to the upper end of the spiral feeding track 120, and the first receiving plate 220 is on the lower side of the capacitor 700 transported to the upper end of the spiral feeding track 120. At this time, the upper end of the spiral feeding track 120 can push the capacitor 700 into the straight vibration channel 240 in the horizontal direction. Since the first receiving plate 220 is inclined relative to the horizontal direction, during this process, the capacitor 700 rotates and tilts under the action of gravity until it is supported by the first receiving plate 220, thereby the axial rotation of the capacitor 700 is along the width direction of the first receiving plate 220.
[0058] Reference Figure 2 and Figure 3 According to some embodiments of the present invention, the capacitor recovery device 400 is provided with a capacitor recovery channel 410, and one end of the capacitor recovery channel 410 close to the vibration disk 100 is connected to the inside of the vibration disk 100, and the capacitor recovery channel 410 is used to return the capacitor 700 located in the capacitor recovery channel 410 to the inside of the vibration disk 100. Through the above configuration, the capacitor 700 dropped from the capacitor drop opening 231 into the capacitor recovery device 400 can be returned to the vibration disk 100 through the capacitor recovery channel 410 and then re-loaded.
[0059] In a specific implementation process, the capacitor recovery channel 410 can be set to be inclined or curved, so that the capacitor recovery channel 410 can send the capacitor 700 located in the capacitor recovery channel 410 back to the inside of the vibration disk 100.
[0060] The PCB capacitor welding assembly equipment according to the second aspect of the embodiment of the present invention includes the above-mentioned capacitor automatic feeding mechanism.
[0061] The PCB capacitor welding assembly equipment provided by the present invention can realize conveying the capacitor 700 to the straight vibration material channel 240 through the above-mentioned capacitor automatic feeding mechanism and use the hanging plate 250 to screen out the capacitors 700 with uniform bottom orientation and uniform bending direction of the pins 710, so that the downstream mechanism can take away the capacitors 700 with the pins 710 suspended on the hanging plate 250 from the straight vibration material channel 240, eliminating the step of the downstream mechanism adjusting the capacitors 700 to make the bending direction of the pins 710 of the capacitors 700 uniform, thereby improving the feeding efficiency.
[0062] Reference Figure 6 In some embodiments, the PCB capacitor welding assembly equipment may include a frame (not shown in the figure), a pin shaping mechanism 610, a material moving mechanism, a welding mechanism (not shown in the figure) and a PCB loading mechanism 630. The pin shaping mechanism 610, the material moving mechanism, the welding mechanism and the PCB loading mechanism 630 are arranged on the frame, and a welding station is arranged on the frame. Therefore, the PCB loading mechanism 630 can transport the PCB board to the welding station, and the material moving mechanism can transfer the capacitor 700 whose pins 710 at the straight vibration channel 240 are suspended on the hanging plate 250 to the pin shaping mechanism 610 and the PCB board on the welding station in turn. The pin shaping mechanism 610 is used to accurately bend and shape the pins 710 of the capacitor 700, and the welding mechanism is used to weld the capacitor 700 on the welding station to the PCB board.
[0063] Reference Figure 6 In some embodiments, in order to improve the shaping efficiency, a transfer positioning device 640 for positioning the capacitor 700 is also provided on the frame, and the material moving mechanism includes a first material moving device 620 and a second material moving device (not shown in the figure), the first material moving device 620 is used to transfer the capacitor 700 from the capacitor automatic feeding mechanism to the transfer positioning device 640, and the second material moving device can transfer the capacitor 700 from the transfer positioning device 640 to the pin shaping mechanism 610 and the welding station in sequence. Thus, while the previous capacitor 700 is being shaped at the pin shaping mechanism 610, the next capacitor 700 can be transported to the transfer positioning device 640 for positioning, and when the positioned capacitor 700 is transferred to the pin shaping mechanism 610, the pin shaping mechanism 610 can clamp the capacitor 700 faster and then shape the pin 710.
