Composite green body for ceramic tile, composite process and material distribution production line

Abstract

The invention discloses a composite green body for a ceramic tile, a compounding process and a material distribution production line, the composite green body for the ceramic tile is formed by compounding a green body layer and a decorative layer, that is, a thin decorative layer can be formed on the surface of the green body layer by adopting a mode of performing primary material distribution by adopting a first roller unit and performing secondary material distribution by adopting a second roller unit; the effect of the whole tile can be changed only by improving the attractiveness of the decorative layer, and the defects in the prior art can be overcome at low cost. The compounding process of the composite green body for the ceramic tile comprises the following steps: S1, distributing materials of a green body layer into a mold; s2, materials of a decorative layer are distributed into the mold; and S3, pressing the materials in the mold to form the composite green body for the ceramic tile.

Description

Technical Field

[0001] The invention relates to the technical field of ceramics, and in particular to a composite body, a composite process and a fabric production line for ceramic tiles. Background Art

[0002] Laying is a process in the production of tiles, and its function is to transport the raw materials of the tiles into the mold.

[0003] In the prior art, the color of the bottom of the ceramic tile is consistent with the color of the brick. If you want to change the color of the bottom of the ceramic tile, you can only change the raw material or process of the brick. At present, the color of the bottom of many ceramic tiles is relatively dark, which makes them look cheap. For example, some ceramic tiles are made of raw materials that are generally darker in color, and they are made in a single-feeding method, that is, the raw materials are delivered to the mold at one time, resulting in the whiteness of the bottom of the existing ceramic tiles being low and not beautiful enough. If you want to improve the whiteness of the bottom of the ceramic tile, you can generally only use raw materials with higher whiteness. However, raw materials with higher whiteness generally have higher costs.

[0004] The prior art has the above-mentioned technical defects, which has become a major technical problem that needs to be solved urgently by those skilled in the art. Summary of the invention

[0005] The present invention discloses a composite body for ceramic tiles, a composite process and a distribution production line. The composite body for ceramic tiles is formed by compounding a body layer and a decorative layer, i.e., a first roller unit is used for primary distribution and a second roller unit is used for secondary distribution. Thus, a thin decorative layer can be formed on the surface of the body layer. The effect of the entire tile can be changed by simply improving the aesthetics of the decorative layer, and the defects of the prior art can be solved at a low cost.

[0006] The composite body for ceramic tiles provided by the present invention comprises: a body layer and a decorative layer;

[0007] A glaze layer is arranged on one side of the body layer, and the decoration layer is arranged on the other side.

[0008] Preferably,

[0009] The whiteness of the decorative layer is higher than that of the body layer;

[0010] The thickness of the decorative layer does not exceed 10% of the thickness of the composite body for ceramic tiles.

[0011] The present invention also discloses a composite process for preparing a composite body for ceramic tiles, which is used to prepare the composite body for ceramic tiles, comprising:

[0012] Step S1: placing the material of the green body layer into the mold;

[0013] Step S2: placing the material of the decorative layer into the mold;

[0014] Step S3: Pressing the materials in the mold to form a composite body for ceramic tiles.

[0015] Preferably,

[0016] The step S2 comprises:

[0017] The material of the decorative layer is divided into at least two times and distributed into the mold.

[0018] Preferably,

[0019] The blank layer and the decorative layer are laid by a laying vehicle, and the laying vehicle is provided with two laying mechanisms for laying the blank layer and the decorative layer respectively;

[0020] The step S1 comprises: the material distributing vehicle distributes the material of the blank layer into the mold during the outward process;

[0021] The step S2 includes: the material distributing vehicle distributes the material of the decorative layer into the mold during the return journey.

