Pre-gas supply device of gas generator set

Abstract

The invention relates to the technical field of gas generators, and discloses a gas generator set gas pre-supply device which comprises a gas engine body, one side of the gas engine body is provided with a gas input pipe and an air input pipe, and the top of the gas engine body is provided with a waste gas exhaust pipe. A preheating box and a filter box are arranged on the ground on one side of the gas engine body, the preheating box is filled with water flow, a heat exchange pipe is installed in the preheating box and connected with an air input pipe, the air inlet end of a booster pump is connected with a waste gas exhaust pipe through a waste gas suction pipe, and the exhaust end of the booster pump is connected with a waste gas guide-out pipe. A waste gas dispersing mechanism extending into the preheating box is installed at the bottom of the preheating box and connected with a waste gas guiding-out pipe, and two dust filter screens are fixed in the filter box. Waste gas exhausted by the gas engine is used for preheating sucked air, and the energy utilization rate is increased; and dust in the air is filtered, cleaning is convenient, and use is convenient.

Description

Technical Field

[0001] The present invention relates to the technical field of gas generators, and in particular to a gas generator set pre-gas supply device. Background Art

[0002] A gas generator is a generator that uses combustible gas as fuel. It can convert the heat energy generated by the combustion of fuel into mechanical energy, and then convert the mechanical energy into electrical energy through the generator. When in use, the gas engine needs to transport gas and air into its combustion chamber for combustion. After the gas is burned, a large amount of exhaust gas (mainly carbon dioxide) will be generated. These exhaust gases will carry a large amount of heat and be directly discharged into the air, resulting in heat waste. At present, the air inhaled by the gas generator is room temperature air. After the room temperature air is mixed with the gas, the combustion efficiency is general, and the heat of the gas cannot be completely released, resulting in waste. Therefore, in view of the above situation, it is urgent to develop a gas generator set pre-air supply device that uses the exhaust gas discharged by the gas engine to preheat the inhaled air and improve the energy utilization rate, so as to overcome the shortcomings in current practical applications and meet current needs. Summary of the invention

[0003] The object of the present invention is to provide a pre-gas supply device for a gas-fired generator set to solve the problems raised in the above-mentioned background technology.

[0004] In order to achieve the above object, the present invention adopts the following technical solutions: A pre-gas supply device for a gas generator set comprises a gas engine body, a preheating box, a filter box, a booster pump, an exhaust gas suction pipe, an exhaust gas outlet pipe, an exhaust gas dispersion mechanism, a heat exchange pipe, a compressor, a dust filter, an inspection panel and an automatic dust cleaning mechanism, wherein a gas input pipe and an air input pipe are arranged on one side of the gas engine body, an exhaust gas outlet pipe is arranged on the top of the gas engine body, a preheating box and a filter box are arranged on the ground on one side of the gas engine body, the preheating box is filled with water, the heat exchange pipe is installed in the preheating box, the heat exchange pipe is connected to the air input pipe, the air inlet end of the booster pump is connected to the exhaust gas outlet pipe through the exhaust gas suction pipe, the exhaust end of the booster pump is connected to the exhaust gas outlet pipe, and the bottom of the preheating box is installed with an exhaust gas dispersion mechanism extending to the interior thereof. , the exhaust gas dispersion mechanism is connected to the exhaust gas outlet pipe, two dust filters are fixed in the filter box, the air inlet end of the compressor is equipped with an air intake pipe connected to the filter box, the air outlet end of the compressor is equipped with an air delivery pipe connected to the heat exchange pipe, and the filter box is equipped with an automatic dust cleaning mechanism for cleaning the two dust filters; the exhaust gas dispersion mechanism includes: a first motor, a first gear, a second gear, a T-tube, an air outlet nozzle and a one-way valve, the first motor is fixed to the bottom of the preheating box, a first gear is installed on the output shaft of the first motor, a second gear meshing with the first gear is installed on one side of the first gear, the second gear is installed on the T-tube, the T-tube is rotatably connected to the preheating box, a plurality of air outlet nozzles are arranged on the upper end of the T-tube, and a one-way valve is installed on the T-tube; The automatic dust cleaning mechanism includes: a transmission shaft, an eccentric cam, a synchronous wheel, a synchronous belt and a second motor. The filter box is rotatably connected to two transmission shafts, each of which is located at the rear side of a dust filter. Each transmission shaft is fixed with multiple eccentric cams, and a synchronous wheel is installed at the upper end of each transmission shaft. The two synchronous wheels are connected by a synchronous belt transmission. The second motor is fixed to the top of the filter box, and the output shaft of the second motor is fixed to a transmission shaft.

