Electric power pipe cutting device and method based on electric power construction
By designing a power pipe cutting device with n-shaped frames, U-shaped frames, support cylinders and other structures, the problem of cutting difficulties caused by large diameter of the power pipe is solved, automatic rotation and circumcision cutting of the power pipe are realized, and cutting efficiency and flatness are improved.
Patent Information
- Application Number
- CN202411752069.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-02-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When cutting power pipes, the existing power pipe cutting devices have a large diameter and are difficult to cut at once. People need to rotate the power pipes to make multiple cuts, which is time-consuming and labor-intensive, and the cutting surface is uneven, making it difficult to automatically adjust the rotation of the power pipes.
A power pipe cutting device based on power construction is designed, using n-shaped frames, U-shaped frames, support cylinders, cranks, connecting rods, positioning cylinders and other structures. The crank is driven to rotate through the motor, and the U-shaped frames and rectangular sleeves are driven to move horizontally, driving the power pipes in the support cylinder to transport and cut, and the circumcision cutting of the power pipes is achieved through the positioning cylinders and cutting blades.
It realizes automatic adjustment of the rotation of the power pipe during the cutting process, improves cutting efficiency and flatness of the power pipe cutting surface, reduces manual operation time and labor, and improves the automation level of the cutting device.
Smart Images

Figure CN119525593A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of power pipe cutting, and in particular to a power pipe cutting device and method for power construction. Background Art
[0002] As a vital basic material in power engineering, the performance of power pipes is directly related to the safety and stability of the power system. At present, power pipes are usually hot-dip plasticized with PE (modified polyethylene) or coated inside and outside with epoxy resin. The selection of these materials and the coating process give power pipes excellent corrosion resistance, which enables them to effectively resist the erosion of chemical substances when buried underground for a long time or exposed to various complex environments, ensuring their long-term use under harsh conditions. During the power construction process, the construction site is often complex and changeable, and the processing requirements of power pipes have also become diversified. In order to ensure that the power pipes can adapt to different construction scenarios, they need to be precisely cut and processed.
[0003] The existing Chinese patent with publication number CN113814463A includes a placement plate, a placement frame, and a cutting mechanism. The placement frame is installed below the placement plate. A through slot is opened on the placement plate. The cutting mechanism is installed above the through slot and on one side of the end of the placement plate. The cutting mechanism includes a U-shaped frame, a telescopic rod, a second motor, and a cutting tool. The telescopic rod is installed below the top of the U-shaped frame, the second motor is installed at the end of the movable end of the telescopic rod, and the cutting tool is installed on the second motor. A conveying mechanism is installed on one side of the cutting mechanism and on the placement plate.
[0004] When the above device is in use, the transmission mechanism can transport the power pipe the same distance each time, thereby ensuring the same length of each cut, avoiding secondary cutting, and improving work efficiency. The power pipe is automatically fixed and cut by the fixing mechanism and the cutting mechanism, reducing manual operation of personnel and ensuring safety at work. However, in actual use, due to the large diameter of the power pipe, it is difficult to cut it in one go, and personnel are required to rotate the power pipe for multiple cuts, which is time-consuming and labor-intensive, and can easily cause an uneven cross-section of the power pipe. Therefore, it is difficult to automatically adjust the power pipe for rotation during the cutting process.
[0005] To this end, we propose an electric pipe cutting device and method for electric power construction. Summary of the invention
[0006] The purpose of the present invention is to provide a power pipe cutting device and method for power construction, which has the advantage of automatically adjusting the power pipe to rotate during the cutting process, and solves the problems in the background technology.
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an electric power pipe cutting device and method for electric power construction, comprising a base, an n-shaped frame fixedly connected to the base, a rectangular sleeve for horizontal reciprocating motion is sleeved on the outer contour of the top side of the n-shaped frame, a U-shaped frame is fixedly connected to one side of the rectangular sleeve, and support cylinders for supporting the electric power pipe are penetrated and fixedly connected at symmetrical positions at both ends of the U-shaped frame, one end of the n-shaped frame close to the U-shaped frame is penetrated and rotatably connected to a crank driven to rotate by a power mechanism, and the end of the crank away from the n-shaped frame is rotatably connected to a connecting rod for pulling the rectangular sleeve on the n-shaped frame for horizontal reciprocating motion, the end of the connecting rod away from the crank is rotatably connected to a connecting seat through a pin, and the connecting seat is fixedly connected to a side adjacent to the U-shaped frame, the end of the n-shaped frame away from the crank is fixedly connected to a fixing plate, and a positioning cylinder for driving the electric power pipe for rotation adjustment is penetrated and rotatably connected at a corresponding position on the fixing plate to the support cylinder, and the above-mentioned power mechanism is a motor after power is turned on.
[0008] Preferably, one of the support tubes is provided with a clamping mechanism for fixing the power tube, and the clamping mechanism includes a circular plate fixedly connected to the outer contour of one end of the support tube, and a plurality of evenly distributed rectangular slide grooves are opened on the circular plate, and the inner wall of each of the rectangular slide grooves is movably connected with an L-shaped block and an arc block for clamping the power tube, and the arc block is adapted to the arc surface of the power tube, and the n-shaped frame is provided with an auxiliary mechanism for driving the L-shaped block and the arc block to expand and contract and adjust.