[0022] The present invention also discloses a distribution production line for composite green bodies for ceramic tiles, which is used in the composite process of the composite green bodies for ceramic tiles, and comprises a mold mechanism, a feeding mechanism and a distribution mechanism, wherein the distribution mechanism is a composite distribution mechanism;

[0023] The composite cloth mechanism comprises: a blank cloth component, a decorative cloth component and a movable frame component;

[0024] The blank material distribution assembly comprises a first hopper unit and a first roller unit, wherein the first roller unit is used to deliver the blanks of the first hopper unit from the material drop opening;

[0025] The decorative fabric assembly comprises a second hopper unit and a second roller unit, wherein the second roller unit is used to deliver the decorative material in the second hopper unit from the material discharge port;

[0026] The blank fabric assembly and the decorative fabric assembly are installed on the mobile frame assembly, wherein the decorative fabric assembly is subjected to secondary fabrication after the blank fabric assembly is finished;

[0027] The mobile frame assembly is used to move the blank fabric assembly and the decorative fabric assembly;

[0028] The mold mechanism includes a pressing bottom mold and a surface mold, which are used to press the brick blank;

[0029] The feeding mechanism conveys the raw materials to the first hopper unit and the second hopper unit;

[0030] The distributing mechanism first distributes the blank into the surface mold through the first roller unit, then distributes the decorative material onto the bottom material through the second roller unit, and finally pushes out the brick blank obtained by pressing the bottom mold and the surface mold together.

[0031] Preferably,

[0032] At least one wire for metal wire is arranged in the first hopper unit and / or the second hopper unit;

[0033] The metal wire is used to break up the materials in the first hopper unit and / or the second hopper unit.

[0034] Preferably,

[0035] The wire is parallel to the center line of the first roller unit;

[0036] The center line of the first roller unit is parallel to the center line of the second roller unit.

[0037] Preferably,

[0038] A screen for homogenizing the material is also provided at the material drop opening of the first hopper unit and / or the second hopper unit.

[0039] Preferably,

[0040] Also included is a motor assembly, which includes a motor component and a drive connector;

[0041] The first roller unit includes a first gear and a first roller, the second roller unit includes a second gear and a second roller, and the first gear cooperates with the second gear;

[0042] The motor component drives the first gear or the second gear through the driving connection member;

[0043] The driving connection includes a driving gear and a gearbox mounted on the motor component.

[0044] Preferably,

[0045] The first hopper unit and the second hopper unit form a combined hopper with a W-shaped cross section;

[0046] The first roller unit and the second roller unit are respectively arranged at corresponding drop openings on the combined hopper;

[0047] The mobile frame assembly comprises a left plate unit and a right plate unit which are arranged opposite to each other, wherein the left plate unit and the right plate unit are both provided with roller units for movement.

[0048] Preferably,

[0049] The movable frame assembly is also provided with a lifting brick-pushing assembly for pushing out the pressed bricks;

[0050] The lifting brick-pushing assembly comprises a brick-pushing unit, a lifting unit and a mounting beam fixed on the mobile frame assembly, wherein the brick-pushing unit is mounted on the mounting beam through the lifting unit;

[0051] The lifting unit is used to control the lifting of the brick pushing unit.

[0052] Preferably,

[0053] The brick pushing unit comprises a lifting beam and a pushing plate, wherein the lifting beam is connected to the lifting unit;

[0054] The push plate is installed on the lifting beam and is used to push out the pressed bricks;

[0055] The lifting brick-pushing assembly also includes a support member disposed on the mounting beam;

[0056] After the lifting beam descends to the brick-pushing position, the support member abuts against the side of the lifting beam;

[0057] The lifting unit is a combination of multiple cylinders.

[0058] The composite body for ceramic tiles of the present invention comprises: a body layer and a decorative layer; a glaze layer is arranged on one side of the body layer, and a decorative layer is arranged on the other side. It is prepared by a composite process for composite body for ceramic tiles, comprising: step S1: feeding the material of the body layer into a mold; step S2: feeding the material of the decorative layer into the mold; step S3: pressing the material in the mold to form a composite body for ceramic tiles. The composite body for ceramic tiles is formed by compounding the body layer and the decorative layer, that is, using a first roller unit for one feeding and a second roller unit for two feedings. The composite body for ceramic tiles, the composite process and the feeding production line of the present invention can form a thin decorative layer on the surface of the body layer. The effect of the entire tile can be changed by only improving the aesthetics of the decorative layer, and the defects of the prior art can be solved at a low cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0059] Figure 1 It is a schematic structural diagram of an embodiment of a composite body for ceramic tiles of the present invention;