[0005] Preferably, the heat exchange tube is made of copper.

[0006] Preferably, an air outlet is provided on the top of the preheating box.

[0007] Preferably, the lower end of the T-tube is inserted into the exhaust gas outlet pipe, and the lower end of the T-tube is rotatably connected to the exhaust gas outlet pipe.

[0008] Preferably, an air inlet is provided on the right side of the filter box.

[0009] Preferably, the mesh size of the left dust filter is smaller than that of the right dust filter.

[0010] Preferably, an inspection plate is detachably fixed at the bottom of the filter box below the two dust filters.

[0011] The beneficial effects of the present invention are as follows: when the pre-gas supply device of the gas generator set is used, the compressor absorbs external air, the external air enters from the air inlet, and the dust in the air is filtered out by the dust filter. Then, the compressor transports the air to the heat exchange tube, and the air is transported to the gas engine body through the heat exchange tube. Then, the gas enters the gas engine body from the gas input tube, and the high-temperature exhaust gas generated after the gas and air are mixed and burned is discharged from the exhaust gas exhaust pipe, and then the high-temperature exhaust gas is transported to the T-tube through the booster pump, the exhaust gas suction pipe, and the exhaust gas outlet pipe, and then the exhaust gas is discharged into the water in the preheating box through a plurality of exhaust nozzles. At the same time, The first motor drives the first gear, the second gear, the T-tube, and the air outlet nozzle to rotate, so that the exhaust gas and the water flow are in contact more fully, so that the water flow absorbs the heat in the exhaust gas more fully to form hot water, and the hot water heats the air in the heat exchange tube, thereby increasing the temperature of the air entering the gas engine body. The high-temperature air and the gas are mixed and the combustion efficiency is higher, thereby improving the energy utilization rate; when cleaning, first remove the inspection plate, and then drive the transmission shaft and the eccentric cam to rotate through the second motor, and the dust filter is vibrated by the rotation of the eccentric cam, so that the dust on the dust filter falls off under the vibration and is discharged from the bottom of the filter box. In summary, the present invention uses the exhaust gas discharged by the gas engine to preheat the inhaled air, thereby improving the energy utilization rate; it is convenient to filter and clean the dust in the air, and is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 The three-dimensional structure of the present invention is shown in FIG. Figure 1 .

[0013] Figure 2 The three-dimensional structure of the present invention is shown in FIG. Figure 2 .

[0014] Figure 3 It is an internal view of the preheating box in the present invention.

[0015] Figure 4 It is an internal view of the filter box in the present invention.

[0016] Figure 5 It is a partial structural diagram of the present invention. Figure 1 .

[0017] Figure 6 It is a partial structural diagram of the present invention. Figure 2 .

[0018] Legend: 1. Gas engine body; 101. Gas input pipe; 102. Air input pipe; 103. Exhaust gas discharge pipe; 2. Preheating box; 201. Air outlet; 3. Filter box; 301. Air inlet; 4. Booster pump; 5. Exhaust gas suction pipe; 6. Exhaust gas outlet pipe; 7. Exhaust gas dispersion mechanism; 701. First motor; 702. First gear; 703. Second gear; 704. T-tube; 705. Air outlet nozzle; 706. One-way valve; 8. Heat exchange tube; 9. Compressor; 901. Gas supply pipe; 902. Intake pipe; 10. Dust filter; 11. Inspection panel; 12. Automatic dust cleaning mechanism; 1201. Transmission shaft; 1202. Eccentric cam; 1203. Synchronous wheel; 1204. Synchronous belt; 1205. Second motor. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] Specific examples are given below.