[0009] Preferably, a turntable is rotatably connected to the outer contour of one side of the support cylinder close to the circular plate, and arc-shaped through grooves are opened on the turntable at positions corresponding to the rectangular slide grooves. The inner wall of each arc-shaped through groove is movably connected to a sliding block, and one end of the turntable close to the circular plate is fixedly connected to the L-shaped block at the corresponding position.
[0010] Preferably, the auxiliary mechanism includes an N-shaped frame fixedly connected to a rectangular plate through an external bracket, a parallelogram groove is provided on the rectangular plate, the inner wall of the parallelogram groove is movably connected to a limit block, and the limit block is fixedly connected to a sliding rod at one end away from the rectangular plate, and a limit groove is provided on the U-shaped frame for supporting and limiting the sliding rod, a first tooth plate for driving the turntable to reciprocate is fixedly connected to the U-shaped frame, and a first tooth ring for meshing transmission with the first tooth plate is fixedly connected to the outer contour of the turntable.
[0011] Preferably, a T-shaped block is fixedly connected to the side of the fixed plate away from the positioning cylinder, and a supporting groove is opened on the T-shaped block. The inner wall of the supporting groove is movably connected with a moving block for horizontal reciprocating movement. A cutting blade driven by an external motor is penetrated through and rotatably connected to the moving block through a pin shaft. A moving mechanism for pushing the cutting blade to move to cut the power pipe is provided on the fixed plate.
[0012] Preferably, the moving mechanism includes a movable groove on the fixed plate, the inner wall of the movable groove is movably connected with a second tooth plate for horizontal reciprocating movement, the second tooth plate is fixedly connected with a connecting plate on the bottom side away from one end of the fixed plate, one side of the connecting plate is penetrated by and movably connected with a columnar rod for horizontal reciprocating movement at a position corresponding to the moving block, and one end of the columnar rod is fixedly connected to the moving block, a first spring is sleeved on the outer contour of the columnar rod to guide the moving block for reset movement, and the two ends of the first spring are respectively fixedly connected to the connecting plate and the moving block, and the other side of the connecting plate is fixedly connected to the opposite surface of the T-shaped block with a second spring to guide the second tooth plate for reset movement.
[0013] Preferably, a side of the rectangular sleeve away from the U-shaped frame is fixedly connected with an inclined plate for pushing the second tooth plate to perform horizontal reciprocating movement, and a rectangular through groove matching the thickness of the inclined plate is provided on the second tooth plate.
[0014] Preferably, a second tooth ring is fixedly connected to the outer contour of the corresponding position of the positioning cylinder and the second tooth plate, and the second tooth ring is engaged with the teeth on the second tooth plate to rotate and adjust the power tube through the positioning cylinder.
[0015] Preferably, a method for cutting a power pipe for power construction comprises the following steps: S1. Clamping operation: firstly, place the power tube on the inner wall of the support tube. When the limit block moves toward the limit position of the parallelogram groove close to one end of the crank, the limit block pulls the slide bar to reset in the upward vertical direction under the action of the oblique groove on the side of the parallelogram groove close to the crank. At this time, the first gear ring drives the turntable to rotate in the direction of C under the action of the first tooth plate, and then the slider pulls the L-shaped block and the arc block to retract and move under the action of the arc through groove, so that the arc block contacts the arc surface of the power tube and clamps and fixes it. S2. Moving the power pipe: When the connecting rod pushes the U-shaped frame to move horizontally toward one end close to the positioning cylinder, and the sliding rod pushes the limit block to move synchronously along the horizontal groove on the top side of the parallelogram groove under the action of the U-shaped frame, the U-shaped frame can drive the power pipe on the inner wall of the support cylinder to move horizontally toward one end of the positioning cylinder; S3, cutting operation: when the rectangular sleeve drives the limit block to move along the horizontal groove at the top of the parallelogram groove to a position close to one end of the positioning cylinder, and one end of the inclined surface of the inclined plate moves to the inner wall of the rectangular through groove, the second tooth plate can drive the connecting plate to move horizontally toward the direction close to the T-shaped block under the action of the inclined plate, so that the columnar rod pushes the moving block to the extreme position of the support groove close to one end of the positioning cylinder under the support of the first spring, and at this time, the cutting blade contacts one side of the power tube and performs the cutting operation; S4. Rotating the electric tube: as the limit block moves along the inclined surface of the parallelogram groove close to one side of the positioning tube, the second tooth plate continues to move in the horizontal direction close to the second tooth ring under the action of the inclined plate, so that the second tooth ring drives the positioning tube to rotate on the fixed plate under the action of the second tooth plate, and the anti-slip pad that increases the friction is set inside the positioning tube, so that the positioning tube can drive the electric tube on the inner wall to rotate synchronously on a fixed axis, and then the cutting blade can perform circular cutting along the outer side of the electric tube.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The crank is driven by a motor to rotate on the n-shaped frame with a fixed axis, so that the connecting rod can push the U-shaped frame and the rectangular sleeve to move horizontally back and forth on the outer contour of the n-shaped frame. When the connecting rod pulls the U-shaped frame to move horizontally toward the end away from the positioning cylinder, the limit block moves toward the extreme position of the parallelogram groove close to one end of the crank, so that the limit block pulls the slide bar in the upward vertical direction to reset under the action of the inclined groove on the side of the parallelogram groove close to the crank. At the same time, the first gear ring drives the turntable to rotate in the C direction under the action of the first tooth plate, and then the slider pulls the L-shaped block and the arc block to retract under the action of the arc through groove, so that the arc block contacts the arc surface of the power tube and is clamped and fixed.