[0060] Figure 2 It is a flow chart of an embodiment of a composite process for a composite body for ceramic tiles of the present invention;

[0061] Figure 3 It is a structural schematic diagram of an embodiment of a production line for distributing composite green bodies for ceramic tiles of the present invention;

[0062] Figure 4 A three-dimensional diagram of a composite distribution mechanism in an embodiment of a distribution production line for composite green bodies for ceramic tiles of the present invention;

[0063] Figure 5Another stereoscopic view of the composite distribution mechanism in the embodiment of the distribution production line of the composite green bodies for ceramic tiles of the present invention;

[0064] Figure 6 It is a three-dimensional diagram of the composite distribution mechanism after some parts are hidden in the embodiment of the distribution production line of the composite green bodies for ceramic tiles of the present invention;

[0065] Figure 7 It is a cross-sectional view of the composite distribution mechanism in the embodiment of the distribution production line of the composite body for ceramic tiles of the present invention. DETAILED DESCRIPTION

[0066] The present invention discloses a composite body for ceramic tiles, a composite process and a distribution production line. The composite body for ceramic tiles is formed by compounding a body layer and a decorative layer, i.e., a first roller unit is used for primary distribution and a second roller unit is used for secondary distribution. Thus, a thin decorative layer can be formed on the surface of the body layer. The effect of the entire tile can be changed by simply improving the aesthetics of the decorative layer, and the defects of the prior art can be solved at a low cost.

[0067] The following is a clear and detailed description of the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Please refer to Figure 1 , the composite body for ceramic tiles provided by the present invention comprises: a body layer a and a decorative layer b;

[0068] A glaze layer is arranged on one side of the body layer a, and a decoration layer b is arranged on the other side.

[0069] The composite body for ceramic tiles in the embodiment of the present invention breaks the convention and greatly changes the existing ceramic tiles with not very beautiful bottoms, so that both the surface and the bottom of the ceramic tiles are more beautiful. It should be pointed out that although the bottom of the ceramic tile is attached to the inside and cannot be observed and perceived by the user in actual use, the user can see the bottom of the ceramic tile when purchasing the ceramic tile, and the ceramic tile with a more beautiful bottom surface can increase the user's desire to purchase. The present invention adopts a composite body for ceramic tiles with a more beautiful bottom surface by combining a body layer and a decorative layer. It should be noted that, generally speaking, the decorative layer uses a material with higher whiteness so that the bottom surface of the pressed ceramic tile is whiter, changing the overly dark appearance of the existing ceramic tile.

[0070] Preferably,

[0071] The whiteness of the decorative layer b is higher than that of the body layer a;

[0072] The thickness of the decorative layer b does not exceed 10% of the thickness of the composite body for ceramic tiles.

[0073] It should be pointed out that by selecting a decorative layer b made of a material with higher whiteness, the bottom of the entire tile will present a whiter visual effect, and only a slight increase in cost is required. For example, the whiteness of the body layer a is generally 42. According to the prior art, if the whiteness of the tile is to be improved, the whole body can only be made of a material with higher whiteness. However, the cost of the material with higher whiteness is relatively high. The present invention only requires a thin decorative layer to be made of a material with higher whiteness, so the bottom of the entire ceramic tile will present a high whiteness effect. This practice of breaking the convention and breaking the industry barriers will have a far-reaching impact on the entire ceramic industry.

[0074] The composite body for ceramic tiles of the present invention comprises: a body layer a and a decorative layer b; a glaze layer is arranged on one side of the body layer a, and a decorative layer b is arranged on the other side. The composite body for ceramic tiles is formed by compounding the body layer a and the decorative layer b, that is, using a first roller unit for primary distribution and a second roller unit for secondary distribution. The composite body for ceramic tiles of the present invention can form a thin decorative layer on the surface of the body layer, and the effect of the whole tile can be changed by only improving the aesthetics of the decorative layer b, which can solve the defects of the prior art at a low cost.