[0021] See also Figure 1 to Figure 6In the embodiment of the present invention, a pre-gas supply device for a gas generator set includes a gas engine body 1, a preheating box 2, a filter box 3, a booster pump 4, an exhaust gas suction pipe 5, an exhaust gas outlet pipe 6, an exhaust gas dispersion mechanism 7, a heat exchange pipe 8, a compressor 9, a dust filter 10, an inspection panel 11 and an automatic dust cleaning mechanism 12. A gas input pipe 101 and an air input pipe 102 are arranged on one side of the gas engine body 1. The gas input pipe 101 is connected to an external gas source. An exhaust gas exhaust pipe 103 is arranged on the top of the gas engine body 1. The exhaust gas generated after the combustion of the gas in the gas engine body 1 is discharged from the exhaust gas exhaust pipe 103. A gas engine body 1 is provided on the ground on one side of the gas engine body 1. The preheating box 2 and the filter box 3 are provided with a preheating box 2 and a filter box 3. The preheating box 2 is filled with water. The heat exchange tube 8 is installed in the preheating box 2. The heat exchange tube 8 is connected to the air input tube 102. The heat exchange tube 8 is made of copper to have good thermal conductivity. An air outlet 201 is arranged on the top of the preheating box 2. The booster pump 4 is arranged on the ground. The air inlet end of the booster pump 4 is connected to the exhaust gas discharge pipe 103 through the exhaust gas suction pipe 5. The exhaust end of the booster pump 4 is connected to the exhaust gas outlet pipe 6. The bottom of the preheating box 2 is provided with an exhaust gas dispersion mechanism 7 extending to the interior thereof. The exhaust gas dispersion mechanism 7 is connected to the exhaust gas outlet pipe 6. An air inlet hole 301 is arranged on the right side of the filter box 3. Two dust filters 10 are fixed in the filter box 3. The two dust filters The mesh of the filter screen 10 located on the left side is smaller than that of the one on the right side, so as to perform double filtration and fully remove dust. The compressor 9 is set on the ground. The air inlet end of the compressor 9 is equipped with an air intake pipe 902 connected to the filter box 3, and the air outlet end of the compressor 9 is equipped with an air delivery pipe 901 connected to the heat exchange pipe 8. The filter box 3 is equipped with an automatic dust cleaning mechanism 12 for cleaning the two dust filters 10. The bottom of the filter box 3 is detachably fixed with an inspection plate 11. When in use, the compressor 9 absorbs external air, and the external air enters from the air inlet hole 301, and the dust in the air is filtered out by the dust filter screen 10. Then, the compressor 9 delivers the air to the heat exchanger 8. In the heat exchange tube 8, air is transported to the gas engine body 1 through the heat exchange tube 8, and then the gas enters the gas engine body 1 from the gas input pipe 101. The high-temperature exhaust gas generated after the gas and air are mixed and burned is discharged from the exhaust gas discharge pipe 103, and then the high-temperature exhaust gas is transported to the exhaust gas dispersion mechanism 7 through the booster pump 4, the exhaust gas suction pipe 5, and the exhaust gas outlet pipe 6. The exhaust gas dispersion mechanism 7 discharges the exhaust gas into the preheating box 2 to heat the water, and the exhaust gas is finally discharged from the outlet 201. The hot water heats the air in the heat exchange tube 8, thereby increasing the temperature of the air entering the gas engine body 1. The high-temperature air is more efficient after mixing with the gas, thereby improving the energy utilization rate.