[0017] 2. When the connecting rod pushes the U-shaped frame to move horizontally toward one end close to the positioning cylinder, and the sliding rod pushes the limit block to move synchronously along the horizontal groove on the top side of the parallelogram groove under the action of the U-shaped frame, accompanied by the arc block contacting and clamping the arc surface of the power tube, the U-shaped frame can drive the power tube on the inner wall of the support tube to move in the horizontal direction close to one end of the positioning cylinder.
[0018] 3. When the rectangular sleeve drives the limit block to move along the horizontal groove at the top of the parallelogram groove to a position close to one end of the positioning cylinder, and one end of the inclined surface of the inclined plate moves to the inner wall of the rectangular through groove, the second tooth plate can drive the connecting plate to move horizontally toward the direction close to the T-shaped block under the action of the inclined plate, so that the columnar rod pushes the moving block to the extreme position of the support groove close to one end of the positioning cylinder under the support of the first spring. At this time, the cutting blade contacts one side of the power pipe and performs the cutting operation.
[0019] 4. As the limit block moves along the inclined surface of the parallelogram groove close to one side of the positioning cylinder, the second tooth plate continues to move in the horizontal direction close to the second tooth ring under the action of the inclined plate, so that the second tooth ring drives the positioning cylinder to rotate on the fixed plate under the action of the second tooth plate. With the anti-slip pad that increases the friction force arranged inside the positioning cylinder, the positioning cylinder can drive the electric power pipe on the inner wall to rotate synchronously on a fixed axis, and then the cutting blade can perform circular cutting along the outer side of the electric power pipe, thereby improving the cutting efficiency of the electric power pipe.
[0020] The coordinated use of the above-mentioned structure solves the problem that in actual use of the existing device, due to the large diameter of the power pipe, it is difficult to cut it in one go, and personnel need to rotate the power pipe for multiple cuts, which is time-consuming and labor-intensive, and easily causes the cross-section of the power pipe to be uneven. Therefore, it is difficult to automatically adjust the power pipe for rotation during the cutting process. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 This is a schematic diagram of the three-dimensional structure of the U-shaped frame of the present invention; Figure 3 This is a schematic diagram of the three-dimensional structure of the part where the inclined panel of the present invention is located; Figure 4 This is a schematic diagram of the three-dimensional structure of the second tooth plate of the present invention; Figure 5 For the present invention Figure 2 Schematic diagram of the structure at A in the middle; Figure 6 For the present invention Figure 4 Schematic diagram of the structure at B in the middle; Figure 7 It is a cross-sectional schematic diagram of the three-dimensional structure of the U-shaped frame of the present invention; Figure 8 This is a schematic diagram of the three-dimensional structure of the slider of the present invention; Fig. 9 It is a schematic diagram of the process of the power pipe cutting method of the present invention.
[0022] In the figure: 1, base; 2, N-shaped frame; 3, rectangular sleeve; 4, U-shaped frame; 401, limiting groove; 5, supporting cylinder; 6, crank; 7, connecting rod; 8, connecting seat; 9, circular plate; 901, rectangular slide groove; 10, L-shaped block; 11, arc block; 12, turntable; 121, arc through groove; 13, slider; 14, first gear ring; 15, slide rod; 16, first tooth plate; 17, limiting block; 18, rectangular plate; 181, parallelogram groove; 19, fixed plate; 191, movable groove; 20, positioning cylinder; 21, T-shaped block; 211, supporting groove; 22, moving block; 23, cutting blade; 24, second tooth plate; 241, rectangular through groove; 25, connecting plate; 26, columnar rod; 27, first spring; 28, second spring; 29, inclined plate; 30, second gear ring. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] Embodiment 1:
[0025] See also Figures 1 to 9 The present invention provides a technical solution: a power pipe cutting device and method for power construction, comprising a base 1, an n-shaped frame 2 is fixedly connected to the base 1, a rectangular sleeve 3 for horizontal reciprocating motion is sleeved on the outer contour of the top side of the n-shaped frame 2, a U-shaped frame 4 is fixedly connected to one side of the rectangular sleeve 3, and support cylinders 5 for supporting the power pipe are penetrated and fixedly connected at both ends of the U-shaped frame 4 at symmetrical positions, and one end of the n-shaped frame 2 close to the U-shaped frame 4 is penetrated and rotatably connected to a crank driven by a power mechanism through a pin shaft 6, and the end of the crank 6 away from the n-shaped frame 2 is rotatably connected to a connecting rod 7 through a pin shaft for pulling the rectangular sleeve 3 to move horizontally back and forth on the n-shaped frame 2, the end of the connecting rod 7 away from the crank 6 is rotatably connected to a connecting seat 8 through a pin shaft, and the connecting seat 8 is fixedly connected to the side adjacent to the U-shaped frame 4, the end of the n-shaped frame 2 away from the crank 6 is fixedly connected to a fixing plate 19, and a positioning cylinder 20 for driving the electric tube to rotate and adjust is penetrated and rotatably connected at a corresponding position on the fixing plate 19 to the support cylinder 5, and the above-mentioned power mechanism is a motor after power is turned on.