[0075] The above describes the embodiment of the composite body for ceramic tiles of the present invention. The following describes the composite process embodiment of the composite body for ceramic tiles of the present invention. Figure 2 The composite process of the composite body for ceramic tiles of the present invention is used to prepare the composite body for ceramic tiles, comprising:

[0076] Step S1: placing the material of the green body layer into the mold;

[0077] Step S2: placing the material of the decorative layer into the mold;

[0078] Step S3: Pressing the materials in the mold to form a composite body for ceramic tiles.

[0079] In the embodiments of the present invention, other preparation processes and techniques of the composite body for ceramic tiles are not described repeatedly, and the focus is on the laying and compounding process of the composite body for ceramic tiles. First, the material of the body layer is laid into the mold, and then the material of the decorative layer is laid into the mold, and finally the material in the mold is pressed to form the composite body for ceramic tiles. It should be noted that the process of laying the material of the body layer into the mold can be implemented in multiple times or once, which is not limited here.

[0080] Preferably,

[0081] The step S2 comprises:

[0082] The material of the decorative layer is divided into at least two times and distributed into the mold.

[0083] It should be pointed out that in order to achieve more uniform and thinner fabric, the material of the decorative layer can be divided into at least two times and fed into the mold, with only a thin layer being fed each time.

[0084] Preferably,

[0085] The blank layer and the decorative layer are laid by a laying vehicle, and the laying vehicle is provided with two laying mechanisms for laying the blank layer and the decorative layer respectively;

[0086] The step S1 comprises: the material distributing vehicle distributes the material of the blank layer into the mold during the outward process;

[0087] The step S2 includes: the material distributing vehicle distributes the material of the decorative layer into the mold during the return journey.

[0088] It must be pointed out that a material distribution vehicle can be used to distribute the material of the blank layer into the mold on the outward journey, and to distribute the material of the decorative layer into the mold on the return journey. This can make the process simpler and time shorter, and can also make the structure of the distribution production line more compact and reduce manufacturing costs.

[0089] The composite body for ceramic tiles of the present invention is prepared by a composite process, firstly, the material of the body layer is fed into a mold, then the material of the decorative layer is fed into the mold, and finally the material in the mold is pressed to form the composite body for ceramic tiles. The composite body for ceramic tiles is formed by compounding the body layer and the decorative layer, that is, using a first roller unit for primary feeding and a second roller unit for secondary feeding. The composite process for the composite body for ceramic tiles of the present invention can form a thin decorative layer on the surface of the body layer, and the effect of the entire tile can be changed by only improving the aesthetics of the decorative layer, which can solve the defects of the prior art at a low cost.

[0090] The above describes the composite process embodiment of the composite green body for ceramic tiles of the present invention. The following describes the fabrication production line embodiment of the composite green body for ceramic tiles of the present invention. Figures 3 to 7 The fabric production line of the composite green body for ceramic tiles of the present invention is used in the composite process of the composite green body for ceramic tiles, and comprises a mold mechanism 01, a feeding mechanism 02 and a fabric mechanism 03, wherein the fabric mechanism 03 is a composite fabric mechanism;

[0091] The composite cloth mechanism comprises: a blank cloth component 1, a decorative cloth component 2 and a movable frame component 3;

[0092] The blank material distribution assembly 1 comprises a first hopper unit 11 and a first roller unit 12, wherein the first roller unit 12 is used to deliver the blanks of the first hopper unit 11 from the blanking port;

[0093] The decorative fabric assembly 2 comprises a second hopper unit 21 and a second roller unit 22, wherein the second roller unit 22 is used to deliver the decorative material in the second hopper unit 21 from the material discharge port;

[0094] The blank fabric component 1 and the decorative fabric component 2 are installed on the mobile frame component 3, wherein the decorative fabric component 2 performs secondary fabrication after the blank fabric component 1 is finished fabricating;

[0095] The movable frame assembly 3 is used to move the blank fabric assembly 1 and the decorative fabric assembly 2;

[0096] The mold mechanism 01 includes a pressing bottom mold 011 and a surface mold 012, which are used to press the brick blank;

[0097] The feeding mechanism 02 conveys the raw materials to the first hopper unit 11 and the second hopper unit 21;

[0098] The distributing mechanism 03 first distributes the blank into the surface mold 012 through the first roller unit 12, and then distributes the decorative material onto the base material through the second roller unit 22, and finally pushes out the brick blank obtained by pressing the base mold 011 and the surface mold 012 together.