[0022] The exhaust gas dispersion mechanism 7 includes: a first motor 701, a first gear 702, a second gear 703, a T-tube 704, an air outlet nozzle 705 and a one-way valve 706. The first motor 701 is fixed to the bottom of the preheating box 2. The first gear 702 is installed on the output shaft of the first motor 701. A second gear 703 meshing with the first gear 702 is installed on one side of the first gear 702. The second gear 703 is installed on the T-tube 704. The T-tube 704 is rotatably connected to the preheating box 2. The lower end of the T-tube 704 is inserted into the exhaust gas outlet pipe 6. The lower end of the T-tube 704 is rotatably connected to the exhaust gas outlet pipe 6. Then, a plurality of air outlet nozzles 705 are provided at the upper end of the T-tube 704, and a one-way valve 706 is installed on the T-tube 704. The one-way valve 706 is provided to prevent water from flowing back into the exhaust gas outlet pipe 6. When in use, the exhaust gas outlet pipe 6 transports the exhaust gas to the T-tube 704, and then the plurality of air outlet nozzles 705 discharge the exhaust gas into the water in the preheating box 2. At the same time, the first motor 701 drives the first gear 702, the second gear 703, the T-tube 704, and the air outlet nozzle 705 to rotate, so that the exhaust gas is more fully in contact with the water flow, so that the water flow absorbs the heat in the exhaust gas more fully.

[0023] The automatic dust cleaning mechanism 12 includes: a transmission shaft 1201, an eccentric cam 1202, a synchronous wheel 1203, a synchronous belt 1204 and a second motor 1205. The filter box 3 is rotatably connected to two transmission shafts 1201, each transmission shaft 1201 is located at the rear side of a dust filter 10, and each transmission shaft 1201 is fixed with a plurality of eccentric cams 1202. A synchronous wheel 1203 is installed at the upper end of each transmission shaft 1201. The two synchronous wheels 1203 are connected to each other. The second motor 1205 is fixed to the top of the filter box 3 through a synchronous belt 1204, and the output shaft of the second motor 1205 is fixed to a transmission shaft 1201. When cleaning, the inspection plate 11 is first removed, and then the transmission shaft 1201 and the eccentric cam 1202 are driven to rotate by the second motor 1205. The dust filter 10 is vibrated by the rotation of the eccentric cam 1202, so that the dust on the dust filter 10 falls off under the vibration and is discharged from the bottom of the filter box 3.

[0024] Working principle: When the pre-gas supply device of the gas generator set is in use, the compressor 9 absorbs external air, the external air enters from the air inlet 301, and the dust in the air is filtered out by the dust filter 10, and then the compressor 9 transports the air to the heat exchange tube 8, and then the air is transported to the gas engine body 1 through the heat exchange tube 8, and then the gas enters the gas engine body 1 from the gas input pipe 101, and the high-temperature exhaust gas generated after the gas and air are mixed and burned is discharged from the exhaust gas discharge pipe 103, and then the high-temperature exhaust gas is transported to the T-tube 704 through the booster pump 4, the exhaust gas suction pipe 5, and the exhaust gas outlet pipe 6, and then the exhaust gas is discharged into the water in the preheating box 2 through multiple exhaust nozzles 705. At the same time, the first motor 701 drives The first gear 702, the second gear 703, the T-tube 704, and the air outlet nozzle 705 rotate, so that the exhaust gas and the water flow contact more fully, so that the water flow absorbs the heat in the exhaust gas more fully to form hot water, and the hot water heats the air in the heat exchange tube 8, thereby increasing the temperature of the air entering the gas engine body 1. The high-temperature air and the gas are mixed with each other for higher combustion efficiency, thereby improving the energy utilization rate; when cleaning, first remove the inspection plate 11, and then drive the transmission shaft 1201 and the eccentric cam 1202 to rotate through the second motor 1205, and the dust filter 10 is vibrated by the rotation of the eccentric cam 1202, so that the dust on the dust filter 10 falls off under the vibration and is discharged from the bottom of the filter box 3.