[0026] When in use, by setting the base 1, the base 1 is first placed on the ground to improve the stability of the cutting device. Through the n-shaped frame 2 set on the base 1, the n-shaped frame 2 is fixedly supported on the base 1, and the rectangular sleeve 3 is set on the n-shaped frame 2, and the n-shaped frame 2 supports the rectangular sleeve 3, so that the rectangular sleeve 3 is horizontally movable and connected on the n-shaped frame 2. Through the U-shaped frame 4 set on the rectangular sleeve 3, the U-shaped frame 4 is fixedly supported on the rectangular sleeve 3, and the support tube 5 set on the U-shaped frame 4, first the power pipe is placed on the inner wall of the support tube 5, so that the support tube 5 can limit the power pipe on the inner wall. Through the fixing plate 19 set on the n-shaped frame 2 and the positioning tube 20 set on the fixing plate 19, the fixing plate 19 fixes and supports the positioning tube 20 on the n-shaped frame 2, and the positioning tube 20 is rotatably connected on the fixing plate 19, one end of the power pipe passes through the inner wall of the positioning tube 20, and the inner wall of the positioning tube 20 is provided with an anti-slip pad to increase the friction between the positioning tube 20 and the power pipe.
[0027] By means of a crank 6 arranged on the n-shaped frame 2, and the crank 6 being driven to rotate by a motor, the motor can drive the crank 6 to rotate on the n-shaped frame 2 on a fixed axis. By means of a connecting rod 7 arranged on the crank 6 and a connecting seat 8 arranged on the connecting rod 7, the connecting seat 8 is fixedly supported on the U-shaped frame 4, and the two ends of the connecting rod 7 are respectively rotatably connected to the crank 6 and the connecting seat 8 by a pin shaft. As the crank 6 rotates on a fixed axis, the connecting rod 7 can push the U-shaped frame 4 and the rectangular sleeve 3 to perform horizontal reciprocating movement on the outer contour of the n-shaped frame 2, so as to facilitate the subsequent movement and cutting of the power pipe on the inner wall of the support tube 5.
[0028] Embodiment 2:
[0029] On the basis of the first embodiment, further: One of the support tubes 5 is provided with a clamping mechanism for fixing the power tube, and the clamping mechanism includes a circular plate 9 fixedly connected to the outer contour of one end of the support tube 5, and a plurality of evenly distributed rectangular slide grooves 901 are opened on the circular plate 9, and the inner wall of each of the rectangular slide grooves 901 is movably connected with an L-shaped block 10 and an arc block 11 for clamping the power tube, and the arc block 11 is adapted to the arc surface of the power tube, and the n-shaped frame 2 is provided with an auxiliary mechanism for driving the L-shaped block 10 and the arc block 11 to expand and contract and adjust.
[0030] When in use, the circular plate 9 provided on the support tube 5 is fixedly connected to the outer contour of the support tube 5, and the rectangular slide groove 901 provided on the circular plate 9 and the L-shaped block 10 provided on the rectangular slide groove 901 enable the rectangular slide groove 901 to limit the moving direction of the L-shaped block 10. The arc block 11 provided on the L-shaped block 10 is adapted to the arc surface of the power tube to facilitate the subsequent clamping and fixing of the power tube, and the auxiliary mechanism provided on the n-shaped frame 2 can enable the auxiliary mechanism to drive the L-shaped block 10 and the arc block 11 to retract and expand and move back and forth.
[0031] Embodiment three:
[0032] On the basis of the second embodiment, further: A turntable 12 is rotatably connected to the outer contour of the support cylinder 5 on one side close to the circular plate 9. Arc-shaped through grooves 121 are provided on the turntable 12 at positions corresponding to the rectangular slide grooves 901. A slider 13 is movably connected to the inner wall of each arc-shaped through groove 121. One end of the turntable 12 close to the circular plate 9 is fixedly connected to the L-shaped block 10 at the corresponding position.
[0033] The auxiliary mechanism includes an n-shaped frame 2 on which a rectangular plate 18 is fixedly connected through an external bracket, a parallelogram groove 181 is provided on the rectangular plate 18, the inner wall of the parallelogram groove 181 is movably connected to a limiting block 17, and the end of the limiting block 17 away from the rectangular plate 18 is fixedly connected to a slide bar 15, and a limiting groove 401 is provided on the U-shaped frame 4 for supporting and limiting the slide bar 15, a first tooth plate 16 for driving the turntable 12 to reciprocate is fixedly connected to the U-shaped frame 4, and a first gear ring 14 for meshing transmission with the first tooth plate 16 is fixedly connected to the outer contour of the turntable 12.