[0099] In the embodiment of the present invention, when the composite green body for ceramic tiles is laid in the production line, the feeding mechanism 02 conveys the raw materials to the first hopper unit 11 and the second hopper unit 21. It should be pointed out that the above-mentioned conveying to the first hopper unit 11 and the second hopper unit 21 does not necessarily have to be conveyed at the same time, and can be conveyed on demand; the laying mechanism 03 first feeds the green body into the surface mold 012 through the first roller unit 12, and then feeds the decorative material onto the base material through the second roller unit 22, and finally pushes out the brick green body obtained by pressing the base mold 011 and the surface mold 012 together. Specifically, the material distribution component 1 and the decorative material distribution component 2 are installed on the mobile frame component 3, and the mobile frame component 3 controls the movement of the blank distribution component 1 and the decorative material distribution component 2. When working, the mobile frame component 3 controls the material distribution component 1 to first distribute the blank in the mold, and then controls the decorative material distribution component 2 to distribute the decorative material on the surface of the blank. Finally, the bottom mold 011 and the surface mold 012 are pressed together to form a brick blank, forming a composite structure of the blank and the decorative material, that is, a composite blank for ceramic tiles. The bottom surface of this blank, that is, the side where the decorative material is distributed, will show the effect of thin material pressing. Therefore, in actual production, the blank used for the composite blank for ceramic tiles can be made of raw materials with lower whiteness, and the decorative material can be made of raw materials with higher whiteness. The bottom of the blank finally presents a higher whiteness effect. It should be pointed out that the decorative material will be distributed very thinly. For example, for a 10mm thick brick blank, the thickness of the thin material does not exceed 1mm. This can greatly improve the effect of the bottom of the brick blank without significantly increasing the cost of raw materials. It should be noted that the movable frame assembly 3 can control the blank fabric assembly 1 to move toward the mold, and the blank fabric assembly 1 can carry out blank fabric laying from one side of the mold to the other side. Then, in the process of controlling the resetting, the decorative fabric assembly 2 can carry out decorative material laying from the other side to one side. This can improve the laying efficiency and make the equipment layout more compact.

[0100] It should be noted that the composite fabric mechanism may include a plurality of blank fabric components 1 and a plurality of decorative fabric components 2. The number and specific layout of the blank fabric components 1 and the decorative fabric components 2 may be determined according to actual needs and are not limited here.

[0101] Preferably,

[0102] At least one metal wire 6 is provided in the first hopper unit 11 and / or the second hopper unit 21;

[0103] The metal wire 6 is used to break the materials in the first hopper unit 11 and / or the second hopper unit 21 .

[0104] Preferably,

[0105] The metal wire 6 is parallel to the center line of the first roller unit 12;

[0106] The center line of the first roller unit 12 is parallel to the center line of the second roller unit 22 .

[0107] It should be noted that at least one metal wire 6 is provided in the first hopper unit 11 and / or the second hopper unit 21. According to actual needs, multiple metal wires 6 can be provided. The above-mentioned metal wire 6 can specifically be a steel wire. Under the action of the first roller unit 12 and / or the second roller unit 22, the material rotates in the second roller unit 22, and may accumulate and agglomerate. By setting the metal wire 6, the powder can be chopped to prevent the material from accumulating and agglomerating, which can improve the smoothness of material discharge.

[0108] Preferably,

[0109] A screen 7 for homogenizing the material is also provided at the material outlet of the first hopper unit 11 and / or the second hopper unit 21 .

[0110] It should be noted that the addition of the screen 7 can effectively homogenize the material coming out of the material outlet, and can improve the fineness of the material, thereby improving the pressing effect of the green body, which is not limited here.