[0025] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A gas generator set pre-gas supply device, characterized in that: The invention comprises a gas engine body (1), a preheating box (2), a filter box (3), a booster pump (4), an exhaust gas suction pipe (5), an exhaust gas outlet pipe (6), an exhaust gas dispersion mechanism (7), a heat exchange pipe (8), a compressor (9), a dust filter (10), an inspection panel (11) and an automatic dust cleaning mechanism (12), wherein a gas input pipe (101) and an air input pipe (102) are arranged on one side of the gas engine body (1), an exhaust gas outlet pipe (103) is arranged on the top of the gas engine body (1), a preheating box (2) and a filter box (3) are arranged on the ground on one side of the gas engine body (1), the preheating box (2) is filled with water, the heat exchange pipe (8) is installed in the preheating box (2), and the heat exchange pipe (8) is connected to the air. The preheating box (2) is connected to an exhaust gas input pipe (102), the air inlet end of the boosting pump (4) is connected to an exhaust gas outlet pipe (103) through an exhaust gas suction pipe (5), the exhaust end of the boosting pump (4) is connected to an exhaust gas outlet pipe (6), the bottom of the preheating box (2) is equipped with an exhaust gas dispersion mechanism (7) extending into the interior thereof, the exhaust gas dispersion mechanism (7) is connected to the exhaust gas outlet pipe (6), two dust filters (10) are fixed in the filter box (3), the air inlet end of the compressor (9) is equipped with an air intake pipe (902) connected to the filter box (3), the air outlet end of the compressor (9) is equipped with an air delivery pipe (901) connected to a heat exchange pipe (8), and the filter box (3) is equipped with an automatic dust cleaning mechanism (12) for cleaning the two dust filters (10); The exhaust gas dispersion mechanism (7) comprises: a first motor (701), a first gear (702), a second gear (703), a T-shaped tube (704), an air outlet nozzle (705) and a one-way valve (706); the first motor (701) is fixed to the bottom of the preheating box (2); the first gear (702) is mounted on the output shaft of the first motor (701); a second gear (703) meshing with the first gear (702) is mounted on one side of the first gear (702); the second gear (703) is mounted on the T-shaped tube (704); the T-shaped tube (704) is rotatably connected to the preheating box (2); a plurality of air outlet nozzles (705) are arranged at the upper end of the T-shaped tube (704); and the one-way valve (706) is mounted on the T-shaped tube (704); The automatic dust cleaning mechanism (12) comprises: a transmission shaft (1201), an eccentric cam (1202), a synchronous wheel (1203), a synchronous belt (1204) and a second motor (1205); the filter box (3) is rotatably connected to two transmission shafts (1201); each transmission shaft (1201) is located at the rear side of a dust filter (10); a plurality of eccentric cams (1202) are fixed to each transmission shaft (1201); a synchronous wheel (1203) is mounted on the upper end of each transmission shaft (1201); the two synchronous wheels (1203) are connected in transmission via a synchronous belt (1204); the second motor (1205) is fixed to the top of the filter box (3); and the output shaft of the second motor (1205) is fixed to a transmission shaft (1201).

2. The pre-gas supply device for a gas-fired generator set according to claim 1, characterized in that: The heat exchange tube (8) is made of copper.

3. The pre-gas supply device for a gas-fired generator set according to claim 1, characterized in that: The top of the preheating box (2) is provided with an air outlet (201).

4. The pre-gas supply device for a gas-fired generator set according to claim 1, characterized in that: The lower end of the T-shaped tube (704) is inserted into the exhaust gas outlet pipe (6), and the lower end of the T-shaped tube (704) is rotatably connected to the exhaust gas outlet pipe (6).

5. The pre-gas supply device for a gas-fired generator set according to claim 1, characterized in that: An air inlet (301) is provided on the right side of the filter box (3).

6. The pre-gas supply device for a gas-fired generator set according to claim 1, characterized in that: Of the two dust filters (10), the one located on the left has smaller mesh than the one on the right.

7. The pre-gas supply device for a gas-fired generator set according to claim 1, characterized in that: An inspection plate (11) is detachably fixed to the bottom of the filter box (3) below the two dust filters (10).

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