[0034] When in use, the turntable 12 provided on the support tube 5 is rotatably connected on the outer contour of the support tube 5, and the arc-shaped through groove 121 provided on the turntable 12 and the slider 13 provided on the arc-shaped through groove 121 are fixedly connected with the slider 13 and the L-shaped block 10, so that the slider 13 can support the position of the L-shaped block 10 under the action of the arc-shaped through groove 121, and the rectangular plate 18 provided on the n-shaped frame 2 is fixedly supported on the n-shaped frame 2 through the external support, and the rectangular plate 18 is provided on the rectangular plate 18. The parallelogram groove 181 and the limit block 17 arranged on the parallelogram groove 181 enable the parallelogram groove 181 to limit and support the moving direction of the limit block 17. The slide bar 15 is arranged on the limit block 17, and the limit groove 401 opened on the U-shaped frame 4 can enable the limit groove 401 to support the slide bar 15. As the U-shaped frame 4 moves back and forth horizontally, the limit block 17 can push the slide bar 15 to move up and down and back and forth on the inner wall of the limit groove 401 under the action of the parallelogram groove 181.
[0035] Through the first toothed ring 14 arranged on the turntable 12 and the first toothed plate 16 arranged on the slide rod 15, the teeth on the first toothed ring 14 and the first toothed plate 16 are meshed with each other, and the slide rod 15 is lifted and reciprocated, and the first toothed plate 16 is lifted and reciprocated synchronously with the slide rod 15. The first toothed ring 14 can drive the turntable 12 to reciprocate on the outer contour of the support tube 5 under the action of the first toothed plate 16, and at the same time, the slider 13 can drive the L-shaped block 10 and the arc block 11 to expand and contract and reciprocate along the inner wall of 101 under the action of the arc-shaped through groove 121.
[0036] like Figure 2 , Figure 3 , Figure 5As shown, the rectangular sleeve 3 and the U-shaped frame 4 are located at the initial position of the n-shaped frame 2 near the crank 6, and the limit block 17 is located at the limit position of the parallelogram groove 181 near the connecting seat 8. At this time, the L-shaped block 10 and the arc block 11 are in a contracted state, so that the arc block 11 clamps and fixes the power tube. When the connecting rod 7 pushes the U-shaped frame 4 to move horizontally toward the end close to the positioning cylinder 20, and the slide bar 15 pushes the limit block 17 to move synchronously along the horizontal groove on the top side of the parallelogram groove 181 under the action of the U-shaped frame 4, the U-shaped frame 4 can drive the power tube on the inner wall of the support cylinder 5 to move toward the end close to the positioning cylinder 20 is moved in the horizontal direction at one end, and when the limit block 17 moves toward the extreme position of the parallelogram groove 181 close to one end of the positioning tube 20, the limit block 17 can drive the slide bar 15 to move in the downward vertical direction under the action of the inclined groove of the parallelogram groove 181 close to one end of the positioning tube 20. At this time, the first gear ring 14 drives the turntable 12 to rotate in the direction opposite to C under the action of the first tooth plate 16, so that the slider 13 pulls the L-shaped block 10 and the arc block 11 to expand and move under the action of the arc through groove 121, and the arc block 11 releases the clamping state of the power tube.
[0037] As the limit block 17 moves to the limit distance of the parallelogram groove 181 close to one end of the positioning cylinder 20, and the limit block 17 is located in the horizontal groove at the bottom side of the parallelogram groove 181, the connecting rod 7 pulls the U-shaped frame 4 to reset horizontally toward the end away from the positioning cylinder 20, and the arc block 11 releases the clamping of the power tube, and the positioning cylinder 20 supports the power tube through the anti-slip pad, so that the support tube 5 can reset and slide in the horizontal direction on the outer contour of the power tube. When the limit block 17 moves toward the parallelogram groove 181, the U-shaped frame 4 can reset horizontally. When 81 moves to the extreme position close to one end of the crank 6, the limit block 17 pulls the slide bar 15 to reset in the upward vertical direction under the action of the inclined groove on the side of the parallelogram groove 181 close to the crank 6. At this time, the first gear ring 14 drives the turntable 12 to rotate in the direction C under the action of the first tooth plate 16, and then the slider 13 pulls the L-shaped block 10 and the arc block 11 to retract and move under the action of the arc through groove 121, so that the arc block 11 contacts the arc surface of the power tube and is clamped and fixed.
[0038] The above structure can move the power pipes on the inner wall of the support tube 5 toward the positioning tube 20 in sequence through the horizontal reciprocating movement of the U-shaped frame 4. At the same time, the length of the power pipes moved each time is the same, so that the power pipes can be cut to equal lengths later.
[0039] Embodiment 4:
[0040] On the basis of the third embodiment, further: A T-shaped block 21 is fixedly connected to the side of the fixed plate 19 away from the positioning cylinder 20, and a supporting groove 211 is opened on the T-shaped block 21. The inner wall of the supporting groove 211 is movably connected with a moving block 22 for horizontal reciprocating movement. A cutting blade 23 driven by an external motor is penetrated through and rotatably connected to the moving block 22 via a pin shaft. A moving mechanism for pushing the cutting blade 23 to move and cut the power pipe is provided on the fixed plate 19.
[0041] When in use, the T-shaped block 21 is fixedly supported on the fixed plate 19 by the T-shaped block 21 arranged on the fixed plate 19, and the support groove 211 opened on the T-shaped block 21 and the moving block 22 arranged on the support groove 211 enable the support groove 211 to support the moving direction of the moving block 22, and the cutting blade 23 arranged on the moving block 22 is driven to rotate by an external motor. Through the moving mechanism arranged on the fixed plate 19, the moving mechanism can push the cutting blade 23 to one side of the power pipe, so that the cutting blade 23 can rotate to cut the power pipe.