[0111] Preferably,

[0112] It also includes a motor assembly 4, which includes a motor component 41 and a drive connection 42;

[0113] The first roller unit 12 includes a first gear 121 and a first roller 122, and the second roller unit 22 includes a second gear 221 and a second roller 222, and the first gear 121 cooperates with the second gear 223;

[0114] The motor component 41 drives the first gear 121 or the second gear 223 via the driving connection member 42;

[0115] The driving connection member 42 includes a driving gear 421 and a gearbox 422 mounted on the motor component 41 .

[0116] In the present invention, a motor component 41, which can be a servo motor, can simultaneously control the movements of the first roller 122 and the second roller 222, which can save the cost of the equipment. It is also possible to adopt a method of driving two motors separately. Specifically, the first roller unit 12 includes a first motor component, a first drive connection member and a first roller, wherein the first motor component drives the first roller to rotate through the first drive connection member; the second roller unit 22 includes a second motor component, a second drive connection member and a second roller, wherein the second motor component drives the second roller to rotate through the second drive connection member.

[0117] Preferably,

[0118] The first hopper unit 11 and the second hopper unit 21 form a combined hopper with a W-shaped cross section;

[0119] The first roller unit 12 and the second roller unit 22 are respectively arranged at corresponding drop openings on the combined hopper;

[0120] The movable frame assembly 3 includes a left plate unit 31 and a right plate unit 32 which are arranged opposite to each other, wherein the left plate unit 31 and the right plate unit 32 are both provided with roller units 33 for movement.

[0121] In addition, according to the requirements, the first roller and the second roller can adopt a structural design of independent motor control, or can adopt the structural design of the aforementioned one motor controlling multiple rollers at the same time, which is not limited here. The first hopper unit 11 and the second hopper unit 21 can be provided with hopper doors with controllable switches so that the raw materials can fall onto the first roller and the second roller when cloth is needed. The first hopper unit 11 and the second hopper unit 21 can be of discrete design or of combined type, for example, a combined hopper with a W-shaped cross section, and a reinforcing horizontal bar can be provided on the upper opening of the combined hopper, which is not limited here.

[0122] Preferably,

[0123] The movable frame assembly 3 is also provided with a lifting brick-pushing assembly 5 for pushing out the pressed bricks;

[0124] The lifting brick-pushing assembly 5 comprises a brick-pushing unit 51, a lifting unit 52 and a mounting beam 53 fixed on the mobile frame assembly 3, wherein the brick-pushing unit 51 is mounted on the mounting beam 53 through the lifting unit 52;

[0125] The lifting unit 52 is used to control the lifting of the brick pushing unit 51 .

[0126] It should be noted that when laying materials, the lifting unit 52 lifts the brick pushing unit 51 to avoid affecting the laying of materials. When the bricks need to be pushed out, the lifting unit 52 lowers the brick pushing unit 51 and pushes out the pressed bricks.

[0127] Preferably,

[0128] The brick pushing unit 51 includes a lifting beam 511 and a pushing plate 512, wherein the lifting beam 511 is connected to the lifting unit 52;

[0129] The push plate 512 is installed on the lifting beam 511 and is used to push out the pressed bricks;

[0130] The lifting brick-pushing assembly 5 also includes a support member 54 disposed on the mounting beam 53;

[0131] After the lifting beam 511 descends to the brick-pushing position, the support member 54 abuts against the side surface of the lifting beam 511;

[0132] The lifting unit 52 is a combination of multiple cylinders.

[0133] In the present invention, after the brick blank is pressed, the lifting unit 52 controls the lifting beam 511 to descend, and after the push plate 512 descends to the position, the brick blank is pushed out following the movement of the mobile frame assembly 3. In specific operation, as the mobile frame assembly 3 moves, the push plate 512 pushes the brick blank out, and at the same time, the blank fabric assembly 1 starts to lay the base material, and as the mobile frame assembly 3 is reset, the decorative fabric assembly 2 starts to lay the decorative material, and the pressing is completed after the fabrication is completed. In addition, the setting of the support member 54 can improve the strength of the lifting beam 511 and prevent the lifting beam 511 from deformation or damage during the brick withdrawal process; it should be pointed out that after the lifting beam 511 descends to the brick pushing position, the support member 54 and the side of the lifting beam 511 are abutted, and the above-mentioned abutment does not mean that the support member 54 and the lifting beam 511 must be in contact, and the interval between the support member 54 and the lifting beam 511 can be very small, which is not limited here.