[0064] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0065] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A capacitor automatic feeding mechanism, characterized in that: include: A vibration plate (100) for placing a capacitor (700), wherein the vibration plate (100) is provided with a discharge port (110); A direct vibration conveying device, comprising a direct vibrator (210) and a first material receiving plate (220) and a second material receiving plate (230) mounted on the direct vibrator (210), wherein the first material receiving plate (220) and the second material receiving plate (230) are arranged at an angle, and one end of the second material receiving plate (230) is connected to or close to one end of the first material receiving plate (220) so that the first material receiving plate (220) and the second material receiving plate (230) are enclosed to form a direct vibration material channel (240), and the direct vibration material channel (240) is connected to the discharge port (110), and the first material receiving plate (220) is arranged to be inclined relative to the horizontal direction, and the first material receiving plate (220) is used to support the peripheral side wall of the capacitor (700), and the second material receiving plate (230) is used to support the top of the capacitor (700); A hanging plate (250) is arranged at one end of the first material receiving plate (220) away from the second material receiving plate (230), and the hanging plate (250) is used for hanging the pins (710) of the capacitor (700); A guiding structure (260) is arranged on one side of the first material receiving plate (220), and the guiding structure (260) is used to allow the pins (710) of the capacitor (700) to be hung on the hanging plate (250) in a uniform bending direction.
2. The capacitor automatic feeding mechanism according to claim 1, characterized in that: The direct vibration conveying device is provided with a separation structure, and the separation structure is used to separate the capacitor (700) with its bottom facing away from the hanging plate (250) from the direct vibration material channel (240).
3. The capacitor automatic feeding mechanism according to claim 2, characterized in that: The separation structure comprises a capacitor blanking opening (231), wherein the capacitor blanking opening (231) is arranged on the second receiving plate (230), the capacitor blanking opening (231) is arranged opposite to the hanging plate (250), and a capacitor recovery device (400) is arranged on a side of the capacitor blanking opening (231) facing away from the hanging plate (250).
4. The capacitor automatic feeding mechanism according to claim 1, characterized in that: The first material receiving plate (220) is vertically arranged with the hanging plate (250), and the hanging plate (250) comprises a connecting section (250a) and a hanging section (250b) which are connected to each other, the connecting section (250a) is connected to the first material receiving plate (220), and the hanging section (250b) protrudes from the first material receiving plate (220) for the pin (710) of the capacitor (700) to be suspended, and the width of the hanging section (250b) protruding from the first material receiving plate (220) is smaller than the radius of the capacitor (700).
5. The capacitor automatic feeding mechanism according to claim 1, characterized in that: The guiding structure (260) comprises a guiding piece (261), and the guiding piece (261) is arranged on a side of the hanging plate (250) away from the second material receiving plate (230), and a guiding gap is provided between the guiding piece (261) and the hanging plate (250) for the pins (710) of the capacitor (700) to pass through.
6. The capacitor automatic feeding mechanism according to claim 1, characterized in that: The guiding structure (260) includes a magnet (263), and the magnet (263) is installed on a side of the hanging plate (250) facing away from the second receiving plate (230). When the pin (710) of the capacitor (700) is hung on the hanging plate (250), the magnet (263) is located on one side of the pin (710) of the capacitor (700) to attract the pin (710) of the guiding capacitor (700).
7. The capacitor automatic feeding mechanism according to claim 1, characterized in that: A loading port (241) is provided at one end of the straight vibrating material channel (240) away from the material discharge port (110), and a material blocking device (300) for opening and closing the loading port (241) is provided at the loading port (241).
8. The capacitor automatic feeding mechanism according to claim 1, characterized in that: The vibrating disk (100) has a spiral feeding track (120) therein, the upper end of the spiral feeding track (120) extends to the discharge port (110), the straight vibration channel (240) is arranged along the feeding direction of the upper end of the spiral feeding track (120), the first receiving plate (220) is connected to the spiral feeding track (120) via a material guide and steering member (500), and the material guide and steering member (500) is used to guide the axial direction of the capacitor (700) from the feeding direction along the upper end of the spiral feeding track (120) to the width direction along the first receiving plate (220).
9. The capacitor automatic feeding mechanism according to claim 3, characterized in that: The capacitor recovery device (400) is provided with a capacitor recovery channel (410), wherein one end of the capacitor recovery channel (410) close to the vibration disk (100) is connected to the interior of the vibration disk (100), and the capacitor recovery channel (410) is used to return the capacitor (700) located in the capacitor recovery channel (410) to the interior of the vibration disk (100).
10. A PCB capacitor welding assembly device, characterized in that: It comprises the automatic capacitor feeding mechanism as described in any one of claims 1 to 9.
Citation Information
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