[0042] The moving mechanism includes a fixed plate 19 provided with a movable groove 191, the inner wall of the movable groove 191 is movably connected with a second tooth plate 24 for horizontal reciprocating movement, the bottom side of the second tooth plate 24 away from one end of the fixed plate 19 is fixedly connected with a connecting plate 25, one side of the connecting plate 25 is penetrated and movably connected with a cylindrical rod 26 for horizontal reciprocating movement at a position corresponding to the moving block 22, and one end of the cylindrical rod 26 is fixedly connected to the moving block 22, the outer contour of the cylindrical rod 26 is sleeved with a first spring 27 for guiding the moving block 22 to reset, and the two ends of the first spring 27 are respectively fixedly connected to the connecting plate 25 and the moving block 22, and the other side of the connecting plate 25 is fixedly connected to the opposite surface of the T-shaped block 21 with a second spring 28 for guiding the second tooth plate 24 to reset.
[0043] A sloped plate 29 is fixedly connected to one side of the rectangular sleeve 3 away from the U-shaped frame 4 to push the second tooth plate 24 to move horizontally back and forth, and a rectangular through groove 241 matching the thickness of the sloped plate 29 is opened on the second tooth plate 24 .
[0044] When in use, through 119 opened on the fixed plate 19 and the second tooth plate 24 arranged on 119, the movable groove 191 supports the moving direction of the second tooth plate 24, and the connecting plate 25 arranged on the second tooth plate 24 fixes and supports the connecting plate 25 on the connecting plate 25, and the second spring 28 arranged on the connecting plate 25 enables the second spring 28 to support the position of the connecting plate 25.
[0045] Through the cylindrical rod 26 set on the connecting plate 25, the cylindrical rod 26 passes through the connecting plate 25 and moves horizontally to connect. At the same time, the cylindrical rod 26 fixes and supports the cutting blade 23. Through the first spring 27 set on the cylindrical rod 26, the first spring 27 can support the position of the cutting blade 23. Through the rectangular through groove 241 opened on the second tooth plate 24 and the inclined plate 29 set on the rectangular sleeve 3, when the rectangular sleeve 3 drives the limit block 17 to move along the top horizontal groove of the parallelogram groove 181 to a position close to one end of the positioning tube 20, and one end of the inclined surface of the inclined plate 29 moves to the inner wall of the rectangular through groove 241, the second tooth plate 24 can drive the connecting plate 25 to move horizontally in the direction close to the T-shaped block 21 under the action of the inclined plate 29, so that the cylindrical rod 26 pushes the moving block 22 to move to the extreme position of the support groove 211 close to one end of the positioning tube 20 under the support of the first spring 27. At this time, the cutting blade 23 contacts one side of the power tube and performs the cutting operation.
[0046] Embodiment five:
[0047] On the basis of the fourth embodiment, further: A second toothed ring 30 is fixedly connected to the outer contour of the corresponding position of the positioning cylinder 20 and the second toothed plate 24 , and the second toothed ring 30 is driven by the positioning cylinder 20 to rotate and adjust the power tube, and the teeth on the second toothed plate 24 are meshed with each other.
[0048] When in use, the second toothed ring 30 is matched with the teeth on the second toothed plate 24 through the second toothed ring 30 set on the positioning cylinder 20. When the rectangular sleeve 3 drives the limit block 17 to move along the top horizontal groove of the parallelogram groove 181 to a position close to one end of the positioning cylinder 20, and the cutting blade 23 moves to one side of the power tube for cutting, the second toothed plate 24 moves to engage with the teeth on the second toothed ring 30. When the limit block 17 moves along the inclined surface of the parallelogram groove 181 close to one side of the positioning cylinder 20, the second toothed plate 24 moves toward the second toothed ring 30 under the action of the inclined plate 29. 30 continues to move in the horizontal direction, and the second tooth plate 24 drives the connecting plate 25 to move on the cylindrical rod 26 toward the direction close to the moving block 22, so that the first spring 27 and the second spring 28 are squeezed and contracted under the action of the connecting plate 25, so that the second tooth ring 30 drives the positioning cylinder 20 to rotate on the fixed plate 19 under the action of the second tooth plate 24, and the anti-slip pad that increases the friction force is set inside the positioning cylinder 20, so that the positioning cylinder 20 can drive the power pipe on the inner wall to rotate synchronously, and then the cutting blade 23 can perform circular cutting along the outer side of the power pipe, thereby improving the cutting efficiency of the power pipe.