[0134] The composite body fabric production line for ceramic tiles of the present invention comprises a mold mechanism 01, a feeding mechanism 02 and a fabric mechanism 03, wherein the fabric mechanism 03 is a composite fabric mechanism; the composite fabric mechanism comprises: a body fabric assembly 1, a decorative fabric assembly 2 and a movable frame assembly 3; the body fabric assembly 1 comprises a first hopper unit 11 and a first roller unit 12, wherein the first roller unit 12 is used to deliver the blank of the first hopper unit 11 from a blanking port; the decorative fabric assembly 2 comprises a second hopper unit 21 and a second roller unit 22, wherein the second roller unit 22 is used to deliver the decorative material of the second hopper unit 21 from a blanking port; the body fabric assembly 1 The decorative fabric component 2 is installed on the movable frame component 3, wherein the decorative fabric component 2 performs secondary fabrication after the blank fabric component 1 is finished; the movable frame component 3 is used to move the blank fabric component 1 and the decorative fabric component 2; the mold mechanism 01 includes a pressing bottom mold 011 and a surface mold 012, which are used to press the bricks; the feeding mechanism 02 conveys the raw materials to the first hopper unit 11 and the second hopper unit 21; the fabric mechanism 03 firstly fabricates the blank into the surface mold 012 through the first roller unit 12, and then fabricates the decorative material onto the bottom material through the second roller unit 22, and finally pushes out the bricks obtained by pressing the pressing bottom mold 011 and the surface mold 012. By compounding a body layer and a decorative layer to form a composite body for ceramic tiles, that is, using a first roller unit for primary feeding and a second roller unit for secondary feeding, the production line for composite bodies for ceramic tiles of the present invention can form a thin decorative layer on the surface of the body layer. The effect of the entire tile can be changed by only improving the aesthetics of the decorative layer, and the defects of the prior art can be solved at a low cost.

[0135] The above is a detailed introduction to the composite body, composite process and fabric production line for ceramic tiles provided by the present invention. For those skilled in the art, according to the ideas of the embodiments of the present invention, there may be changes in the specific implementation methods and application scopes. In summary, the content of this specification should not be understood as a limitation on the present invention.

Claims

1. A composite body for ceramic tiles, characterized in that: include: Body layer and decorative layer; A glaze layer is arranged on one side of the body layer, and the decoration layer is arranged on the other side.

2. The composite body for ceramic tiles according to claim 1, characterized in that: The whiteness of the decorative layer is higher than that of the body layer; The thickness of the decorative layer does not exceed 10% of the thickness of the composite body for ceramic tiles.

3. A composite process for preparing a composite body for ceramic tiles, for preparing the composite body for ceramic tiles according to claim 1 or 2, characterized in that: include: Step S1: placing the material of the green body layer into the mold; Step S2: placing the material of the decorative layer into the mold; Step S3: Pressing the materials in the mold to form a composite body for ceramic tiles.

4. The composite process for the composite body for ceramic tiles according to claim 3, characterized in that: The step S2 comprises: The material of the decorative layer is divided into at least two times and distributed into the mold.

5. The composite process for the composite body for ceramic tiles according to claim 3 or 4, characterized in that: The blank layer and the decorative layer are laid by a laying vehicle, and the laying vehicle is provided with two laying mechanisms for laying the blank layer and the decorative layer respectively; The step S1 comprises: the material distributing vehicle distributes the material of the blank layer into the mold during the outward process; The step S2 includes: the material distributing vehicle distributes the material of the decorative layer into the mold during the return journey.