[0049] A power pipe cutting device and method for power construction, comprising the following steps: S1. Clamping operation: firstly, place the power tube on the inner wall of the support tube 5. When the limit block 17 moves toward the limit position of the parallelogram groove 181 close to one end of the crank 6, the limit block 17 pulls the slide bar 15 to reset in the upward vertical direction under the action of the oblique groove on the side of the parallelogram groove 181 close to the crank 6. At this time, the first gear ring 14 drives the turntable 12 to rotate in the direction C under the action of the first tooth plate 16, and then the slider 13 pulls the L-shaped block 10 and the arc block 11 to retract and move under the action of the arc through groove 121, so that the arc block 11 contacts the arc surface of the power tube and clamps and fixes it; S2. Moving the power pipe: When the connecting rod 7 pushes the U-shaped frame 4 to move horizontally toward one end close to the positioning cylinder 20, and the slide bar 15, under the action of the U-shaped frame 4, pushes the limit block 17 to move synchronously along the horizontal groove on the top side of the parallelogram groove 181, the U-shaped frame 4 can drive the power pipe on the inner wall of the support cylinder 5 to move horizontally toward one end close to the positioning cylinder 20; S3, cutting operation: when the rectangular sleeve 3 drives the limit block 17 to move along the top horizontal groove of the parallelogram groove 181 to a position close to one end of the positioning tube 20, and one end of the inclined surface of the inclined plate 29 moves to the inner wall of the rectangular through groove 241, the second tooth plate 24 can drive the connecting plate 25 to move horizontally toward the direction close to the T-shaped block 21 under the action of the inclined plate 29, so that the columnar rod 26 pushes the moving block 22 to move to the extreme position of the support groove 211 close to one end of the positioning tube 20 under the support of the first spring 27, and at this time, the cutting blade 23 contacts one side of the power tube and performs the cutting operation; S4. Rotating the electric tube: as the limit block 17 moves along the parallelogram groove 181 close to the inclined surface on one side of the positioning tube 20, the second tooth plate 24 continues to move in the horizontal direction close to the second tooth ring 30 under the action of the inclined plate 29, so that the second tooth ring 30 drives the positioning tube 20 to rotate on the fixed plate 19 under the action of the second tooth plate 24. With the anti-slip pad that increases the friction force set inside the positioning tube 20, the positioning tube 20 can drive the electric tube on the inner wall to rotate synchronously, and then the cutting blade 23 can perform circular cutting along the outer side of the electric tube.
[0050] Furthermore, the existing device can automatically adjust the power pipe to rotate during the cutting process, which is easy to use and better than traditional products.
[0051] The standard parts used in this embodiment can be purchased directly from the market, and the non-standard structural components recorded in the specification and the drawings can also be directly processed according to the existing technical common sense. At the same time, the connection method of each component adopts the mature conventional means in the prior art, and the machinery, parts and equipment all adopt the conventional models in the prior art, so no specific description will be given here.
[0052] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A power pipe cutting device for power construction, characterized in that: The invention comprises a base (1), an n-shaped frame (2) being fixedly connected to the base (1), a rectangular sleeve (3) being sleeved on the outer contour of the top side of the n-shaped frame (2) and being capable of horizontal reciprocating motion, a U-shaped frame (4) being fixedly connected to one side of the rectangular sleeve (3), support cylinders (5) for supporting the power pipe being penetrated and fixedly connected at both ends of the U-shaped frame (4) at symmetrical positions, an end of the n-shaped frame (2) close to the U-shaped frame (4) being penetrated and rotatably connected to a crank (6) driven to rotate by a power mechanism via a pin, and an end of the crank (6) away from the n-shaped frame (2) being connected to the crank (6) at a position which is symmetrical to the two ends of the U-shaped frame (4). A connecting rod (7) is rotatably connected to the U-shaped frame (2) through a pin shaft for pulling the rectangular sleeve (3) to move horizontally back and forth. The end of the connecting rod (7) away from the crank (6) is rotatably connected to a connecting seat (8) through a pin shaft, and the connecting seat (8) is fixedly connected to a side adjacent to the U-shaped frame (4). The end of the base (1) away from the crank (6) is fixedly connected to a fixing plate (19), and a positioning cylinder (20) for driving the electric power tube to rotate and adjust is penetrated and rotatably connected at a position corresponding to the support cylinder (5) on the U-shaped frame (2). The above-mentioned power mechanism is a motor after power is turned on.
2. The power pipe cutting device for power construction according to claim 1, characterized in that: One of the support tubes (5) is provided with a clamping mechanism for fixing the power tube, the clamping mechanism comprising a circular plate (9) fixedly connected to the outer contour of one end of the support tube (5), the circular plate (9) being provided with a plurality of evenly distributed rectangular slide grooves (901), the inner wall of each of the rectangular slide grooves (901) being movably connected with an L-shaped block (10) and an arc-shaped block (11) for clamping the power tube, and the arc-shaped block (11) is adapted to the arc-shaped surface of the power tube, and the n-shaped frame (2) is provided with an auxiliary mechanism for driving the L-shaped block (10) and the arc-shaped block (11) to expand and contract and adjust.
3. The power pipe cutting device for power construction according to claim 2, characterized in that: A turntable (12) is rotatably connected to the outer contour of the support tube (5) on one side close to the circular plate (9); arc-shaped through grooves (121) are provided on the turntable (12) at positions corresponding to the rectangular slide grooves (901); a slider (13) is movably connected to the inner wall of each arc-shaped through groove (121); and one end of the turntable (12) close to the circular plate (9) is fixedly connected to the L-shaped block (10) at the corresponding position.
4. The power pipe cutting device for power construction according to claim 3, characterized in that: The auxiliary mechanism comprises an N-shaped frame (2) fixedly connected to a rectangular plate (18) via an external bracket, the rectangular plate (18) being provided with a parallelogram groove (181), the inner wall of the parallelogram groove (181) being movably connected to a limit block (17), and the end of the limit block (17) away from the rectangular plate (18) being fixedly connected to a slide bar (15), and a limit groove (401) for supporting and limiting the slide bar (15) being provided on the U-shaped frame (4), a first tooth plate (16) for driving a rotating disk (12) to reciprocate being fixedly connected to the U-shaped frame (4), and a first tooth ring (14) for meshing transmission with the first tooth plate (16) being fixedly connected to the outer contour of the rotating disk (12).