6. A distribution production line for composite green bodies for ceramic tiles, used in the composite process for composite green bodies for ceramic tiles according to any one of claims 3 to 5, comprising a mold mechanism (01), a feeding mechanism (02) and a distribution mechanism (03), characterized in that: The material distribution mechanism (03) is a composite material distribution mechanism; The composite cloth mechanism comprises: a blank cloth component (1), a decorative cloth component (2) and a movable frame component (3); The blank material distribution assembly (1) comprises a first hopper unit (11) and a first roller unit (12), wherein the first roller unit (12) is used to deliver the blanks in the first hopper unit (11) from a material discharge port; The decorative fabric assembly (2) comprises a second hopper unit (21) and a second roller unit (22), wherein the second roller unit (22) is used to deliver the decorative material in the second hopper unit (21) from a material discharge port; The blank fabric assembly (1) and the decorative fabric assembly (2) are mounted on a movable frame assembly (3), wherein the decorative fabric assembly (2) performs secondary fabrication after the blank fabric assembly (1) is finished fabricating; The movable frame assembly (3) is used to move the blank fabric assembly (1) and the decorative fabric assembly (2); The mold mechanism (01) comprises a pressing bottom mold (011) and a surface mold (012) for pressing the brick blank; The feeding mechanism (02) transports the raw materials to the first hopper unit (11) and the second hopper unit (21); The distributing mechanism (03) first distributes the blank into the surface mold (012) through the first roller unit (12), then distributes the decorative material onto the base material through the second roller unit (22), and finally pushes out the brick blank obtained by pressing the base mold (011) and the surface mold (012) together.

7. The production line for distributing composite green bodies for ceramic tiles according to claim 6, characterized in that: At least one metal wire (6) is arranged in the first hopper unit (11) and / or the second hopper unit (21); The metal wire (6) is used to break up the materials in the first hopper unit (11) and / or the second hopper unit (21).

8. The production line for distributing composite green bodies for ceramic tiles according to claim 7, characterized in that: The metal wire (6) is parallel to the center line of the first roller unit (12); The center line of the first roller unit (12) is parallel to the center line of the second roller unit (22).

9. The production line for distributing composite green bodies for ceramic tiles according to claim 6, characterized in that: A screen (7) for homogenizing materials is also provided at the material drop opening of the first hopper unit (11) and / or the second hopper unit (21).

10. The production line for distributing composite green bodies for ceramic tiles according to claim 6, characterized in that: It also includes a motor assembly (4), wherein the motor assembly (4) includes a motor component (41) and a drive connection component (42); The first roller unit (12) comprises a first gear (121) and a first roller (122), the second roller unit (22) comprises a second gear (221) and a second roller (222), and the first gear (121) cooperates with the second gear (223); The motor component (41) drives the first gear (121) or the second gear (223) via the driving connection member (42); The driving connection member (42) comprises a driving gear (421) and a gearbox (422) mounted on the motor component (41).

11. The production line for distributing composite green bodies for ceramic tiles according to claim 6, characterized in that: The first hopper unit (11) and the second hopper unit (21) form a combined hopper with a W-shaped cross section; The first roller unit (12) and the second roller unit (22) are respectively arranged at corresponding material dropping openings on the combined hopper; The movable frame assembly (3) comprises a left plate unit (31) and a right plate unit (32) which are arranged opposite to each other, wherein both the left plate unit (31) and the right plate unit (32) are provided with roller units (33) for movement.

12. A production line for distributing composite green bodies for ceramic tiles according to any one of claims 6 to 11, characterized in that: The movable frame assembly (3) is also provided with a lifting brick-pushing assembly (5) for pushing out the pressed bricks; The lifting brick-pushing assembly (5) comprises a brick-pushing unit (51), a lifting unit (52) and a mounting beam (53) fixed on the movable frame assembly (3), wherein the brick-pushing unit (51) is mounted on the mounting beam (53) via the lifting unit (52); The lifting unit (52) is used to control the lifting of the brick pushing unit (51).

13. The composite material distribution mechanism according to claim 12, characterized in that: The brick pushing unit (51) comprises a lifting beam (511) and a pushing plate (512), wherein the lifting beam (511) is connected to the lifting unit (52); The push plate (512) is installed on the lifting beam (511) and is used to push out the pressed bricks; The lifting brick-pushing assembly (5) further comprises a support member (54) arranged on the mounting beam (53); After the lifting beam (511) descends to the brick-pushing position, the support member (54) abuts against the side surface of the lifting beam (511); The lifting unit (52) is a combination of multiple cylinders.

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