5. The electric power pipe cutting device for electric power construction according to claim 4, characterized in that: A T-shaped block (21) is fixedly connected to a side of the fixed plate (19) away from the positioning cylinder (20), and a support groove (211) is provided on the T-shaped block (21). A moving block (22) that performs horizontal reciprocating movement is movably connected to the inner wall of the support groove (211). A cutting blade (23) driven to rotate by an external motor is penetrated through the moving block (22) and is rotatably connected via a pin shaft. A moving mechanism that pushes the cutting blade (23) to move and cut the power pipe is provided on the fixed plate (19).
6. The electric power pipe cutting device for electric power construction according to claim 5, characterized in that: The moving mechanism comprises a fixed plate (19) having a movable groove (191) formed on the inner wall of the movable groove (191) being movably connected to a second tooth plate (24) for horizontal reciprocating movement; a connecting plate (25) being fixedly connected to the bottom side of the second tooth plate (24) at one end away from the fixed plate (19); a columnar rod (26) for horizontal reciprocating movement being penetrated and movably connected at a position corresponding to the moving block (22) on one side of the connecting plate (25); one end of the columnar rod (26) being fixedly connected to the moving block (22); a first spring (27) for guiding the moving block (22) for reset movement being sleeved on the outer contour of the columnar rod (26); and two ends of the first spring (27) being fixedly connected to the connecting plate (25) and the moving block (22) respectively; and a second spring (28) for guiding the second tooth plate (24) for reset movement being fixedly connected to the opposite surface of the other side of the connecting plate (25) to the T-shaped block (21).
7. The electric power pipe cutting device for electric power construction according to claim 6, characterized in that: A slanted plate (29) is fixedly connected to the side of the rectangular sleeve (3) away from the U-shaped frame (4) for pushing the second tooth plate (24) to perform horizontal reciprocating movement, and a rectangular through groove (241) matching the thickness of the slanted plate (29) is provided on the second tooth plate (24).
8. The electric power pipe cutting device for electric power construction according to claim 7, characterized in that: A second toothed ring (30) is fixedly connected to the outer contour of the corresponding position of the positioning cylinder (20) and the second toothed plate (24), and the second toothed ring (30) is driven by the positioning cylinder (20) to rotate and adjust the power tube, and the teeth on the second toothed plate (24) are meshed with each other.
9. A method for cutting electric power pipes for electric power construction, applied to a device for cutting electric power pipes for electric power construction as claimed in any one of claims 1 to 8, comprising the following steps: S1. Clamping operation: first, place the power tube on the inner wall of the support tube (5), and when the limit block (17) moves toward the limit position of the parallelogram groove (181) close to one end of the crank (6), the limit block (17) pulls the slide bar (15) to reset in the upward vertical direction under the action of the inclined groove on the side of the parallelogram groove (181) close to the crank (6). At this time, the first gear ring (14) drives the turntable (12) to rotate in the direction C under the action of the first tooth plate (16), and then the slide block (13) pulls the L-shaped block (10) and the arc block (11) to retract and move under the action of the arc groove (121), so that the arc block (11) contacts the arc surface of the power tube and is clamped and fixed; S2. Moving the electric power pipe: when the connecting rod (7) pushes the U-shaped frame (4) to move horizontally toward one end close to the positioning cylinder (20), and the sliding rod (15) pushes the limit block (17) to move synchronously along the horizontal groove on the top side of the parallelogram groove (181) under the action of the U-shaped frame (4), the U-shaped frame (4) can drive the electric power pipe on the inner wall of the support cylinder (5) to move horizontally toward one end close to the positioning cylinder (20); S3, cutting operation: when the rectangular sleeve (3) drives the limit block (17) to move along the top horizontal groove of the parallelogram groove (181) to a position close to one end of the positioning tube (20), and one end of the inclined surface of the inclined plate (29) moves to the inner wall of the rectangular through groove (241), the second tooth plate (24) can drive the connecting plate (25) to move horizontally in a direction close to the T-shaped block (21) under the action of the inclined plate (29), so that the columnar rod (26) pushes the moving block (22) to move to the extreme position of the support groove (211) close to one end of the positioning tube (20) under the support of the first spring (27), and at this time, the cutting blade (23) contacts one side of the power tube and performs the cutting operation; S4, rotating the electric power tube: when the limit block (17) moves along the inclined surface of the parallelogram groove (181) close to one side of the positioning tube (20), the second tooth plate (24) continues to move in the horizontal direction close to the second tooth ring (30) under the action of the inclined plate (29), so that the second tooth ring (30) drives the positioning tube (20) to rotate on the fixed plate (19) under the action of the second tooth plate (24), and an anti-skid pad for increasing friction is set inside the positioning tube (20), so that the positioning tube (20) can drive the electric power tube on the inner wall to rotate synchronously with the fixed axis, and then the cutting blade (23) can perform circular cutting along the outer side of the electric power tube.
Citation Information
Patent Citations
Electric power pipe cutting device for electric power construction
CN113814463A
Cited By
Cutting device for guide rail machining
CN121156358A